CN111438082A - Full-automatic battery cell sorting and module support all-in-one machine - Google Patents

Full-automatic battery cell sorting and module support all-in-one machine Download PDF

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Publication number
CN111438082A
CN111438082A CN202010220131.6A CN202010220131A CN111438082A CN 111438082 A CN111438082 A CN 111438082A CN 202010220131 A CN202010220131 A CN 202010220131A CN 111438082 A CN111438082 A CN 111438082A
Authority
CN
China
Prior art keywords
battery cell
electric core
battery
sorting
module support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010220131.6A
Other languages
Chinese (zh)
Inventor
陈功洲
周小军
吴贞军
张得龙
李荣平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Ou Sheng Automation Co ltd
Original Assignee
Shenzhen Ou Sheng Automation Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Ou Sheng Automation Co ltd filed Critical Shenzhen Ou Sheng Automation Co ltd
Priority to CN202010220131.6A priority Critical patent/CN111438082A/en
Publication of CN111438082A publication Critical patent/CN111438082A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/344Sorting according to other particular properties according to electric or electromagnetic properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • HELECTRICITY
    • H01BASIC ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/04Construction or manufacture in general
    • H01M10/0404Machines for assembling batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The invention discloses a full-automatic battery cell sorting and module support all-in-one machine, which comprises: the device comprises a sorting device, a battery cell tube inserting device, a battery cell inserting device and a control device; the device controls the main conveying channel to output qualified battery cores; the battery cell tube inserting device comprises: the pipe-entering jig comprises a pushing cylinder, a lifting mechanism, a transplanting mechanism and a pipe-entering jig; the input end of the lifting mechanism and the pushing cylinder are respectively arranged on two sides of the output end of the main conveying passage, and the control device controls the pushing cylinder to push the battery cell to the input end of the lifting mechanism; the transplanting mechanism and the pipe feeding jig are arranged on one side of the output end of the lifting mechanism, and the control device controls the transplanting mechanism to transplant the battery cell into the pipe feeding jig; insert electric core device includes: the driving device and the electric core inserting jig; insert electric core tool includes: electric core pipeline and electric core export, and electric core pipeline intercommunication income pipe tool, electric core flow out to waiting to insert in the electric core module support from electric core export through electric core pipeline. The technical problem that the production efficiency of the existing battery is too low is solved.

Description

Full-automatic battery cell sorting and module support all-in-one machine
Technical Field
The invention relates to the technical field of battery production, in particular to a full-automatic battery cell sorting and module support integrated machine.
Background
The automobile power battery is one of main battery supplies in the new energy industry, and with the continuous development of new energy automobiles, a large number of new energy power batteries gradually become the first choice for the future market application of the power automobiles.
The OCV of the battery needs to be tested in the production process of the battery, the battery is sorted according to the OCV value obtained by testing, and then the sorted battery is preferentially loaded into the module. At present, the process of preferentially selecting and loading modules in the market is manually completed, and the technical problem of low production efficiency exists.
Disclosure of Invention
The invention provides a full-automatic battery cell sorting and module support integrated machine, and aims to solve the technical problem of low production efficiency in the production process of batteries.
The utility model provides a full automatic separation of electricity core and income module support all-in-one, includes: the device comprises a sorting device, a battery cell tube inserting device, a battery cell inserting device and a control device; the sorting device, the battery core tube inserting device and the battery core inserting device are controlled by the control device; the sorting device comprises a main conveying channel, the control device controls the sorting device to sort out qualified electric cores and controls the main conveying channel to output the qualified electric cores; the battery cell tube inserting device comprises: the pipe-entering jig comprises a pushing cylinder, a lifting mechanism, a transplanting mechanism and a pipe-entering jig; the input end of the lifting mechanism and the pushing cylinder are respectively arranged on two sides of the output end of the main conveying passage, and the control device controls the pushing cylinder to push the battery cell to the input end of the lifting mechanism; the transplanting mechanism and the pipe feeding jig are arranged on one side of the output end of the lifting mechanism, and the control device controls the transplanting mechanism to transplant the battery cell into the pipe feeding jig; insert electric core device set up in transplant the below of mechanism, include: the driving device and the electric core inserting jig; the battery core inserting jig is arranged at the output end of the driving device; insert electric core tool includes: the battery cell module comprises a battery cell pipeline and a battery cell outlet, wherein the battery cell pipeline is communicated with the pipe inlet jig, the control device controls the battery cell outlet to be aligned with a battery cell module support to be inserted, and the battery cell passes through the battery cell pipeline and flows out of the battery cell outlet to the battery cell module support to be inserted.
Further, the sorting apparatus further includes: the device comprises a feeding mechanism, a code scanning mechanism, a testing mechanism and a side baffle collecting mechanism; the input end of the main conveying channel is arranged on one side of the output end of the feeding mechanism, and the control device controls the feeding mechanism to convey the battery cell to the main conveying channel; the code scanning device is arranged above the feeding mechanism, and the control device controls the code scanning device to scan the codes of the battery cell and record the position information of the battery cell; the testing mechanisms are arranged on two sides of the main conveying way and used for testing the OCV of the battery cell and matching the OCV of the battery cell with the position information of the battery cell; the side baffle collecting mechanism is arranged on one side of the conveying direction of the main conveying channel; and the control device collects the electric core which does not meet the requirement to the side gear collecting mechanism according to the value of the electric core OCV and the position information of the electric core.
Further, the device also comprises a cleaning mechanism; the cleaning mechanisms are arranged on two sides of the tail end portion of the transmission direction of the main conveying channel, and the control device controls the cleaning mechanisms to clean two ends of the battery cell.
Further, the side baffle collecting mechanism comprises a discharging mechanism and a collecting row, and the control device controls the discharging mechanism to discharge the electric cores which do not meet the requirements into the collecting row.
Further, the side baffle collecting mechanism also comprises a pushing cylinder, a lifting cylinder and a collecting box; the collection row set up in the output of release cylinder, collect the box set up in the output of lift cylinder, the lift cylinder set up in one side of the output of release cylinder, controlling means control the release cylinder will the collection row pushes away to collecting the box after, controlling means control the decline cylinder descends the one deck.
Further, the feed mechanism includes: the device comprises a drawing mechanism and a conveying channel, wherein the code scanning mechanism is arranged above the conveying channel, the conveying channel is obliquely arranged, and the main conveying channel is arranged on one side of the lower end of the conveying channel.
Further, the transplanting mechanism comprises a clamping arm and a carrying channel, wherein the input end of the carrying channel is arranged on one side of the lifting mechanism, and the clamping arm is used for clamping the battery cell from the lifting mechanism to the carrying channel; the pipe inlet jig is arranged below the output end of the carrying channel.
Further, the battery cell tube inserting device further comprises: and the reversing mechanism is arranged above the carrying channel and used for reversing the battery cell.
Further, two battery cell pipelines are arranged; insert electric core tool still includes switching channel mechanism, switching channel mechanism set up in the export of electric core pipeline with between the electric core export for one of them electric core pipeline flows out the electric core.
Further, insert electric core tool still includes: and the pressing cylinder is arranged above the battery cell outlet and used for pushing the battery cell out of the battery cell outlet to a battery cell module support to be inserted.
The invention has the following beneficial effects: the control device controls the sorting device to sort out the battery cells with the OCV meeting the requirements, and the battery cells meeting the requirements are continuously transmitted on the main conveying passage; when the battery cell is transmitted to the output end of the main conveying channel, the pushing cylinder is started to push the battery cell to the lifting mechanism, the lifting mechanism lifts the battery cell to a high position, and the transplanting mechanism transfers the battery cell from the lifting mechanism to the pipe entering jig; the battery cell falls into the battery cell pipeline after being inserted into the pipe jig, and the battery cell is discharged from the battery cell outlet through the battery cell pipeline and inserted into the module support; realized selecting separately and gone into module support all-in-one setting, reduced middle artificial transportation, and then accelerated the production of battery, solved current battery production efficiency and crossed low technical problem.
Drawings
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
FIG. 1 is a schematic structural diagram of an assembly according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a sorting apparatus according to an embodiment of the present invention;
FIG. 3 is an enlarged schematic view at A in FIG. 2;
fig. 4 is a schematic structural diagram of a battery cell tube inserting device and a battery cell inserting device in an embodiment of the present disclosure;
FIG. 5 is an enlarged schematic view at B in FIG. 4;
fig. 6 is an enlarged schematic view at C in fig. 4.
In the figure: 1. a sorting device; 11. a feeding mechanism; 111. a drawing mechanism; 112. a transfer lane; 12. a code scanning mechanism; 13. a main conveying path; 14. a testing mechanism; 151. a discharge mechanism; 152. collecting and arranging; 153. pushing out the cylinder; 154. a collection box; 155. an inductor; 2. a battery cell tube inserting device; 21. a reversing mechanism; 22. a lifting mechanism; 231. clamping arms; 232. a carrying way; 233. a lift cylinder; 24. a pipe feeding jig; 3. a core insertion device; 31. a drive device; 321. a cell pipeline; 322. an electric core outlet; 323. switching the air cylinder; 324. a stopper; 325. pressing down the air cylinder; 4. a cleaning mechanism; 5. a CCD camera; 6. defective product discharge means.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention is described in further detail below with reference to figures 1-6.
The utility model provides a full automatic separation of electricity core and income module support all-in-one, includes: the device comprises a sorting device 1, a battery core tube inserting device 2, a battery core inserting device 3 and a control device; the sorting device 1, the battery core tube inserting device 2 and the battery core inserting device 3 are controlled by the control device; the sorting device 1 comprises a main conveying passage 13, and the control device controls the sorting device 1 to sort out qualified battery cells and controls the main conveying passage 13 to output the qualified battery cells; the battery cell tube inserting device 2 comprises: a pushing cylinder (not shown), a lifting mechanism 22, a transplanting mechanism and a pipe-inserting jig 24; the input end of the lifting mechanism 22 and the pushing cylinder are respectively arranged on two sides of the output end of the main conveying passage 13, and the control device controls the pushing cylinder to push the battery cell to the input end of the lifting mechanism 22; the transplanting mechanism and the pipe feeding jig 24 are both arranged on one side of the output end of the lifting mechanism 22, and the control device controls the transplanting mechanism to transplant the battery cell into the pipe feeding jig 24; insert electric core device 3 and set up in the below of transplanting the mechanism, include: a driving device 31 and a core inserting jig; the battery cell inserting jig is arranged at the output end of the driving device 31; insert electric core tool includes: electric core pipeline 321 and electric core export 322, electric core pipeline 321 intercommunication income pipe tool 24, controlling means control electric core export 322 aim at and wait to insert electric core module support, and electric core exports 322 from electric core through electric core pipeline 321 and flows to waiting to insert in the electric core module support.
In this embodiment, the battery cell is a cylindrical battery cell; the device comprises a sorting device 1, a battery core tube inserting device 2 and a battery core inserting device 3; the sorting devices 1 are all arranged on the same workbench, and a battery cell module bracket to be inserted is placed below the battery cell inserting jig; the main conveying channel 13 is set as a chain conveying device, the lifting mechanism 22 is also set as a chain conveying device, and the lifting mechanism 22 is provided with cell screens, wherein each cell screen is used for placing a battery; the driving device 31 can be set as a 3-axis driving device, and drives the electric core inserting jig to move along three axes X, Y, Z, so that the electric core inserting jig can insert the electric core into the module bracket in the three-axis direction X, Y, Z; in this embodiment, the driving device 31 is a four-axis robot, and the four-axis robot performs X, Y, Z three-axis and rotational movements with one point as a fixed point to insert the battery cell into the battery cell module holder; the four-axis robot has small volume, occupies small volume of the whole equipment, has a four-axis movement function, ensures that the equipment volume is reduced under the requirement of normally inserting the battery cell, and has more reasonable design; the four-axis robot is provided with a battery cell inlet which is communicated with the pipe inlet jig 24 and the battery cell pipeline 321, the battery cell inlet is connected with the pipe inlet jig 24 through a corrugated pipe, and the corrugated pipe has high flexibility and is convenient for a driving mechanism to drive the pipe inserting jig; the battery cell inserting device 3 further comprises a CCD camera 5, and the driving mechanism judges the specific position of the battery cell module support to be inserted through the CCD camera 5 and drives the battery cell inserting jig so as to enable the battery cell outlet 322 to be aligned with the module support; the control device controls the sorting device 1 to sort out qualified battery cells, when the qualified battery cells are transmitted to the output end of the main conveying channel 13, the pushing cylinder is started to push the battery cells to the lifting mechanism 22, the lifting mechanism 22 lifts the battery cells to a high position, and the transplanting mechanism transfers the battery cells from the lifting mechanism 22 to the pipe entering jig 24; the battery cell drops from the pipe inserting jig 24 to the battery cell pipeline 321, is discharged from the battery cell outlet 322 through the battery cell pipeline 321, and is inserted into the module support; realized selecting separately and gone into module support all-in-one setting, reduced middle artificial transportation, and then accelerated the production of battery, solved current battery production efficiency and crossed low technical problem.
In an embodiment, the sorting device 1 comprises: the device comprises a feeding mechanism 11, a code scanning mechanism 12, a main conveying channel 13, a testing mechanism 14 and a side baffle collecting mechanism; the input end of the main conveying channel 13 is arranged on one side of the output end of the feeding mechanism 11, and the feeding mechanism 11 is used for conveying the battery cell to the main conveying channel 13; the code scanning device is arranged above the feeding mechanism 11 and used for scanning the codes of the battery cells and recording the position information of the battery cells; the testing mechanisms 14 are arranged on two sides of the main conveying passage 13 and used for testing the OCV of the battery cell and matching the OCV of the battery cell with the position information of the battery cell; the side baffle collecting mechanism is arranged on one side of the conveying direction of the main conveying channel 13; and the control device collects the electric core which does not meet the requirement to the side gear collecting mechanism according to the value of the electric core OCV and the position information of the electric core.
In this embodiment, the feeding mechanism 11 feeds five electrical cores at a time, the code scanning mechanism 12 scans 5 electrical cores at a time, and the testing mechanism 14 also tests five electrical cores at the same time; thereby improving the production speed of the battery; the feeding mechanism 11 feeds the battery cell to the main conveying channel 13, and before the battery cell is fed to the main conveying channel 13, the code scanning mechanism 12 scans the code of the battery cell and uploads code scanning information to the MES system; the battery cell is fed to the main conveying passage 13 and then transmitted, and the detection mechanism tests and records the OCV of the battery cell; the tested battery cell is continuously transmitted on the main conveying passage 13, the side gear collecting mechanism is controlled to arrange the battery cells which do not need to enter the battery cell module bracket to the side gear collecting mechanism according to the OCV result of the battery cell, and the battery cells of which the OCV meets the requirement are continuously transmitted on the main conveying passage 13; the electric cores with the OCV values in different intervals are sorted.
In one embodiment, a cleaning mechanism 4 is further included; the wiper mechanism 4 sets up in the both sides of main transfer passage 13 transmission direction terminal portion, and controlling means control wiper mechanism 4 washs the both ends of electric core.
In this embodiment, the cleaning mechanism 4 is set as a cleaning nozzle, and after the two ends of the battery cell are cleaned, the oil stains or other stains at the two ends of the battery cell are reduced, so that the battery cell is prevented from being polluted, and the normal use of the battery is ensured.
In an embodiment, the battery pack further includes a scanning module and a defective product discharging mechanism 6, the scanning module is disposed above the main conveying channel 13 and located between the cleaning mechanism 4 and the lifting mechanism 22, and is used for scanning the cleaned battery cell, and the defective product discharging mechanism 6 is disposed on one side of the output end of the main conveying channel 13.
In this embodiment, a scanning module is provided to read the OCV value corresponding to the battery cell, and further confirm that the OCV of the battery cell that advances to the lifting mechanism 22 meets the standard, so as to prevent the side bumper collecting mechanism from collecting the OCV to the lifting mechanism 22 in time, thereby affecting the quality of the battery; and meanwhile, a defective product discharge mechanism 6 is arranged to collect the batteries which do not meet the standard.
In an embodiment, the side barrier collecting mechanism includes a discharging mechanism 151 and a collecting row 152, and the control device controls the discharging mechanism 151 to discharge the unsatisfactory battery cells into the collecting row 152.
In this embodiment, the side shield collecting mechanism further includes a sensor 155, the sensor 155 is disposed corresponding to the feeding mechanism 151, and when the electric core flows to a position corresponding to the feeding mechanism 151 and stops, the sensor 155 senses that the electric core stays at this position, and starts the feeding mechanism 151 to feed the electric core into the collecting bar 152; the discharging mechanism 151 is set as a blowing mechanism, the discharging mechanism 151 is set at one side of the main conveying channel 13, a side blocking channel is arranged at the corresponding other side, the side blocking channel is communicated with the collecting row 152, the side blocking channel and the collecting row 152 are obliquely arranged, and the inclination angle is set to be 10 degrees. Facilitating the flow of cells to the collection bank 152.
In one embodiment, the side shield collecting mechanism further comprises a push-out cylinder 153, a lifting cylinder, and a collecting box 154; the collection row 152 is arranged at the output end of the push-out cylinder 153, the collection box 154 is arranged at the output end of the lifting cylinder, the lifting cylinder is arranged at one side of the output end of the push-out cylinder 153, and the control device controls the lifting cylinder to descend by one layer after the push-out cylinder 153 pushes the collection row 152 to the collection box 154.
In this embodiment, the collection bar 152 is inclined by 10 degrees, which is convenient for the electric core to roll toward a lower position, the length of the collection bar 152 can buffer 10 electric cores, after enough 10 electric cores are buffered, the push-out cylinder 153 pushes the electric cores on the whole collection bar 152 onto the collection box 154, which is convenient for collecting the electric cores, the collection bar 152 does not need to be frequently replaced for collection, the height of the lifting cylinder for lifting one layer is consistent with the diameter of a single electric core, and the height of the lifting cylinder for lowering one layer can be set in the control device, so that the upper surface of the electric core after the collection box 154 is lowered is always flush with the lower surface of the collection bar 152, and the collection box 154 is convenient for receiving the collection bar 152; in other embodiments, the pushing cylinder 153 and the collecting row 152 may not be provided, the lifting cylinder is disposed below the collecting box 154, the collecting box 154 is directly disposed corresponding to the feeding mechanism 151, the bottom of the collecting box 154 is inclined, and when the cells are arranged in a row, the lifting cylinder is started to descend by one layer.
In an embodiment, the side keeps off and collects mechanism and sets up 2 at least, is used for collecting the electric core of different gears respectively.
In the present embodiment, the side gear is set to 3 gears according to the customer's demand, and the side gear is set to: gear A, gear B and gear NG; because the subsequent processing mode of OCV value at the electric core of different intervals is different, be convenient for with electric core classification, save the processing time in later stage.
In one embodiment, the feeding mechanism 11 includes: the code scanning mechanism 12 is disposed above the conveying passage 112, the conveying passage 112 is disposed obliquely, and the main conveying passage 13 is disposed on the lower end side of the conveying passage 112.
In the embodiment, the conveying channel 112 is inclined by 30 °, the drawing mechanism 111 is arranged at the higher end of the conveying channel 112, the drawing mechanism 111 draws the electric core out of the electric core box and places the electric core on the conveying channel 112, and due to the gravity of the electric core, the electric core rolls down to the lower position along the conveying channel 112 and is conveyed to the main conveying channel 13. The structure is simple, a driving device is not required to be installed to drive the conveying channel 112, and the cells can conveniently roll down to the main conveying channel 13; in other embodiments, the conveying path 112 may be configured for chain conveying, in which case the conveying path 112 need not be inclined.
In one embodiment, the transplanting mechanism includes a clamping arm 231 and a carrying channel 232, an input end of the carrying channel 232 is disposed at one side of the lifting mechanism 22, and the clamping arm 231 is used for clamping the battery cell from the lifting mechanism 22 to the carrying channel 232; the pipe-entering jig 24 is disposed below the output end of the carrying passage 232.
In this embodiment, the device further comprises a driving mechanism, the driving mechanism comprises a lifting cylinder 233 and a rotating cylinder, the rotating cylinder is arranged at the output end of the lifting cylinder 233, and the clamping arm 231 is arranged at the output end of the rotating cylinder; arranging an air cylinder on one side of the lifting mechanism 22, pushing the battery cell out to the clamping arms 231, driving the rotating air cylinder to ascend by the lifting air cylinder 233 to the level of the carrying passage 232, rotating the rotating air cylinder by 90 degrees to place the battery cell on the carrying passage 232, clamping the battery cell from the lifting mechanism 22 to the carrying passage 232 by the clamping arms 231, carrying the battery cell to the upper part of the pipe entering jig 24 by the carrying passage 232, and dropping the battery cell into the pipe entering jig 24; the carrying channel 232 is arranged, so that the transportation process of the battery cell is lengthened, and the situation that the battery cell is not inserted when being inserted into the module and is overstocked in the transportation process is avoided; the length of the carrying passage 232 may be set according to the fraction defective of a general cell and the speed of inserting a cell into a cell.
In an embodiment, the cell tube inserting apparatus 2 further includes: the reversing mechanism 21 is arranged above the carrying passage 232, and the reversing mechanism 21 is used for reversing the battery cell.
In this embodiment, a CAD file is stored in the control system, and the electric core insertion device 3 can import the programming of the CAD file of the module support, so as to realize automatic insertion of electric cores of different types of modules; generally, in order to increase the capacity of a battery, a plurality of battery cells are arranged, so that the positive electrodes and the negative electrodes of the battery cells need to be connected; therefore, the cells in different directions need to be inserted into the same battery, for example, the positive and negative electrode directions of the cells should be arranged at intervals, so that the reversing mechanism 21 is arranged to reverse the cells, the required cell direction is determined according to the CAD file, and the reversing mechanism 21 is further controlled to reverse the cells, so as to realize the insertion of the cells in different directions; the reversing mechanism 21 comprises a clamp, a rotating mechanism and a driving cylinder, the clamp is arranged at the output end of the rotating mechanism, and the rotating mechanism is arranged at the output end of the driving cylinder; the driving cylinder drives the clamp to clamp the battery cell, the rotating mechanism rotates 180 degrees, and the battery cell is placed in the carrying channel 232; the rotating mechanism is arranged as a rotating cylinder.
In an embodiment, two cell pipelines 321 are provided; insert electric core tool still includes switching channel mechanism, switches channel mechanism and sets up between the export of electric core pipeline 321 and electric core export 322 for control one of them electric core pipeline 321 flows out the electric core.
In this embodiment, the channel switching mechanism includes a switching cylinder 323, a slider (not shown in the figure) and two stoppers 324, the slider is disposed at the output end of the cylinder; two channels are arranged on the sliding block, the diameter of each channel is consistent with that of the corresponding battery cell pipeline 321, and the distance between the channels is consistent with that between the two battery cell pipelines 321; the two stoppers 324 are respectively arranged at two ends of the slider in the moving direction; the cell outlet 322 is arranged in the middle of the connecting line of the two cell pipelines 321; the driving cylinder drives the sliding block to move, so that the two channels are respectively communicated with one of the battery cell pipeline 321 and the battery cell outlet 322, and meanwhile, the stop dog 324 on the other side blocks the other battery cell channel to prevent the battery cell from falling; when making current electric core peg graft toward the module support, next electric core is accepted to another passageway, then transports next electric core to electric core mouth, accepts next electric core simultaneously, so relapse for electric core grafting speed. In other embodiments, the switching channel may also be a Y-shaped channel, a switch is disposed at the outlet of the cell pipeline 321, and the control system switch enables one of the cell pipelines 321 to communicate with the cell outlet 322.
In an embodiment, the electrical core inserting jig further includes: and the pressing cylinder 325 is arranged above the battery cell outlet 322 and used for pushing out the battery cell from the battery cell outlet 322 to the battery cell module bracket to be inserted.
In this embodiment, set up down the air cylinder 325 and push down the electric core, guarantee that electric core pegs graft according to the direction of pushing down of air cylinder 325, simultaneously, also can make electric core peg graft inseparabler.
The implementation principle of the invention is as follows: the feeding mechanism 11 feeds the battery cell to the main conveying channel 13, the code scanning mechanism 12 scans the code of the battery cell before the battery cell is fed to the conveying channel, and code scanning information is uploaded to the MES system; the battery cell is fed to the main conveying passage 13 and then transmitted, and the detection mechanism tests and records the OCV of the battery cell; the tested battery cell is continuously transmitted on the main conveying passage 13, the side gear collecting mechanism is controlled to arrange the battery cells which do not need to enter the battery cell module bracket to the side gear collecting mechanism according to the OCV result of the battery cell, and the battery cells of which the OCV meets the requirement are continuously transmitted on the main conveying passage 13; when the battery cell is transmitted to the output end of the main conveying passage 13, the pushing cylinder is started to push the battery cell to the lifting mechanism 22, the lifting mechanism 22 lifts the battery cell to a high position, and the transplanting mechanism transfers the battery cell from the lifting mechanism 22 to the pipe entering jig 24; the battery cell drops from the pipe inserting jig 24 to the battery cell pipeline 321, is discharged from the battery cell outlet 322 through the battery cell pipeline 321, and is inserted into the module support; realized selecting separately and gone into module support all-in-one setting, reduced middle artificial transportation, and then accelerated the production of battery, solved current battery production efficiency and crossed low technical problem.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. The utility model provides a full automatic separation of electricity core and income module support all-in-one which characterized in that includes: the device comprises a sorting device, a battery cell tube inserting device, a battery cell inserting device and a control device;
the sorting device, the battery core tube inserting device and the battery core inserting device are controlled by the control device;
the sorting device comprises a main conveying channel, the control device controls the sorting device to sort out qualified electric cores and controls the main conveying channel to output the qualified electric cores;
the battery cell tube inserting device comprises: the pipe-entering jig comprises a pushing cylinder, a lifting mechanism, a transplanting mechanism and a pipe-entering jig; the input end of the lifting mechanism and the pushing cylinder are respectively arranged on two sides of the output end of the main conveying passage, and the control device controls the pushing cylinder to push the battery cell to the input end of the lifting mechanism; the transplanting mechanism and the pipe feeding jig are arranged on one side of the output end of the lifting mechanism, and the control device controls the transplanting mechanism to transplant the battery cell into the pipe feeding jig;
insert electric core device set up in transplant the below of mechanism, include: the driving device and the electric core inserting jig; the battery core inserting jig is arranged at the output end of the driving device; insert electric core tool includes: the battery cell module comprises a battery cell pipeline and a battery cell outlet, wherein the battery cell pipeline is communicated with the pipe inlet jig, the control device controls the battery cell outlet to be aligned with a battery cell module support to be inserted, and the battery cell passes through the battery cell pipeline and flows out of the battery cell outlet to the battery cell module support to be inserted.
2. The full-automatic battery cell sorting and module support all-in-one machine of claim 1, wherein the sorting device further comprises: the device comprises a feeding mechanism, a code scanning mechanism, a testing mechanism and a side baffle collecting mechanism;
the input end of the main conveying channel is arranged on one side of the output end of the feeding mechanism, and the control device controls the feeding mechanism to convey the battery cell to the main conveying channel;
the code scanning device is arranged above the feeding mechanism, and the control device controls the code scanning device to scan the codes of the battery cell and record the position information of the battery cell;
the testing mechanisms are arranged on two sides of the main conveying way and used for testing the OCV of the battery cell and matching the OCV of the battery cell with the position information of the battery cell;
the side baffle collecting mechanism is arranged on one side of the conveying direction of the main conveying channel; and the control device collects the electric core which does not meet the requirement to the side gear collecting mechanism according to the value of the electric core OCV and the position information of the electric core.
3. The all-in-one machine for fully automatically sorting and putting battery cells into a module support of claim 1, further comprising a cleaning mechanism; the cleaning mechanisms are arranged on two sides of the tail end portion of the transmission direction of the main conveying channel, and the control device controls the cleaning mechanisms to clean two ends of the battery cell.
4. The all-in-one machine for fully automatically sorting battery cells and putting the battery cells into a module support according to claim 2, wherein the side barrier collecting mechanism comprises a discharge mechanism and a collection row, and the control device controls the discharge mechanism to discharge the battery cells which do not meet the requirements into the collection row.
5. The full-automatic battery cell sorting and module support all-in-one machine of claim 4, wherein the side barrier collecting mechanism further comprises a push-out cylinder, a lifting cylinder and a collecting box; the collection row set up in the output of release cylinder, collect the box set up in the output of lift cylinder, the lift cylinder set up in one side of the output of release cylinder, controlling means control the release cylinder will the collection row pushes away to collecting the box after, controlling means control the decline cylinder descends the one deck.
6. The full-automatic battery cell sorting and module support all-in-one machine of claim 1, wherein the feeding mechanism comprises: the device comprises a drawing mechanism and a conveying channel, wherein the code scanning mechanism is arranged above the conveying channel, the conveying channel is obliquely arranged, and the main conveying channel is arranged on one side of the lower end of the conveying channel.
7. The all-in-one machine for fully automatically sorting and putting battery cells into a module support according to claim 1, wherein the transplanting mechanism comprises a clamping arm and a carrying channel, the input end of the carrying channel is arranged at one side of the lifting mechanism, and the clamping arm is used for clamping the battery cells from the lifting mechanism to the carrying channel; the pipe inlet jig is arranged below the output end of the carrying channel.
8. The full-automatic battery cell sorting and module support all-in-one machine of claim 7, wherein the battery cell tube inserting device further comprises: and the reversing mechanism is arranged above the carrying channel and used for reversing the battery cell.
9. The all-in-one machine for fully automatically sorting and putting battery cells into a module support of claim 1, wherein two battery cell pipelines are arranged; insert electric core tool still includes switching channel mechanism, switching channel mechanism set up in the export of electric core pipeline with between the electric core export for one of them electric core pipeline flows out the electric core.
10. The full-automatic battery cell sorting and module support all-in-one machine of claim 9, wherein the battery cell inserting jig further comprises: and the pressing cylinder is arranged above the battery cell outlet and used for pushing the battery cell out of the battery cell outlet to a battery cell module support to be inserted.
CN202010220131.6A 2020-03-25 2020-03-25 Full-automatic battery cell sorting and module support all-in-one machine Pending CN111438082A (en)

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