CN111428334B - Robot station planning method in laser radar measurement - Google Patents

Robot station planning method in laser radar measurement Download PDF

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CN111428334B
CN111428334B CN202010054454.2A CN202010054454A CN111428334B CN 111428334 B CN111428334 B CN 111428334B CN 202010054454 A CN202010054454 A CN 202010054454A CN 111428334 B CN111428334 B CN 111428334B
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measurement
point
laser radar
reachable
industrial robot
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CN111428334A (en
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万能
王展
常智勇
张凤仙
宋屹桐
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Northwestern Polytechnical University
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Abstract

The invention discloses a robot station position planning method in laser radar measurement, which is used for solving the technical problem that the measurement station position is more in the existing measurement viewpoint planning method in laser radar measurement. The technical scheme includes that firstly, a CAD simulation model is built, a coordinate system is built, then a view-point reachable cone model is built, discrete processing is conducted on the view-point reachable cone model according to the measurement precision requirement, a small ball set is screened by utilizing laser radar measurement constraint and industrial robot arm reachable space range constraint, small balls meeting constraint conditions are reserved, an intersection area containing the most kinds of small balls is taken, and the core of the intersection area is used as a laser radar measurement station site. The invention uses the discrete ball to carry out measurement reachable domain calculation, and determines the radius of the off-ball according to the measurement precision, so that the measurement speed is adaptive to the measurement precision. Aiming at different measurement accuracies, the algorithm keeps higher calculation efficiency, and the total number of the laser radar measurement station sites is reduced by 20-30%.

Description

Robot station planning method in laser radar measurement
Technical Field
The invention relates to a method for planning a measuring viewpoint in laser radar measurement, in particular to a method for planning a robot station in laser radar measurement.
Background
The automatic three-dimensional measurement of the laser radar is realized by adjusting the pose of the laser radar by a multi-degree-of-freedom robot and measuring parts from a plurality of measurement viewpoints so as to obtain accurate measurement data. The generation process of the measurement viewpoint affects the overall efficiency and accuracy of the detection.
The document "CN 109163674A a method for planning viewpoint of sensor measurement in three-dimensional automated measurement of surface structured light" proposes a method for planning viewpoint of measurement based on surface structured light measurement. By blocking the complex part, a large number of detected points are assigned to a single volume. A plurality of similar detected points are detected by using one measuring viewpoint, thereby improving the detection efficiency. However, for a complex assembly body, the spatial structure of the assembly body is more complex, and more measurement viewpoints are needed. The detection task is also several times that of complex parts. The method cannot meet the detection requirement of a complex assembly body.
There have been many studies on the automatic planning technology of the measuring viewpoint at home and abroad. The more advanced method is to analyze the interrelation among various constraints in the detection task and generate a measurement viewpoint which meets the limiting condition based on the interrelation. For the detection of complex assemblies, this method is computationally intensive and time consuming. A process for clustering optimization of a large number of measured viewpoints is lacking.
In summary, in the measurement process of the existing complex assembly body, the problems of low algorithm efficiency, redundant measurement points and the like exist.
Disclosure of Invention
The invention provides a robot station position planning method in laser radar measurement, aiming at overcoming the defect that the measurement station position is more in the existing measurement viewpoint planning method in laser radar measurement. The method comprises the steps of firstly constructing a CAD simulation model and a coordinate system, then constructing a view-point reachable cone model, performing discrete processing on the view-point reachable cone model according to the measurement precision requirement, screening a small ball set by utilizing laser radar measurement constraint and industrial robot arm reachable space range constraint, reserving small balls meeting the constraint condition, taking an intersecting area containing the most kinds of small balls, and taking the core of the intersecting area as a laser radar measuring station site. And removing the discrete balls corresponding to the measuring points which can be measured from the measuring station positions from the discrete ball set corresponding to all the measuring points. The above process continues for the remaining measurement points until lidar measurement station sites corresponding to all measurement points are generated. The invention uses the discrete ball to carry out measurement reachable domain calculation, and determines the radius of the off-ball according to the measurement precision, so that the measurement speed is adaptive to the measurement precision. The algorithm can keep higher calculation efficiency aiming at different measurement accuracies. The flexibility of the method of the invention is higher than that of the background art method. And performing geometric intersection calculation on the measurement reachable domain, so that the detection task is completed by using the laser radar measuring station sites with the least quantity, and the total number of the laser radar measuring station sites is reduced by 20-30%.
The technical scheme adopted by the invention for solving the technical problems is as follows: a robot station planning method in laser radar measurement is characterized by comprising the following steps:
(a) and (4) constructing a CAD simulation model and establishing a coordinate system. Adopting three-dimensional modeling software to assemble the known laser radar, robot arm model and part model on the detection platformAnd (4) placing on a table. Establishing a detection world coordinate system SwOptionally, a point on the detection platform is taken as SwUsing three orthogonal moving directions of the three-dimensional moving platform as SwThe directions of the X, Y, Z axes of (1). Using the central point O of the robot arm basebEstablishing a motion coordinate system S for a base pointbDirection of three coordinate axes and SwThe three coordinate axes are in the same direction. The coordinates and surface unit normal vectors for all measurement points are noted.
(b) Constructing a view-point reachable cone model; extracting the coordinates and surface unit normal vector of each measuring point from the measured model; according to each measuring point Pw,iCoordinate (x) ofw,i,yw,i,zw,i) And surface unit normal vector
Figure GDA0003554192140000021
i 1,2, m, m is the total number of measurement points. With Pw,i(xw,i,yw,i,zw,i) The vertex of the cone can be reached for the viewpoint,
Figure GDA0003554192140000022
making an apex angle theta for the axiskThe viewpoint of can be reached as a cone. The view point can be taken to reach the zeta of the upper bus of the conei,0,ζi,0Has a direction vector of
Figure GDA0003554192140000023
Will ζi,0Rotated through an angle about an axis
Figure GDA0003554192140000024
Another bus zeta of the obtained station position on the accessible conei,l
Figure GDA0003554192140000025
l=0,1,...L-1,ζi,lThe direction vector of (a) is expressed as:
Figure GDA0003554192140000026
where I is a 3 x 3 identity matrix,
Figure GDA0003554192140000027
and representing the viewpoint reachable cone model by a plurality of discrete buses.
(c) And carrying out discrete processing on the view point reachable cone model according to the measurement precision requirement. Radius of sphere
Figure GDA0003554192140000031
C represents the accuracy requirement of the measured feature. The opposite station can be separated by layers of cones, and the height h of each layer is 2 multiplied by rqThe composite material is divided into J layers in total,
Figure GDA0003554192140000032
radius of circle of j-th layer
Figure GDA0003554192140000033
Then the circles are scattered into circular rings, and the distance d between adjacent circular rings is 2 xrqThe composite material is divided into K layers in total,
Figure GDA0003554192140000034
the ring of the kth layer of the jth layer of the circular table is recorded as ringj,kThe radius of the circle is expressed as
Figure GDA0003554192140000035
Calculating circumference of a ring
Figure GDA0003554192140000036
By means of annular ringsj,kA circumference C ofc,j,kDivided by the diameter d of the pelletq=2·rqThe result is rounded down to obtain the ringj,kThe number of discrete beads L. The discrete globules are denoted qj,k,l. Calculating to obtain a small ball qj,k,lCenter coordinates (x) ofj,k,l,yj,k,l,zj,k,l)。
From the measuring point Pw,iEstablishingThe view reachable cone of (c) is represented by a collection of discrete spheres, denoted as:
Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+} (4)
(d) lidar measurement constraint definition. According to each measuring point Pw,iCharacteristic type and measurement accuracy requirement, laser radar station point Mw,iAnd the measuring point Pw,iThe distance constraint, the angle constraint and the interference constraint are satisfied.
Distance constraint laser radar station Mw,iAnd the measuring point Pw,iDistance L betweeniMeets the requirement of effective range, i.e. Lmin<Li<Lmax. Wherein L ismin,LmaxRespectively the minimum and maximum distances allowed, while meeting the requirements of measurement accuracy.
Angle constraint: from the measuring point Pw,iPointing laser radar station Mw,iVector of (2)
Figure GDA0003554192140000037
And the measuring point Pw,iIs the normal vector of
Figure GDA0003554192140000038
Angle thetaiMeet the requirement of effective range, i.e. thetaminimax. Wherein theta ismin,θmaxAre the minimum and maximum angles allowed to meet the measurement accuracy requirements. Determined by the feature type of the detected object.
The measurement constraint boundaries are represented by discrete generatrix vectors, where the cone vertex angle θk=2θi. Constraining L according to distancemin,LmaxAt bus ζi,0Upper cut line segment mui,0Line segment mui,0End point of is
Figure GDA0003554192140000039
And
Figure GDA00035541921400000310
PA,w,i PB,w,iwith surface sheetVector of normal position
Figure GDA00035541921400000311
The measurement constraint boundary of the lidar is obtained for a 360 ° rotation of the shaft.
(e) And the reachable space range of the arm of the industrial robot is restricted and defined. Establishing a connecting rod coordinate system by a classical D-H method, and establishing a connecting rod coordinate system by a connecting rod coordinate system RiRelative to the link coordinate system Ri-1Coordinate transformation matrix of
Figure GDA00035541921400000312
Figure GDA00035541921400000313
Obtaining an equation W of a working space formed by the first three joints of the industrial roboti(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) Therein of
Figure GDA0003554192140000041
cθi=cos(θi),sθi=sin(θi),cαi=cos(αi),
sαi=sin(αi)
The working reachable area of the robot arm is determined by the working areas of the first three joints. According to structural parameters theta of industrial robotiSatisfies thetai minii maxFor joint variable θ2、θ3By using the principle of limit combination, the product theta can be obtained10 hour industrial robot wrist joint end point Pi bWorking space boundary in robot coordinate system, and working space W is obtained according to working space boundary0(Pi b) Z coordinates of key points, these key points being θ1When the Z coordinate of the point with the maximum and minimum Z coordinates of the inner and outer boundaries of the working space and the point where the boundary expression changes is 0, the Z coordinate is recorded as Z1,Z2......,Z7. Then, the end point P of the wrist joint is obtainedi bDistance D to the z-axis of the robot coordinate systemiAnd in correspondence with Pi wZ coordinate of (3) a workspace W0(Pw) Distance from the inner and outer boundaries to the z-axis of the robot coordinate system
Figure GDA0003554192140000042
And
Figure GDA0003554192140000043
if there is
Figure GDA0003554192140000044
If true, then P is indicatedi bIn the working space W0(Pi b) Inside. W0(Pi b),W1(Pi b)W2(Pi b) The parameter equations are respectively as follows:
Figure GDA0003554192140000045
in the formula (I), the compound is shown in the specification,
c1=cos(θ1),c2=cos(θ2),c3=cos(θ3);
s1=sin(θ1),s2=sin(θ2),s3=sin(θ3);
s23=sin(θ23);
c23=cos(θ23);
d4is the joint offset distance of the industrial robot connecting rod 4; theta1Is the joint corner of the industrial robot connecting rod 1; theta2Is the joint corner of the industrial robot connecting rod 2;
θ3is the joint corner of the industrial robot connecting rod 3; a is1Is the length of the industrial robot link 1; a is2Is a connecting rod of an industrial robot2;
a3is the length of the industrial robot link 3; equation W for robot arm motion space boundaryi(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) Represents it.
(f) Collecting small balls S by using laser radar measurement constraint and industrial robot arm reachable space range constraint in (d) and (e)i={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+And (4) screening. And keeping the small balls meeting the constraint condition. To Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+Get the measurement reachable domain S by screeningi'。
(h) Measuring reachable domain S of each measuring pointi' intersection. Taking the intersection region T containing the most ballsiBy intersecting the region TiThe core is used as a laser radar measuring station point Qw,i. Will be measured from station site Qw,iMeasurable measuring point Pw,iAnd removing the corresponding discrete balls from the discrete ball set corresponding to all the measuring points. The above process continues for the remaining measurement points until all measurement points P are generatedw,iCorresponding laser radar survey station point Qw,i
The invention has the beneficial effects that: the method comprises the steps of firstly constructing a CAD simulation model and a coordinate system, then constructing a view-point reachable cone model, performing discrete processing on the view-point reachable cone model according to the measurement precision requirement, screening a small ball set by utilizing laser radar measurement constraint and industrial robot arm reachable space range constraint, reserving small balls meeting the constraint condition, taking an intersecting area containing the most kinds of small balls, and taking the core of the intersecting area as a laser radar measuring station site. And removing the discrete balls corresponding to the measuring points which can be measured from the measuring station positions from the discrete ball set corresponding to all the measuring points. The above process continues for the remaining measurement points until lidar measurement station sites corresponding to all measurement points are generated. The invention uses the discrete ball to carry out measurement reachable domain calculation, and determines the radius of the off-ball according to the measurement precision, so that the measurement speed is adaptive to the measurement precision. The algorithm can keep higher calculation efficiency aiming at different measurement accuracies. The algorithm of the invention has higher flexibility than the algorithm used at present. And performing geometric intersection calculation on the measurement reachable domain, so that the detection task is completed by using the laser radar measuring station sites with the least quantity, and the total number of the laser radar measuring station sites is reduced by 20-30%.
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a flow chart of a robot station planning method in laser radar measurement according to the present invention.
Fig. 2 is a lidar measurement constraint definition in the method of the present invention.
FIG. 3 is a discretization model of the measured accessible cone in the method of the invention.
FIG. 4 illustrates the range of motion constraints for the robot arm in the method of the present invention.
FIG. 5 is a schematic diagram of the measurement reachable domain intersection in the method of the present invention.
Detailed Description
Reference is made to fig. 1-5. The robot station planning method in the laser radar measurement comprises the following specific steps:
step 1, establishing a CAD simulation model and establishing a coordinate system.
Known lidar, robotic arm models and part models were assembled on an inspection platform using UG software. Establishing a detection world coordinate system SwOptionally, a point on the detection platform is taken as SwUsing three orthogonal moving directions of the three-dimensional moving platform as SwThe directions of the X, Y, Z axes of (1). Using the central point O of the robot arm basebEstablishing a motion coordinate system S for a base pointbDirection of three coordinate axes and SwThe three coordinate axes are in the same direction. The coordinates and surface normal of all measurement points are noted.
And 2, constructing a view point reachable cone model.
According to each measuring point Pw,iCoordinate (x) ofw,i,yw,i,zw,i) And surface unit normal vector
Figure GDA0003554192140000061
i 1,2, m, m is the total number of measurement points. With Pw,i(xw,i,yw,i,zw,i) The vertex of the cone can be reached for the viewpoint,
Figure GDA0003554192140000062
making an apex angle theta for the axiskThe viewpoint of can be reached as a cone. The view point can be taken to reach the zeta of the upper bus of the conei,0,ζi,0Has a direction vector of
Figure GDA0003554192140000063
Wherein
Figure GDA0003554192140000064
Will ζi,0Rotated through an angle about an axis
Figure GDA0003554192140000065
Another bus zeta of the obtained station position on the accessible conei,l
Figure GDA0003554192140000066
l=0,1,...L-1,ζi,lCan be expressed as
Figure GDA0003554192140000067
Where I is a 3 x 3 identity matrix,
Figure GDA0003554192140000068
and representing the viewpoint reachable cone model by a plurality of discrete buses.
And 3, discrete processing of the view point reachable cone model.
And carrying out discrete processing on the view point reachable cone model according to the measurement precision requirement. The view reachable cone is represented by a discrete sphere. Radius of sphere
Figure GDA0003554192140000069
C represents the accuracy requirement of the measured feature. The opposite station can be separated by layers of cones, and the height h of each layer is 2 multiplied by rqThe composite material is divided into J layers in total,
Figure GDA0003554192140000071
radius of circle of j-th layer
Figure GDA0003554192140000072
Then the circles are scattered into circular rings, and the distance d between adjacent circular rings is 2 xrqThe composite material is divided into K layers in total,
Figure GDA0003554192140000073
the ring of the kth layer of the jth layer of the circular table is recorded as ringj,kThe radius of the circle is expressed as
Figure GDA0003554192140000074
Calculating circumference of a ring
Figure GDA0003554192140000075
By means of annular ringsj,kA circumference C ofc,j,kDivided by the diameter d of the pelletq=2·rqThe result is rounded down to obtain the ringj,kThe number of discrete beads L. The discrete globules are denoted as qj,k,l. Calculating to obtain a small ball qj,k,lCenter coordinates (x) ofj,k,l,yj,k,l,zj,k,l)。
From the measuring point Pw,iThe established view point reachable cone is represented by a set of discrete small balls, which is marked as Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+}。
And 4, defining the measurement constraint of the laser radar.
According to each measuring point Pw,iCharacteristic type and measurement accuracy requirement, laser radar station point Mw,iAnd the measuring point Pw,iAnd the distance constraint, the angle constraint and the interference constraint are met.
Distance constraint laser radar station Mw,iAnd the measuring point Pw,iDistance L betweeniMeets the requirement of effective range, i.e. Lmin<Li<Lmax. Wherein L ismin,LmaxRespectively the minimum and maximum distances allowed, while meeting the requirements of measurement accuracy.
Angle constraint: from the measuring point Pw,iPointing laser radar station Mw,iVector of (2)
Figure GDA0003554192140000076
And the measuring point Pw,iIs the normal vector of
Figure GDA0003554192140000077
Included angle thetaiMeet the requirement of effective range, i.e. thetaminimax. Wherein theta ismin,θmaxAre the minimum and maximum angles allowed to meet the measurement accuracy requirements. Determined by the feature type of the detected object.
The measurement constraint boundaries are represented by discrete generatrix vectors, where the cone vertex angle θk=2θi. Constraining L according to distancemin,LmaxAt bus ζi,0Upper cut line segment mui,0Line segment mui,0End point of is
Figure GDA0003554192140000078
And
Figure GDA0003554192140000079
PA,w,i PB,w,inormal vector of surface unit
Figure GDA00035541921400000710
The measurement constraint boundary of the lidar is obtained for a 360 ° rotation of the shaft.
And 5, defining the reachable space range constraint of the arm of the industrial robot.
Establishing a connecting rod coordinate system by a classical D-H method and using a connecting rod coordinate system RiRelative to the link coordinate system Ri-1Coordinate transformation matrix of
Figure GDA00035541921400000711
Obtaining an equation W of a working space formed by the first three joints of the industrial roboti(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) Therein of
Figure GDA0003554192140000081
cθi=cos(θi),sθi=sin(θi),cαi=cos(αi),
sαi=sin(αi)
The working reachable area of the robot arm is determined by the working areas of the first three joints. According to structural parameters theta of industrial robotiSatisfies thetai minii maxFor joint variable θ2、θ3By using the principle of limit combination, the product theta can be obtained10 hour industrial robot wrist joint end point Pi bWorking space boundary in robot coordinate system, and working space W is obtained according to working space boundary0(Pi b) Z coordinates of key points, these key points being θ1When the Z coordinate of the point with the maximum and minimum Z coordinates of the inner and outer boundaries of the working space and the point where the boundary expression changes is 0, the Z coordinate is recorded as Z1,Z2......,Z7. Then, the end point P of the wrist joint is obtainedi bDistance D to the z-axis of the robot coordinate systemiAnd in correspondence with Pi wZ coordinate of (2) working space W0(Pw) Distance between the inner and outer boundaries and the z-axis of the robot coordinate system
Figure GDA0003554192140000082
And
Figure GDA0003554192140000083
if there is
Figure GDA0003554192140000084
If true, then P is indicatedi bIn the working space W0(Pi b) Inside. W0(Pi b),W1(Pi b)W2(Pi b) The parameter equations are respectively as follows:
Figure GDA0003554192140000085
Figure GDA0003554192140000086
Figure GDA0003554192140000087
in the formula:
c1=cos(θ1),c2=cos(θ2),c3=cos(θ3);
s1=sin(θ1),s2=sin(θ2),s3=sin(θ3);
s23=sin(θ23);
c23=cos(θ23);
d4is the joint offset distance of the industrial robot connecting rod 4; theta1Is the joint corner of the industrial robot connecting rod 1; theta2Is the joint corner of the industrial robot connecting rod 2; theta3Is the joint corner of the industrial robot connecting rod 3; a is1Is the length of the industrial robot link 1; a is2Is the length of the industrial robot link 2; a is3Is the length of the industrial robot link 3;
equation W for robot arm motion space boundaryi(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) } tableShown in the figure.
And 6, generating a measurement reachable domain according to the small balls meeting the constraint screening conditions.
Collecting the small balls S by using the laser radar measurement constraint and the industrial robot arm reachable space range constraint in the steps 4 and 5i={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+And (4) screening. The pellets that meet the constraints are retained. To Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+Get the measurement reachable domain S by screeningi'。
And 7, intersecting the measurement reachable domains and calculating to obtain the measurement station site.
Measuring reachable domain S of each measuring pointi' intersection. Taking the intersection region T containing the most ballsiBy intersecting the region TiThe core is used as a laser radar measuring station point Qw,i. Will be measured from station site Qw,iMeasurable measuring point Pw,iAnd removing the corresponding discrete balls from the discrete ball set corresponding to all the measuring points. The above process continues for the remaining measurement points until all measurement points P are generatedw,iCorresponding laser radar survey station point Qw,i

Claims (1)

1. A robot station planning method in laser radar measurement is characterized by comprising the following steps:
(a) establishing a CAD simulation model and establishing a coordinate system; assembling a known laser radar, a robot arm model and a part model on a detection platform by adopting three-dimensional modeling software; establishing a detection world coordinate system SwOptionally, a point on the detection platform is taken as SwUsing three orthogonal motion directions of the three-dimensional moving platform as SwThe directions of the X, Y, Z axes of (a); using the central point O of the robot arm basebEstablishing a motion coordinate system S for a base pointbDirection of three coordinate axes and SwThe directions of the three coordinate axes are the same; marking out coordinates and surface unit normal vectors of all measurement points;
(b) constructing a view-point reachable cone model; slave quiltExtracting the coordinates and surface unit normal vector of each measuring point from the measuring model; according to each measuring point Pw,iCoordinate (x) ofw,i,yw,i,zw,i) And surface unit normal vector
Figure FDA0003554192130000011
Figure FDA0003554192130000012
m is the total number of the measuring points; with Pw,i(xw,i,yw,i,zw,i) The vertex of the cone can be reached for the viewpoint,
Figure FDA0003554192130000013
making an apex angle theta for the axiskThe viewpoint of can reach a cone; the view point can be taken to reach the zeta of the upper bus of the conei,0,ζi,0Has a direction vector of
Figure FDA0003554192130000014
Will ζi,0Rotated through an angle about an axis
Figure FDA0003554192130000015
Another bus zeta of which the station position can reach on the cone is obtainedi,l
Figure FDA0003554192130000016
ζi,lThe direction vector of (a) is expressed as:
Figure FDA0003554192130000017
where I is a 3 x 3 identity matrix,
Figure FDA0003554192130000018
representing a viewpoint reachable cone model by a plurality of discrete buses;
(c) performing discrete processing on the view point reachable cone model according to the measurement precision requirement; radius of sphere
Figure FDA0003554192130000019
C represents the accuracy requirement of the measured characteristic; the opposite station can be separated by layers of cones, and the height h of each layer is 2 multiplied by rqThe composite material is divided into J layers in total,
Figure FDA00035541921300000110
radius of circle of j-th layer
Figure FDA00035541921300000111
Then the circles are scattered into circular rings, and the distance d between adjacent circular rings is 2 xrqThe composite film is divided into K layers in total,
Figure FDA0003554192130000021
the ring of the kth layer of the jth layer of the circular table is recorded as ringj,kThe radius of the circle is expressed as
Figure FDA0003554192130000022
Calculating circumference of a ring
Figure FDA0003554192130000023
By means of annular ringsj,kA circumference C ofc,j,kDivided by the diameter d of the pelletq=2·rqThe result is rounded down to obtain the ringj,kThe number L of upper discrete pellets; the discrete globules are denoted as qj,k,l(ii) a Calculating to obtain a small ball qj,k,lCenter coordinates (x) ofj,k,l,yj,k,l,zj,k,l);
From the measuring point Pw,iThe established view reachable cone is represented by a set of discrete spheres, and is recorded as:
Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+} (4)
(d) laserOptical radar measurement constraint definition; according to each measuring point Pw,iCharacteristic type and measurement accuracy requirement, laser radar station point Mw,iAnd the measuring point Pw,iSatisfying distance constraints, angle constraints and interference constraints;
distance constraint laser radar station Mw,iAnd the measuring point Pw,iA distance L therebetweeniMeets the requirement of effective range, i.e. Lmin<Li<Lmax(ii) a Wherein L ismin,LmaxThe minimum and maximum distances allowed under the requirement of meeting the measurement precision;
angle constraint: from the measuring point Pw,iPointing laser radar station Mw,iVector of (2)
Figure FDA0003554192130000024
And the measuring point Pw,iIs the normal vector of
Figure FDA0003554192130000025
Included angle thetaiMeet the requirement of effective range, i.e. thetaminimax(ii) a Wherein theta ismin,θmaxIs the minimum and maximum angle allowed to meet the measurement accuracy requirement; determining by the characteristic type of the detection object;
the measurement constraint boundaries are represented by discrete generatrix vectors, where the cone vertex angle θk=2θi(ii) a Constraining L according to distancemin,LmaxAt bus ζi,0Upper cut line segment mui,0Line segment mui,0End point of is
Figure FDA0003554192130000026
And
Figure FDA0003554192130000027
PA,w,iPB,w,inormal vector of surface unit
Figure FDA0003554192130000028
Is rotated by 360 degrees to obtain the excitationA measurement constraint boundary for the optical radar;
(e) the reachable space range of the arm of the industrial robot is restricted and defined; establishing a connecting rod coordinate system by a D-H method and using a connecting rod coordinate system RiRelative to the link coordinate system Ri-1Coordinate transformation matrix of
Figure FDA0003554192130000029
Figure FDA00035541921300000210
Obtaining an equation W of a working space formed by the first three joints of the industrial roboti(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) Therein of
Figure FDA00035541921300000211
cθi=cos(θi),sθi=sin(θi),cαi=cos(αi),
sαi=sin(αi)
The working reachable area of the robot arm is determined by the working areas of the first three joints; according to structural parameters theta of industrial robotiSatisfy the requirement of
Figure FDA0003554192130000031
For joint variable theta2、θ3By using the principle of limit combination, the product theta can be obtained10 hour industrial robot wrist joint end point Pi bWorking space boundary in robot coordinate system, and working space W is obtained according to working space boundary0(Pi b) Z coordinates of key points, these key points being θ1When the Z coordinate of the point with the maximum and minimum Z coordinates of the inner and outer boundaries of the working space and the point where the boundary expression changes is 0, the Z coordinate is recorded as Z1,Z2......,Z7(ii) a Then, the end point P of the wrist joint is obtainedi bDistance D to the z-axis of the robot coordinate systemiAnd in correspondence with Pi wZ coordinate of (3) a workspace W0(Pw) Distance between the inner and outer boundaries and the z-axis of the robot coordinate system
Figure FDA0003554192130000032
And
Figure FDA0003554192130000033
if there is
Figure FDA0003554192130000034
If true, then P is indicatedi bIn the working space W0(Pi b) An inner portion; w0(Pi b),W1(Pi b)W2(Pi b) The parameter equations are respectively as follows:
Figure FDA0003554192130000035
in the formula (I), the compound is shown in the specification,
c1=cos(θ1),c2=cos(θ2),c3=cos(θ3);
s1=sin(θ1),s2=sin(θ2),s3=sin(θ3);
s23=sin(θ23);
c23=cos(θ23);
d4is the joint offset distance of the industrial robot connecting rod 4; theta1Is the joint corner of the industrial robot connecting rod 1; theta2Is the joint corner of the industrial robot connecting rod 2;
θ3is the joint corner of the industrial robot connecting rod 3; a is1Is the length of the industrial robot link 1; a is2Is the length of the industrial robot link 2;
a3is the length of the industrial robot link 3; equation W for robot arm motion space boundaryi(Pi b){W0(Pi b)、W1(Pi b)、W2(Pi b) Represents;
(f) collecting small balls S by using laser radar measurement constraint and industrial robot arm reachable space range constraint in (d) and (e)i={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+Screening; reserving the small balls meeting the constraint condition; to Si={qj,k,l|j∈[1,J],k∈[1,K],l∈[1,L],N+Screening to obtain a measured reachable domain S'i
(h) Measuring reachable domain S 'of each measuring point'iIntersection is carried out; taking the intersection region T containing the most ballsiBy intersecting the region TiThe core is used as a laser radar measuring station point Qw,i(ii) a Will be from the survey station site Qw,iMeasurable measuring point Pw,iRemoving the corresponding discrete small balls from the discrete small ball set corresponding to all the measuring points; the above process continues for the remaining measurement points until all measurement points P are generatedw,iCorresponding laser radar survey station point Qw,i
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