CN111441589A - Secondary pouring concrete combined launder - Google Patents

Secondary pouring concrete combined launder Download PDF

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Publication number
CN111441589A
CN111441589A CN202010252515.6A CN202010252515A CN111441589A CN 111441589 A CN111441589 A CN 111441589A CN 202010252515 A CN202010252515 A CN 202010252515A CN 111441589 A CN111441589 A CN 111441589A
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steel plate
plate
fixing ring
concrete
bolt
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储利军
陈刚
马一方
金磊
路野
徐伟
李凯
霍巧玲
倪敏航
周志伟
龙斌
刘健
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China Construction Fourth Engineering Division Corp Ltd
Sixth Construction Co Ltd of China Construction Fourth Engineering Division Co Ltd
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China Construction Fourth Engineering Division Corp Ltd
Sixth Construction Co Ltd of China Construction Fourth Engineering Division Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/02Conveying or working-up concrete or similar masses able to be heaped or cast
    • E04G21/04Devices for both conveying and distributing
    • E04G21/0481Concrete chutes

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  • Mechanical Engineering (AREA)
  • Civil Engineering (AREA)
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  • On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)

Abstract

本发明公开了一种二次浇注混凝土组合式流槽,包括异形钢板流槽、插销固定环、开孔洞钢板、插销式钢板,开孔洞钢板一侧面上安装有插销固定环,开孔洞钢板上水平插入安装有异形钢板流槽,插销固定环上竖直插入安装有插销式钢板;该二次浇注混凝土组合式流槽通过异形钢板流槽浇筑混凝土,可以充分保证二次结构构造柱和剪力墙等顶部混凝土浇筑饱满,一次成型且平整,异形钢板流槽内混凝土可及时使用,减少材料浪费、节约成本、减少出现二次修补、剔凿的状况出现,具有易于操作、节约人工费、节约混凝土、绿色环保施工的特点;该组合式流槽,安装紧固,稳定性好;该组合式流槽制作工艺简单、制作成本低廉,而且还可以循环使用。

Figure 202010252515

The invention discloses a secondary pouring concrete combined flow trough, which comprises a special-shaped steel plate flow trough, a bolt fixing ring, a perforated steel plate, and a bolt type steel plate. The special-shaped steel plate runner is inserted and installed, and the bolt-type steel plate is vertically inserted and installed on the bolt fixing ring; the secondary pouring concrete combined runner is poured concrete through the special-shaped steel plate runner, which can fully guarantee the secondary structure structural column and shear wall. When the top concrete is fully poured, formed and flat at one time, the concrete in the special-shaped steel plate launder can be used in time, reducing material waste, saving costs, reducing the occurrence of secondary repairs and chiseling, and has the advantages of easy operation, saving labor costs, and saving concrete. , The characteristics of green and environmental protection construction; the combined flow trough, the installation is fast and the stability is good; the combined flow trough is simple in production process, low in production cost, and can be recycled.

Figure 202010252515

Description

二次浇注混凝土组合式流槽Secondary pouring concrete combined launder

技术领域technical field

本发明涉及建筑施工技术领域,具体涉及到一种组合式流槽工具,更具体的是一种用于二次结构构造柱、剪力墙及过梁浇筑混凝土的二次浇注混凝土组合式流槽。The invention relates to the technical field of building construction, in particular to a combined flow trough tool, and more particularly to a secondary pouring concrete combined flow trough for pouring concrete for secondary structure columns, shear walls and lintels .

背景技术Background technique

在建筑工程的施工过程中,二次结构构造柱、剪力墙及过梁等,在浇筑混凝土施工时经常会出现顶部混凝土浇筑不饱满需要二次修补,或顶部混凝土浇筑超出墙面需二次剔凿等现象发生,导致二次结构构造柱、剪力墙及过梁等顶部混凝土成型质量差、观感差、人工费浪费、混凝土浪费等问题,因此一种操作简单、施工方便且能一次成型的浇筑二次结构的工具是保证质量与进度、节约人工和材料的关键因素。In the construction process of the construction project, the secondary structure of the columns, shear walls and lintels, etc., often occurs when the top concrete is not full and needs a second repair, or the top concrete exceeds the wall and needs a second time. The occurrence of chiseling and other phenomena leads to problems such as poor molding quality, poor appearance, waste of labor, and waste of concrete on the top of secondary structural columns, shear walls, and lintels. Therefore, a simple operation, convenient construction and one-time molding The best tools for pouring secondary structures are a key factor in ensuring quality and schedule, saving labor and materials.

使用现阶段的流槽工具进行浇注,存在以下不足之处:(1)二次结构混凝土浇筑效果较为一般,存在一定的质量问题,且在浇筑构造柱、剪力墙及过梁时,往构造柱、剪力墙及过梁里灌注混凝土也不方便,给实际操作带来一定的难度;(2)现有的流槽工具安装不够紧固,稳定性不足,混凝土浇注过程易于换晃动;(3)现有的流槽工具安有的价格昂贵,有的属于一次性消耗品,不可以循环利用,浇注过程耗费成本大。Using the current trough tool for pouring has the following shortcomings: (1) The secondary structure concrete pouring effect is relatively general, and there are certain quality problems, and when pouring structural columns, shear walls and lintels, it is difficult to construct It is also inconvenient to pour concrete into the columns, shear walls and lintels, which brings certain difficulties to the actual operation; (2) the existing trough tools are not installed tightly enough, the stability is insufficient, and the concrete pouring process is easy to change and shake; ( 3) The existing launder tools are expensive, and some are disposable consumables, which cannot be recycled, and the pouring process costs a lot.

发明内容SUMMARY OF THE INVENTION

为了克服上述的技术问题,本发明的目的在于提供了二次浇注混凝土组合式流槽:(1)通过将异形钢板流槽的两侧固定板和防漏钢板插入至混凝土进料口,浇注混凝土时,将混凝土倒入至导流板中,混凝土经过导流板、阻流板导流,从防漏钢板上进入混凝土进料口中,浇注完成后,取下异形钢板流槽,使用插销式钢板,手持手托板,推动定型板上移,从下固定环内腔底部穿入,从上固定环内腔顶部穿出,将混凝土进料口封闭,解决了现有的二次结构混凝土浇筑效果较为一般,存在一定的质量问题,且在浇筑构造柱、剪力墙及过梁时,往构造柱、剪力墙及过梁里灌注混凝土也不方便,给实际操作带来一定的难度的问题;(2)通过将异形钢板流槽的两侧固定板和防漏钢板插入至混凝土进料口中,两侧固定板与防漏钢板分别与混凝土进料口内腔两侧以及底部接触,使得两侧固定板在混凝土进料口内腔的位置被限制,不可以进行上下移动,稳固板内侧与下固定环外侧贴合,由于防漏钢板与稳固板呈相互垂直状态,此时稳固板进一步防止稳固板晃动,解决了现有的流槽工具安装不够紧固,稳定性不足,混凝土浇注过程易于换晃动的问题;(3)当混凝土完全凝固后,从钉子孔眼取出钉子,拆卸下开孔洞钢板、插销式钢板,就可以进行下一次的混凝土浇注,解决了现有的流槽工具安有的价格昂贵,有的属于一次性消耗品,不可以循环利用,浇注过程耗费成本大的问题。In order to overcome the above-mentioned technical problems, the purpose of the present invention is to provide a secondary pouring concrete combined launder: (1) by inserting the fixed plates and leak-proof steel plates on both sides of the special-shaped steel launder into the concrete feed port, pouring concrete When pouring the concrete into the deflector, the concrete is guided by the deflector and the spoiler, and enters the concrete feed port from the leak-proof steel plate. , hold the hand support plate, push the setting plate to move, penetrate from the bottom of the inner cavity of the lower fixing ring, and pass through the top of the inner cavity of the upper fixing ring, and seal the concrete feeding port, which solves the existing secondary structure concrete pouring effect. More general, there are certain quality problems, and when pouring structural columns, shear walls and lintels, it is inconvenient to pour concrete into the structural columns, shear walls and lintels, which brings certain difficulties to the actual operation. (2) By inserting the fixed plates and leak-proof steel plates on both sides of the special-shaped steel plate flow trough into the concrete feed port, the two sides of the fixed plates and the leak-proof steel plates are respectively in contact with the two sides and the bottom of the inner cavity of the concrete feed port, so that the two sides are in contact with each other. The position of the fixed plate in the inner cavity of the concrete feed port is restricted, and it cannot move up and down. The inner side of the stabilizer plate is attached to the outside of the lower fixing ring. Since the leak-proof steel plate and the stabilizer plate are perpendicular to each other, the stabilizer plate further prevents the stabilizer plate. Shaking solves the problems that the existing flow trough tools are not installed tightly enough, have insufficient stability, and are easy to shake during the concrete pouring process; (3) When the concrete is completely solidified, take out the nails from the nail holes, and remove the open-hole steel plates and bolts. The next time concrete pouring can be carried out by using the type steel plate, which solves the problem that the existing launder tools are expensive, some are disposable consumables, cannot be recycled, and the pouring process costs a lot.

本发明的目的可以通过以下技术方案实现:The object of the present invention can be realized through the following technical solutions:

二次浇注混凝土组合式流槽,包括异形钢板流槽、插销固定环、开孔洞钢板、插销式钢板,所述开孔洞钢板一侧面上安装有插销固定环,所述开孔洞钢板上水平插入安装有异形钢板流槽,所述插销固定环上竖直插入安装有插销式钢板;The secondary pouring concrete combined flow trough includes a special-shaped steel plate flow trough, a bolt fixing ring, a perforated steel plate, and a bolt-type steel plate. A bolt fixing ring is installed on one side of the perforated steel plate. There is a special-shaped steel plate flow groove, and a bolt-type steel plate is vertically inserted and installed on the bolt fixing ring;

所述异形钢板流槽包括导流板、阻流板、固定板、稳固板、防漏钢板,所述导流板两侧均安装有阻流板,所述阻流板呈直角三角形,两侧所述阻流板一侧底部安装有固定板,所述导流板底端竖直安装有稳固板,所述稳固板与导流板之间呈120-150°的夹角,所述导流板底端水平安装有防漏钢板,所述防漏钢板与稳固板呈相互垂直状态;The special-shaped steel flow trough includes a baffle plate, a baffle plate, a fixed plate, a stabilizing plate, and a leak-proof steel plate, and baffle plates are installed on both sides of the baffle plate. A fixing plate is installed at the bottom of one side of the baffle plate, and a stabilizing plate is vertically installed at the bottom end of the baffle plate. A leak-proof steel plate is installed horizontally at the bottom end of the plate, and the leak-proof steel plate and the stabilizing plate are perpendicular to each other;

所述插销固定环包括上固定环、下固定环、紧固螺栓,所述上固定环中部水平贯穿安装有紧固螺栓,所述上固定环、下固定环均呈U形;The bolt fixing ring includes an upper fixing ring, a lower fixing ring and a fastening bolt, the middle part of the upper fixing ring is horizontally installed with fastening bolts, and the upper fixing ring and the lower fixing ring are both U-shaped;

所述开孔洞钢板顶部中间位置开设有混凝土进料口,所述开孔洞钢板两侧均开设有若干钉子孔眼;A concrete feed port is provided in the middle position of the top of the perforated steel plate, and several nail holes are opened on both sides of the perforated steel plate;

所述插销式钢板包括定位槽、定型板、手托板,所述手托板顶部一侧垂直安装有定型板,所述定型板一侧面中轴线顶部开设有定位槽。The bolt-type steel plate includes a positioning groove, a setting plate, and a hand support plate. A setting plate is installed vertically on one side of the top of the hand support plate, and a positioning groove is opened on the top of the central axis of one side of the setting plate.

作为本发明进一步的方案:所述异形钢板流槽、插销固定环、开孔洞钢板、插销式钢板的材质均为不锈钢。As a further solution of the present invention: the materials of the special-shaped steel plate runner, the bolt fixing ring, the perforated steel plate, and the bolt-type steel plate are all stainless steel.

作为本发明进一步的方案:两侧所述固定板与防漏钢板分别与混凝土进料口内腔两侧以及底部接触,所述稳固板内侧与下固定环外侧接触。As a further solution of the present invention, the fixing plates and the leak-proof steel plates on both sides are respectively in contact with both sides and the bottom of the inner cavity of the concrete feed port, and the inner side of the stabilization plate is in contact with the outer side of the lower fixing ring.

作为本发明进一步的方案:所述上固定环的底部与混凝土进料口顶部位于同一水平面上,所述下固定环的顶部与混凝土进料口底部位于同一水平面上,所述上固定环、下固定环的内腔宽度大于混凝土进料口的宽度。As a further solution of the present invention: the bottom of the upper fixing ring and the top of the concrete feeding port are on the same horizontal plane, the top of the lower fixing ring and the bottom of the concrete feeding port are on the same horizontal plane, the upper fixing ring, the lower The width of the inner cavity of the fixing ring is larger than the width of the concrete feeding port.

作为本发明进一步的方案:所述定型板的宽度等于上固定环、下固定环的内腔宽度,所述定位槽与紧固螺栓为配合构件。As a further solution of the present invention: the width of the shaping plate is equal to the width of the inner cavity of the upper fixing ring and the lower fixing ring, and the positioning groove and the fastening bolt are matching components.

作为本发明进一步的方案:该二次浇注混凝土组合式流槽的工作过程如下:As a further scheme of the present invention: the working process of this secondary pouring concrete combined launder is as follows:

步骤一:先将钢板在工厂进行裁板,加工成异形钢板流槽、插销固定环、开孔洞钢板、插销式钢板;Step 1: First, cut the steel plate in the factory, and process it into special-shaped steel plate runners, bolt fixing rings, perforated steel plates, and bolt-type steel plates;

步骤二:在开孔洞钢板上切割出混凝土进料口、钻钉出钉子孔眼,并将上固定环、下固定环分别焊接在混凝土进料口上下侧,将紧固螺栓旋入上固定环的螺孔中;Step 2: Cut the concrete feed port on the perforated steel plate, drill the nails to get the nail holes, and weld the upper and lower fixing rings on the upper and lower sides of the concrete feed port respectively, and screw the fastening bolts into the upper and lower fixing rings. in the screw hole;

步骤三:使用钉子通过钉子孔眼将安装好插销固定环的开孔洞钢板安装在混凝土浇注用的模板上,将异形钢板流槽的两侧固定板和防漏钢板插入至混凝土进料口,此时稳固板与下固定环侧面贴合,此时异形钢板流槽已经稳定插入安装至开孔洞钢板中;Step 3: Use nails to install the perforated steel plate with the bolt fixing ring installed on the formwork for concrete pouring through the nail holes, and insert the fixed plates on both sides of the special-shaped steel plate flow trough and the leak-proof steel plate into the concrete feed port. The stabilizing plate is attached to the side of the lower fixing ring, and the special-shaped steel plate launder has been stably inserted and installed into the perforated steel plate;

步骤四:浇注混凝土时,将混凝土倒入至导流板中,混凝土经过导流板、阻流板导流,从防漏钢板上进入混凝土进料口中,浇注开始;Step 4: When pouring concrete, pour the concrete into the deflector, the concrete is guided by the deflector and the spoiler, and enters the concrete feed port from the leak-proof steel plate, and the pouring starts;

步骤五:浇注完成后,取下异形钢板流槽,使用插销式钢板,手持手托板,推动定型板上移,从下固定环内腔底部穿入,从上固定环内腔顶部穿出,将混凝土进料口封闭,直至手托板底部与开孔洞钢板底部平齐,旋动紧固螺栓,使得紧固螺栓进入定位槽中,此时,插销式钢板已经固定于插销固定环内腔中;Step 5: After the pouring is completed, remove the special-shaped steel plate launder, use the bolt-type steel plate, hold the hand support plate, push the setting plate to move, penetrate from the bottom of the inner cavity of the lower fixing ring, and pass out from the top of the inner cavity of the upper fixing ring. Close the concrete feeding port until the bottom of the hand support plate is flush with the bottom of the steel plate with the opening hole, and then rotate the fastening bolt to make the fastening bolt enter the positioning groove. At this time, the bolt-type steel plate has been fixed in the inner cavity of the bolt fixing ring. ;

步骤六:当混凝土完全凝固后,从钉子孔眼取出钉子,拆卸下开孔洞钢板、插销式钢板,进行下一次的混凝土浇注。Step 6: When the concrete is completely solidified, take out the nails from the nail holes, remove the open-hole steel plate and the bolt-type steel plate, and proceed to the next concrete pouring.

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明的二次浇注混凝土组合式流槽,通过在开孔洞钢板上切割出混凝土进料口、钻钉出钉子孔眼,并将上固定环、下固定环分别焊接在混凝土进料口上下侧,将紧固螺栓旋入上固定环的螺孔中通过使用钉子通过钉子孔眼将安装好插销固定环的开孔洞钢板安装在混凝土浇注用的模板上,将异形钢板流槽的两侧固定板和防漏钢板插入至混凝土进料口,此时稳固板与下固定环侧面贴合,此时异形钢板流槽已经稳定插入安装至开孔洞钢板中,浇注混凝土时,将混凝土倒入至导流板中,混凝土经过导流板、阻流板导流,从防漏钢板上进入混凝土进料口中,浇注完成后,取下异形钢板流槽,使用插销式钢板,手持手托板,推动定型板上移,从下固定环内腔底部穿入,从上固定环内腔顶部穿出,将混凝土进料口封闭,旋动紧固螺栓,使得紧固螺栓进入定位槽中;该二次浇注混凝土组合式流槽通过异形钢板流槽浇筑混凝土,可以充分保证二次结构构造柱和剪力墙等顶部混凝土浇筑饱满,一次成型且平整,异形钢板流槽内混凝土可及时使用,减少材料浪费、节约成本、减少出现二次修补、剔凿的状况出现,具有易于操作、节约人工费、节约混凝土、绿色环保施工的特点;(1) The secondary pouring concrete combined flow trough of the present invention, by cutting out the concrete feed port on the perforated steel plate, drilling the nails out of the nail hole, and welding the upper fixing ring and the lower fixing ring to the concrete feed port respectively On the upper and lower sides, screw the fastening bolts into the screw holes of the upper fixing ring. Use the nails to install the open-hole steel plate with the bolt fixing ring installed on the template for concrete pouring through the nail holes, and fix the two sides of the special-shaped steel plate runner. The plate and the leak-proof steel plate are inserted into the concrete feeding port. At this time, the stabilizing plate is attached to the side of the lower fixing ring. At this time, the special-shaped steel plate launder has been stably inserted into the open-hole steel plate. When pouring concrete, pour the concrete into the guide. In the flow plate, the concrete is guided by the deflector and the baffle plate, and enters the concrete feed port from the leak-proof steel plate. After the pouring is completed, remove the special-shaped steel plate flow trough, use the bolt-type steel plate, hold the hand plate, and push the setting. The plate is moved, penetrated from the bottom of the inner cavity of the lower fixed ring, and passed out from the top of the inner cavity of the upper fixed ring, closed the concrete feed port, and rotated the fastening bolts to make the fastening bolts enter the positioning groove; this secondary pouring The concrete combined launder is pouring concrete through the special-shaped steel plate launder, which can fully ensure that the top concrete such as secondary structural columns and shear walls are fully poured, formed and flat at one time, and the concrete in the special-shaped steel plate launder can be used in time, reducing material waste, It saves costs, reduces the occurrence of secondary repairs and chiseling, and has the characteristics of easy operation, saving labor costs, saving concrete, and green construction;

(2)本发明的二次浇注混凝土组合式流槽,浇注混凝土时,通过将异形钢板流槽的两侧固定板和防漏钢板插入至混凝土进料口中,两侧固定板与防漏钢板分别与混凝土进料口内腔两侧以及底部接触,使得两侧固定板在混凝土进料口内腔的位置被限制,不可以进行上下移动,使得异形钢板流槽安装的稳固,稳固板内侧与下固定环外侧贴合,由于防漏钢板与稳固板呈相互垂直状态,此时稳固板进一步防止稳固板晃动,进一步提高稳定性;该二次浇注混凝土组合式流槽,安装紧固,稳定性好;(2) The secondary pouring concrete combined launder of the present invention, when pouring concrete, by inserting the two side fixing plates and the leak-proof steel plates of the special-shaped steel plate launder into the concrete feed port, the two side fixing plates and the leak-proof steel plates are respectively Contact with both sides and bottom of the inner cavity of the concrete feed port, so that the position of the fixed plates on both sides in the cavity of the concrete feed port is restricted, and cannot be moved up and down, so that the installation of the special-shaped steel plate launder is stable, and the inner side of the plate and the lower fixing ring are stabilized. The outer side is attached, because the leak-proof steel plate and the stabilizer plate are in a mutually perpendicular state, the stabilizer plate further prevents the stabilizer plate from shaking and further improves the stability;

(3)本发明的二次浇注混凝土组合式流槽,当混凝土完全凝固后,从钉子孔眼取出钉子,拆卸下开孔洞钢板、插销式钢板,就可以进行下一次的混凝土浇注;该二次浇注混凝土组合式流槽制作工艺简单、制作成本低廉,而且还可以循环使用。(3) In the secondary pouring concrete combined launder of the present invention, when the concrete is completely solidified, the nails are taken out from the nail holes, and the perforated steel plates and the bolt-type steel plates are disassembled, and the next concrete pouring can be carried out; the second pouring The concrete combined launder has a simple manufacturing process, low manufacturing cost, and can be recycled.

附图说明Description of drawings

下面结合附图对本发明作进一步的说明。The present invention will be further described below in conjunction with the accompanying drawings.

图1是本发明中二次浇注混凝土组合式流槽的结构示意图;Fig. 1 is the structural representation of secondary pouring concrete combined launder in the present invention;

图2是本发明中二次浇注混凝土组合式流槽的侧视图;Fig. 2 is a side view of a secondary pouring concrete combined launder of the present invention;

图3是本发明中异形钢板流槽的结构示意图;Fig. 3 is the structural representation of special-shaped steel plate launder in the present invention;

图4是本发明中插销固定环、开孔洞钢板的连接视图;Fig. 4 is the connection view of the bolt fixing ring and the perforated steel plate in the present invention;

图5是本发明中插销式钢板的结构示意图。FIG. 5 is a schematic structural diagram of a bolt-type steel plate in the present invention.

图中:100、异形钢板流槽;200、插销固定环;300、开孔洞钢板;400、插销式钢板;101、导流板;102、阻流板;103、固定板;104、稳固板;105、防漏钢板;201、上固定环;202、下固定环;203、紧固螺栓;301、混凝土进料口;302、钉子孔眼;401、定位槽;402、定型板;403、手托板。In the picture: 100, special-shaped steel plate flow groove; 200, bolt fixing ring; 300, perforated steel plate; 400, bolt type steel plate; 101, deflector plate; 102, spoiler plate; 103, fixing plate; 105, leak-proof steel plate; 201, upper fixing ring; 202, lower fixing ring; 203, fastening bolt; 301, concrete inlet; 302, nail hole; 401, positioning groove; 402, setting plate; 403, hand rest plate.

具体实施方式Detailed ways

下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

实施例1:Example 1:

请参阅图1-5所示,本实施例为二次浇注混凝土组合式流槽,包括异形钢板流槽100、插销固定环200、开孔洞钢板300、插销式钢板400,所述开孔洞钢板300一侧面上安装有插销固定环200,所述开孔洞钢板300上水平插入安装有异形钢板流槽100,所述插销固定环200上竖直插入安装有插销式钢板400;Please refer to FIGS. 1-5 , this embodiment is a secondary pouring concrete combined launder, including a special-shaped steel plate launder 100 , a bolt fixing ring 200 , a perforated steel plate 300 , and a bolt type steel plate 400 . The perforated steel plate 300 A bolt fixing ring 200 is installed on one side, a special-shaped steel plate runner 100 is horizontally inserted and installed on the perforated steel plate 300, and a bolt-type steel plate 400 is vertically inserted and installed on the bolt fixing ring 200;

所述异形钢板流槽100包括导流板101、阻流板102、固定板103、稳固板104、防漏钢板105,所述导流板101两侧均安装有阻流板102,所述阻流板102呈直角三角形,两侧所述阻流板102一侧底部安装有固定板103,所述导流板101底端竖直安装有稳固板104,所述稳固板104与导流板101之间呈120-150°的夹角,所述导流板101底端水平安装有防漏钢板105,所述防漏钢板105与稳固板104呈相互垂直状态;The special-shaped steel plate trough 100 includes a baffle plate 101, a baffle plate 102, a fixing plate 103, a stabilizing plate 104, and a leak-proof steel plate 105. The baffle plate 102 is installed on both sides of the baffle plate 101. The flow plate 102 is in the shape of a right-angled triangle. A fixing plate 103 is installed at the bottom of one side of the baffle plate 102 on both sides. There is an included angle of 120-150° between them, and a leak-proof steel plate 105 is installed horizontally at the bottom end of the guide plate 101, and the leak-proof steel plate 105 and the stabilization plate 104 are in a mutually perpendicular state;

所述插销固定环200包括上固定环201、下固定环202、紧固螺栓203,所述上固定环201中部水平贯穿安装有紧固螺栓203,所述上固定环201、下固定环202均呈U形;The bolt fixing ring 200 includes an upper fixing ring 201, a lower fixing ring 202, and fastening bolts 203. The middle of the upper fixing ring 201 is horizontally installed with fastening bolts 203, and the upper fixing ring 201 and the lower fixing ring 202 are both. U-shaped;

所述开孔洞钢板300顶部中间位置开设有混凝土进料口301,所述开孔洞钢板300两侧均开设有若干钉子孔眼302;A concrete feed port 301 is provided in the middle of the top of the perforated steel plate 300, and a plurality of nail holes 302 are provided on both sides of the perforated steel plate 300;

所述插销式钢板400包括定位槽401、定型板402、手托板403,所述手托板403顶部一侧垂直安装有定型板402,所述定型板402一侧面中轴线顶部开设有定位槽401。The bolt-type steel plate 400 includes a positioning groove 401, a setting plate 402, and a hand support plate 403. A setting plate 402 is vertically installed on one side of the top of the hand support plate 403, and a positioning groove is opened at the top of the central axis of one side of the setting plate 402. 401.

具体的,所述异形钢板流槽100、插销固定环200、开孔洞钢板300、插销式钢板400的材质均为不锈钢;两侧所述固定板103与防漏钢板105分别与混凝土进料口301内腔两侧以及底部接触,所述稳固板104内侧与下固定环202外侧接触,此时稳固板104进一步防止稳固板104晃动,进一步提高稳定性;所述上固定环201的底部与混凝土进料口301顶部位于同一水平面上,所述下固定环202的顶部与混凝土进料口301底部位于同一水平面上,所述上固定环201、下固定环202的内腔宽度大于混凝土进料口301的宽度;所述定型板402的宽度等于上固定环201、下固定环202的内腔宽度,所述定位槽401与紧固螺栓203为配合构件。Specifically, the special-shaped steel plate runner 100, the bolt fixing ring 200, the perforated steel plate 300, and the bolt type steel plate 400 are all made of stainless steel; The two sides and bottom of the inner cavity are in contact, and the inner side of the stabilizing plate 104 is in contact with the outer side of the lower fixing ring 202. At this time, the stabilizing plate 104 further prevents the stabilizing plate 104 from shaking and further improves the stability; the bottom of the upper fixing ring 201 is in contact with the concrete. The top of the feeding port 301 is located on the same horizontal plane, the top of the lower fixing ring 202 and the bottom of the concrete feeding port 301 are located on the same horizontal plane, and the inner cavity width of the upper securing ring 201 and the lower securing ring 202 is larger than that of the concrete feeding port 301 The width of the setting plate 402 is equal to the width of the inner cavity of the upper fixing ring 201 and the lower fixing ring 202, and the positioning groove 401 and the fastening bolt 203 are matching components.

请参阅图1-5所示,本实施例中的二次浇注混凝土组合式流槽的工作过程如下:Referring to Figures 1-5, the working process of the secondary pouring concrete combined launder in this embodiment is as follows:

步骤一:先将钢板在工厂进行裁板,加工成异形钢板流槽100、插销固定环200、开孔洞钢板300、插销式钢板400;Step 1: First, cut the steel plate in the factory, and process it into a special-shaped steel plate runner 100, a bolt fixing ring 200, a perforated steel plate 300, and a bolt-type steel plate 400;

步骤二:在开孔洞钢板300上切割出混凝土进料口301、钻钉出钉子孔眼302,并将上固定环201、下固定环202分别焊接在混凝土进料口301上下侧,将紧固螺栓203旋入上固定环201的螺孔中;Step 2: Cut out the concrete feed port 301 on the perforated steel plate 300, drill out the nail holes 302, and weld the upper fixing ring 201 and the lower fixing ring 202 on the upper and lower sides of the concrete feeding port 301 respectively, and fasten the bolts 203 is screwed into the screw hole of the upper fixing ring 201;

步骤三:使用钉子通过钉子孔眼302将安装好插销固定环200的开孔洞钢板300安装在混凝土浇注用的模板上,将异形钢板流槽100的两侧固定板103和防漏钢板105插入至混凝土进料口301,此时稳固板104与下固定环202侧面贴合,此时异形钢板流槽100已经稳定插入安装至开孔洞钢板300中;Step 3: Use nails to install the perforated steel plate 300 with the bolt fixing ring 200 installed on the formwork for concrete pouring through the nail holes 302, and insert the fixing plates 103 and leak-proof steel plates 105 on both sides of the special-shaped steel plate runner 100 into the concrete At the feeding port 301, the stabilizing plate 104 is attached to the side of the lower fixing ring 202, and the special-shaped steel plate launder 100 has been stably inserted and installed into the perforated steel plate 300;

步骤四:浇注混凝土时,将混凝土倒入至导流板101中,混凝土经过导流板101、阻流板102导流,从防漏钢板105上进入混凝土进料口301中,浇注开始;Step 4: when pouring concrete, pour the concrete into the deflector 101, the concrete is guided through the deflector 101 and the deflector 102, and enters the concrete feed port 301 from the leak-proof steel plate 105, and the pouring starts;

步骤五:浇注完成后,取下异形钢板流槽100,使用插销式钢板400,手持手托板403,推动定型板402上移,从下固定环202内腔底部穿入,从上固定环201内腔顶部穿出,将混凝土进料口301封闭,直至手托板403底部与开孔洞钢板300底部平齐,旋动紧固螺栓203,使得紧固螺栓203进入定位槽401中,此时,插销式钢板400已经固定于插销固定环200内腔中;Step 5: After the pouring is completed, remove the special-shaped steel plate launder 100, use the bolt-type steel plate 400, hold the hand support plate 403, push the setting plate 402 to move up, penetrate through the bottom of the inner cavity of the lower fixing ring 202, and pass through the upper fixing ring 201 The top of the inner cavity is penetrated, and the concrete feeding port 301 is closed until the bottom of the hand support plate 403 is flush with the bottom of the perforated steel plate 300, and the tightening bolt 203 is rotated so that the tightening bolt 203 enters the positioning groove 401. At this time, The bolt-type steel plate 400 has been fixed in the inner cavity of the bolt fixing ring 200;

步骤六:当混凝土完全凝固后,从钉子孔眼302取出钉子,拆卸下开孔洞钢板300、插销式钢板400,进行下一次的混凝土浇注。Step 6: When the concrete is completely solidified, take out the nails from the nail holes 302, remove the lower-hole steel plate 300 and the bolt-type steel plate 400, and perform the next concrete pouring.

在本说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of this specification, description with reference to the terms "one embodiment," "example," "specific example," etc. means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one aspect of the present invention. in one embodiment or example. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above contents are only examples and descriptions of the present invention, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the present rights The scope defined by the claims shall all belong to the protection scope of the present invention.

Claims (6)

1.二次浇注混凝土组合式流槽,其特征在于,包括异形钢板流槽(100)、插销固定环(200)、开孔洞钢板(300)、插销式钢板(400),所述开孔洞钢板(300)一侧面上安装有插销固定环(200),所述开孔洞钢板(300)上水平插入安装有异形钢板流槽(100),所述插销固定环(200)上竖直插入安装有插销式钢板(400);1. secondary pouring concrete combined flow trough, is characterized in that, comprises special-shaped steel plate flow trough (100), bolt fixing ring (200), perforated steel plate (300), bolt type steel plate (400), described perforated hole steel plate (400) (300) A bolt fixing ring (200) is installed on one side, a special-shaped steel plate runner (100) is horizontally inserted and installed on the perforated steel plate (300), and a bolt fixing ring (200) is vertically inserted and installed on the Pin type steel plate (400); 所述异形钢板流槽(100)包括导流板(101)、阻流板(102)、固定板(103)、稳固板(104)、防漏钢板(105),所述导流板(101)两侧均安装有阻流板(102),所述阻流板(102)呈直角三角形,两侧所述阻流板(102)一侧底部安装有固定板(103),所述导流板(101)底端竖直安装有稳固板(104),所述稳固板(104)与导流板(101)之间呈120-150°的夹角,所述导流板(101)底端水平安装有防漏钢板(105),所述防漏钢板(105)与稳固板(104)呈相互垂直状态;The special-shaped steel plate trough (100) includes a baffle plate (101), a baffle plate (102), a fixing plate (103), a stabilizing plate (104), and a leak-proof steel plate (105). The baffle plate (101) ) are installed on both sides of the baffle plate (102), the baffle plate (102) is a right-angled triangle, the baffle plate (102) on both sides is installed with a fixed plate (103) at the bottom of one side, and the flow diversion plate (102) A stabilization plate (104) is vertically installed at the bottom end of the plate (101), and an included angle of 120-150° is formed between the stabilization plate (104) and the air guide plate (101). A leak-proof steel plate (105) is installed horizontally at the end, and the leak-proof steel plate (105) and the stabilizing plate (104) are in a mutually perpendicular state; 所述插销固定环(200)包括上固定环(201)、下固定环(202)、紧固螺栓(203),所述上固定环(201)中部水平贯穿安装有紧固螺栓(203),所述上固定环(201)、下固定环(202)均呈U形;The bolt fixing ring (200) comprises an upper fixing ring (201), a lower fixing ring (202), and fastening bolts (203), and a middle part of the upper fixing ring (201) is horizontally installed with fastening bolts (203), The upper fixing ring (201) and the lower fixing ring (202) are both U-shaped; 所述开孔洞钢板(300)顶部中间位置开设有混凝土进料口(301),所述开孔洞钢板(300)两侧均开设有若干钉子孔眼(302);A concrete feeding port (301) is provided in the middle position of the top of the perforated steel plate (300), and a plurality of nail holes (302) are opened on both sides of the perforated steel plate (300); 所述插销式钢板(400)包括定位槽(401)、定型板(402)、手托板(403),所述手托板(403)顶部一侧垂直安装有定型板(402),所述定型板(402)一侧面中轴线顶部开设有定位槽(401)。The bolt-type steel plate (400) includes a positioning groove (401), a setting plate (402), and a hand support plate (403), and a setting plate (402) is vertically installed on one side of the top of the hand support plate (403). A positioning groove (401) is provided on the top of the central axis of one side of the setting plate (402). 2.根据权利要求1所述的二次浇注混凝土组合式流槽,其特征在于,所述异形钢板流槽(100)、插销固定环(200)、开孔洞钢板(300)、插销式钢板(400)的材质均为不锈钢。2. The secondary pouring concrete combined launder according to claim 1, characterized in that, the special-shaped steel plate launder (100), the bolt fixing ring (200), the perforated steel plate (300), the bolt type steel plate ( 400) materials are all stainless steel. 3.根据权利要求1所述的二次浇注混凝土组合式流槽,其特征在于,两侧所述固定板(103)与防漏钢板(105)分别与混凝土进料口(301)内腔两侧以及底部接触,所述稳固板(104)内侧与下固定环(202)外侧接触。3. The secondary pouring concrete combined flow trough according to claim 1, characterized in that, the fixing plate (103) and the leak-proof steel plate (105) on both sides are respectively connected to the inner cavity of the concrete feeding port (301) The sides and bottom are in contact, and the inner side of the stabilization plate (104) is in contact with the outer side of the lower fixing ring (202). 4.根据权利要求1所述的二次浇注混凝土组合式流槽,其特征在于,所述上固定环(201)的底部与混凝土进料口(301)顶部位于同一水平面上,所述下固定环(202)的顶部与混凝土进料口(301)底部位于同一水平面上,所述上固定环(201)、下固定环(202)的内腔宽度大于混凝土进料口(301)的宽度。4. The secondary pouring concrete combined launder according to claim 1, wherein the bottom of the upper fixing ring (201) and the top of the concrete feeding port (301) are located on the same horizontal plane, and the lower fixing ring (201) is located on the same horizontal plane. The top of the ring (202) and the bottom of the concrete feeding port (301) are located on the same horizontal plane, and the inner cavity width of the upper fixing ring (201) and the lower fixing ring (202) is larger than the width of the concrete feeding port (301). 5.根据权利要求1所述的二次浇注混凝土组合式流槽,其特征在于,所述定型板(402)的宽度等于上固定环(201)、下固定环(202)的内腔宽度,所述定位槽(401)与紧固螺栓(203)为配合构件。5. The secondary pouring concrete combined launder according to claim 1, wherein the width of the shaping plate (402) is equal to the inner cavity width of the upper fixing ring (201) and the lower fixing ring (202), The positioning groove (401) and the fastening bolt (203) are matching components. 6.根据权利要求1所述的二次浇注混凝土组合式流槽,其特征在于,该二次浇注混凝土组合式流槽的工作过程如下:6. secondary pouring concrete combined launder according to claim 1, is characterized in that, the working process of this secondary pouring concrete combined launder is as follows: 步骤一:先将钢板在工厂进行裁板,加工成异形钢板流槽(100)、插销固定环(200)、开孔洞钢板(300)、插销式钢板(400);Step 1: First, the steel plate is cut in the factory and processed into a special-shaped steel plate runner (100), a bolt fixing ring (200), a perforated steel plate (300), and a bolt-type steel plate (400); 步骤二:在开孔洞钢板(300)上切割出混凝土进料口(301)、钻钉出钉子孔眼(302),并将上固定环(201)、下固定环(202)分别焊接在混凝土进料口(301)上下侧,将紧固螺栓(203)旋入上固定环(201)的螺孔中;Step 2: Cut out the concrete feed port (301) on the perforated steel plate (300), drill out the nail holes (302), and weld the upper fixing ring (201) and the lower fixing ring (202) on the concrete inlet respectively. On the upper and lower sides of the material port (301), screw the fastening bolts (203) into the screw holes of the upper fixing ring (201); 步骤三:使用钉子通过钉子孔眼(302)将安装好插销固定环(200)的开孔洞钢板(300)安装在混凝土浇注用的模板上,将异形钢板流槽(100)的两侧固定板(103)和防漏钢板(105)插入至混凝土进料口(301),此时稳固板(104)与下固定环(202)侧面贴合,此时异形钢板流槽(100)已经稳定插入安装至开孔洞钢板(300)中;Step 3: Use nails to install the perforated steel plate (300) with the bolt fixing ring (200) installed on the template for concrete pouring through the nail hole (302), and fix the plates ( 103) and the leak-proof steel plate (105) are inserted into the concrete feed port (301), at this time, the stabilization plate (104) is attached to the side of the lower fixing ring (202), and the special-shaped steel plate runner (100) has been stably inserted and installed into the perforated steel plate (300); 步骤四:浇注混凝土时,将混凝土倒入至导流板(101)中,混凝土经过导流板(101)、阻流板(102)导流,从防漏钢板(105)上进入混凝土进料口(301)中,浇注开始;Step 4: When pouring concrete, pour the concrete into the deflector (101), the concrete is guided through the deflector (101) and the spoiler (102), and enters the concrete feed from the leak-proof steel plate (105). In the mouth (301), pouring starts; 步骤五:浇注完成后,取下异形钢板流槽(100),使用插销式钢板(400),手持手托板(403),推动定型板(402)上移,从下固定环(202)内腔底部穿入,从上固定环(201)内腔顶部穿出,将混凝土进料口(301)封闭,直至手托板(403)底部与开孔洞钢板(300)底部平齐,旋动紧固螺栓(203),使得紧固螺栓(203)进入定位槽(401)中,此时,插销式钢板(400)已经固定于插销固定环(200)内腔中;Step 5: After the pouring is completed, remove the special-shaped steel plate launder (100), use the bolt-type steel plate (400), hold the hand support plate (403), push the setting plate (402) upward, and remove it from the lower fixing ring (202) The bottom of the cavity is penetrated, and the top of the inner cavity of the upper fixing ring (201) is passed out, and the concrete feeding port (301) is closed until the bottom of the hand support plate (403) is flush with the bottom of the perforated steel plate (300). Fastening the bolts (203), so that the fastening bolts (203) enter the positioning grooves (401), at this time, the bolt-type steel plate (400) has been fixed in the inner cavity of the bolt fixing ring (200); 步骤六:当混凝土完全凝固后,从钉子孔眼(302)取出钉子,拆卸下开孔洞钢板(300)、插销式钢板(400),进行下一次的混凝土浇注。Step 6: When the concrete is completely solidified, take out the nails from the nail holes (302), remove the lower hole steel plate (300) and the bolt-type steel plate (400), and perform the next concrete pouring.
CN202010252515.6A 2020-04-01 2020-04-01 Secondary pouring concrete combined launder Pending CN111441589A (en)

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