CN111424869A - Concrete floor secondary beam combined prefabricated part and manufacturing method - Google Patents
Concrete floor secondary beam combined prefabricated part and manufacturing method Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
- B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04B—GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
- E04B5/00—Floors; Floor construction with regard to insulation; Connections specially adapted therefor
- E04B5/02—Load-carrying floor structures formed substantially of prefabricated units
- E04B5/10—Load-carrying floor structures formed substantially of prefabricated units with metal beams or girders, e.g. with steel lattice girders
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Abstract
本发明公开了一种混凝土楼板次梁组合预制构件和制作方法,其中预制构件包括:预制混凝土板和H型钢次梁,预制混凝土板由混凝土浇筑而成;H型钢次梁的钢梁上翼缘上表面焊接有栓钉,栓钉埋置于预制混凝土板的下表面。通过本发明的技术方案,组合预制构件整体吊装,通过预留钢筋组装成整体并与结构主梁连接,通过少量的现浇混凝土形成整体楼板体系,减少了现场支模的繁琐工序,避免现场浇筑混凝土,楼板次梁组合预制构件的强度和刚度显著提高,楼板不会在吊装时因自重影响发生破坏,提高了构件的整体性能。
The invention discloses a composite prefabricated component of a concrete floor sub-beam and a manufacturing method, wherein the prefabricated component comprises: a prefabricated concrete slab and an H-shaped steel secondary beam, the prefabricated concrete slab is formed by pouring concrete; the upper surface of the upper flange of the steel beam of the H-shaped steel secondary beam The studs are welded, and the studs are embedded in the lower surface of the precast concrete slab. Through the technical scheme of the present invention, the combined prefabricated components are hoisted as a whole, assembled into a whole by reserved steel bars and connected with the main beam of the structure, and a small amount of cast-in-place concrete is used to form an integral floor system, which reduces the tedious process of on-site formwork and avoids on-site pouring. The strength and rigidity of the concrete and floor sub-beam composite prefabricated components are significantly improved, the floor will not be damaged due to the influence of its own weight during hoisting, and the overall performance of the components is improved.
Description
技术领域technical field
本发明涉及建筑结构技术领域,尤其涉及一种混凝土楼板次梁组合预制构件和一种混凝土楼板次梁组合预制构件的制作方法。The invention relates to the technical field of building structures, in particular to a concrete floor sub-beam composite prefabricated component and a manufacturing method of a concrete floor sub-beam composite prefabricated component.
背景技术Background technique
目前,钢框架受水平力作用时,钢预制构件主梁所受到的最大弯矩为支座处的负弯矩,支座截面处,上部受拉,下部受压。由于混凝土的受拉能力较小,且板内配置的钢筋无法承受这个拉力,所以在做钢框架的强柱弱梁设计时,不考虑预制构件主梁与楼板的组合作用,节点处的负弯矩全部由预制构件主梁承担。但是在传统的现浇混凝土楼板中,楼板的混凝土及钢筋会承担部分负弯矩,板确实与预制构件主梁有一定的组合作用,所以在地震发生时,一般发生的破坏为强梁弱柱的破坏。At present, when the steel frame is subjected to a horizontal force, the maximum bending moment of the main beam of the steel prefabricated member is the negative bending moment at the support. At the cross-section of the support, the upper part is tensioned and the lower part is compressed. Since the tensile capacity of concrete is small, and the steel bars arranged in the slab cannot bear this tensile force, when designing the strong column and weak beam of the steel frame, the combined effect of the main beam of the prefabricated member and the floor slab is not considered, and the negative bending at the node is not considered. The moment is all borne by the main beam of the prefabricated member. However, in the traditional cast-in-place concrete floor, the concrete and steel bars of the floor will bear part of the negative bending moment, and the slab does have a certain combined effect with the main beam of the prefabricated member, so when an earthquake occurs, the damage that generally occurs is that of strong beams and weak columns. destroy.
传统的现浇楼板,楼板与次梁可以实现无应力下组合,但是作为现浇结构,楼板与次梁有应力下的组合,组合作用弱,考虑组合不安全,导致次梁截面高,挠度大。而且现浇现场支模工序繁琐,混凝土养护条件有限制,容易产生环境污染。The traditional cast-in-place floor, the floor and the secondary beam can be combined without stress, but as a cast-in-place structure, the floor and the secondary beam are combined under stress, and the combined effect is weak. Considering the combination is unsafe, the secondary beam has a high section and large deflection. . In addition, the cast-in-place formwork support process is cumbersome, and the concrete curing conditions are limited, which is prone to environmental pollution.
发明内容SUMMARY OF THE INVENTION
针对上述问题中的至少之一,本发明提供了一种混凝土楼板次梁组合预制构件和制作方法,通过预制混凝土板与H型钢次梁采用工厂化预制技术,减少现场支模的繁琐工序,避免现场浇筑混凝土过多,钢梁与混凝土在无应力下形成可靠的组合作用,使钢梁强度和刚度显著提高,楼板不会在吊装时因自重影响发生破坏,由于预留板缝及外伸钢筋的连接作用,使之平面内成为一个整体,提高了构件的整体性能。Aiming at at least one of the above problems, the present invention provides a concrete floor sub-beam composite prefabricated component and a manufacturing method. By adopting factory prefabrication technology for the prefabricated concrete slab and the H-shaped steel sub-beam, the tedious process of on-site formwork is reduced, avoiding the need for Too much concrete is poured on site, and the steel beam and concrete form a reliable combination without stress, which significantly improves the strength and stiffness of the steel beam, and the floor slab will not be damaged due to the influence of its own weight during hoisting. The connection function makes it a whole in the plane and improves the overall performance of the component.
为实现上述目的,本发明提供了一种混凝土楼板次梁组合预制构件,包括:预制混凝土板和H型钢次梁,所述预制混凝土板由混凝土浇筑而成;所述H型钢次梁的钢梁上翼缘上表面焊接有栓钉,所述栓钉埋置于所述预制混凝土板的下表面。In order to achieve the above purpose, the present invention provides a concrete floor sub-beam composite prefabricated component, including: a prefabricated concrete slab and an H-shaped steel secondary beam, the prefabricated concrete slab is formed by pouring concrete; the steel beam upper wing of the H-shaped steel secondary beam The upper surface of the edge is welded with studs, and the studs are embedded in the lower surface of the precast concrete slab.
在上述技术方案中,优选地,所述栓钉完全预埋于所述预制混凝土板中且所述预制混凝土板的下表面与所述钢梁上翼缘的上支承面齐平;所述钢梁上翼缘的两端与所述预制混凝土板的边缘齐平,所述H型钢次梁的钢梁腹板两端开设螺栓孔,所述钢梁腹板与预制构件主梁通过主次梁连接板相连,并通过高强螺栓固定于所述钢梁腹板的螺栓孔中。In the above technical solution, preferably, the studs are completely embedded in the precast concrete slab and the lower surface of the precast concrete slab is flush with the upper bearing surface of the upper flange of the steel beam; the upper flange of the steel beam Both ends of the steel beam are flush with the edge of the prefabricated concrete slab, bolt holes are provided at both ends of the steel beam web of the H-shaped steel secondary beam, and the steel beam web is connected to the main beam of the prefabricated member through the primary and secondary beam connecting plates. and fixed in the bolt holes of the steel beam web by high-strength bolts.
在上述技术方案中,优选地,所述预制混凝土板沿跨度方向的边缘设置为两层台阶结构,使得所述预制混凝土板沿跨度方向的板面相接处下层台阶边缘相接、上层台阶边缘间形成板缝,以进一步浇筑混凝土形成混凝土连接部;所述预制混凝土板的上部沿板面方向横纵双向布设板面钢筋,沿跨度方向的所述板面钢筋两端伸出所述预制混凝土板边缘并超出下层台阶边缘,沿垂直于跨度方向的所述板面钢筋两端与所述预制混凝土板的下层台阶边缘对齐,所述预制混凝土板的下部沿板面方向横纵双向布设板底钢筋,沿跨度方向的所述板底钢筋两端与所述预制混凝土板的下层台阶边缘对齐,沿横向跨度方向的所述板底钢筋两端伸出所述预制混凝土板边缘。In the above technical solution, preferably, the edge of the precast concrete slab along the span direction is set as a two-layer stepped structure, so that the edge of the lower step and the edge of the upper step are connected where the board surfaces of the precast concrete slab meet along the span direction. A slab gap is formed between the slabs to further pour concrete to form a concrete connection part; the upper part of the precast concrete slab is arranged with slab reinforcement along the slab surface horizontally, vertically and in both directions, and the two ends of the slab reinforcement along the span direction protrude from the precast concrete. The edge of the slab extends beyond the edge of the lower step, and the two ends of the slab surface reinforcement perpendicular to the span direction are aligned with the edge of the lower step of the precast concrete slab, and the bottom of the prefabricated concrete slab is arranged horizontally and vertically along the slab surface direction. Steel bars, the two ends of the bottom steel bars along the span direction are aligned with the edge of the lower step of the precast concrete slab, and the two ends of the bottom steel bars along the transverse span direction protrude from the edge of the precast concrete slab.
在上述技术方案中,优选地,所述H型钢次梁的所述钢梁腹板上开孔,以穿过管线。In the above technical solution, preferably, holes are opened on the steel beam web of the H-shaped steel secondary beam to pass through the pipeline.
在上述技术方案中,优选地,所述预制构件主梁的上表面焊接有栓钉,所述预制构件主梁的上下翼缘之间焊接有边缘齐平的加劲肋,所述H型钢次梁的钢梁腹板与所述预制构件主梁的上翼缘和加劲肋对齐,并通过所述主次梁连接板将所述钢梁腹板和所述加劲肋固定连接。In the above technical solution, preferably, the upper surface of the main beam of the prefabricated member is welded with studs, the upper and lower flanges of the main beam of the prefabricated member are welded with stiffeners with flush edges, and the H-shaped steel secondary beam is welded. The steel beam web is aligned with the upper flange of the prefabricated main beam and the stiffener, and the steel beam web and the stiffener are fixedly connected through the primary and secondary beam connecting plates.
在上述技术方案中,优选地,所述板面钢筋和所述板底钢筋伸出所述预制混凝土板边缘的部分不小于50毫米。In the above technical solution, preferably, the part of the slab surface reinforcement and the slab bottom reinforcement extending beyond the edge of the precast concrete slab is not less than 50 mm.
本发明还提出一种混凝土楼板次梁组合预制构件,相比于上述技术方案中任一项所述的混凝土楼板次梁组合预制构件:所述H型钢次梁的钢梁上翼缘不设置栓钉,所述钢梁上翼缘以及所述H型钢次梁的钢梁腹板的上半部分预埋入所述预制混凝土板中。The present invention also provides a concrete floor sub-beam composite prefabricated component, compared with the concrete floor sub-beam composite prefabricated component described in any one of the above technical solutions: the upper flange of the steel beam of the H-shaped steel sub-beam is not provided with studs, The upper flange of the steel beam and the upper half of the steel beam web of the H-shaped steel secondary beam are pre-embedded in the precast concrete slab.
在上述技术方案中,优选地,所述H型钢次梁的所述钢梁腹板上部两侧焊接附加钢筋,所述钢梁上翼缘两端伸出所述预制混凝土板的边缘,伸出部分搭设于所述预制构件的主梁上。In the above technical solution, preferably, additional reinforcing bars are welded on both sides of the upper part of the steel beam web of the H-shaped steel secondary beam, the two ends of the upper flange of the steel beam protrude from the edge of the precast concrete slab, and the protruding part is erected on the main beam of the prefabricated member.
本发明还提出一种混凝土楼板次梁组合预制构件的制作方法,应用于如上述技术方案中任一项所述的混凝土楼板次梁组合预制构件,包括:确定混凝土板预制模板的位置,以预制混凝土板的上表面朝下的方向安装所述混凝土板预制模板;在所述混凝土板预制模板内浇筑混凝土的同时在预设位置插放H型钢次梁以形成所述预制混凝土板。The present invention also provides a method for making a concrete floor sub-beam composite prefabricated member, which is applied to the concrete floor sub-beam composite prefabricated member according to any one of the above technical solutions. The prefabricated formwork of the concrete slab is installed with the upper surface of the concrete slab facing downward; while the concrete is poured in the prefabricated concrete slab formwork, the H-shaped steel secondary beam is inserted at a preset position to form the prefabricated concrete slab.
在上述技术方案中,优选地,所述预制混凝土板按照预设位置与预制构件主梁固定或搭接,所述预制混凝土板之间相互拼接并在所述预制混凝土板相接处的板缝间浇筑混凝土,在所述预制构件主梁与立柱相连接处浇筑混凝土,形成板面平齐的组合预制构件。In the above technical solution, preferably, the prefabricated concrete slabs are fixed or overlapped with the main beams of the prefabricated components according to a preset position, the prefabricated concrete slabs are spliced with each other and the slab joints of the prefabricated concrete slabs Concrete is poured between, and concrete is poured at the connection between the main beam of the prefabricated component and the column to form a combined prefabricated component with a flush plate surface.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1)本发明对组合预制构件中的预制混凝土板和H型钢次梁采用工厂化预制技术,在工厂内整体预制、整体吊装,楼板可以做到很大跨度,减少现场支模的繁琐工序,避免了现场浇筑混凝土,这样既可以改善混凝土养护条件,又可以减少环境污染。1) The present invention adopts factory prefabrication technology for prefabricated concrete slabs and H-shaped steel secondary beams in combined prefabricated components, which are prefabricated and hoisted as a whole in the factory. Concrete is poured on site, which can not only improve concrete curing conditions, but also reduce environmental pollution.
2)由于在工厂预制组合预制构件,混凝土的施工速度和质量可以大大提高,钢梁与混凝土在无应力下形成可靠的组合作用,组合作用强,在相同外荷载作用下,使钢梁强度和刚度显著提高。混凝土结硬之前处于施工阶段的楼板及次梁的挠度问题,可以通过增加预制板块尺寸或者利用反拱作用,达到施工阶段及正常使用阶段的挠度要求。钢梁腹板开有孔洞,方便管线铺设,可以解决全预制楼板不好预埋管线的问题,还可以有效地减轻自重,节省钢材用料。2) Due to the prefabrication of prefabricated components in the factory, the construction speed and quality of concrete can be greatly improved. The steel beam and concrete form a reliable combination under no stress, and the combination is strong. Under the same external load, the strength of the steel beam and Stiffness is significantly improved. For the deflection problem of the floor slab and the secondary beam in the construction stage before the concrete hardens, the deflection requirements of the construction stage and the normal use stage can be achieved by increasing the size of the prefabricated slab or using the reverse arch effect. There are holes in the web of the steel beam, which is convenient for pipeline laying, which can solve the problem that the fully prefabricated floor is not good for pre-embedding pipelines, and can also effectively reduce the self-weight and save steel materials.
3)现场进行吊装,在没有次梁时,较大的纯混凝土楼板中间没有支撑,吊装时容易被破坏。而本发明有次梁支撑时,楼板不会在吊装时因自重影响发生破坏,在预制混凝土板的连接处浇筑少量混凝土,由于预留凹槽及外伸钢筋的连接作用,使之平面内成为一个整体,平面外能承担一部分弯矩,提高构件的整体性能。3) On-site hoisting, when there is no secondary beam, there is no support in the middle of the larger pure concrete floor, which is easily damaged during hoisting. When the present invention is supported by secondary beams, the floor slab will not be damaged due to the influence of its own weight during hoisting, and a small amount of concrete is poured at the connection of the precast concrete slab. As a whole, it can bear part of the bending moment out of plane, and improve the overall performance of the component.
4)无论是H型钢次梁依靠栓钉与预制混凝土板连接还是钢梁上翼缘及腹板上半部分埋入预制混凝土板中,都可以形成良好的组合作用,混凝土可以帮助次梁上翼缘受压,由此可以减少钢次梁上翼缘的尺寸,同时减小楼板次梁组合预制构件的高度,为建筑提供更高的空间。4) Whether the H-beam secondary beam is connected to the precast concrete slab by means of studs or the upper flange of the steel beam and the half part of the web are embedded in the precast concrete slab, a good combined effect can be formed, and the concrete can help the upper flange of the secondary beam to be compressed, As a result, the size of the upper flange of the steel secondary beam can be reduced, and the height of the composite prefabricated component of the floor slab secondary beam can be reduced to provide a higher space for the building.
5)楼板在主梁与立柱连接的区域由于后浇混凝土,主梁与楼板没有形成良好的组合作用,主梁的截面抵抗矩较小,有利于保证强柱弱梁的机制。但楼板与次梁有良好的组合作用,并且次梁与主梁有可靠的连接,即使楼板与主梁没有良好的组合作用,楼板也不会脱落,这样很好的保证了该装配框架体系良好的抗震的性能。5) In the area where the main beam and the column are connected to the floor slab, the main beam and the floor slab do not form a good combination due to the post-cast concrete, and the cross-sectional resistance moment of the main beam is small, which is conducive to ensuring the mechanism of strong columns and weak beams. However, the floor slab and the secondary beam have a good combination effect, and the secondary beam and the main beam have a reliable connection. Even if the floor slab and the main beam do not have a good combination effect, the floor slab will not fall off, which ensures a good assembly frame system. seismic performance.
附图说明Description of drawings
图1为本发明一种实施例公开的混凝土楼板次梁组合预制构件的整体拼接结构示意图;1 is a schematic diagram of the overall splicing structure of a concrete floor sub-beam composite prefabricated member disclosed in an embodiment of the present invention;
图2为本发明一种实施例公开的预制混凝土板-H型钢次梁结构件的结构示意图;2 is a schematic structural diagram of a precast concrete slab-H-shaped steel secondary beam structural member disclosed in an embodiment of the present invention;
图3为本发明另一种实施例公开的预制混凝土板-H型钢次梁结构件的结构示意图;3 is a schematic structural diagram of a precast concrete slab-H-shaped steel secondary beam structural member disclosed in another embodiment of the present invention;
图4为图2所示实施例公开的预制构件主梁与次梁的连接形式示意图;4 is a schematic diagram of the connection form of the main beam and the secondary beam of the prefabricated member disclosed in the embodiment shown in FIG. 2;
图5为图3所示实施例公开的预制构件主梁与次梁的连接形式示意图;5 is a schematic diagram of the connection form of the main beam and the secondary beam of the prefabricated member disclosed in the embodiment shown in FIG. 3;
图6为本发明一种实施例公开的预制构件与预制构件主梁的搭接结构示意图;6 is a schematic diagram of the overlapping structure of a prefabricated component and a main beam of the prefabricated component disclosed in an embodiment of the present invention;
图7为图2所示实施例公开的预制混凝土板长边与预制构件主梁的搭接结构剖面图;7 is a cross-sectional view of the overlapping structure of the long side of the precast concrete slab and the main beam of the precast member disclosed in the embodiment shown in FIG. 2;
图8为图3所示实施例公开的预制混凝土板长边与预制构件主梁的搭接结构剖面图;8 is a cross-sectional view of the overlapping structure of the long side of the precast concrete slab and the main beam of the precast member disclosed in the embodiment shown in FIG. 3;
图9为图2所示实施例公开的预制混凝土板短边与预制构件主梁的搭接结构剖面图;9 is a cross-sectional view of the overlapping structure of the short side of the precast concrete slab and the main beam of the precast member disclosed in the embodiment shown in FIG. 2;
图10为图3所示实施例公开的预制混凝土板短边与预制构件主梁的搭接结构剖面图。FIG. 10 is a cross-sectional view of the overlapping structure of the short side of the precast concrete slab and the main beam of the precast member disclosed in the embodiment shown in FIG. 3 .
图中,各组件与附图标记之间的对应关系为:In the figure, the corresponding relationship between each component and the reference sign is:
1.预制混凝土板,2.H型钢次梁,3.预制构件主梁,4.板面钢筋,5.板底钢筋,6.栓钉,7.主次梁连接板,8.主梁柱连接板,9.高强螺栓,10.附加钢筋,11.立柱。1. Precast concrete slab, 2. H-beam secondary beam, 3. Precast member main beam, 4. Slab surface reinforcement, 5. Slab bottom reinforcement, 6. Stud, 7. Primary and secondary beam connecting plate, 8. Main beam column Connecting plate, 9. High-strength bolts, 10. Additional reinforcing bars, 11. Upright columns.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
下面结合附图对本发明做进一步的详细描述:Below in conjunction with accompanying drawing, the present invention is described in further detail:
如图1所示,根据本发明提供的一种混凝土楼板次梁组合预制构件,包括:预制混凝土板1和H型钢次梁2,所述预制混凝土板由混凝土浇筑而成;所述H型钢次梁的钢梁上翼缘上表面焊接有栓钉,所述栓钉埋置于所述预制混凝土板的下表面。As shown in FIG. 1 , a concrete floor sub-beam composite prefabricated component provided according to the present invention includes: a prefabricated
在该实施例中,通过对预制混凝土板1与H型钢次梁2采用工厂化预制技术,减少现场支模的繁琐工序,避免现场浇筑混凝土过多,钢梁与混凝土在无应力下形成可靠的组合作用,使钢梁强度和刚度显著提高,楼板不会在吊装时因自重影响发生破坏,提高了构件的整体性能。混凝土结硬之前处于施工阶段的楼板及次梁的挠度问题,可以通过增加预制混凝土板1的尺寸或者利用反拱作用,达到施工阶段及正常使用阶段的挠度要求。现场进行吊装,在没有次梁时,较大的纯混凝土楼板中间没有支撑,吊装时容易被破坏。而有次梁支撑时,楼板不会在吊装时因自重影响发生破坏。In this embodiment, by adopting the factory prefabrication technology for the precast
如图2所示,上述实施例中H型钢次梁2与预制混凝土板1的连接方案一具体包括:As shown in FIG. 2 , the
H型钢次梁2的钢梁上翼缘上支承面焊接有两排栓钉6,栓钉6高度优选为12毫米,栓钉6预埋入预制混凝土板1内,预制混凝土板1的下表面与钢梁上翼缘的上支承面齐平,钢梁上翼缘两端与预制混凝土板1的边缘齐平。Two rows of
在上述实施例中,优选地,栓钉6完全预埋于预制混凝土板1中且预制混凝土板1的下表面与钢梁上翼缘的上支承面齐平;钢梁上翼缘的两端与预制混凝土板1的边缘齐平,H型钢次梁2的钢梁腹板两端开设螺栓孔,钢梁腹板与预制构件主梁3通过主次梁连接板7相连,并通过高强螺栓9固定于钢梁腹板的螺栓孔中。具体地,预制构件主梁3的上表面焊接有栓钉6,预制构件主梁3的上下翼缘之间焊接有边缘齐平的加劲肋,H型钢次梁2的钢梁腹板与预制构件主梁3的上翼缘和加劲肋对齐,并通过主次梁连接板7将钢梁腹板和加劲肋固定连接。In the above embodiment, preferably, the
其中,预制混凝土板1内设置的板面钢筋4,两端伸出预制混凝土板1边缘并与预制构件主梁3边缘对齐,相同方向伸出的板底钢筋5也与预制构件主梁3边缘对齐。预制构件主梁3也为H型钢结构,预制构件主梁3的中部设置加劲肋,加劲肋的边缘与H型钢的上翼缘和下翼缘的宽度对齐,这样,H型钢次梁2与预制混凝土板1的结合构件能够与预制构件主梁3及其加劲肋的边缘对齐。主次梁连接板7与两侧的钢梁腹板和加劲肋通过高强螺栓9固定,使得H型钢次梁2的钢梁腹板与预制构件主梁3的加劲肋能够通过该主次梁连接板7连接为一体,形成完整的传力体系。The
在上述实施例中,优选地,预制混凝土板1沿跨度方向的边缘设置为两层台阶结构,使得预制混凝土板1沿跨度方向的板面相接处下层台阶边缘相接、上层台阶边缘间形成板缝,以进一步浇筑混凝土形成混凝土连接部。在使用过程中,由于预留板缝及外伸钢筋的连接作用,使之平面内成为一个整体,使整体作用更强,提高了构件的整体性能。In the above embodiment, preferably, the edge of the precast
预制混凝土板1的上部沿板面方向横纵双向布设板面钢筋4,沿跨度方向的板面钢筋4两端伸出预制混凝土板1边缘并超出下层台阶边缘,沿垂直于跨度方向的板面钢筋4两端与预制混凝土板1的下层台阶边缘对齐,预制混凝土板1的下部沿板面方向横纵双向布设板底钢筋5,沿跨度方向的板底钢筋5两端与预制混凝土板1的下层台阶边缘对齐,沿横向跨度方向的板底钢筋5两端伸出预制混凝土板1边缘。在预制混凝土板1内设置伸出边缘的板面钢筋4和板底钢筋5,既可以增加附加钢筋10绑扎钢筋,又加大了后浇混凝体带的宽度,使整体作用更强。The upper part of the precast
在上述实施例中,优选地,H型钢次梁2的钢梁腹板上开孔,以穿过管线,同时可以减轻自重,但开孔的同时应注意在不影响其整体强度的基础上进行。In the above embodiment, preferably, holes are opened on the steel beam web of the H-shaped steel
在上述实施例中,优选地,板面钢筋4和板底钢筋5伸出预制混凝土板1边缘的部分不小于50毫米。In the above-mentioned embodiment, preferably, the part of the
如图3所示,上述实施例中H型钢次梁2与预制混凝土板1的连接方案二具体包括:As shown in FIG. 3 , the
H型钢次梁2的钢梁腹板上部两侧焊接附加钢筋10,钢梁上翼缘和钢梁腹板的上半部分预埋入预制混凝土板1中,钢梁上翼缘两端伸出预制混凝土板1的边缘。Additional reinforcing
在H型钢次梁2与预制混凝土板1的连接方案二中,H型钢次梁2的钢梁上翼缘伸出预制混凝土板1两端部分搭设于预制构件的预制构件主梁3上。具体地,由于钢梁上翼缘两端伸出预制混凝土板1的边缘,H型钢次梁2不需要如方案一中与预制构件主梁3通过主次梁连接板7进行螺栓固定连接,只需要其伸出边缘部分搭接在预制构件主梁3上,即可形成完整的传力体系。In the second connection scheme between the H-shaped steel
在上述两种H型钢次梁2与预制混凝土板1的连接方案中,无论是H型钢次梁2依靠栓钉6与预制混凝土板1连接还是钢梁上翼缘及腹板上半部分埋入预制混凝土板1中,都可以形成良好的组合作用,预制混凝土板1可以帮助H型钢次梁2的上翼缘受压,由此可以减少H型钢次梁2上翼缘的尺寸,同时减小钢梁-楼板组合件的高度,为建筑提供更高的空间。In the above two connection schemes of the H-shaped steel
本发明还提出一种混凝土楼板次梁组合预制构件的制作方法,应用于如上述实施例中任一项的混凝土楼板次梁组合预制构件,包括:确定混凝土板预制模板的位置,以预制混凝土板1的上表面朝下的方向安装混凝土板预制模板;在混凝土板预制模板内浇筑混凝土的同时在预设位置插放H型钢次梁2以形成预制混凝土板1。The present invention also provides a method for making a concrete floor sub-beam composite prefabricated member, which is applied to the concrete floor sub-beam composite prefabricated member according to any one of the above embodiments, including: determining the position of the prefabricated formwork of the concrete slab, and using the prefabricated concrete slab The upper surface of 1 is installed with the prefabricated formwork of the concrete slab in a downward direction; while the concrete is poured in the prefabricated concrete slab formwork, the H-shaped steel
在上述实施例中,优选地,预制混凝土板1按照预设位置与预制构件主梁3固定或搭接,预制混凝土板1之间相互拼接并在预制混凝土板1相接处的板缝间浇筑混凝土,在预制构件主梁3与立柱11连接处通过主梁柱连接板8相连接并浇筑混凝土,形成板面平齐的组合预制构件。In the above embodiment, preferably, the precast
根据上述实施例提供的混凝土楼板次梁组合预制构件,在具体实施过程中,实施方案如下:According to the concrete floor sub-beam composite prefabricated component provided by the above embodiment, in the specific implementation process, the implementation is as follows:
1)如图4所示,上述H型钢次梁2与预制混凝土板1的连接方案一中,预制混凝土板1构件按普通钢框架结构制作H型钢次梁2和预制构件主梁3,在预制构件主梁3及次梁上翼缘表面均焊接好栓钉6,栓钉6取13mm,高度不小于60毫米;1) As shown in Figure 4, in the
2)如图5所示,上述H型钢次梁2与预制混凝土板1的连接方案二中,预制混凝土板1构件按普通钢框架结构制作H型钢次梁2和预制构件主梁3,只需在预制构件主梁3上翼缘表面焊接好栓钉6,栓钉6取13mm,高度不小于60毫米;次梁上翼缘及腹板的上半部分埋入混凝土楼板中。2) As shown in Figure 5, in the
3)具体预制构件的预制过程为:首先放线,确定模板的位置;模板的制立安装,之后插筋,钢筋按设计位置安放绑扎,放置好H型钢梁,浇筑混凝土;混凝土的保湿养护对其强度增长和各类性能的提高十分重要,所以,混凝土浇筑完后必须保证必要的养护,待楼板强度达到75%以上方可拆模;3) The prefabrication process of the specific prefabricated components is as follows: first lay out the line to determine the position of the formwork; erect and install the formwork, then insert the reinforcement, place the reinforcement according to the design position and bind it, place the H-shaped steel beam, and pour the concrete; Concrete moisturizing and curing It is very important to increase its strength and improve various properties. Therefore, after the concrete is poured, the necessary maintenance must be ensured, and the formwork can be removed when the floor strength reaches more than 75%;
如图6所示,其中,预制混凝土板1的制作方法为,与预制混凝土板1的上表面朝下设置模板,即制作时楼板在下,钢梁在上,与安装时的位置相反。这样做可以使楼板上表面直接与钢模板接触,表面会很平整,不用再做处理。由于有T型槽存在,倒过来制作更容易支模板,并且H型钢次梁2在上部更容易放置。As shown in FIG. 6 , the manufacturing method of the precast
板底是浇筑时的上表面,其表面会比较粗糙。一般在建筑中会直接做吊顶,上表面粗糙也不会影响使用,可以不必再做处理。除此之外,现在越来越多的建筑不做吊顶,特意将屋顶表面做的粗糙,这样可以形成漫反射,减少室内回声。The bottom of the slab is the upper surface during pouring, and its surface will be rough. Generally, the ceiling will be directly used in the building, and the rough upper surface will not affect the use, so there is no need to do any treatment. In addition, more and more buildings now do not have suspended ceilings, and the roof surface is deliberately made rough, which can form diffuse reflection and reduce indoor echoes.
4)根据建筑立柱11间距确定H型钢次梁2的布置方案,确定单块预制混凝土板1的宽度,单块板宽不大于2.4米,可通过高速公路运输,使其满足预制、运输、吊装的要求,根据结构布置方案及荷载计算,确定板内配筋,使其满足现行规范要求,交给预制厂加工制作;对结构的楼板设计方案确定,能实现整板预制的直接按原设计进行预制。4) Determine the layout plan of the H-shaped steel
5)预制混凝土板1按照上述H型钢次梁2与预制混凝土板1的连接方案分为两类,在跨度方向,一类是板一侧与预制构件主梁3相接、一侧与板相接的预制混凝土板1,另一类是板两侧边缘均与板相接的预制混凝土板1。这两类板在垂直于跨度方向板边缘构造相同,均搭置在预制构件主梁3上,搭置长度50mm。预制组合次梁构件吊装至指定高度,沿垂直于跨度方向搁置在预制构件主梁3上,该方向的上层板面钢筋4及下层板底钢筋5均伸出预制混凝土板1的边缘形成胡子钢筋,胡子钢筋长度不小于50mm。5) The precast
如图7至图10所示,第一类板沿跨度方向的板边构造如下:与预制构件主梁3搭接一侧,无需设计成台阶状,板的上部与下部边缘对齐,由于立柱11宽度比预制构件主梁3的宽度大,所以板需要设置凹角,以满足装配的要求。凹角的宽度为立柱11与预制构件主梁3边距加上搭置长度,跨度方向的板面钢筋4及板底钢筋5均伸出板的边缘不小于50mm,末端平齐;与板搭接一侧(即垂直于跨度方向),由于要形成较宽的混凝土后浇带,并方便连接钢筋的布置,做成台阶状,其上层台阶边缘距下层台阶边缘宽度不小于50mm,板上层受力钢筋伸出上层台阶边缘,伸出长度为下层台阶的宽度,从而在板与板交接处形成板缝以浇筑混凝土。As shown in Fig. 7 to Fig. 10, the plate edge structure of the first type of plate along the span direction is as follows: the side that overlaps with the
第二类板沿垂直于跨度方向两端均与板连接,其构造与第一类板与板搭接一侧的构造一致。Both ends of the second type of board are connected with the board along the span direction perpendicular to the span, and its structure is consistent with the structure of the overlapped side of the first type of board and the board.
6)测量确定各个板块吊装位置,从一侧向另一侧逐块吊装,当一根预制构件主梁3上的板块全部吊装完成后,校核预制混凝土板1的位置,位置确定后,便将H型钢梁与预制构件主梁3通过螺栓连接,只连接腹板便于传力。6) Measure and determine the hoisting position of each slab, and hoist it one by one from one side to the other. When all slabs on the
7)按照设计要求相邻两板板端伸出的胡子钢筋与另一端胡子钢筋通过附加钢筋10进行连接,防止支座区域混凝土开裂。7) According to the design requirements, the beard steel bar protruding from the end of the adjacent two plates and the beard steel bar at the other end are connected by the
8)待某一楼层的组合梁全部或部分安装完成后,调整尺寸达到设计要求。在板梁交接处,板与板交接处后浇混凝土,混凝土的强度与预制混凝土楼板的混凝土强度一致且强度不低于C40,后浇混凝土上表面与预制板面平齐,使整个楼面标高一致。等到现浇混凝土固化后,对其及时养护,防止混凝土开裂。当楼板间拼缝过大或局部现浇出现开裂现象时,可在楼板面上铺设钢丝网片后再做找平层。8) After all or part of the composite beams of a certain floor are installed, adjust the size to meet the design requirements. At the junction of slab and beam, concrete is poured after slab and slab. The strength of concrete is the same as that of precast concrete floor slab and the strength is not lower than C40. Consistent. After the cast-in-place concrete is cured, it should be maintained in time to prevent the concrete from cracking. When the joints between the floors are too large or the local cast-in-place cracks occur, the steel mesh can be laid on the floor surface and then the leveling layer can be made.
根据上述实施例的记载,为了加快钢结构装配式的推广,同时为了改变现代行业中钢结构和混凝土现浇不协调的问题,本发明将组合梁技术与钢框架结构相结合,实现了两者的工业化技术,加快了钢结构工业化的进程,组合梁中楼板与楼板之间的连接处采用现浇混凝土的方式,将各块楼板重新拼接成完整的楼盖结构,保证了建筑结构现有的功能,使整体结构受力体系更加完整,抗震性能更加优越,同时大大缩短了工期,减少了现场混凝土的浇筑量。According to the records of the above embodiments, in order to speed up the promotion of the prefabricated steel structure, and at the same time to change the problem of the incongruity between the steel structure and the cast-in-place concrete in the modern industry, the present invention combines the composite beam technology with the steel frame structure, and realizes both The industrialization technology has accelerated the process of industrialization of the steel structure. The connection between the floor and the floor in the composite beam is cast-in-place concrete. function, so that the overall structural stress system is more complete, the seismic performance is more superior, and the construction period is greatly shortened, and the amount of on-site concrete pouring is reduced.
以上仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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| CN116815937A (en) * | 2023-06-29 | 2023-09-29 | 中国铁路设计集团有限公司 | Irregular atrium hole assembled type rapid temporary plugging structure and construction method |
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| CN120906286A (en) * | 2025-09-30 | 2025-11-07 | 中建三局集团有限公司 | Full prefabricated steel beam dense rib combined floor system |
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