CN111439310A - A skeleton structure for improving rear collision safety performance - Google Patents
A skeleton structure for improving rear collision safety performance Download PDFInfo
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- CN111439310A CN111439310A CN202010306145.XA CN202010306145A CN111439310A CN 111439310 A CN111439310 A CN 111439310A CN 202010306145 A CN202010306145 A CN 202010306145A CN 111439310 A CN111439310 A CN 111439310A
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- 238000003466 welding Methods 0.000 claims abstract description 42
- 239000000446 fuel Substances 0.000 abstract description 6
- 239000002828 fuel tank Substances 0.000 abstract description 6
- 229910000831 Steel Inorganic materials 0.000 description 6
- 239000010959 steel Substances 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 4
- 238000001125 extrusion Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002787 reinforcement Effects 0.000 description 1
- 238000004088 simulation Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D25/00—Superstructure or monocoque structure sub-units; Parts or details thereof not otherwise provided for
- B62D25/20—Floors or bottom sub-units
- B62D25/2072—Floor protection, e.g. from corrosion or scratching
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Abstract
本发明公开了一种提升后碰安全性能的骨架结构,包括梁架总成,所述梁架总成上通过焊接固定有地板下横梁,所述地板下横梁上设置有右后地板纵梁后段和左后地板纵梁后段,所述地板下横梁上通过焊接固定有地板纵梁后段,所述地板下横梁上设置有右地板下横梁延伸板和左地板下横梁延伸板,所述右后地板纵梁后段顶部通过焊接固定有右后地板纵梁,所述左后地板纵梁后段顶部通过焊接固定有左后地板纵梁,所述梁架总成顶部设置有后地板下横梁,所述后地板下横梁左右两侧分别通过焊接固定有右后地板下横梁延伸板和左后地板下横梁延伸板,本发明降低了后碰撞时油箱破损燃油泄露的风险,以及安全隐患。
The invention discloses a skeleton structure for improving rear impact safety performance, comprising a beam frame assembly on which an underfloor beam is fixed by welding, and a rear right rear floor longitudinal beam is arranged on the underfloor beam. and the rear section of the left rear floor longitudinal beam, the rear section of the floor longitudinal beam is fixed on the under-floor beam by welding, and the right under-floor beam extension plate and the left under-floor beam extension plate are arranged on the under-floor beam. The right rear floor longitudinal beam is fixed on the top of the rear section of the right rear floor longitudinal beam by welding, and the left rear floor longitudinal beam is fixed on the top of the rear section of the left rear floor longitudinal beam by welding. The left and right sides of the rear under-floor beam are respectively fixed with a right rear under-floor beam extension plate and a left rear under-floor beam extension plate by welding. The invention reduces the risk of fuel tank damage and fuel leakage during rear collision, as well as potential safety hazards.
Description
技术领域technical field
本发明涉及汽车安全技术领域,具体为一种提升后碰安全性能的骨架结构。The invention relates to the technical field of automobile safety, in particular to a skeleton structure for improving rear collision safety performance.
背景技术Background technique
从强制性法规方面对后碰撞的燃油系统安全做了强制性要求,而燃油安全与车身在后碰撞过程中油箱最大等效塑性应变有直接关系,油箱最大等效塑性应变值越小后碰撞安全性能越好,经CAE仿真分析某款车型后碰撞油箱最大等效塑性应变值为24.4%,后碰撞时油箱破损燃油泄露的风险极大,且各部件之间采用传统螺丝固定的方法,长时间使用后,会造成螺丝松动等情况发生,从而导致各部件之间的挤压和拉扯,加大了安全隐患。From the aspect of mandatory regulations, the safety of the fuel system in the rear collision is mandatory, and the fuel safety is directly related to the maximum equivalent plastic strain of the fuel tank during the rear collision of the vehicle body. The better the performance, the CAE simulation analysis shows that the maximum equivalent plastic strain value of the fuel tank in the rear collision of a certain model is 24.4%, and the risk of fuel leakage from damage to the fuel tank is extremely high during the rear collision. After use, it will cause loosening of screws, etc., which will lead to squeezing and pulling between various components, increasing the safety hazard.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种提升后碰安全性能的骨架结构,在梁架总成下方增设地板纵梁后段,地板纵梁后段的材质为1.5mm屈服强度130MPa的钢板,并设置两组溃缩筋,当发生碰撞时,地板本身吸能溃缩后,地板纵梁后段继续进行二次溃缩吸能,增加了梁架总成整体的吸能性,可以明显的改善后碰安全性能,大大降低了后碰撞时油箱破损燃油泄露的风险,且改变了以往各部件之间通过螺丝的固定连接方式,通过焊接进行连接固定,固定性更好,杜绝了各部件之间的挤压和拉扯,降低了安全隐患,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide a skeleton structure for improving the safety performance of rear collision. The rear section of the floor longitudinal beam is added under the beam frame assembly. The material of the rear section of the floor longitudinal beam is a steel plate with a yield strength of 1.5 mm and 130 MPa, and two groups When a collision occurs, after the floor itself absorbs energy and collapses, the rear section of the floor longitudinal beam continues to undergo secondary collapse and energy absorption, which increases the overall energy absorption of the beam frame assembly and can significantly improve the rear collision safety. The performance greatly reduces the risk of fuel tank damage and fuel leakage in the event of a rear collision, and changes the previous way of fixing and connecting parts by screws, and is connected and fixed by welding, which has better fixation and eliminates extrusion between parts and pulling, reducing the potential safety hazard, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种提升后碰安全性能的骨架结构,包括梁架总成,所述梁架总成上通过焊接固定有地板下横梁,所述地板下横梁左侧设置有右后地板纵梁后段,且右侧设置有左后地板纵梁后段,所述右后地板纵梁后段和左后地板纵梁后段分别通过焊接固定在梁架总成上,所述地板下横梁上通过焊接固定有地板纵梁后段,所述地板纵梁后段另一端通过焊接固定在梁架总成底部,所述地板下横梁左侧通过焊接固定有右地板下横梁延伸板,且右侧通过焊接固定有左地板下横梁延伸板,所述右地板下横梁延伸板另一端通过焊接固定在右后地板纵梁后段上,所述左地板下横梁延伸板另一端通过焊接固定在左后地板纵梁后段上,所述右后地板纵梁后段顶部通过焊接固定有右后地板纵梁,所述左后地板纵梁后段顶部通过焊接固定有左后地板纵梁,所述梁架总成顶部设置有后地板下横梁,所述后地板下横梁左右两侧分别通过焊接固定有右后地板下横梁延伸板和左后地板下横梁延伸板,所述右后地板纵梁顶部通过焊接固定在右后地板下横梁延伸板底部,所述左后地板纵梁通过焊接固定在左后地板下横梁延伸板底部。A skeleton structure for improving rear collision safety performance includes a beam frame assembly on which an underfloor beam is fixed by welding, the left side of the underfloor beam is provided with a rear section of a right rear floor longitudinal beam, and The right side is provided with the rear section of the left rear floor longitudinal beam. The rear section of the right rear floor longitudinal beam and the rear section of the left rear floor longitudinal beam are respectively fixed on the beam frame assembly by welding. The rear section of the floor longitudinal beam, the other end of the rear section of the floor longitudinal beam is fixed to the bottom of the beam frame assembly by welding, the left side of the under-floor beam is fixed with the right under-floor beam extension plate by welding, and the right side is fixed by welding with a The left under-floor beam extension plate, the other end of the right under-floor beam extension plate is fixed on the rear section of the right rear floor longitudinal beam by welding, and the other end of the left under-floor beam extension plate is welded and fixed at the rear of the left rear floor longitudinal beam The top of the rear section of the right rear floor longitudinal beam is fixed to the right rear floor longitudinal beam by welding, the top of the rear section of the left rear floor longitudinal beam is fixed to the left rear floor longitudinal beam by welding, and the top of the beam frame assembly is fixed to the left rear floor longitudinal beam. A rear under-floor beam is provided, the left and right sides of the rear under-floor beam are respectively fixed with a right rear under-floor beam extension plate and a left rear under-floor beam extension plate, and the top of the right rear floor longitudinal beam is fixed on the right side by welding. The bottom of the extension plate of the rear under-floor cross member, the left rear floor longitudinal beam is fixed on the bottom of the extension plate of the left rear under-floor cross member by welding.
优选的,所述梁架总成上设置有备胎槽面板,所述备胎槽面板位于地板纵梁后段后侧。Preferably, a spare tire groove panel is provided on the beam frame assembly, and the spare tire groove panel is located on the rear side of the rear section of the floor longitudinal beam.
优选的,所述梁架总成和后地板下横梁的结合出设置有第一海棉条。Preferably, the combination of the beam frame assembly and the rear underfloor beam is provided with a first sponge strip.
优选的,所述梁架总成左右两侧分别设置有一组缓冲垫。Preferably, a set of buffer pads are respectively provided on the left and right sides of the beam frame assembly.
优选的,所述地板下横梁和梁架总成的结合处设置有第二海棉条。Preferably, a second sponge strip is arranged at the joint of the underfloor beam and the beam frame assembly.
优选的,所述梁架总成底部通过焊接固定有两组安装块。Preferably, two sets of mounting blocks are fixed at the bottom of the beam frame assembly by welding.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、在梁架总成下方增设地板纵梁后段,地板纵梁后段的材质为1.5mm屈服强度130MPa的钢板,并设置两组溃缩筋,当发生碰撞时,地板本身吸能溃缩后,地板纵梁后段继续进行二次溃缩吸能,增加了梁架总成整体的吸能性,可以明显的改善后碰安全性能,大大降低了后碰撞时油箱破损燃油泄露的风险;1. The rear section of the floor longitudinal beam is added under the beam frame assembly. The material of the rear section of the floor longitudinal beam is 1.5mm steel plate with a yield strength of 130 MPa, and two sets of collapse ribs are set. When a collision occurs, the floor itself will absorb energy and collapse After that, the rear section of the floor longitudinal beam continues to undergo secondary collapse energy absorption, which increases the overall energy absorption of the beam frame assembly, which can significantly improve the safety performance of rear collision, and greatly reduce the risk of fuel tank damage and fuel leakage during rear collision;
2、改变了以往各部件之间通过螺丝的固定连接方式,通过焊接进行连接固定,固定性更好,杜绝了各部件之间的挤压和拉扯,降低了安全隐患。2. Changed the way of fixing and connecting the parts by screws in the past, and connected and fixed by welding, the fixation is better, the extrusion and pulling between the parts are eliminated, and the safety hazard is reduced.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2为本发明的梁架总成的结构示意图;Fig. 2 is the structural representation of the beam frame assembly of the present invention;
图3为本发明的底板下横梁的结构示意图。FIG. 3 is a schematic structural diagram of the cross beam under the bottom plate of the present invention.
图中:1、梁架总成;2、地板纵梁后段;3、地板下横梁;4、右地板下横梁延伸板;5、左地板下横梁延伸板;6、右后地板纵梁后段;7、左后地板纵梁后段;8、右后地板纵梁;9、左后地板纵梁;10、后地板下横梁;11、右后地板下横梁延伸板;12、左后地板下横梁延伸板;13、备胎槽面板;14、第一海棉条;15、安装块;16、缓冲垫;17、第二海棉条。In the picture: 1. Beam frame assembly; 2. Rear section of floor longitudinal beam; 3. Under-floor beam; 4. Extension plate of right under-floor beam; 5. Extension plate of left under-floor beam; Section; 7. Rear section of left rear floor longitudinal beam; 8. Right rear floor longitudinal beam; 9. Left rear floor longitudinal beam; 10. Rear under-floor beam; 11. Right rear under-floor beam extension plate; 12. Left rear floor Lower beam extension plate; 13. Spare tire groove panel; 14. The first sponge strip; 15. Mounting block; 16. Cushion pad; 17. The second sponge strip.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-3,本发明提供一种技术方案:Please refer to Figures 1-3, the present invention provides a technical solution:
一种提升后碰安全性能的骨架结构,包括梁架总成1,梁架总成1上通过焊接固定有地板下横梁3,地板下横梁3左侧设置有右后地板纵梁后段6,且右侧设置有左后地板纵梁后段7,右后地板纵梁后段6和左后地板纵梁后段7分别通过焊接固定在梁架总成1上,地板下横梁3上通过焊接固定有地板纵梁后段2,地板纵梁后段2另一端通过焊接固定在梁架总成1底部,地板下横梁3左侧通过焊接固定有右地板下横梁延伸板4,且右侧通过焊接固定有左地板下横梁延伸板5,右地板下横梁延伸板4另一端通过焊接固定在右后地板纵梁后段6上,左地板下横梁延伸板5另一端通过焊接固定在左后地板纵梁后段7上,右后地板纵梁后段6顶部通过焊接固定有右后地板纵梁8,左后地板纵梁后段7顶部通过焊接固定有左后地板纵梁9,梁架总成1底部通过焊接固定有两组安装块15,用于梁架总成1和汽车本体之间的加固作用。A skeleton structure for improving the safety performance of rear collision, comprising a
梁架总成1顶部设置有后地板下横梁10,后地板下横梁10左右两侧分别通过焊接固定有右后地板下横梁延伸板11和左后地板下横梁延伸板12,右后地板纵梁8顶部通过焊接固定在右后地板下横梁延伸板11底部,左后地板纵梁9通过焊接固定在左后地板下横梁延伸板12底部,梁架总成1上设置有备胎槽面板13,备胎槽面板13位于地板纵梁后段2后侧,用于对备胎的支撑,梁架总成1和后地板下横梁10的结合出设置有第一海棉条14,当发生碰撞时,可减缓梁架总成1和后地板下横梁10之间的碰撞力,梁架总成1左右两侧分别设置有一组缓冲垫16,当汽车经过凹凸不平的地形时,可使梁架总成1和地面之间具有一定的缓冲力,避免梁架总成1直接接触地面,从而对各部件造成伤害,地板下横梁3和梁架总成1的结合处设置有第二海棉条17,可使地板下横梁3和梁架总成1之间形成缓冲力。The top of the
工作原理:working principle:
通过点焊连接组成各部件之间的连接,其中,地板纵梁后段2采用1.5mm屈服强度130MPa钢板,并设置两组溃缩筋;地板下横梁3采用1.2mm屈服强度250MPa钢板;右后地板纵梁8和左后地板纵梁9采用1.5mm屈服强度340MPa钢板,并分别设置三组溃缩筋;右后地板纵梁后段6和左后地板纵梁后段7采用1.5mm屈服强度340MPa钢板;安装时,将右后地板纵梁8、右后地板纵梁后段6、右地板下横梁延伸板4和右后地板下横梁延伸板11之间相互焊接为一个整体,同理,将右侧相对应的四组部件也焊接为一个整体,将地板纵梁后段2与地板下横梁3之间焊接成一个整体,再将上述三个整体与后地板下横梁10焊接成总成,使得所有横梁和纵梁横截面形成闭环结构,提升结构强度,提高了后碰安全性能。The connection between the components is formed by spot welding connection. Among them, the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, and substitutions can be made in these embodiments without departing from the principle and spirit of the invention and modifications, the scope of the present invention is defined by the appended claims and their equivalents.
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| CN110116761A (en) * | 2018-09-27 | 2019-08-13 | 浙江爱特新能源汽车有限公司 | The structure of floor reinforced frame after a kind of electric car |
| CN212556523U (en) * | 2020-04-17 | 2021-02-19 | 汉腾汽车有限公司 | A skeleton structure for improving rear collision safety performance |
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Application publication date: 20200724 |
