CN111439110A - Forest and fruit tea garden conveyor based on hub motor drive and control method thereof - Google Patents
Forest and fruit tea garden conveyor based on hub motor drive and control method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
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- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K7/0007—Disposition of motor in, or adjacent to, traction wheel the motor being electric
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G11/00—Resilient suspensions characterised by arrangement, location or kind of springs
- B60G11/02—Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only
- B60G11/04—Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only arranged substantially parallel to the longitudinal axis of the vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60G—VEHICLE SUSPENSION ARRANGEMENTS
- B60G11/00—Resilient suspensions characterised by arrangement, location or kind of springs
- B60G11/02—Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only
- B60G11/10—Resilient suspensions characterised by arrangement, location or kind of springs having leaf springs only characterised by means specially adapted for attaching the spring to axle or sprung part of the vehicle
- B60G11/113—Mountings on the axle
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- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/20—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles for control of the vehicle or its driving motor to achieve a desired performance, e.g. speed, torque, programmed variation of speed
- B60L15/2036—Electric differentials, e.g. for supporting steering vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L15/00—Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
- B60L15/32—Control or regulation of multiple-unit electrically-propelled vehicles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D15/00—Steering not otherwise provided for
- B62D15/02—Steering position indicators ; Steering position determination; Steering aids
- B62D15/021—Determination of steering angle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0038—Disposition of motor in, or adjacent to, traction wheel the motor moving together with the wheel axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K7/00—Disposition of motor in, or adjacent to, traction wheel
- B60K2007/0092—Disposition of motor in, or adjacent to, traction wheel the motor axle being coaxial to the wheel axle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/40—Electrical machine applications
- B60L2220/42—Electrical machine applications with use of more than one motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2220/00—Electrical machine types; Structures or applications thereof
- B60L2220/40—Electrical machine applications
- B60L2220/44—Wheel Hub motors, i.e. integrated in the wheel hub
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/12—Speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/10—Vehicle control parameters
- B60L2240/24—Steering angle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60L—PROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
- B60L2240/00—Control parameters of input or output; Target parameters
- B60L2240/40—Drive Train control parameters
- B60L2240/42—Drive Train control parameters related to electric machines
- B60L2240/421—Speed
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
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Abstract
本发明公开了一种基于轮毂电机驱动的林果茶园运输机及其控制方法,运输机的轮毂电机动力系统包括电源模块、两个轮毂电机、两个前轮和两个后轮,电源模块连接两个轮毂电机,两个轮毂电机分别整合到对应的后轮的轮毂内并作为运输机的驱动装置;运输机的电子差速控制系统包括数据采集传感器、整车控制器和两个轮毂电机驱动控制器,整车控制器连接数据采集传感器和轮毂电机驱动控制器,用于根据整车实时状态参数向轮毂电机驱动控制器输出对应的差速转向策略;两个轮毂电机驱动控制器分别连接对应的轮毂电机,并按照差速转向策略控制整车的差速转向行驶。本发明运输机转矩大、速度稳定、转向灵活、重量轻,适用于地形较为狭窄复杂低缓的山地果园。
The invention discloses a forest fruit tea garden conveyer driven by a hub motor and a control method thereof. The hub motor power system of the conveyer comprises a power module, two hub motors, two front wheels and two rear wheels, and the power module connects the two In-wheel motor, two in-wheel motors are respectively integrated into the corresponding rear wheel hubs and used as the driving device of the transporter; the electronic differential control system of the transporter includes data acquisition sensors, a vehicle controller and two in-wheel motor drive controllers. The vehicle controller is connected to the data acquisition sensor and the in-wheel motor drive controller, and is used to output the corresponding differential steering strategy to the in-wheel motor drive controller according to the real-time state parameters of the vehicle; the two in-wheel motor drive controllers are respectively connected to the corresponding in-wheel motors, And control the differential steering of the vehicle according to the differential steering strategy. The conveyor of the invention has large torque, stable speed, flexible steering and light weight, and is suitable for mountain orchards with relatively narrow, complex and low terrain.
Description
技术领域technical field
本发明涉及电动农用运输机械技术领域,特别涉及一种基于轮毂电机驱动的林果茶园运输机及其控制方法。The invention relates to the technical field of electric agricultural transport machinery, in particular to a forest, fruit and tea garden transporter driven by a hub motor and a control method thereof.
背景技术Background technique
我国南方地区大部分低缓山地林果茶园的种植缺乏规划,多数果树等经济农作物生长在难以形成较为完善交通运输网络的地带,立地条件差。而常规农业运输机存在轮距较宽、体积和重量大、成本高和车辆使用经济性低等特点致其难以在低缓山地林果茶园推广使用,这对成熟的果实和农用物资的运输造成较大的困难。另一方面,山地林果茶园农作物的种植、施肥与采摘等管理过程中需要大量的运输劳动力,劳动力成本上升。从这个角度而言,实现低缓山地林果茶园运输作业的机械化和运输机地形适用化具有重要意义。Most of the low mountain forest fruit tea gardens in southern my country lack planning, and most economic crops such as fruit trees grow in areas where it is difficult to form a relatively complete transportation network, and the site conditions are poor. However, the conventional agricultural transporter has the characteristics of wide wheelbase, large volume and weight, high cost and low vehicle use economy, which makes it difficult to popularize and use it in the low and gentle mountain forest, fruit and tea gardens. Difficulties. On the other hand, the management process of planting, fertilizing and picking crops in mountain forest, fruit and tea gardens requires a lot of transportation labor, and labor costs rise. From this point of view, it is of great significance to realize the mechanization of the transportation operation of the low and gentle mountain forest, fruit and tea gardens and the adaptation of the terrain of the transport aircraft.
随着山地林果茶园运输机械化问题的逐渐突出,山地林果茶园运输机械已日益受到重视。华南农业大学的吴伟斌等试制了第一代适用于南方地区低缓的山地林果茶园运输作业的传统燃油机驱动四轮运输机,该运输机轮距较小,体积重量轻巧,操作简便,适合在低缓山地林果茶园较窄的路途行驶。With the gradual prominence of the mechanization of the transportation of mountain forests, fruit and tea gardens, the transportation machinery for mountain forests, fruit and tea gardens has been paid more and more attention. Wu Weibin from South China Agricultural University and others have trial-produced the first generation of traditional fuel-engine-driven four-wheeled transporters suitable for the transportation of forest, fruit, and tea gardens in low and gentle mountains in southern China. Driving on a narrow road in Linguo Tea Garden.
由于能源消耗和环境污染问题日益严峻,采用电力驱动的农用运输机既节能又环保,因此越来越受到重视。随后,华南农业大学的吴伟斌等在燃油发动机驱动运输机的基础上,开展了第二代运输机的研制,即低缓山地林果茶园集中式电机驱动运输机。但该运输机存在缺点:传动链长,传动效率低,通常要求使用高转速大功率的电机,对电机性能要求高。此外,该运输机体积和重量大,启动加速性和通过性较差,爬坡越障能力不高。Due to the increasingly serious problems of energy consumption and environmental pollution, the use of electric-driven agricultural transport aircraft is both energy-saving and environmentally friendly, so it has received more and more attention. Subsequently, Wu Weibin and others from South China Agricultural University carried out the development of the second-generation transporter based on the fuel engine-driven transporter, that is, the centralized motor-driven transporter for the low and gentle mountain forest, fruit and tea gardens. However, this conveyor has shortcomings: the transmission chain is long and the transmission efficiency is low. Usually, a motor with high speed and high power is required, and the performance requirements of the motor are high. In addition, the transport aircraft is large in size and weight, has poor start-up acceleration and passability, and has poor ability to climb and climb obstacles.
日本NTN公司在北京车展上推出了新一代轮毂电机四轮驱新型电动汽车Q’mo,采用四轮独立控制系统使得整车操纵机动性极强,但该电动汽车仍存在缺点:成本较高,适用区域受限制,不适用于山地林果茶园作业。Japan's NTN company launched a new generation of in-wheel motor four-wheel drive new electric vehicle Q'mo at the Beijing Auto Show. The use of four-wheel independent control system makes the vehicle maneuverability extremely strong, but the electric vehicle still has shortcomings: high cost, The applicable area is limited, and it is not suitable for the operation of mountain forest, fruit and tea gardens.
河北联合大学的张建宝设计了一种基于轮毂电机驱动的微型物流电动车,结构轻简、能耗低、环保,也存在着只适用于低重物的搬运,在农业区域使用受限,不适用于山地林果茶园作业的缺点。Zhang Jianbao of Hebei United University designed a miniature logistics electric vehicle driven by in-wheel motor, which is light in structure, low in energy consumption, and environmentally friendly. It is also only suitable for the handling of low-weight objects. It is limited in use in agricultural areas and is not suitable for use. Disadvantages of working in mountain forest, fruit and tea gardens.
可见,如上现有的机械设备仍存在着续航性能不佳、体积大、不够轻巧灵活、成本高、使用的对象和作业区域受限等的不足,因此,有必要研究出能够克服如上缺陷的林果茶园运输机。It can be seen that the existing mechanical equipment as above still has shortcomings such as poor endurance performance, large size, not light and flexible enough, high cost, limited objects and operating areas, etc. Therefore, it is necessary to develop a forest that can overcome the above defects. Orchard transporter.
发明内容SUMMARY OF THE INVENTION
本发明的第一目的在于克服现有技术的缺点与不足,提供一种基于轮毂电机驱动的林果茶园运输机,该运输机转矩大、速度稳定、转向灵活、污染小、重量轻且成本较低,适用于地形较为狭窄复杂低缓的山地果园。The first object of the present invention is to overcome the shortcomings and deficiencies of the prior art, and to provide a forest fruit tea garden conveyor driven by a hub motor, which has large torque, stable speed, flexible steering, low pollution, light weight and low cost , suitable for mountain orchards with narrow, complex and low terrain.
本发明的第二目的在于提供一种基于轮毂电机驱动的林果茶园运输机控制方法,该方法可以灵活控制运输机在地形较为狭窄复杂低缓的山地果园中的运输作业。The second object of the present invention is to provide a method for controlling a forest fruit and tea orchard conveyor driven by a hub motor, which can flexibly control the transportation operation of the conveyor in a mountainous orchard with relatively narrow, complex and low terrain.
本发明的第一目的通过下述技术方案实现:一种基于轮毂电机驱动的林果茶园运输机,包括:车架,设置在车架上的车身、控制台、具有加速踏板和制动踏板的限位停车系统、具有方向盘的转向系统以及轮毂电机动力系统和电子差速控制系统,其中,The first object of the present invention is achieved by the following technical solutions: a forest fruit tea garden transporter driven by a hub motor, comprising: a vehicle frame, a vehicle body, a console, a limiter with an accelerator pedal and a brake pedal arranged on the vehicle frame parking system, steering system with steering wheel and in-wheel motor power system and electronic differential control system, wherein,
轮毂电机动力系统包括电源模块、两个永磁无刷力矩轮毂电机、分别位于车架左右两侧的两个农用山地型前轮和位于前轮后方的两个农用山地型后轮,电源模块连接两个轮毂电机,两个轮毂电机分别整合到对应的后轮的轮毂内并作为运输机的驱动装置;The hub motor power system includes a power module, two permanent magnet brushless torque hub motors, two agricultural mountain front wheels located on the left and right sides of the frame and two agricultural mountain rear wheels located behind the front wheels. The power module is connected Two in-wheel motors, which are respectively integrated into the corresponding rear wheel hubs and used as the driving device of the transporter;
电子差速控制系统包括数据采集传感器、整车控制器和两个轮毂电机驱动控制器,整车控制器连接数据采集传感器和轮毂电机驱动控制器,用于根据整车实时状态参数向轮毂电机驱动控制器输出对应的差速转向策略;整车实时状态参数包括数据采集传感器所采集的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程,以及整车控制器根据轮毂电机转速计算得到的车速;The electronic differential control system includes a data acquisition sensor, a vehicle controller and two in-wheel motor drive controllers. The vehicle controller is connected to the data acquisition sensor and the in-wheel motor drive controller to drive the in-wheel motor according to the real-time state parameters of the vehicle. The controller outputs the corresponding differential steering strategy; the real-time state parameters of the vehicle include the hub motor speed, steering wheel angle, accelerator pedal stroke and brake pedal stroke collected by the data acquisition sensor, and the vehicle controller calculated based on the hub motor speed. speed;
两个轮毂电机驱动控制器分别连接对应的轮毂电机,并按照差速转向策略控制整车的差速转向行驶。The two in-wheel motor drive controllers are respectively connected to the corresponding in-wheel motors, and control the differential steering of the entire vehicle according to the differential steering strategy.
优选的,数据采集传感器包括方向盘转角位置传感器、转速传感器、加速信号传感器和制动信号传感器,其中,Preferably, the data acquisition sensor includes a steering wheel angle position sensor, a rotational speed sensor, an acceleration signal sensor and a braking signal sensor, wherein,
方向盘转角位置传感器安装在方向盘转动轴上,用于判断方向盘是否转动和检测其转角大小;转速传感器安装在后轮内的轮毂电机中,用于检测轮毂电机的转速;加速信号传感器安装于加速踏板,用于检测加速踏板的行程;制动信号传感器安装于制动踏板,用于检测制动踏板的行程。The steering wheel angle position sensor is installed on the rotation shaft of the steering wheel to determine whether the steering wheel is rotated and to detect the size of its rotation angle; the rotational speed sensor is installed in the hub motor in the rear wheel to detect the rotational speed of the hub motor; the acceleration signal sensor is installed on the accelerator pedal , used to detect the stroke of the accelerator pedal; the brake signal sensor is installed on the brake pedal to detect the stroke of the brake pedal.
优选的,所述运输机的车架为跨接在前、后车轮上的桥梁式结构;Preferably, the frame of the transporter is a bridge-type structure bridged over the front and rear wheels;
所述运输机在车架下还设置有钢板弹簧式非独立悬挂架和钢板弹簧固定支架,钢板弹簧式非独立悬挂架位于车架和连接两个后轮的车轴之间,钢板弹簧固定支架包绕起车轴并且连接于车架底部,用于向上承托车轴和钢板弹簧式非独立悬挂架;轮毂电机通过固定螺栓固定于车轴。The transporter is also provided with a leaf spring type non-independent suspension frame and a leaf spring fixing bracket under the frame, the leaf spring type non-independent suspension frame is located between the frame and the axle connecting the two rear wheels, and the leaf spring fixing bracket is wrapped around. The lifting axle is connected to the bottom of the frame, and is used to support the axle and the leaf spring type non-independent suspension frame upward; the hub motor is fixed to the axle through fixing bolts.
更进一步的,所述钢板弹簧式非独立悬挂架是由多片不等长和不等曲率的钢板叠合而成,叠合后的钢板两端自然向上弯曲并呈纵向布置,叠在下方的钢板曲率小于叠在上方的钢板曲率,叠在下方的钢板长度小于叠在上方的钢板长度。Further, the leaf spring type non-independent suspension frame is formed by stacking a plurality of steel plates with unequal lengths and unequal curvatures. The curvature of the steel plate is smaller than the curvature of the steel plate stacked above, and the length of the steel plate stacked below is smaller than the length of the steel plate stacked above.
更进一步的,每个钢板弹簧式非独立悬挂架对应两个钢板弹簧固定支架,并且两个钢板弹簧固定支架共同夹持该钢板弹簧式非独立悬挂架,将钢板弹簧式非独立悬挂架限制在车架和车轴之间。Further, each leaf spring type dependent suspension frame corresponds to two leaf spring fixing brackets, and the two leaf spring fixing brackets jointly clamp the leaf spring type dependent suspension frame, so that the leaf spring type dependent suspension frame is limited to between the frame and the axle.
优选的,轮毂电机采用低速外转子电机,并且轮毂电机上装备有固定传动比的减速器和用于实现制动的制动卡钳;Preferably, the in-wheel motor adopts a low-speed outer rotor motor, and the in-wheel motor is equipped with a reducer with a fixed transmission ratio and a brake caliper for braking;
转速传感器为设置在轮毂电机内部的霍尔传感器;方向盘转角位置传感器、加速信号传感器和制动信号传感器均为电阻式传感器。The rotational speed sensor is a Hall sensor arranged inside the wheel hub motor; the steering wheel angle position sensor, the acceleration signal sensor and the braking signal sensor are all resistive sensors.
优选的,整车控制器具有AD转换模块、IO信号模块和主控制器,AD转换模块连接主控制器,并向主控制器发送整车实时状态参数信息中的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程;Preferably, the vehicle controller has an AD conversion module, an IO signal module and a main controller, and the AD conversion module is connected to the main controller, and sends the in-wheel motor speed, steering wheel angle, acceleration, etc. in the real-time state parameter information of the vehicle to the main controller. Pedal stroke and brake pedal stroke;
IO信号模块连接主控制器,并向主控制器发送运输机控制面板所输入的钥匙启动信号和档位选择信号;The IO signal module is connected to the main controller, and sends the key start signal and gear selection signal input from the control panel of the transporter to the main controller;
主控制器通过IO信号模块连接两个轮毂电机驱动控制器,并向两个轮毂电机驱动控制器发送对应的用于控制轮毂电机转速的PWM输出信号;主控制器通过IO信号模块连接电源模块,并向电源模块发送启动控制信号。The main controller connects the two in-wheel motor drive controllers through the IO signal module, and sends the corresponding PWM output signal for controlling the speed of the in-wheel motor to the two in-wheel motor drive controllers; the main controller connects the power module through the IO signal module, And send a start control signal to the power module.
更进一步的,电源模块包括铅蓄电源、DC/DC变换器和接触器,铅蓄电源连接DC/DC变换器并通过DC/DC变换器转换成连接主控制器的5V电源;铅蓄电源通过接触器连接两个轮毂电机驱动控制器,并在接触器接收到启动控制信号的情况下向两个轮毂电机驱动控制器供电。Further, the power module includes a lead-storage power supply, a DC/DC converter and a contactor, and the lead-storage power supply is connected to the DC/DC converter and converted into a 5V power supply connected to the main controller through the DC/DC converter; The contactor connects the two in-wheel motor drive controllers, and supplies power to the two in-wheel motor drive controllers when the contactor receives a start control signal.
本发明的第二目的通过下述技术方案实现:一种基于轮毂电机驱动的林果茶园运输机的控制方法,所述林果茶园运输机为本发明第一目的所述的基于轮毂电机驱动的林果茶园运输机,控制方法包括如下步骤:The second object of the present invention is achieved through the following technical solutions: a method for controlling a fruit and tea garden conveyer driven by a hub motor, wherein the fruit and tea garden conveyer is the first object of the present invention driven by an in-wheel motor. The tea garden transporter, the control method includes the following steps:
S1、电子差速控制系统的整车控制器接收到来自运输机控制台的钥匙启动信号和档位选择信号;S1. The vehicle controller of the electronic differential control system receives the key start signal and gear selection signal from the transporter console;
S2、整车控制器接收数据采集传感器实时采集的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程,根据轮毂电机转速计算得到车速,然后根据这些整车实时状态参数信息制定两个轮毂电机的差速转向策略,并将差速转向策略传输给轮毂电机驱动控制器;S2. The vehicle controller receives the wheel motor speed, steering wheel angle, accelerator pedal stroke and brake pedal stroke collected in real time by the data acquisition sensor, calculates the vehicle speed according to the wheel motor rotation speed, and then formulates two wheel hubs according to the real-time state parameter information of the vehicle. Differential steering strategy of the motor, and transmit the differential steering strategy to the in-wheel motor drive controller;
S3、两个轮毂电机驱动控制器按照差速转向策略控制轮毂电机动力系统的轮毂电机,以此控制整车差速转向行驶。S3. The two in-wheel motor drive controllers control the in-wheel motors of the in-wheel motor power system according to the differential steering strategy, so as to control the differential steering of the whole vehicle.
优选的,整车控制器的处理过程如下:Preferably, the processing process of the vehicle controller is as follows:
S21、在电子差速控制系统正常工作的情况下,IO信号模块接收钥匙启动信号和档位选择信号并输入到主控制器中,主控制器开始初始化:其内部的ADC采样功能模块、定时器模块以及串口通信模块进行初始化设置,启动内部程序,定时器模块分配时钟;S21. When the electronic differential control system is working normally, the IO signal module receives the key start signal and the gear selection signal and inputs them into the main controller, and the main controller begins to initialize: its internal ADC sampling function module, timer The module and the serial communication module are initialized, start the internal program, and the timer module distributes the clock;
同时通过IO信号模块向电源模块发送启动控制信号,使电源模块为两个轮毂电机驱动控制器供电;At the same time, the start control signal is sent to the power module through the IO signal module, so that the power module can supply power to the two in-wheel motor drive controllers;
S22、AD转换模块接收方向盘转角位置传感器所采集的方向盘转角、转速传感器所采集的轮毂电机转速、加速信号传感器所采集的加速踏板行程和制动信号传感器所采集的制动踏板行程,并将这些模拟信号转换为数字信号输入到主控制器中;S22. The AD conversion module receives the steering wheel angle collected by the steering wheel angle position sensor, the hub motor speed collected by the rotational speed sensor, the accelerator pedal stroke collected by the acceleration signal sensor, and the brake pedal stroke collected by the brake signal sensor, and converts these The analog signal is converted into a digital signal and input to the main controller;
S23、主控制器接收到轮毂电机转速信号、加速踏板行程、制动踏板行程后,计算出当前车速和左右后轮轮毂电机实际所需的转速,并向轮毂电机驱动控制器输出PWM占空比来控制轮毂电机的当前转速,进而控制运输机车速;S23. After receiving the speed signal of the hub motor, the stroke of the accelerator pedal and the stroke of the brake pedal, the main controller calculates the current vehicle speed and the actual speed required by the hub motors of the left and right rear wheels, and outputs the PWM duty cycle to the hub motor drive controller To control the current speed of the hub motor, and then control the speed of the transport locomotive;
在这一过程中,在启动ADC采样功能模块中的ADC程序采集到各传感器信息后即停止定时器模块的计时运作,继而进入中断程序分析各传感器信息:In this process, after starting the ADC program in the ADC sampling function module to collect the information of each sensor, it stops the timing operation of the timer module, and then enters the interrupt program to analyze the information of each sensor:
若传感器信息表明运输机未进行转向行为,则不执行定时中断后面的步骤,继续对各传感器信息进行AD转换;If the sensor information indicates that the transporter is not turning, then the steps after the timing interruption will not be performed, and the AD conversion of each sensor information will continue;
若传感器信息表明运输机要转向,则执行定时中断后面的转向程序,具体是:主控制器在收到方向盘转角信号后,根据方向盘转角信号进行主动差速运算,通过IO信号模块向两个轮毂电机驱动控制器发送不同占空比的PWM输出信号;If the sensor information indicates that the transporter is about to turn, execute the following steering procedure after timing interruption, specifically: after receiving the steering wheel angle signal, the main controller performs active differential calculation according to the steering wheel angle signal, and sends the signal to the two wheel hub motors through the IO signal module. The drive controller sends PWM output signals with different duty cycles;
按照差速转向策略控制轮毂电机,具体是:位于弯道外侧的后轮轮毂电机当前转速不变,位于弯道内侧的后轮轮毂电机按照实际需要的转速差降低转速。Control the hub motor according to the differential steering strategy, specifically: the current speed of the rear wheel hub motor located on the outside of the curve remains unchanged, and the rear wheel hub motor located on the inner side of the curve reduces the speed according to the actual required speed difference.
本发明相对于现有技术具有如下的优点及效果:Compared with the prior art, the present invention has the following advantages and effects:
(1)本发明将轮毂电机应用于农业运输机,轮毂电机不需要任何传动系统,电机转子输出的扭矩直接作用于车轮,省去了传统汽车复杂笨重的部分传动系统,结构更加轻量化,能够提升传动效率,节省能量,成本也较低,符合现代化农机化要求;同时,运输机采用轮毂电机,转弯半径可以减小,有利于提高灵活性,更适用于在地形较为狭窄复杂低缓的山地果园中的运输作业。(1) The present invention applies the in-wheel motor to the agricultural transporter. The in-wheel motor does not require any transmission system, and the torque output by the motor rotor directly acts on the wheel, which saves the complex and heavy part of the transmission system of the traditional automobile. The structure is more lightweight and can be improved. Transmission efficiency, energy saving, and low cost, which meet the requirements of modern agricultural mechanization; at the same time, the transporter adopts in-wheel motors, which can reduce the turning radius, which is conducive to improving flexibility, and is more suitable for mountain orchards with narrow, complex, and gentle terrain. transport work.
(2)本发明基于轮毂电机驱动的林果茶园运输机采用轮毂电机动力系统和电子差速控制系统,两个轮毂电机拥有主动差速驱动能力,能够独立控制两边轮毂电机的加减速,有效保持车辆过弯的稳定性,实现在林果茶园内安全平稳地运载货物,提高了生产效率;并且,由于轮毂电机不需要任何传动系统,相对于使用传动系统的传统运输机,在等电池容量情况下,本发明运输机耐航能力更强,且无排放。(2) The present invention is based on the in-wheel motor-driven forest fruit tea garden transporter which adopts in-wheel motor power system and electronic differential control system. The two in-wheel motors have active differential drive capability, which can independently control the acceleration and deceleration of the in-wheel motors on both sides and effectively maintain the vehicle. The stability of cornering makes it possible to carry goods safely and stably in the Linguo Tea Garden, which improves production efficiency; and, since the in-wheel motor does not require any transmission system, compared with the traditional transporter using the transmission system, under the condition of equal battery capacity, The transport aircraft of the invention has stronger air resistance and no emissions.
(3)本发明运输机利用电子差速控制系统生成轮毂电机驱动控制器所执行的差速转向策略,以电子差速控制技术替代传统的机械差速实现转弯时内外车轮不同转速的纯滚动,及时有效地对两个轮毂电机进行差速控制,提高了车辆在过弯时车辆的稳定性,有利于更加高效、安全地对作物、其他物品进行运载。(3) The transporter of the present invention utilizes the electronic differential speed control system to generate the differential steering strategy executed by the in-wheel motor drive controller, and replaces the traditional mechanical differential speed with the electronic differential speed control technology to realize the pure rolling of the inner and outer wheels at different rotational speeds during turning. The differential speed control of the two in-wheel motors is effectively performed, which improves the stability of the vehicle when the vehicle is cornering, and is conducive to carrying crops and other items more efficiently and safely.
(4)本发明运输机在车架下设置钢板弹簧式非独立悬挂架和钢板弹簧固定支架,可起到减震、导向的作用,提高运输机行驶的稳定性和安全性,也省去了传统的导向装置和减振器,使运输机结构更为简单。(4) The transporter of the present invention is provided with a leaf spring type non-independent suspension frame and a leaf spring fixing bracket under the frame, which can play the role of shock absorption and guidance, improve the stability and safety of the transporter, and save the traditional The guide device and shock absorber make the structure of the conveyor simpler.
附图说明Description of drawings
图1是本发明基于轮毂电机驱动的林果茶园运输机的俯视图。FIG. 1 is a top view of the forest fruit tea garden conveyor driven by the in-wheel motor of the present invention.
图2是图1运输机底部的结构示意图。FIG. 2 is a schematic structural diagram of the bottom of the conveyor of FIG. 1 .
图3(a)是轮毂电机的示意图。Figure 3(a) is a schematic diagram of an in-wheel motor.
图3(b)是轮毂电机另一视角的示意图。Fig. 3(b) is a schematic diagram of the in-wheel motor from another perspective.
图4是安装在后轮的轮毂电机的剖视图。4 is a cross-sectional view of the in-wheel motor mounted on the rear wheel.
图5是图1运输机的电子差速控制系统的示意图。FIG. 5 is a schematic diagram of the electronic differential control system of the conveyor of FIG. 1 .
图6是图1运输机的控制方法的流程图。FIG. 6 is a flowchart of a control method of the conveyor of FIG. 1 .
图7是电子差速控制系统中主控制器程序主循环的流程图。FIG. 7 is a flow chart of the main loop of the main controller program in the electronic differential control system.
具体实施方式Detailed ways
下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be described in further detail below with reference to the embodiments and the accompanying drawings, but the embodiments of the present invention are not limited thereto.
实施例Example
本实施例公开了一种基于轮毂电机驱动的林果茶园运输机,如图1和图2所示,包括:车架2,设置在车架上的车身、控制台、限位停车系统、转向系统以及轮毂电机动力系统和电子差速控制系统。This embodiment discloses a fruit and tea garden transporter driven by in-wheel motors, as shown in Figures 1 and 2, comprising: a
其中,车身在车架上安置有座椅1,在车头处设置前照明灯13。控制台包括仪表盘4、钥匙插座和供档位选择的手动控制按键,控制台位于车身的座椅1前方。The vehicle body is provided with a
限位停车系统包括加速踏板5、驻车止动器6、倒挡推杆7和制动踏板8,驻车止动器和倒挡推杆设置在座椅旁,加速踏板和制动踏板设置在座椅前方。The limited parking system includes an
转向系统由固定在车架上的转向器和转向传动机构组成,转向器包括位于座椅前方的方向盘3、转向轴、转向蜗杆和转向摇臂轴,转向传动机构包括转向摇臂、转向纵拉杆、转向节臂、左右转向梯形臂和转向横拉杆。The steering system consists of a steering gear fixed on the frame and a steering transmission mechanism. The steering gear includes a
轮毂电机动力系统包括电源模块、两个永磁无刷力矩轮毂电机9、分别位于车架左右两侧的两个农用山地型前轮15和位于前轮后方的两个农用山地型后轮14,电源模块连接两个轮毂电机,两个轮毂电机分别整合到对应的后轮的轮毂142内,与后轮同步转动并作为运输机的驱动装置。如图3(a)和图3(b)所示,轮毂电机的连接轴16用于电连接相关车载线路,轮毂电机的螺栓孔17用于与固定螺栓配合,使轮毂电机固定于连接两个后轮的车轴18。The hub motor power system includes a power module, two permanent magnet brushless torque hub motors 9, two agricultural
本实施例的林果茶园运输机通过将轮毂电机与农用山地型后轮胎集于一体,取消了离合器、传动轴、变速器及主减速器等机械传动部件,既简化了机械部分,提高传动效率,又能降低整车重量,提升经济性和适用性。The forest fruit tea garden conveyor of this embodiment integrates the wheel hub motor and the agricultural mountain type rear tire, and cancels the mechanical transmission parts such as the clutch, the transmission shaft, the transmission and the main reducer, which not only simplifies the mechanical part, improves the transmission efficiency, but also eliminates the need for mechanical transmission. It can reduce the weight of the whole vehicle and improve the economy and applicability.
在本实施例中,轮毂电机采用低速外转子电机,如图4所示为安装在后轮14的轮毂电机9的内部结构。后轮14的轮胎140安装在后轮的轮辋141上,轮辋连接着轮毂142。每个轮毂电机9具有位于轮毂内的轴承91、电机绕组92、永磁体93和霍尔传感器94,轮毂的开口处设置有制动鼓95,霍尔传感器位于轮毂的中心位置,永磁体位于霍尔传感器和轮毂之间,轴承固定在轮毂的开口位置,也正是在制动鼓所围成的内部空间。轮毂电机9上装备有固定传动比的减速器和用于实现制动的制动卡钳10,制动卡钳10可参见图2。In this embodiment, the in-wheel motor adopts a low-speed outer rotor motor, and FIG. 4 shows the internal structure of the in-wheel motor 9 installed on the
在本实施例中,运输机的车架为跨接在前、后车轮上的桥梁式结构。如图2所示,所述运输机在车架下还设置有钢板弹簧式非独立悬挂架11和钢板弹簧固定支架12,钢板弹簧式非独立悬挂架位于车架和连接两个后轮的车轴18之间,钢板弹簧固定支架包绕起车轴并且连接于车架底部,用于向上承托车轴和钢板弹簧式非独立悬挂架,钢板弹簧式非独立悬挂架和钢板弹簧固定支架可起到减震、导向的作用。In this embodiment, the frame of the transporter is a bridge-type structure that bridges the front and rear wheels. As shown in FIG. 2 , the transporter is also provided with a leaf spring type
所述钢板弹簧式非独立悬挂架是由多片不等长和不等曲率的钢板叠合而成,叠合后的钢板两端自然向上弯曲并呈纵向(车身长度方向)布置,起导向传力的作用,可省去导向装置和减振器,结构简单。其中,叠在下方的钢板曲率小于叠在上方的钢板曲率,叠在下方的钢板长度小于叠在上方的钢板长度。The leaf spring type non-independent suspension frame is composed of multiple steel plates with unequal lengths and unequal curvatures. The effect of the force can be omitted, and the guide device and the shock absorber can be omitted, and the structure is simple. Wherein, the curvature of the steel plate stacked below is smaller than the curvature of the steel plate stacked above, and the length of the steel plate stacked below is smaller than the length of the steel plate stacked above.
如图2所示,每个钢板弹簧式非独立悬挂架对应两个钢板弹簧固定支架,并且两个钢板弹簧固定支架共同夹持该钢板弹簧式非独立悬挂架,将钢板弹簧式非独立悬挂架限制在车架和车轴之间。As shown in Figure 2, each leaf spring type dependent suspension frame corresponds to two leaf spring fixing brackets, and the two leaf spring fixing brackets jointly clamp the leaf spring type dependent suspension frame, and the leaf spring type dependent suspension frame is Confined between the frame and the axle.
电子差速控制系统包括数据采集传感器、整车控制器和两个轮毂电机驱动控制器。The electronic differential control system includes data acquisition sensors, a vehicle controller and two in-wheel motor drive controllers.
数据采集传感器包括方向盘转角位置传感器、转速传感器、加速信号传感器和制动信号传感器,其中,方向盘转角位置传感器安装在方向盘转动轴上,用于判断方向盘是否转动和检测其转角大小。在本实施例中,方向盘转角位置传感器为电阻式传感器。The data acquisition sensor includes a steering wheel angle position sensor, a rotational speed sensor, an acceleration signal sensor and a brake signal sensor, wherein the steering wheel angle position sensor is installed on the steering wheel rotation shaft, and is used to determine whether the steering wheel is rotated and detect the size of its rotation angle. In this embodiment, the steering wheel angle position sensor is a resistive sensor.
加速信号传感器安装于加速踏板,用于检测加速踏板的行程。制动信号传感器安装于制动踏板,用于检测制动踏板的行程。在本实施例中,加速信号传感器和制动信号传感器均为安装于对应踏板底部的电阻式传感器。The acceleration signal sensor is installed on the accelerator pedal to detect the stroke of the accelerator pedal. The brake signal sensor is installed on the brake pedal to detect the stroke of the brake pedal. In this embodiment, both the acceleration signal sensor and the braking signal sensor are resistive sensors installed at the bottom of the corresponding pedal.
转速传感器安装在后轮内的轮毂电机中,用于检测轮毂电机的转速。在本实施例中,如图4所示,转速传感器为设置在轮毂电机内部的霍尔传感器94。The rotational speed sensor is installed in the in-wheel motor inside the rear wheel to detect the rotational speed of the in-wheel motor. In this embodiment, as shown in FIG. 4 , the rotational speed sensor is a
整车控制器连接数据采集传感器和两个轮毂电机驱动控制器,用于根据整车实时状态参数向轮毂电机驱动控制器输出对应的差速转向策略。The vehicle controller is connected to the data acquisition sensor and the two in-wheel motor drive controllers, and is used to output the corresponding differential steering strategy to the in-wheel motor drive controller according to the real-time state parameters of the vehicle.
本实施例的整车实时状态参数包括数据采集传感器所采集的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程,以及整车控制器根据轮毂电机转速计算得到的车速。The real-time state parameters of the vehicle in this embodiment include in-wheel motor rotation speed, steering wheel angle, accelerator pedal stroke and brake pedal stroke collected by the data acquisition sensor, and vehicle speed calculated by the vehicle controller according to the in-wheel motor rotation speed.
两个轮毂电机驱动控制器分别连接对应的轮毂电机,并按照差速转向策略控制整车的差速转向行驶。本实施例的差速转向策略是根据国外学者阿克曼提出的车辆Ackerman-Jeantand转弯模型设定的一个车速、转向角度与弯道内外侧车轮速度的关系表。The two in-wheel motor drive controllers are respectively connected to the corresponding in-wheel motors, and control the differential steering of the entire vehicle according to the differential steering strategy. The differential steering strategy of this embodiment is a table of relationships between vehicle speed, steering angle and wheel speeds inside and outside the curve, which is set according to the Ackerman-Jeantand turning model of the vehicle proposed by foreign scholar Ackerman.
当运输车转向行驶且方向盘向某一方向转动一定转角后,电子差速控制系统的方向盘转角位置传感器判断方向盘发生转动和检测出转动角度,生成的差速转向策略立即被轮毂电机驱动控制器执行。因此,运输机以电子差速控制技术替代传统的机械差速实现转弯时内外车轮不同转速的纯滚动,可以使运输机转向控制更轻便灵活。When the transporter turns to drive and the steering wheel turns a certain angle in a certain direction, the steering wheel angle position sensor of the electronic differential control system judges the rotation of the steering wheel and detects the rotation angle, and the generated differential steering strategy is immediately executed by the in-wheel motor drive controller. . Therefore, the transport aircraft uses electronic differential control technology to replace the traditional mechanical differential to realize pure rolling of the inner and outer wheels at different rotational speeds when turning, which can make the transport aircraft steering control lighter and more flexible.
如图5所示,整车控制器具有AD转换模块、IO信号模块和主控制器,AD转换模块连接主控制器,并向主控制器发送整车实时状态参数中的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程。IO信号模块连接主控制器,并向主控制器发送运输机控制面板所输入的钥匙启动信号和档位选择信号。As shown in Figure 5, the vehicle controller has an AD conversion module, an IO signal module and a main controller. The AD conversion module is connected to the main controller, and sends the in-wheel motor speed and steering wheel angle in the real-time status parameters of the vehicle to the main controller. , accelerator pedal travel and brake pedal travel. The IO signal module is connected to the main controller, and sends the key start signal and gear selection signal input from the control panel of the transporter to the main controller.
主控制器为STM32系列芯片。主控制器通过IO信号模块连接两个轮毂电机驱动控制器,并向两个轮毂电机驱动控制器发送对应的用于控制轮毂电机转速的PWM输出信号,同时,主控制器通过IO信号模块连接电源模块,并向电源模块发送启动控制信号。The main controller is STM32 series chip. The main controller connects the two in-wheel motor drive controllers through the IO signal module, and sends the corresponding PWM output signal for controlling the speed of the in-wheel motor to the two in-wheel motor drive controllers. At the same time, the main controller is connected to the power supply through the IO signal module module, and send a start-up control signal to the power module.
电源模块包括48V的铅蓄电源、DC/DC变换器和接触器,铅蓄电源连接DC/DC变换器并通过DC/DC变换器由48V电源转换成连接主控制器的5V电源;铅蓄电源通过接触器连接两个轮毂电机驱动控制器,并在接触器接收到启动控制信号的情况下向两个轮毂电机驱动控制器供电。The power module includes a 48V lead storage power supply, a DC/DC converter and a contactor. The lead storage power supply is connected to the DC/DC converter and is converted from the 48V power supply to the 5V power supply connected to the main controller through the DC/DC converter; the lead storage power supply The two in-wheel motor drive controllers are connected through a contactor, and power is supplied to the two in-wheel motor drive controllers when the contactor receives a start control signal.
运输机采用这种两个轮毂电机驱动控制器接收各模块信号独立控制两边轮毂电机加减速的结构,能实现在林果茶园内安全平稳运载货物,提高生产效率。并且,轮毂电机无需传动系统,故运输机耐航能力更强,且无排放。The conveyor adopts the structure that the two in-wheel motor drive controllers receive signals from each module and independently control the acceleration and deceleration of the in-wheel motors on both sides. In addition, the in-wheel motor does not require a transmission system, so the transport aircraft has stronger air resistance and no emissions.
本实施例还公开了一种上述林果茶园运输机的控制方法,如图6所示,包括如下步骤:This embodiment also discloses a control method for the above-mentioned forest fruit tea garden conveyor, as shown in FIG. 6 , including the following steps:
S1、电子差速控制系统的整车控制器接收到来自运输机控制台的钥匙启动信号和档位选择信号。S1. The vehicle controller of the electronic differential control system receives the key start signal and gear selection signal from the transporter console.
S2、整车控制器接收数据采集传感器实时采集的轮毂电机转速、方向盘转角、加速踏板行程和制动踏板行程,根据轮毂电机转速计算得到车速,然后根据这些整车实时状态参数信息制定两个轮毂电机的差速转向策略,并将差速转向策略传输给轮毂电机驱动控制器,如图7所示,处理过程具体如下:S2. The vehicle controller receives the wheel motor speed, steering wheel angle, accelerator pedal stroke and brake pedal stroke collected in real time by the data acquisition sensor, calculates the vehicle speed according to the wheel motor rotation speed, and then formulates two wheel hubs according to the real-time state parameter information of the vehicle. The differential steering strategy of the motor, and the differential steering strategy is transmitted to the in-wheel motor drive controller, as shown in Figure 7. The processing process is as follows:
S21、在电子差速控制系统正常工作的情况下,IO信号模块接收钥匙启动信号和档位选择信号并输入到主控制器中,主控制器开始初始化:其内部的ADC采样功能模块、定时器模块以及串口通信模块进行初始化设置,启动内部程序,定时器模块分配时钟;同时通过IO信号模块向电源模块发送启动控制信号,使电源模块为两个轮毂电机驱动控制器供电;S21. When the electronic differential control system is working normally, the IO signal module receives the key start signal and the gear selection signal and inputs them into the main controller, and the main controller begins to initialize: its internal ADC sampling function module, timer The module and the serial communication module are initialized, start the internal program, and the timer module distributes the clock; at the same time, the IO signal module sends a start-up control signal to the power module, so that the power module supplies power to the two wheel hub motor drive controllers;
S22、AD转换模块接收方向盘转角位置传感器所采集的方向盘转角、转速传感器所采集的轮毂电机转速、加速信号传感器所采集的加速踏板行程和制动信号传感器所采集的制动踏板行程,并将这些模拟信号转换为数字信号输入到主控制器中;S22. The AD conversion module receives the steering wheel angle collected by the steering wheel angle position sensor, the hub motor speed collected by the rotational speed sensor, the accelerator pedal stroke collected by the acceleration signal sensor, and the brake pedal stroke collected by the brake signal sensor, and converts these The analog signal is converted into a digital signal and input to the main controller;
S23、主控制器接收到轮毂电机转速信号、加速踏板行程、制动踏板行程后,计算出当前车速和左右后轮轮毂电机实际所需的转速,并向轮毂电机驱动控制器输出PWM占空比来控制轮毂电机的当前转速,进而控制运输机车速;S23. After receiving the speed signal of the hub motor, the stroke of the accelerator pedal and the stroke of the brake pedal, the main controller calculates the current vehicle speed and the actual speed required by the hub motors of the left and right rear wheels, and outputs the PWM duty cycle to the hub motor drive controller To control the current speed of the hub motor, and then control the speed of the transport locomotive;
在这一过程中,在启动ADC程序采集到各传感器信息后即停止定时器模块的计时运作,继而进入中断程序分析各传感器信息:In this process, after starting the ADC program to collect the information of each sensor, it stops the timing operation of the timer module, and then enters the interrupt program to analyze the information of each sensor:
若传感器信息表明运输机未进行转向行为,也就是定时中断中的“否”,则不执行定时中断后面的步骤,继续对各传感器信息进行AD转换;If the sensor information indicates that the transporter does not perform steering behavior, that is, "No" in the timing interruption, the steps after the timing interruption will not be executed, and the AD conversion of each sensor information will continue;
若传感器信息表明运输机要转向,也就是定时中断中的“是”,则执行定时中断后面的转向程序,由于本实施例运输机使用双轮毂电机独立驱动,移除了传统的车辆后桥机械差速总成,为保持车辆过弯的稳定性,两个轮毂电机必须拥有主动差速驱动能力,因此主控制器在收到方向盘转角信号后,根据方向盘转角信号进行主动差速运算,即根据差速转向策略算法计算出两个后轮的不同转速,通过IO信号模块向两个轮毂电机驱动控制器发送不同占空比的PWM输出信号。If the sensor information indicates that the transporter wants to turn, that is, "Yes" in the timing interruption, the steering procedure after the timing interruption is executed. Since the transporter in this embodiment is driven independently by dual-wheel motors, the traditional mechanical differential of the rear axle of the vehicle is removed. Assembly, in order to maintain the stability of the vehicle cornering, the two in-wheel motors must have active differential drive capability. Therefore, after receiving the steering wheel angle signal, the main controller performs active differential calculation according to the steering wheel angle signal, that is, according to the differential speed. The steering strategy algorithm calculates the different speeds of the two rear wheels, and sends PWM output signals with different duty ratios to the two in-wheel motor drive controllers through the IO signal module.
如上主控制器主循环过程作为整个程序的关键部分,在程序执行时可以进行无限次的循环,对运输机的状态进行实时分析。As mentioned above, the main loop process of the main controller is a key part of the entire program, and it can perform infinite loops during program execution to analyze the state of the conveyor in real time.
S3、两个轮毂电机驱动控制器按照差速转向策略控制轮毂电机动力系统的轮毂电机:位于弯道外侧的后轮轮毂电机当前转速不变,位于弯道内侧的后轮轮毂电机按照实际需要的转速差降低转速,以此控制整车差速转向行驶,提高车辆在过弯时车辆的稳定性。S3. The two in-wheel motor drive controllers control the in-wheel motor of the in-wheel motor power system according to the differential steering strategy: the current speed of the rear-wheel in-wheel motor located on the outside of the curve remains unchanged, and the rear-wheel in-wheel motor located on the inner side of the curve according to the actual needs. The speed difference reduces the speed, so as to control the differential steering of the whole vehicle, and improve the stability of the vehicle when the vehicle is cornering.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其他的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiments are preferred embodiments of the present invention, but the embodiments of the present invention are not limited by the above-mentioned embodiments, and any other changes, modifications, substitutions, combinations, The simplification should be equivalent replacement manners, which are all included in the protection scope of the present invention.
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Application publication date: 20200724 |
