CN111424352A - 一种改性纤维包芯弹力纱线及弹力面料的生产方法 - Google Patents

一种改性纤维包芯弹力纱线及弹力面料的生产方法 Download PDF

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CN111424352A
CN111424352A CN202010295132.7A CN202010295132A CN111424352A CN 111424352 A CN111424352 A CN 111424352A CN 202010295132 A CN202010295132 A CN 202010295132A CN 111424352 A CN111424352 A CN 111424352A
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layer
fiber
cotton
fabric
elastic
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吴梦超
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Wujiang Jiali Advanced Fiber Co ltd
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Wujiang Jiali Advanced Fiber Co ltd
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    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
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    • B32B3/266—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by an apertured layer, the apertures going through the whole thickness of the layer, e.g. expanded metal, perforated layer, slit layer regular cells B32B3/12
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    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
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    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
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    • D02G3/32—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic
    • D02G3/328—Elastic yarns or threads ; Production of plied or cored yarns, one of which is elastic containing elastane
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Abstract

本发明涉及改性纤维面料技术领域，特别涉及一种改性纤维包芯弹力纱线及弹力面料的生产方法，本发明通过在弹力面料基础层的上表面涂抹一层弹力纱线基础层和弹力纱线纤维包芯层可有效提高防水能力，改性纤维包芯弹力纱线及面料，提高面料的防缩性、抗皱性和保型性，结合面料组织结构设计，不降低纺织品的服用舒适性改性纤维包芯弹力纱线及弹力面料准确把握改性纤维功能特性，实现良好的功能效果。

Description

一种改性纤维包芯弹力纱线及弹力面料的生产方法
技术领域
本发明涉及改性纤维面料技术领域，特别涉及一种改性纤维包芯弹力纱线及弹力面料的生产方法。
背景技术
随着市场消费需求升级，健康消费需求日益受到消费者的重视和青睐，改性纤维又称功能性纤维，它是指借化学或物理的方法使常规化学纤维品种的某些性能加以改进而派生的一系列新功能纤维的总称现有的面料在长期的生产过程中，发现改性纤维纺织品在一些功能性的基础上同时兼具其他的良好性能，目前就需要改性纤维包芯弹力纱线的生产方法，并通过改性纤维包芯弹力纱线制成弹力面料的需求。
发明内容
本发明的目的在于提供一种改性纤维包芯弹力纱线及弹力面料的生产方法，以解决上述背景技术中提出现有的面料在长期的生产过程中，发现目前就需要改性纤维包芯弹力纱线的生产方法，并通过改性纤维包芯弹力纱线制成弹力面料的需求的问题。
为实现上述目的，本发明提供如下技术方案：一种改性纤维包芯弹力纱线及弹力面料的生产方法，包括弹力面料基础层，所述弹力面料基础层的上表面铺设有涤棉纤维层，所述涤棉纤维层的上表面铺设有防水纤维层，所述防水纤维层的上表面铺设有面料网眼棉层，所述面料网眼棉层的上表面设置有面料网眼孔；
所述面料网眼棉层的上表面铺设有弹力纱线基础层，所述弹力纱线基础层的上表面铺设有弹力纱线纤维包芯层，所述弹力面料基础层的内表面铺设有面料内面疏棉层，所述面料内面疏棉层的内表面铺设有丝光绒层，所述丝光绒层的内表面铺设有精梳纯棉层。
优选的，所述面料内面疏棉层和所述丝光绒层之间填充有棉花。
优选的，所述弹力面料基础层的上表面铺设有所述涤棉纤维层且所述涤棉纤维层的上表面涂抹有粘性胶。
优选的，所述面料网眼棉层铺设有所述面料网眼孔且所述面料网眼孔线性阵列的设置在所述面料网眼棉层的上表面。
优选的，所述丝光绒层的内表面铺设有且所述精梳纯棉层采用棉质材料。
优选的，所述涤棉纤维层为改性涤纶纤维，所述涤棉纤维层采用改性涤纶纤维与精梳棉纤维混纺，包芯氨纶丝。
优选的，包括以下步骤：a.清花；b.梳棉；c.并条；d.粗纱；e.细纱；f.后纺，具体为：a.清花：改性涤纶纤维无杂质、无短绒，清花打手速度偏低控制，FA106打手速度由760r/min降低到680r/min，A076E打手速度由1240r/min改为1060r/min；FA106打手由锯齿打手改为梳针打手，以柔和梳理为主，保证在提高梳理效果的同时减少纤维损伤；
b.梳棉：将经过所述清花的改性涤纶纤维和棉纤维分别进行梳棉，根据改性涤纶纤维无杂质、无短绒的特点，梳棉工艺采用锡林、刺辊低速，高锡刺比、较大的盖板隔距；锡林速度为460r/min，刺辊速度为905r/min；将给棉板抬高，给棉板后端抬高6mm，前端抬高4mm，对棉纤维进行梳棉时的锡林速度为410r/min，刺辊速度为930r/min；经过梳棉的棉纤维依次经过FA305预并条机、A191B条卷机、A201E精梳机得到精梳棉纤维；
c.并条：先对经过所述梳棉的改性涤纶纤维进行预并获得预并条，改性涤纶纤维和所述棉纤维间隔排列方式：棉纤维/改性涤纶纤维/棉纤维/改性涤纶纤维/棉纤维；
d.粗纱：对所述熟条进行粗纱，粗纱捻系数为80-90之间，粗纱加压控制在145-155牛顿之间；
e.细纱：后区牵伸倍数适当偏大控制在1.21-1.25之间，摇架压力控制在280±5CN，锭速偏差控制在±50r/min之内；细纱机的总牵伸倍数为40倍-45倍。
本发明的技术效果和优点：
1、本发明通过在弹力面料基础层的上表面涂抹一层弹力纱线基础层和弹力纱线纤维包芯层可有效提高防水能力，通过设计的面料网眼棉层和面料网眼孔可使得面料更加的透气，改性纤维包芯弹力纱线及面料，提高面料的防缩性、抗皱性和保型性，结合面料组织结构设计，不降低纺织品的服用舒适性。
2、改性纤维包芯弹力纱线及弹力面料准确把握改性纤维功能特性，发挥改性材料抗菌、远红外发热、促进微循环、防紫外线等功能性，终端用途赋予纺织品某种或几种功能特性，实现良好的功能效果。
附图说明
图1为本发明结构的示意图。
图2为本发明结构的主视图。
图3为本发明结构的左视图。
图4为本发明结构的俯视图。
图5为本发明结构的流程图。
图中：1、弹力面料基础层；2、涤棉纤维层；3、防水纤维层；4、面料网眼棉层；5、面料网眼孔；6、弹力纱线基础层；7、弹力纱线纤维包芯层；8、面料内面疏棉层；9、丝光绒层；10、精梳纯棉层。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明提供了如图1-5所示的一种改性纤维包芯弹力纱线及弹力面料的生产方法，如图1所示，弹力面料基础层1的上表面铺设有涤棉纤维层2，涤棉纤维层2的上表面铺设有防水纤维层3，通过设计的防水纤维层3可有效防止雨天行走常常会把衣服淋湿，使得面料具有良好的防水效果，防水纤维层3的上表面铺设有面料网眼棉层4，面料网眼棉层4的上表面设置有面料网眼孔5，通过设计的面料网眼棉层4和面料网眼孔5可使得面料更加的透气，如图2所示，面料网眼棉层4的上表面铺设有弹力纱线基础层6，弹力纱线基础层6的上表面铺设有弹力纱线纤维包芯层7，通过在弹力面料基础层1的上表面涂抹一层弹力纱线基础层6和弹力纱线纤维包芯层7可有效提高对紫外线反射能力，有效防止紫外线对人体的皮肤造成伤害，弹力面料基础层1的内表面铺设有面料内面疏棉层8，面料内面疏棉层8的内表面铺设有丝光绒层9，丝光绒层9的内表面铺设有精梳纯棉层10，通过设计的丝光绒层9和精梳纯棉层10可有效提高面料的保温效果和亲肤效果，使得使用者使用更加舒适；
结合图1和图2所示，面料内面疏棉层8和丝光绒层9之间填充有棉花，弹力面料基础层1的上表面铺设有涤棉纤维层2且涤棉纤维层2的上表面涂抹有粘性胶，面料网眼棉层4铺设有面料网眼孔5且面料网眼孔5线性阵列的设置在面料网眼棉层4的上表面，结合图2和图3所示，丝光绒层9的内表面铺设有且精梳纯棉层10采用棉质材料，弹力面料基础层1采用皮革材质，涤棉纤维层2的上表面铺设有防水纤维层3且防水纤维层3采用防水材质。
本发明工作原理：本发明时，首先在弹力面料基础层1的上表面铺设一层涤棉纤维层2，并在涤棉纤维层2的上表面铺设一层防水纤维层3，防水纤维层3具有一层防水胶棉可防止把衣服淋湿使得面料具有良好的防水效果，并在防水纤维层3的上表面铺设一层面料网眼棉层4，而且面料网眼棉层4的上表面设置有面料网眼孔5，面料网眼棉层4和面料网眼孔5可使得面料更加的透气。
通过面料网眼棉层4的上表面铺设一层弹力纱线基础层6，并在弹力纱线基础层6的上表面铺设一层弹力纱线纤维包芯层7，可提高耐磨损能力，防止弹力面料磨损，通过弹力面料基础层1的内表面铺设一层面料内面疏棉层8，面料内面疏棉层8的内表面铺设一层丝光绒层9，丝光绒层9的内表面铺设一层精梳纯棉层10，面料内面疏棉层8和丝光绒层9之间填充有棉花，丝光绒层9和精梳纯棉层10可提高面料的保温效果和亲肤效果，使用者使用更加舒适。
本发明改性纤维包芯弹力纱线的生产方法，包括以下步骤：a.清花；b.梳棉；c.并条；d.粗纱；e.细纱；f.后纺；
具体为：a.清花：改性涤纶纤维无杂质、无短绒，清花打手速度偏低控制，FA106打手速度由760r/min降低到680r/min，A076E打手速度由1240r/min改为1060r/min；FA106打手由锯齿打手改为梳针打手，以柔和梳理为主，保证在提高梳理效果的同时减少纤维损伤；
b.梳棉：将经过所述清花的改性涤纶纤维和棉纤维分别进行梳棉，根据改性涤纶纤维无杂质、无短绒的特点，梳棉工艺采用锡林、刺辊低速，高锡刺比、较大的盖板隔距；锡林速度为460r/min，刺辊速度为905r/min；将给棉板抬高，给棉板后端抬高6mm，前端抬高4mm，对棉纤维进行梳棉时的锡林速度为410r/min，刺辊速度为930r/min；经过梳棉的棉纤维依次经过FA305预并条机、A191B条卷机、A201E精梳机得到精梳棉纤维；
c.并条：先对经过所述梳棉的改性涤纶纤维进行预并获得预并条，改性涤纶纤维和所述棉纤维间隔排列方式：棉纤维/改性涤纶纤维/棉纤维/改性涤纶纤维/棉纤维；
d.粗纱：对所述熟条进行粗纱，粗纱捻系数为80-90之间，粗纱加压控制在145-155牛顿之间；
e.细纱：后区牵伸倍数适当偏大控制在1.21-1.25之间，摇架压力控制在280±5CN，锭速偏差控制在±50r/min之内；细纱机的总牵伸倍数为40倍-45倍
最后应说明的是：以上仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (7)

1.一种改性纤维包芯弹力纱线及弹力面料，包括弹力面料基础层(1)，其特征在于：所述弹力面料基础层(1)的上表面铺设有涤棉纤维层(2)，所述涤棉纤维层(2)的上表面铺设有防水纤维层(3)，所述防水纤维层(3)的上表面铺设有面料网眼棉层(4)，所述面料网眼棉层(4)的上表面设置有面料网眼孔(5)；
所述面料网眼棉层(4)的上表面铺设有弹力纱线基础层(6)，所述弹力纱线基础层(6)的上表面铺设有弹力纱线纤维包芯层(7)，所述弹力面料基础层(1)的内表面铺设有面料内面疏棉层(8)，所述面料内面疏棉层(8)的内表面铺设有丝光绒层(9)，所述丝光绒层(9)的内表面铺设有精梳纯棉层(10)。
2.根据权利要求1所述的一种改性纤维包芯弹力纱线及弹力面料的生产方法，其特征在于：所述面料内面疏棉层(8)和所述丝光绒层(9)之间填充有棉花。
3.根据权利要求1所述的一种改性纤维包芯弹力纱线及弹力面料，其特征在于：所述弹力面料基础层(1)的上表面铺设有所述涤棉纤维层(2)且所述涤棉纤维层(2)的上表面涂抹有粘性胶。
4.根据权利要求1所述的一种改性纤维包芯弹力纱线及弹力面料，其特征在于：所述面料网眼棉层(4)铺设有所述面料网眼孔(5)且所述面料网眼孔(5)线性阵列的设置在所述面料网眼棉层(4)的上表面。
5.根据权利要求1所述的一种改性纤维包芯弹力纱线及弹力面料，其特征在于：所述丝光绒层(9)的内表面铺设有且所述精梳纯棉层(10)采用棉质材料。
6.根据权利要求1所述的一种改性纤维包芯弹力纱线，其特征在于：所述涤棉纤维层(2)为改性涤纶纤维，所述涤棉纤维层(2)采用改性涤纶纤维与精梳棉纤维混纺，包芯氨纶丝。
7.根据权利要求1所述的一种改性纤维包芯弹力纱线的生产方法，其特征在于：包括以下步骤：a.清花；b.梳棉；c.并条；d.粗纱；e.细纱；f.后纺；
具体为：a.清花：改性涤纶纤维无杂质、无短绒，清花打手速度偏低控制，FA106打手速度由760r/min降低到680r/min，A076E打手速度由1240r/min改为1060r/min；FA106打手由锯齿打手改为梳针打手，以柔和梳理为主，保证在提高梳理效果的同时减少纤维损伤；
b.梳棉：将经过所述清花的改性涤纶纤维和棉纤维分别进行梳棉，根据改性涤纶纤维无杂质、无短绒的特点，梳棉工艺采用锡林、刺辊低速，高锡刺比、较大的盖板隔距；锡林速度为460r/min，刺辊速度为905r/min；将给棉板抬高，给棉板后端抬高6mm，前端抬高4mm，对棉纤维进行梳棉时的锡林速度为410r/min，刺辊速度为930r/min；经过梳棉的棉纤维依次经过FA305预并条机、A191B条卷机、A201E精梳机得到精梳棉纤维；
c.并条：先对经过所述梳棉的改性涤纶纤维进行预并获得预并条，改性涤纶纤维和所述棉纤维间隔排列方式：棉纤维/改性涤纶纤维/棉纤维/改性涤纶纤维/棉纤维；
d.粗纱：对所述熟条进行粗纱，粗纱捻系数为80-90之间，粗纱加压控制在145-155牛顿之间；
e.细纱：后区牵伸倍数适当偏大控制在1.21-1.25之间，摇架压力控制在280±5CN，锭速偏差控制在±50r/min之内；细纱机的总牵伸倍数为40倍-45倍。
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