CN111438411B - Electrolytic machining clamp for chamfering of mobile phone lens bracket group and technological method thereof - Google Patents

Electrolytic machining clamp for chamfering of mobile phone lens bracket group and technological method thereof Download PDF

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Publication number
CN111438411B
CN111438411B CN202010316762.8A CN202010316762A CN111438411B CN 111438411 B CN111438411 B CN 111438411B CN 202010316762 A CN202010316762 A CN 202010316762A CN 111438411 B CN111438411 B CN 111438411B
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China
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cathode
processing
mobile phone
cover
back pressure
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CN111438411A (en
Inventor
谷民凯
赵真笙
王轶禹
赵海成
张昌昊
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Jiangsu Jicui Precision Manufacturing Research Institute Co.,Ltd.
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Nanjing Puhang Machinery Technology Development Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • B23H11/003Mounting of workpieces, e.g. working-tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H3/00Electrochemical machining, i.e. removing metal by passing current between an electrode and a workpiece in the presence of an electrolyte

Abstract

The invention discloses a chamfering electrolytic machining clamp for a mobile phone lens bracket group and a process method thereof, wherein the clamp comprises a back pressure cover, a workpiece positioning block and a cathode assembly; the workpiece positioning block comprises a positioning block body and a plurality of groups of fixing assemblies, and the positioning block body is detachably fixed in the back pressure cover; each group of fixing components can fix a mobile phone lens bracket; the cathode assembly is positioned above the back pressure cover, and the lower end of the cathode assembly can extend into the back pressure cover after moving downwards; the cathode assembly comprises a cathode and a cathode insulating cover; the cathode is provided with a plurality of processing channels, and one end of each processing channel is a processing port arranged on the bottom surface of the processing channel; each processing channel is provided with an annular processing insulating cover; the processing port inclined plane is positioned between the processing hole of the cathode insulating cover and the inclined plane of the lower port of the processing insulating cover to form a processing blade; electrolyte is introduced into the processing channel, the cathode assembly feeds downwards, and the processing blade processes a chamfer angle on the edge of the top surface of the corresponding mobile phone lens bracket. The invention has the advantages of high efficiency, convenience and the like.

Description

Electrolytic machining clamp for chamfering of mobile phone lens bracket group and technological method thereof
Technical Field
The invention belongs to the technical field of electrolytic machining, and particularly relates to a chamfering electrolytic machining clamp for a mobile phone lens bracket group and a process method thereof.
Background
Chamfering refers to machining the edges of a part into inclined planes with a certain angle. For a mobile phone lens holder, chamfering is an important process in the processing technology. First, chamfering can remove burrs generated in machining, improving the surface quality of the workpiece. Secondly, the chamfer can improve the safety level in the production process. In the production process, untreated sharp edges and burrs threaten the personal safety of workers who carry out operations such as transportation, assembly, disassembly and the like. In addition, chamfering is carried out on the mobile phone lens bracket, so that the attractiveness of the mobile phone lens and the whole mobile phone is greatly improved, and the problem of user loss caused by poor modeling performance is avoided.
At present, common chamfering processing technologies mainly include turning, drilling (spot facing chamfering), bench worker, chamfering machine processing, numerical milling, electric spark processing, electrolytic machining and the like. The machining method is long in time consumption, low in efficiency, residual stress and burr generation risk, and has certain requirements on the technical level of an operator. The surface of a workpiece processed by the electric spark processing method can generate a recast layer, and the surface quality of the part is influenced.
The electrochemical machining is a machining technology for removing materials (electrochemical anode dissolution) based on the principle of electrochemical action, does not have mechanical cutting force, has high machining efficiency and no tool loss, and can be used for a long time. In addition, the material is removed in the form of ions in the electrolytic machining, the cold-state machining is adopted, the surface quality better than that of the traditional machining and the electric spark machining can be obtained, and the surface defects such as residual stress, recast layers and the like are avoided. Therefore, the electrolytic machining has a good application prospect in batch chamfering of the mobile phone lens brackets.
Due to the particularity of the electrolytic machining process, insulation treatment needs to be carried out on the non-machined part of the mobile phone lens bracket, and in addition, the mobile phone lens bracket is small in size and irregular in shape, so that the tool for machining the mobile phone lens bracket is more complex than that for machining the mobile phone lens bracket in the prior art. The mobile phone lens bracket has large market demand, is a product produced in large batch, and has higher requirements on processing speed and reloading speed. The conventional electrolytic machining clamp usually adopts a screw connection mode to clamp a workpiece, and the fixing mode is long in time consumption for replacing the workpiece and large in labor amount of workers, so that the chamfering machining requirement of large-batch and high-efficiency mobile phone lens brackets cannot be met. Therefore, a set of chamfering electrolytic machining clamp for the mobile phone lens bracket needs to be designed, wherein the replacing time is short, and the number of workpieces machined at one time is flexible.
Disclosure of Invention
The invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp and a process method thereof, which are used for effectively improving the mobile phone lens bracket chamfer angle machining efficiency, reducing the replacement time and meeting the requirement of large-batch mobile phone lens bracket chamfer angle machining.
In order to achieve the above object, the present invention provides a mobile phone lens holder group chamfering electrolytic machining fixture, which is used for chamfering the edge of the top surface of a mobile phone lens holder, and has the following characteristics: comprises a back pressure cover, a workpiece positioning block and a cathode component; the back pressure cover is a container which is provided with a cover bottom and a side wall and is provided with an opening at the upper end; the workpiece positioning block comprises a positioning block body and a plurality of groups of fixing assemblies, and the positioning block body is detachably fixed in the back pressure cover; each group of fixing components can fix a mobile phone lens bracket, the mobile phone lens bracket is horizontally and detachably fixed in the fixing components, and the rest part of the top surface is covered except the edge of the top surface; the cathode component is positioned above the back pressure cover and can move up and down, and the lower end of the cathode component can extend into the back pressure cover after moving down; the cathode assembly comprises a cathode and a cathode insulating cover, and the cathode insulating cover is coated on the side surface and the bottom surface of the cathode; the cathode is provided with a plurality of processing channels, the number of the processing channels is equal to that of the fixing assemblies and corresponds to that of the fixing assemblies one by one, one end of each processing channel is a processing port arranged on the bottom surface of the processing channel, is positioned above the corresponding fixing assembly and is matched with the edge of the top surface of the mobile phone lens bracket fixed by the fixing assembly; each processing channel is provided with an annular processing insulating cover which is fixedly attached to the inner wall of one end of a processing port of the processing channel; the cathode insulating cover is provided with a plurality of processing holes, the number of the processing holes is equal to that of the processing channels, the processing holes are matched with the processing channels in a one-to-one correspondence mode, and the processing holes are formed outside the processing ports of the corresponding processing channels; the processing hole of the cathode insulating cover, the processing port of the cathode processing channel and the lower port of the processing insulating cover are inclined outwards and connected into an inclined processing plane from bottom to top, and the inclined plane of the processing port is positioned between the processing hole of the cathode insulating cover and the inclined plane of the lower port of the processing insulating cover to form a processing blade; a liquid outlet is arranged on the side surface of the back pressure cover; the processing channel is introduced with electrolyte, the electrolyte flows downwards into the back pressure cover, the mobile phone lens bracket is soaked in the electrolyte, the cathode assembly feeds downwards, and the plurality of processing blades process chamfers on the edges of the top surfaces of the corresponding mobile phone lens brackets fixed on the workpiece positioning blocks.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the fixing assembly comprises two workpiece positioning columns, a workpiece insulating cover, a hooking cylinder and a spring with a hook; the workpiece positioning columns are vertically arranged on the upper surface of the positioning block body, the two workpiece positioning columns are arranged at intervals, the end faces of the upper ends of the two workpiece positioning columns are located on the same plane, and the mobile phone lens bracket can be placed at the upper ends of the two workpiece positioning columns; the workpiece insulating cover is provided with a cover surface and a connecting column which are connected in series, the cover surface is positioned at the upper end of the connecting column, the connecting column is inserted into a hole in the middle of the mobile phone lens bracket, the lower end of the connecting column is positioned between the two workpiece positioning columns, and the cover surface is covered on the top surface of the mobile phone lens bracket in a fitting manner, so that only the edge of the top surface of the mobile phone lens bracket is exposed; the positioning block body is provided with a plurality of avoidance holes which penetrate through the positioning block body up and down, the avoidance holes are equal to and correspond to a plurality of groups of fixing assemblies one by one, and the avoidance holes corresponding to each group of fixing assemblies are formed below connecting columns of the workpiece insulating cover; the hooking cylinder is vertically fixed on the lower surface of the positioning block body and is positioned on one side of the group corresponding to the avoidance hole; the lower end of the connecting column of the workpiece insulating cover and the lower end of the hooking cylinder are respectively provided with a U-shaped groove with an opening facing to the side surface, and two ends of the spring with the hook are in a hook shape and are respectively hooked in the U-shaped grooves at the lower ends of the connecting column and the hooking cylinder, so that the mobile phone lens bracket is fixed and pressed on the workpiece positioning column by the cover surface of the workpiece insulating cover.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: during electrolytic machining, the clamp is arranged on a machine tool to complete machining; the clamp also comprises a main shaft connecting rod and a base; the cathode is fixed at the lower end of the main shaft connecting rod, and the upper end of the cathode insulating cover is fixed at the lower end of the main shaft connecting rod after the cathode is coated by the cathode insulating cover; the upper end of the main shaft connecting rod is connected with a main shaft of a machine tool, the machine tool drives the main shaft connecting rod to move up and down, and the cathode assembly can move up and down along with the main shaft connecting rod; the back pressure cover is fixed on the base, and the base can be fixedly arranged on the machine tool; the spindle connecting rod, the cathode, the positioning block body, the workpiece positioning column, the back pressure cover and the base are all made of conductive materials and form a conductive loop with the machine tool; the cathode insulating cover, the processing insulating cover and the workpiece insulating cover are all made of insulating materials.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the clamp also comprises a vacuum chuck and a quick connector; the cover bottom of the back pressure cover is provided with a stepped hole which is wide at the top and narrow at the bottom, and the narrow section of the stepped hole is provided with internal threads; the vacuum sucker is provided with a sucker column body and a sucker body positioned at the upper end of the sucker column body, and a vertically through air suction channel is arranged in the vacuum sucker; the vacuum sucker is arranged in the stepped hole, the lower end of the sucker cylinder is provided with external threads, the external threads are connected in the narrow section of the stepped hole in a threaded manner, and the sucker body can be attached to the positioning block body arranged at the bottom of the back pressure cover; the upper end of the quick connection-peg is provided with external threads, the quick connection-peg is in threaded connection with the narrow section of the stepped hole and is positioned below the vacuum chuck, and the rest part of the quick connection-peg is arranged in the installation channel of the base; the vacuum generator sucks air to the vacuum sucker through the quick plug-in connector, and the sucker body sucks the positioning block body to fix the positioning block body in the back pressure cover.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the back pressure cover bottom is provided with a plurality of first positioning pin holes which are vertically arranged and symmetrically distributed around the stepped hole; the positioning block body is provided with a plurality of positioning block positioning pin holes which are vertically arranged, the number of the positioning block positioning pin holes is equal to that of the first positioning pin holes of the back pressure cover, and the positioning block positioning pin holes correspond to the first positioning pin holes of the back pressure cover one by one; the fixture also comprises a plurality of locating block cylindrical pins, the number of the locating block cylindrical pins is equal to that of the first locating pin holes and the locating block locating pin holes, and the upper end cylindrical surfaces and the lower end cylindrical surfaces are respectively matched with the locating block locating pin holes and the first locating pin holes; the upper end and the lower end of the cylindrical pin of the positioning block are respectively inserted into the corresponding positioning pin hole of the positioning block and the first positioning pin hole, and the relative position of the positioning block body and the back pressure cover can be limited before the positioning block body is fixedly adsorbed.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the back pressure cover bottom is provided with a plurality of second positioning pin holes which are vertically arranged and symmetrically distributed around the stepped hole; the cathode is provided with a plurality of cathode assembly positioning pin holes which are vertically arranged, the number of the cathode assembly positioning pin holes is equal to that of the second positioning pin holes of the back pressure cover, and the cathode assembly positioning pin holes correspond to the second positioning pin holes of the back pressure cover one by one; the fixture also comprises a plurality of cathode assembly cylindrical pins, the number of the cathode assembly cylindrical pins is equal to that of the second positioning pin holes and the cathode assembly positioning pin holes, and the upper end cylindrical surfaces and the lower end cylindrical surfaces are respectively matched with the cathode assembly positioning pin holes and the second positioning pin holes; the upper end and the lower end of the cylindrical pin of the cathode component are respectively inserted into the corresponding positioning pin hole of the cathode component and the second positioning pin hole, so that the relative position of the back pressure cover and the cathode component can be limited before the workpiece positioning block is installed and when the cathode insulating cover is not coated with the cathode.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the cathode assembly is integrally matched with the inner space of the back pressure cover, and the cathode insulating cover is provided with a sealing ring groove which is annularly arranged along the circumference of the outer surface of the cathode insulating cover; the clamp further comprises an O-shaped sealing ring which is arranged in the sealing ring groove, and when the lower end of the cathode assembly extends into the back pressure cover, a gap between the outer side surface of the cathode assembly and the inner side surface of the back pressure cover is sealed.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: wherein, the other end of the processing channel is opened and arranged on the upper surface of the cathode; the main shaft connecting rod is provided with a plurality of horizontally arranged liquid inlet channels which are positioned above the upper ports of one or more processing channels, and the processing channels are communicated with the liquid inlet channels above the processing channels; one end of the liquid inlet channel is a liquid inlet and is arranged on the side surface of the main shaft connecting rod.
Further, the invention provides a mobile phone lens bracket group chamfer angle electrolytic machining clamp, which can also have the following characteristics: the outer side outlines of the upper ends of the two workpiece positioning columns which are opposite in position correspond to the inner wall of the groove in the bottom surface of the mobile phone lens bracket, and when the mobile phone lens bracket is placed on the workpiece positioning columns, the outer side outlines of the upper ends of the two workpiece positioning columns are clamped on the inner wall of the groove in the bottom surface of the mobile phone lens bracket.
The invention also provides a process method of the chamfering electrolytic machining clamp for the mobile phone lens bracket group, which is characterized in that: the method comprises the following steps:
fixing a cathode provided with a processing insulating cover at the lower end of a main shaft connecting rod;
step two, connecting the quick connector with the back pressure cover through threads, connecting the vacuum sucker with the back pressure cover through threads, and fixedly connecting the base with the back pressure cover;
thirdly, positioning the back pressure cover and the cathode plug pin through the cathode assembly cylindrical pin, limiting the position of the base, fixing the base on a machine tool, pulling down the cathode assembly cylindrical pin, and then coating the cathode insulation cover outside the cathode and fixing the cathode insulation cover at the lower end of the spindle connecting rod;
step four, firstly installing a workpiece insulating cover to enable the cover surface of the workpiece insulating cover to be attached and covered on the top surface of the mobile phone lens bracket, enabling the connecting column to penetrate through a hole in the middle of the mobile phone lens bracket, hooking one end of a spring with a hook into a U-shaped groove of the connecting column, then placing the mobile phone lens bracket on two workpiece positioning columns of corresponding fixing components, enabling the spring with the hook to penetrate through an avoiding hole of the positioning block body, hooking the other end of the spring with the hook into the U-shaped groove on a hooking cylinder fixedly installed on the positioning block body, fixedly clamping the mobile phone lens bracket by the workpiece insulating cover and the workpiece positioning columns, and fixing a plurality of mobile phone lens brackets on the workpiece;
fifthly, positioning the workpiece positioning block and the back pressure cover bolt through the positioning block cylindrical pin, attaching the vacuum chuck to the lower surface of the positioning block body, sucking air through a vacuum generator connected with the quick-connection plug, and sucking the positioning block body through the vacuum chuck to complete the assembly of the mobile phone lens bracket part;
setting electrochemical machining parameters, introducing electrolyte, starting machining, feeding a cathode assembly downwards along the vertical direction, so that the edge of the top surface of the mobile phone lens bracket is locally dissolved under the electrolytic action, and finally machining a chamfer;
and step seven, after the processing is finished, inflating the vacuum generator, loosening the workpiece positioning block by the vacuum chuck, taking down the workpiece positioning block, replacing the other workpiece positioning block which is provided with the mobile phone lens bracket according to the step five, sucking air by the vacuum generator, sucking the workpiece positioning block by the vacuum chuck, setting electrochemical processing parameters, introducing electrolyte, starting processing, and repeating the steps to realize the electrochemical processing of the batch mobile phone lens bracket group chamfer angles.
The invention has the beneficial effects that:
the electrolytic machining fixture for the mobile phone lens bracket group chamfer angle is changed in a group mode, namely, two ends of a spring with a hook are respectively hooked with a workpiece insulating cover and a U-shaped groove of a hooking cylinder to clamp a workpiece on a workpiece positioning block on line, one workpiece positioning block can fix a plurality of workpieces according to needs, then the workpiece positioning block where the machined workpiece is located on a machine tool is taken down, the workpiece positioning block where the unmachined workpiece is located is changed, and the plurality of workpieces are changed at one time.
And secondly, fixing the workpiece positioning block in a vacuum suction manner. When the workpiece positioning block is replaced, the workpiece positioning block where the machined workpiece is located can be taken down only by inflating the vacuum generator, then a new workpiece positioning block where the unmachined workpiece is located is replaced, and the vacuum generator sucks air again to complete fixation. The mode is simple to operate, the labor intensity of workers is low, the replacement time is saved, and the production efficiency is improved.
Drawings
Fig. 1 is a side sectional view of the machining jig.
Fig. 2 is a front sectional view of the machining jig.
Figure 3a is another side sectional view of the machining fixture.
Fig. 3b is an enlarged view of the region I in fig. 3 a.
Fig. 4 is a top view of a portion of a workpiece positioning block.
Fig. 5a is a perspective view of a lens holder of a cellular phone.
Fig. 5b is a top view of the handset lens holder.
Fig. 5c is a bottom view of the handset lens holder.
Fig. 6 is a plan view of the mobile phone lens holder fixed to the workpiece positioning block.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings.
As shown in fig. 1-3b, the present invention provides a mobile phone lens holder group chamfer angle electrochemical machining fixture, which is used for chamfer angle machining of the edge of the top surface of a mobile phone lens holder, and comprises a back pressure cover 1, a base 2, a workpiece positioning block, a spindle connecting rod 4 and a cathode assembly.
The back pressure cover 1 is a container having a cover bottom and a side wall and an open upper end.
The back pressure cover 1 is fixed on the base 2, and the base 2 can be fixedly arranged on a machine tool. During electrolytic machining, the clamp is arranged on a machine tool to complete machining.
The workpiece positioning block comprises a positioning block body 31 and four groups of fixing components.
The positioning block body 31 is detachably fixed in the back pressure cover 1.
Specifically, the fixture further comprises a vacuum chuck 61 and a quick-connect coupling 62. The back pressure cover 1 has a stepped hole 11 with a wide top and a narrow bottom, and the narrow section of the stepped hole 11 has an internal thread. The vacuum chuck 61 has a chuck cylinder 611 and a chuck plate 612 located at the upper end of the chuck cylinder 611, and a vertically penetrating suction passage 613 is provided therein. The vacuum chuck 61 is arranged in the stepped hole 11, the lower end of the chuck column 611 is provided with external threads, the vacuum chuck is in threaded connection with the narrow section of the stepped hole 11, and the rest part of the vacuum chuck 61 is arranged in the wide section of the stepped hole 11. The suction cup plate body 612 can be attached to the positioning block body 31 placed on the bottom of the back pressure cover 1. The upper end of the quick-connection plug 62 is provided with external threads, the quick-connection plug is screwed in the narrow section of the stepped hole 11 and is positioned below the vacuum chuck 61, the base 2 is provided with an installation channel 21, and the rest part of the quick-connection plug 62 is arranged in the installation channel 21 of the base 2. The vacuum generator sucks air into the air suction channel 613 of the vacuum suction cup 61 through the quick connector 62, the positioning block body 31 is sucked by the cup body 612, and the positioning block body 31 is fixed in the back pressure cover 1; otherwise, the positioning block body 31 can be detached.
The fixing component is arranged on the positioning block body 31. Each group of fixing components can fix a mobile phone lens bracket A. The handset lens holder a is horizontally and removably secured in the mounting assembly with the remainder of the top surface a1 covered except for the top edge a 2.
As shown in fig. 1-6, the fixture assembly includes two workpiece positioning posts 321, a workpiece insulating cover 322, a hooking cylinder 323, and a hooked spring 324.
The workpiece positioning posts 321 are vertically arranged on the upper surface of the positioning block body 31 (the workpiece positioning posts 321 and the positioning block body 31 are integrally formed parts), the two workpiece positioning posts 321 are arranged at intervals, the upper end faces of the two workpiece positioning posts 321 are located on the same plane, and the mobile phone lens bracket a can be placed at the upper ends of the two workpiece positioning posts 321. The structure of the mobile phone lens holder a is shown in fig. 5a-5c, the edge a2 of the top surface a1 of the mobile phone lens holder a is convex, and the convex edge a2 is the portion that needs to be chamfered.
The workpiece insulating cover 322 has a cover surface and a connecting column which are connected in series, and the cover surface is positioned at the upper end of the connecting column. The connecting column is inserted into a hole in the middle of the mobile phone lens bracket A, and the lower end of the connecting column is positioned between the two workpiece positioning columns 321. The cover surface is attached to and covers the top surface of the mobile phone lens bracket A, so that the top surface A1 of the mobile phone lens bracket A only exposes the edge A2.
The positioning block body 31 has four avoiding holes 311 penetrating up and down, the number of the avoiding holes is equal to that of the four groups of fixing components, the avoiding holes 311 corresponding to each group of fixing components are arranged below the connecting column of the workpiece insulating cover 322.
The hooking cylinder 323 is vertically fixed on the lower surface of the positioning block body 31 and is located on one side of the corresponding avoiding hole 311.
The lower end of the connecting column of the workpiece insulating cover 322 and the lower end of the hooking cylinder 323 are provided with U-shaped grooves 325 with openings facing to the side surface and penetrating front and back. The two ends of the spring 324 with the hook are hooked and respectively hooked in the U-shaped groove 325 at the lower end of the connecting column and the hooking cylinder 323, so that the mobile phone lens bracket A is fixedly pressed on the workpiece positioning column 321 by the cover surface of the workpiece insulating cover 322.
The outer side contour 3211 of the upper ends of the two workpiece positioning posts 321 at opposite positions corresponds to the inner wall a3 of the groove on the bottom surface of the mobile phone lens bracket a. When the mobile phone lens bracket a is placed on the workpiece positioning posts 321, the outer side contours 3211 of the upper ends of the two workpiece positioning posts 321 are clamped on the inner wall a3 of the bottom groove of the mobile phone lens bracket a to limit the relative position of the mobile phone lens bracket a and the workpiece positioning posts 321.
In this embodiment, the number of the fixing components can be other, and the fixing components can be set according to the processing requirement of the mobile phone lens bracket.
The cathode assembly includes a cathode 51 and a cathode insulating cover 52, and the cathode insulating cover 52 is fixedly covered on the side and bottom surfaces of the cathode 51.
The cathode assembly is fixed at the lower end of the spindle connecting rod 4, wherein the cathode 51 is fixed at the lower end of the spindle connecting rod 4, and the upper end of the cathode assembly is fixed at the lower end of the spindle connecting rod 4 after the cathode 51 is coated by the cathode insulating cover 52.
The upper end of the main shaft connecting rod 4 is connected with a main shaft of a machine tool, the machine tool drives the main shaft connecting rod 4 to move up and down, and the cathode component can move up and down along with the main shaft connecting rod. The cathode component is positioned above the back pressure cover 1, and the lower end of the cathode component can extend into the back pressure cover 1 after moving downwards.
The cathode 51 has four processing channels 511, which are equal in number to the number of the fixing members and correspond one to one. The processing passage 511 is vertically provided, and the lower end is a processing port provided on the bottom surface thereof. The processing port is positioned above the corresponding fixed component and is matched with the edge A2 of the top surface of the mobile phone lens bracket A fixed by the fixed component, namely the shape and the outline of the processing port are the same as the edge A2 of the top surface of the mobile phone lens bracket A, and the edge A2 of the top surface of the mobile phone lens bracket A can be chamfered.
Each machining passage 511 is provided with an annular machining insulating cover 53 which is fixedly attached to the inner wall of the machining port end of the machining passage 511.
The cathode insulating cover 52 has four machining holes 521, which are equal in number to the machining passages 511 and are matched in a one-to-one correspondence, and are provided outside the machining ports of the corresponding machining passages 511.
The processing hole 521 of the cathode insulating cover 52, the processing port of the processing passage 511 of the cathode 51 and the lower port of the processing insulating cover 53 are all inclined outwards and connected from bottom to top to form an inclined processing plane. The bevel of the processing port is positioned between the bevel of the processing hole 521 of the cathode insulating cover 52 and the bevel of the processing lower port of the insulating cover 53, and a processing edge 54 is formed and matched with a chamfer needing to be processed on the edge A2 of the top surface of the mobile phone lens bracket A which is correspondingly fixed.
The upper end of the processing passage 511 is opened to the upper surface of the cathode 51. The spindle connecting rod 4 is provided with a plurality of horizontally arranged liquid inlet channels 41, and is positioned above the upper ports of one or more machining channels 511, and the machining channels 511 are communicated with the liquid inlet channels 41 above the machining channels 511. One end of the liquid inlet channel 41 is a liquid inlet and is arranged on the side surface of the main shaft connecting rod 4.
The side surface of the back pressure cover 1 is provided with a liquid outlet 12.
The spindle connecting rod 4, the cathode 51, the positioning block body 31, the workpiece positioning column 321, the backpressure cover 1 and the base 2 are all made of conductive materials such as 304 stainless steel and form a conductive loop with the machine tool. The cathode insulating cover 52, the machining insulating cover 53, and the workpiece insulating cover 322 are made of an insulating material such as POM acetal copolymer, and are used for insulating non-machined portions to prevent stray corrosion.
Electrolyte is introduced into the liquid inlet channel 41 and the processing channel 511, the electrolyte flows downwards into the back pressure cover 1, the mobile phone lens bracket A is soaked in the electrolyte, the cathode assembly is fed downwards to act on the mobile phone lens bracket A, and the four processing edges 54 process chamfers on the edge A2 of the top surface A1 of the corresponding mobile phone lens bracket A fixed on the workpiece positioning block.
Wherein the cathode assembly is integrally fitted to the inner space of the back pressure cover 1, and the cathode insulating cover 52 has a seal ring groove 522 annularly provided along the outer surface circumference thereof. The clamp further includes an O-ring seal 7 disposed within the seal ring groove 522. When the lower end of the cathode assembly stretches into the back pressure cover 1, the gap between the outer side surface of the cathode assembly and the inner side surface of the back pressure cover 1 is sealed, so that the electrolyte is prevented from flowing out, and the stability of the electrolytic machining process is ensured.
In addition, the back pressure cover 1 has a plurality of first positioning pin holes 13 arranged vertically at the bottom, and the first positioning pin holes are symmetrically distributed around the stepped hole 11. The positioning block body 31 has a plurality of vertically disposed positioning block positioning pin holes 312, which are equal in number to and in one-to-one correspondence with the first positioning pin holes 13 of the back pressure cover 1. In a state where the positioning block body 31 is fixed in the back pressure cover 1, the positioning block positioning pin hole 312 is located above the corresponding first positioning pin hole 13. The fixture further comprises a plurality of locating block cylindrical pins 8, the number of the locating block cylindrical pins 8 is equal to that of the first locating pin holes 13 and the number of the locating block locating pin holes 312, and the cylindrical surfaces of the upper end and the lower end of each locating block cylindrical pin 8 are respectively matched with the locating block locating pin holes 312 and the first locating pin holes 13. The upper end and the lower end of the positioning block cylindrical pin 8 are respectively inserted into the corresponding positioning pin hole 312 and the first positioning pin hole 13 of the positioning block, so that the relative position of the positioning block body 31 and the back pressure cover 1 can be limited before the positioning block body is fixedly adsorbed.
The back pressure cover 1 has a plurality of second positioning pin holes 14 arranged vertically at the bottom, and the second positioning pin holes are symmetrically distributed around the stepped hole 11. The cathode 51 has a plurality of cathode assembly alignment pin holes 512 vertically disposed in a one-to-one correspondence with the number of second alignment pin holes 14 of the back pressure cover 1. The cathode assembly registration pin holes 512 are located above the corresponding second registration pin holes 14 in the cathode assembly lower end extending into the back pressure housing 1. The fixture further comprises a plurality of cathode assembly cylindrical pins (not shown), the number of the cathode assembly cylindrical pins is equal to that of the second positioning pin holes 14 and that of the cathode assembly positioning pin holes 512, and the cylindrical surfaces of the upper end and the lower end of each cathode assembly cylindrical pin are respectively matched with the cathode assembly positioning pin holes 512 and the second positioning pin holes 14. The upper end and the lower end of the cathode assembly cylindrical pin are respectively inserted into the corresponding cathode assembly positioning pin hole 512 and the second positioning pin hole 14, so that the relative position of the back pressure cover 1 and the cathode assembly can be limited before the workpiece positioning block 3 is installed and when the cathode 51 is not coated by the cathode insulating cover 52.
The technological method of the electrolytic machining clamp for the chamfer angle of the mobile phone lens bracket group comprises the following steps:
step one, the cathode 51 equipped with the machining insulation cover 53 is fixed to the lower end of the spindle connection rod 4.
And step two, the quick connector 62 is in threaded connection with the back pressure cover 1, the vacuum sucker 61 is in threaded connection with the back pressure cover 1, and the base 2 is fixedly connected with the back pressure cover 1.
Thirdly, the back pressure cover 1 and the cathode 51 are positioned through the cathode assembly cylindrical pin, the position of the base 2 is limited, the base 2 is fixed on a machine tool, then the cathode assembly cylindrical pin is pulled down, and then the cathode insulation cover 52 is covered outside the cathode 51 and fixed at the lower end of the spindle connecting rod 4.
And step four, firstly installing the workpiece insulating cover 322, enabling the cover surface of the workpiece insulating cover to be attached to and cover the top surface A1 of the mobile phone lens bracket A, enabling the connecting column to penetrate through a hole in the middle of the mobile phone lens bracket A, hooking one end of a spring 324 with a hook into a U-shaped groove 325 of the connecting column, then placing the mobile phone lens bracket A on two workpiece positioning columns 321 of corresponding fixing components, enabling the spring 324 with the hook to penetrate through an avoiding hole 311 of the positioning block body 31, hooking the other end of the spring 325 with the hook into the U-shaped groove 325 on a hooking cylinder fixedly installed with the positioning block body 31, and fixedly clamping the mobile phone lens bracket A by the workpiece insulating cover 322 and. The plurality of mobile phone lens brackets A are fixed on the workpiece positioning block 3 one by one according to the operation.
And fifthly, positioning the workpiece positioning block and the plug pin of the backpressure cover 1 through the positioning block cylindrical pin 8, attaching the vacuum sucker 61 to the lower surface of the positioning block body 31, sucking air through a vacuum generator connected with the quick-connection-peg 62, sucking the positioning block body 31 through the vacuum sucker 61, and completing the assembly of the part A of the mobile phone lens bracket.
And step six, setting electrolytic machining parameters, introducing electrolyte from a liquid inlet channel of the main shaft connecting rod 4, enabling the electrolyte to flow into the back pressure cover 1 through each machining channel 511, starting machining, feeding the cathode assembly downwards along the vertical direction, enabling the edge A2 of the top surface of the mobile phone lens bracket A to be locally dissolved under the electrolytic action, and finally machining a chamfer.
And step seven, after the processing is finished, inflating the vacuum generator, loosening the workpiece positioning block by the vacuum sucker 61, taking down the workpiece positioning block, replacing another workpiece positioning block which is provided with the mobile phone lens bracket A according to the step five, sucking air by the vacuum generator, sucking the workpiece positioning block by the vacuum sucker 61, setting electrochemical processing parameters, introducing electrolyte, starting processing, and repeating the steps to realize the electrochemical processing of the group chamfer of the mobile phone lens bracket A in batch.

Claims (10)

1. The utility model provides a cell-phone camera lens bracket group chamfer electrochemical machining anchor clamps for the chamfer processing at cell-phone camera lens bracket top surface edge, its characterized in that:
comprises a back pressure cover, a workpiece positioning block and a cathode component;
the back pressure cover is a container which is provided with a cover bottom and a side wall and is provided with an opening at the upper end;
the workpiece positioning block comprises a positioning block body and a plurality of groups of fixing components,
the positioning block body is detachably fixed in the back pressure cover;
each group of fixing components can fix a mobile phone lens bracket, the mobile phone lens bracket is horizontally and detachably fixed in the fixing components, and the rest part of the top surface is covered except the edge of the top surface;
the cathode assembly is positioned above the back pressure cover and can move up and down, and the lower end of the cathode assembly can extend into the back pressure cover after moving down;
the cathode assembly comprises a cathode and a cathode insulating cover, and the cathode insulating cover is coated on the side surface and the bottom surface of the cathode;
the cathode is provided with a plurality of processing channels, the number of the processing channels is equal to that of the fixing assemblies and corresponds to that of the fixing assemblies one by one, one end of each processing channel is a processing port arranged on the bottom surface of the processing channel, is positioned above the corresponding fixing assembly and is matched with the edge of the top surface of the mobile phone lens bracket fixed by the fixing assembly; each processing channel is provided with an annular processing insulating cover which is fixedly attached to the inner wall of one end of a processing port of the processing channel;
the cathode insulating cover is provided with a plurality of processing holes, the number of the processing holes is equal to that of the processing channels, the processing holes are matched with the processing channels in a one-to-one correspondence mode, and the processing holes are formed outside the processing ports of the corresponding processing channels;
the processing hole of the cathode insulating cover, the processing port of the cathode processing channel and the lower port of the processing insulating cover are inclined outwards and connected into an inclined processing plane from bottom to top, and the inclined plane of the processing port is positioned between the processing hole of the cathode insulating cover and the inclined plane of the lower port of the processing insulating cover to form a processing blade;
a liquid outlet is arranged on the side surface of the back pressure cover;
the processing channel is introduced with electrolyte, the electrolyte flows downwards into the back pressure cover, the mobile phone lens bracket is soaked in the electrolyte, the cathode assembly feeds downwards, and the plurality of processing blades process chamfers on the edges of the top surfaces of the corresponding mobile phone lens brackets fixed on the workpiece positioning blocks.
2. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 1, wherein:
the fixing assembly comprises two workpiece positioning columns, a workpiece insulating cover, a hooking cylinder and a spring with a hook;
the workpiece positioning columns are vertically arranged on the upper surface of the positioning block body, the two workpiece positioning columns are arranged at intervals, the end surfaces of the upper ends of the two workpiece positioning columns are located on the same plane, and the mobile phone lens bracket can be placed at the upper ends of the two workpiece positioning columns;
the workpiece insulating cover is provided with a cover surface and a connecting column which are connected in series, the cover surface is positioned at the upper end of the connecting column, the connecting column is inserted into a hole in the middle of the mobile phone lens bracket, the lower end of the connecting column is positioned between the two workpiece positioning columns, and the cover surface is covered on the top surface of the mobile phone lens bracket in a fitting manner, so that only the edge of the top surface of the mobile phone lens bracket is exposed;
the positioning block body is provided with a plurality of avoidance holes which penetrate through the positioning block body up and down, the avoidance holes are equal to and correspond to a plurality of groups of fixing assemblies one by one, and the avoidance holes corresponding to each group of fixing assemblies are formed below connecting columns of the workpiece insulating cover;
the hooking cylinder is vertically fixed on the lower surface of the positioning block body and is positioned on one side of the group corresponding to the avoidance hole;
the lower end of the connecting column of the workpiece insulating cover and the lower end of the hooking cylinder are respectively provided with a U-shaped groove with an opening facing to the side surface, and two ends of the spring with the hook are in a hook shape and are respectively hooked in the U-shaped grooves at the lower ends of the connecting column and the hooking cylinder, so that the mobile phone lens bracket is fixed and pressed on the workpiece positioning column by the cover surface of the workpiece insulating cover.
3. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 2, wherein:
during electrolytic machining, the clamp is arranged on a machine tool to complete machining;
the clamp also comprises a main shaft connecting rod and a base;
the cathode is fixed at the lower end of the main shaft connecting rod, and the upper end of the cathode insulating cover is fixed at the lower end of the main shaft connecting rod after the cathode is coated by the cathode insulating cover;
the upper end of the main shaft connecting rod is connected with a main shaft of a machine tool, the machine tool drives the main shaft connecting rod to move up and down, and the cathode assembly can move up and down along with the main shaft connecting rod;
the back pressure cover is fixed on the base, and the base can be fixedly arranged on the machine tool;
the spindle connecting rod, the cathode, the positioning block body, the workpiece positioning column, the back pressure cover and the base are all made of conductive materials and form a conductive loop with the machine tool;
the cathode insulating cover, the processing insulating cover and the workpiece insulating cover are all made of insulating materials.
4. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 3, wherein:
the clamp also comprises a vacuum chuck and a quick connector;
the cover bottom of the back pressure cover is provided with a stepped hole which is wide at the top and narrow at the bottom, and the narrow section of the stepped hole is provided with internal threads;
the vacuum sucker is provided with a sucker column body and a sucker body positioned at the upper end of the sucker column body, and a vertically through air suction channel is arranged in the vacuum sucker;
the vacuum sucker is arranged in the stepped hole, the lower end of the sucker cylinder is provided with external threads, the external threads are connected in the narrow section of the stepped hole in a threaded manner, and the sucker body can be attached to the positioning block body arranged at the bottom of the back pressure cover;
the upper end of the quick connection-peg is provided with external threads, the quick connection-peg is in threaded connection with the narrow section of the stepped hole and is positioned below the vacuum chuck, and the rest part of the quick connection-peg is arranged in the installation channel of the base;
the vacuum generator sucks air to the vacuum sucker through the quick plug-in connector, and the sucker body sucks the positioning block body to fix the positioning block body in the back pressure cover.
5. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 4, wherein:
the back pressure cover bottom is provided with a plurality of first positioning pin holes which are vertically arranged and symmetrically distributed around the stepped hole;
the positioning block body is provided with a plurality of positioning block positioning pin holes which are vertically arranged, the number of the positioning block positioning pin holes is equal to that of the first positioning pin holes of the back pressure cover, and the positioning block positioning pin holes correspond to the first positioning pin holes of the back pressure cover one by one;
the fixture also comprises a plurality of locating block cylindrical pins, the number of the locating block cylindrical pins is equal to that of the first locating pin holes and the locating block locating pin holes, and the upper end cylindrical surfaces and the lower end cylindrical surfaces are respectively matched with the locating block locating pin holes and the first locating pin holes;
the upper end and the lower end of the cylindrical pin of the positioning block are respectively inserted into the corresponding positioning pin hole of the positioning block and the first positioning pin hole, and the relative position of the positioning block body and the back pressure cover can be limited before the positioning block body is fixedly adsorbed.
6. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 5, wherein:
the back pressure cover bottom is provided with a plurality of second positioning pin holes which are vertically arranged and symmetrically distributed around the stepped hole;
the cathode is provided with a plurality of cathode assembly positioning pin holes which are vertically arranged, the number of the cathode assembly positioning pin holes is equal to that of the second positioning pin holes of the back pressure cover, and the cathode assembly positioning pin holes correspond to the second positioning pin holes of the back pressure cover one by one;
the fixture also comprises a plurality of cathode assembly cylindrical pins, the number of the cathode assembly cylindrical pins is equal to that of the second positioning pin holes and the cathode assembly positioning pin holes, and the upper end cylindrical surfaces and the lower end cylindrical surfaces are respectively matched with the cathode assembly positioning pin holes and the second positioning pin holes;
the upper end and the lower end of the cylindrical pin of the cathode component are respectively inserted into the corresponding positioning pin hole of the cathode component and the second positioning pin hole, so that the relative position of the back pressure cover and the cathode component can be limited before the workpiece positioning block is installed and when the cathode insulating cover is not coated with the cathode.
7. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 1, wherein:
the cathode assembly is integrally matched with the inner space of the backpressure cover, and the cathode insulating cover is provided with a sealing ring groove which is annularly arranged along the circumference of the outer surface of the cathode insulating cover;
the clamp further comprises an O-shaped sealing ring which is arranged in the sealing ring groove, and when the lower end of the cathode assembly extends into the back pressure cover, a gap between the outer side surface of the cathode assembly and the inner side surface of the back pressure cover is sealed.
8. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 3, wherein:
the other end of the processing channel is provided with an opening and is arranged on the upper surface of the cathode;
the main shaft connecting rod is provided with a plurality of horizontally arranged liquid inlet channels which are positioned above the upper ports of one or more processing channels, and the processing channels are communicated with the liquid inlet channels above the processing channels;
one end of the liquid inlet channel is a liquid inlet and is arranged on the side surface of the main shaft connecting rod.
9. The electrolytic machining fixture for chamfering mobile phone lens holder groups according to claim 2, wherein:
the outer side outlines of the upper ends of the two workpiece positioning columns which are opposite in position correspond to the inner wall of the groove in the bottom surface of the mobile phone lens bracket, and when the mobile phone lens bracket is placed on the workpiece positioning columns, the outer side outlines of the upper ends of the two workpiece positioning columns are clamped on the inner wall of the groove in the bottom surface of the mobile phone lens bracket.
10. The process method for electrolytic machining of a mobile phone lens holder group chamfer angle as claimed in claim 6, wherein:
the method comprises the following steps:
fixing a cathode provided with a processing insulating cover at the lower end of a main shaft connecting rod;
step two, connecting the quick connector with the back pressure cover through threads, connecting the vacuum sucker with the back pressure cover through threads, and fixedly connecting the base with the back pressure cover;
thirdly, positioning the back pressure cover and the cathode plug pin through the cathode assembly cylindrical pin, limiting the position of the base, fixing the base on a machine tool, pulling down the cathode assembly cylindrical pin, and then coating the cathode insulation cover outside the cathode and fixing the cathode insulation cover at the lower end of the spindle connecting rod;
step four, firstly installing a workpiece insulating cover, enabling a cover face of the workpiece insulating cover to be attached to and cover the top face of a mobile phone lens bracket, enabling a connecting column to penetrate through a hole in the middle of the mobile phone lens bracket, hooking one end of a spring with a hook into a U-shaped groove of the connecting column, then placing the mobile phone lens bracket on two workpiece positioning columns of corresponding fixing components, enabling the spring with the hook to penetrate through an avoiding hole of a positioning block body, hooking the other end of the spring with the hook into the U-shaped groove on a hooking cylinder fixedly installed with the positioning block body, fixedly clamping the mobile phone lens bracket by the workpiece insulating cover and the workpiece positioning columns, and fixing a plurality of mobile phone lens brackets on a workpiece positioning block one by one;
fifthly, positioning the workpiece positioning block and the back pressure cover bolt through the positioning block cylindrical pin, attaching the vacuum chuck to the lower surface of the positioning block body, sucking air through a vacuum generator connected with the quick-connection plug, and sucking the positioning block body through the vacuum chuck to complete the assembly of the mobile phone lens bracket part;
setting electrochemical machining parameters, introducing electrolyte, starting machining, feeding a cathode assembly downwards along the vertical direction, so that the edge of the top surface of the mobile phone lens bracket is locally dissolved under the electrolytic action, and finally machining a chamfer;
and step seven, after the processing is finished, inflating the vacuum generator, loosening the workpiece positioning block by the vacuum chuck, taking down the workpiece positioning block, replacing the other workpiece positioning block which is provided with the mobile phone lens bracket according to the step five, sucking air by the vacuum generator, sucking the workpiece positioning block by the vacuum chuck, setting electrochemical processing parameters, introducing electrolyte, starting processing, and repeating the steps to realize the electrochemical processing of the batch mobile phone lens bracket group chamfer angles.
CN202010316762.8A 2020-04-21 2020-04-21 Electrolytic machining clamp for chamfering of mobile phone lens bracket group and technological method thereof Active CN111438411B (en)

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