CN111439682A - A photovoltaic module installation device - Google Patents

Abstract

The invention provides a photovoltaic component installation device, in particular to the field of photovoltaic technology. The photovoltaic assembly installation device comprises: a translation device, a lifting device and a positioning device; the translation device is connected with the lifting device, and the lifting device is connected with the positioning device. The translation device is mainly to ensure that the photovoltaic module installation device is located at the installation site. The lifting device is mainly used to lift and translate the photovoltaic module to the upper part of the bracket. The positioning device is to place the lifted photovoltaic module at the installation position of the photovoltaic module. Carry out the bolting work. The invention provides a photovoltaic component installation device, which improves the mechanization of component installation, reduces the problem of component installation personnel consumption, improves the quality and efficiency of component installation, and provides strong support for the construction of photovoltaic power stations.

Description

A photovoltaic module installation device

technical field

The present invention relates to the field of photovoltaic technology, in particular to a photovoltaic component installation device.

Background technique

With the saturation of power construction in my country, the construction of original coal-fired units has gradually decreased, and new energy power generation has become the main direction of power construction. Among them, photovoltaic power generation is one of the main power sources for the construction of new energy power stations. One of the main tasks of photovoltaic power generation construction is the installation of components. Although this process is simple and easy, the degree of mechanization in the current industry is almost zero. In addition, at present, there are a large number of agricultural and photovoltaic complementary projects in photovoltaic power plants, and the distance between photovoltaic modules and the ground is relatively high, which makes it difficult to install. Simple procedures but a lot of human labor have become the unique characteristics of photovoltaic power station construction. Due to a large amount of manpower to complete this process, occasionally the installation height of the components is high, and it is inconvenient to set up scaffolding, so the phenomenon of personnel installing on the components occurs, resulting in some quality problems during the installation process of the components.

SUMMARY OF THE INVENTION

The first object of the present invention is to provide a photovoltaic module installation device, which can effectively solve the problem of personnel installing on the upper part of the photovoltaic module, improve the quality and efficiency of the module installation, and provide strong support for the construction of photovoltaic power stations;

The second object of the present invention is to provide a photovoltaic module installation device, which aims to solve the problem that the existing module installation mainly uses a lot of manpower to install, and occasionally personnel installs on the module, resulting in some quality problems during the module installation process.

The invention provides a photovoltaic module installation device, comprising: a translation device, a lifting device and a positioning device; the translation device is connected with the lifting device, and the lifting device is connected with the positioning device.

Wherein, the translation device includes: a moving vehicle and a support system; two ends of the support system are connected to the moving vehicle.

Wherein, the moving vehicle includes a support plate and a moving wheel; a plurality of moving wheels are arranged under the support plate.

Wherein, the support system includes: a vertical pole and a cross beam; the vertical pole is a telescopic vertical pole, two ends of the horizontal beam are connected to the vertical pole, and the other end of the vertical pole is connected to the mobile vehicle.

Wherein, the lifting device includes: a monorail crane and a hanging rope; one end of the monorail crane is connected to the beam, and the other end is connected to the translation device through the hanging rope.

Wherein, the positioning device includes: a frame, a rope hole and a tie rod; both ends of the tie rod are respectively connected to the frame, and the frame is provided with a rope hole; a plurality of limit cards are arranged under the tie rod .

Wherein, a rail for the sliding of the monorail hanger is arranged on the beam.

Wherein, the frame is an "L"-shaped frame.

Beneficial effects of the present invention: The present invention is a photovoltaic component installation device, which improves the mechanization of component installation, reduces the problem of component installation personnel usage, improves the quality and efficiency of component installation, and provides strong support for the construction of photovoltaic power stations.

Description of drawings

In order to illustrate the specific embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative efforts.

FIG. 1 is a structural diagram of a photovoltaic module installation device of the present invention;

Fig. 2 is the in-position device of Fig. 1;

Fig. 3 is the side sectional view of the positioning device of Fig. 2;

FIG. 4 is an enlarged view of the purlin position of FIG. 1 .

Description of reference numbers:

1: Mobile cart; 2: Pole; 3: Beam; 4: Height limit bolt; 5: Monorail crane; 6: Suspension rope; 7: Frame; 8: Rope hole; 9: Tie rod; 10: Limit card; 11: photovoltaic panel; 12: purlin; 13: front column; 14: diagonal brace; 15: main beam; 16: rear column.

Detailed ways

The technical solutions of the present invention will be clearly and completely described below with reference to the embodiments. Obviously, the described embodiments are part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "top", "bottom", "front", " Rear", "Left", "Right", "Straight", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise" etc. The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.

In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be understood as indicating or implying relative importance or implying the number of indicated technical features. Thus, features defined as "first", "second" may expressly or implicitly include one or more of said features. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined. In addition, the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be It is directly connected, or it can be indirectly connected through an intermediate medium, and it can be the internal connection of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood in specific situations.

1-4, a photovoltaic module installation device includes a translation device, a lifting device and a positioning device; the translation device is connected to the lifting device, and the lifting device is connected to the positioning device.

Specifically, the translation device includes: a moving vehicle 1 and a support system; two ends of the support system are connected to the moving vehicle 1 .

A mobile cart 1 is fixedly connected below the support system, and the two mobile carts 1 control the support system to move along a path for installing the photovoltaic panels 11 .

Specifically, the moving vehicle 1 includes: a support plate and a moving wheel; a plurality of moving wheels are arranged under the support plate.

Two groups of moving wheels are arranged under the support plate, and each group of moving wheels includes a plurality of moving wheels.

Multiple moving wheels ensure the smooth running of the support plate.

The movement of the support plate can be pushed by workers or driven by electricity.

There is a drive motor inside the support plate, and the drive motor drives the moving wheel to move. There are also synchronizers in the two support plates. The synchronizer controls the two drive motors to work at the same time. The drive motor controls the movement of the moving wheel to avoid manual labor. Push the support system to move. The drive motor is connected to the battery. The battery powers the drive motor and synchronizer. Synchronizers and drive motors are existing conventional equipment.

Specifically, the support system includes: a vertical pole 2 and a beam 3 ; the vertical pole 2 is a telescopic vertical pole, two ends of the horizontal beam 3 are connected to the vertical pole 2 , and the other end of the vertical pole 2 is connected to the mobile vehicle 1 .

The vertical pole 2 is a telescopic vertical pole. The vertical pole 2 is provided with a height-limiting bolt 4, and the vertical pole 2 is also provided with a plurality of limit holes. After adjusting the height of the vertical pole 2, insert the height-limiting bolt 4 into the limit holes. Inside, limit the position of the pole 2. The telescopic pole 2 is a telescopic pole 2 formed by sleeve connection of two poles 2 . A limit hole is provided at the socket, and the height of the column is limited by inserting the height limit bolt 4 into the limit hole.

The top ends of the two vertical poles 2 are connected with a beam 3 , and the beam 3 is used to connect the monorail crane 5 .

Specifically, the lifting device includes: a monorail hanger 5 and a hanging rope 6 ; one end of the monorail hanger 5 is connected to the beam 3 , and the other end is connected to the translation device through the hanging rope 6 .

The upper side of the monorail crane 5 is connected to the beam 3 , and the lower part of the monorail crane 5 is provided with a suspending rope 6 . The monorail crane 5 is connected to the middle of the suspending rope 6

The monorail crane 5 is a conventional monorail crane 5 .

Specifically, the positioning device includes: a frame 7, a rope hole 8 and a tie rod 9; both ends of the tie rod 9 are respectively connected to the frame 7, and the frame 7 is provided with a rope hole 8; the tie rod A plurality of limit cards 10 are arranged below the 9.

One end of the two frames 7 is connected by a tie rod 9 , and a plurality of rope holes 8 are provided on the frame 7 for connecting with the hanging rope 6 . The sling 6 suspends the frame 7 .

One end of the two frames 7 is provided with a tie rod 9, which can facilitate the sliding of the photovoltaic panel 11 into the frame 7. One end of the photovoltaic panel 11 slides along the frame 7 to the end with the tie rod 9, and one end of the tie rod 9 faces the photovoltaic panel. 11 to limit the position to prevent the photovoltaic panel 11 from falling out of the frame 7 .

The limit card 10 is used to cooperate with the purlins 12 provided on the support of the photovoltaic panel 11 , and the purlins 12 limit the position of the limit card 10 . There are multiple limit cards 10 , preferably two limit cards 10 .

Specifically, the beam 3 is provided with a track for the monorail crane 5 to slide.

The slideway provided on the beam 3 is used for the single track to slide along the beam 3 .

Specifically, the frame 7 is an "L"-shaped frame.

The vertical side of the frame 7 can limit the lateral sliding of the photovoltaic panel 11, and the horizontal side of the frame 7 can play the role of supporting the photovoltaic panel 11. The two sides of the photovoltaic panel 11 are placed on the horizontal sides of the two frames 7, and the horizontal sides bear The weight of the photovoltaic panel 11 .

The photovoltaic panel 11 is fixed on the photovoltaic panel 11 bracket, and the photovoltaic panel 11 bracket includes: a front column 13 , a purlin 12 , a diagonal brace 14 , a main beam 15 and a rear column 15 ; two ends of the main beam 15 are respectively provided with The front column 13 and the rear column 15, the height of the front column 13 is less than the height of the rear column 15, the main beam 15 is inclined to the ground at an angle of 30-70 degrees, preferably 45 degrees, 45 degrees can ensure that the photovoltaic panels absorb the most sunlight. The lower middle of the main beam 15 is connected with a diagonal bracing 14, and the other end of the diagonal bracing 14 is connected with the rear column 15; two groups of purlins 12 are arranged above the main beam 15, and the first group of purlins 12 are arranged on the upper part of the end face of the main beam 15, The second group of purlins 12 are arranged at the lower part of the end face of the main beam 15 , the purlins 12 are elongated, and the purlins 12 are arranged on the main beam 15 parallel to the ground.

The dotted line shown in FIG. 1 is the running line of the monorail crane, the dotted line in FIG. 2 is the running line of the translation device, and the dotted line in FIG. 3 is the photovoltaic panel. working principle:

The worker first installs the bracket on which the photovoltaic panel 11 needs to be installed, and the lower part of the main beam 15 is movably connected to the front column 13 , the rear column 15 and the diagonal brace 14 . The irradiation angle of the photovoltaic panel 11 can be adjusted as required.

Two sets of purlins 12 are first installed on the upper surface of the main beam 15 , each set of purlins 12 includes two purlins 12 , and the distance between the two purlins 12 in each set is the same as the distance between the two limit cards 10 .

The unmounted photovoltaic panel 11 is placed between the rear column 15 and the column.

When starting to work, the worker controls the two moving carts 1 included in the translation device to move synchronously to the support of the photovoltaic panel 11 in an automatic or manual manner.

The worker moves the monorail crane 5 to the photovoltaic panel 11 between the rear column 15 and the column. The suspending rope 6 is changed by the monorail crane 5, and the positioning device is controlled to move downward. When it moves to a suitable height or on the ground, the worker places the photovoltaic panel 11 on the ground on the ground composed of two frames 7 and a tie rod 9. On the positioning device, the two sides of the photovoltaic panel 11 slide in along the lateral edges of the frame 7, continue to push the photovoltaic panel 11 until one end of the photovoltaic panel 11 pushes against the tie rod 9, and the worker holds the photovoltaic panel 11 to avoid the photovoltaic panel 11. Slide out from the end where the tie rod 9 is not provided. The lifting of the in-position device is controlled by the monorail crane 5, the in-position device is lifted above the support of the photovoltaic panel 11, the monorail crane 5 is moved along the track on the crossbar, and the position of the photovoltaic panel 11 lifted by the monorail crane 5 is adjusted.

When the photovoltaic panel 11 is moved to the top of the first group of purlins 12, the suspending rope 6 of the monorail crane 5 is controlled downward, so that the positioning device moves downward, and the positioning device continues to move diagonally along the main beam 15 when it is placed on the main beam 15. When sliding downward, the two limit cards 10 provided below the tie rod 9 are in contact with the first group of purlins 12 respectively, and the two purlins 12 of the first group limit the two limit cards 10 respectively. The photovoltaic panel 11 can be positioned accurately during the installation process through the limit cooperation between the first group of purlins 12 and the limit card 10 , which not only improves the work efficiency, but also improves the accuracy of the installation.

After the first group of purlins 12 limit the position of the limit card 10, the photovoltaic panel 11 can be installed, the seating device is removed, and the seating device is moved to the photovoltaic panel 11 between the rear column 15 and the column, and the installation is repeated. After the photovoltaic panel 11 is completed, repeat the above process, move the positioning device to the top of the second group of purlins 12, lower the positioning device, and make the second group of purlins 12 cooperate with the limit card 10 to limit the position, and install a second photovoltaic board 11.

In the second process, it is possible to choose whether to install the photovoltaic panel 11 above the main beam 15 or the photovoltaic panel 11 below according to the needs.

After the installation of a group of photovoltaic panels 11 is completed, the moving vehicle 1 is controlled by the translation device to continue walking along the installation path of the photovoltaic panels 11 to perform the next installation of the photovoltaic panels 11 .

To sum up: a photovoltaic module installation device, through the mutual cooperation of the translation device, the lifting device and the positioning device, the fast and accurate installation of the photovoltaic panel is realized, the work efficiency and the installation accuracy are improved, and the cost of the enterprise is saved.

Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The technical solutions described in the foregoing embodiments can still be modified, or some or all of the technical features thereof can be equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the embodiments of the present invention. scope.

Claims (8)

1. The photovoltaic module mounting device is characterized by comprising a translation device, a lifting device and a positioning device; the translation device is connected with a lifting device, and the lifting device is connected with a positioning device.

2. A photovoltaic module mounting apparatus in accordance with claim 1, wherein the translation means comprises: a mobile vehicle (1) and a support system; the two ends of the supporting system are connected with a moving vehicle (1).

3. A photovoltaic module installation apparatus according to claim 2, wherein the trolley (1) comprises: a support plate and a moving wheel; a plurality of movable wheels are arranged below the supporting plate.

4. A photovoltaic module mounting apparatus in accordance with claim 2, wherein the support system comprises: the upright stanchions (2) and the cross beams (3); the pole setting (2) are flexible pole setting, pole setting (2) are connected at crossbeam (3) both ends, locomotive (1) is connected to the other end of pole setting (2).

5. A photovoltaic module mounting apparatus in accordance with claim 4, wherein the lifting means comprises: a monorail crane (5) and a lifting rope (6); one end of the monorail crane (5) is connected to the cross beam (3), and the other end of the monorail crane is connected with the translation device through the lifting rope (6).

6. A photovoltaic module mounting apparatus in accordance with claim 5, wherein the seating means comprises: a frame (7), a rope hole (8) and a tie bar (9); two ends of the tie bar (9) are respectively connected to the frame (7), and the frame (7) is provided with a rope hole (8); a plurality of limiting clamps (10) are arranged below the tie bar (9).

7. A photovoltaic module installation apparatus according to claim 5, wherein the cross beam (3) is provided with a track for sliding the monorail crane (5).

8. A photovoltaic module mounting arrangement according to claim 6, characterised in that the rim (7) is an "L" type rim.

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