CN111423253B - Kitchen waste treatment device - Google Patents
Kitchen waste treatment device Download PDFInfo
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- CN111423253B CN111423253B CN202010161488.1A CN202010161488A CN111423253B CN 111423253 B CN111423253 B CN 111423253B CN 202010161488 A CN202010161488 A CN 202010161488A CN 111423253 B CN111423253 B CN 111423253B
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F9/00—Fertilisers from household or town refuse
- C05F9/02—Apparatus for the manufacture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
- B02C18/0092—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage for waste water or for garbage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B04—CENTRIFUGAL APPARATUS OR MACHINES FOR CARRYING-OUT PHYSICAL OR CHEMICAL PROCESSES
- B04B—CENTRIFUGES
- B04B5/00—Other centrifuges
- B04B5/12—Centrifuges in which rotors other than bowls generate centrifugal effects in stationary containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/10—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
- Y02A40/20—Fertilizers of biological origin, e.g. guano or fertilizers made from animal corpses
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明涉及一种厨余垃圾处理装置,包括粉碎装置、发酵装置、干湿分离装置和油水分离装置,干湿分离装置包括进料斗、出料斗和排水口,所述进料斗与粉碎装置相连,出料斗与发酵装置相连,排水口与油水分离装置相连;本发明的优点:通过进料斗将粉碎装置粉碎后的物料输送至干湿分离装置,通过干湿分离装置对物料进行干湿分离,并通过出料斗将干湿分离后的物料输送至发酵装置内,其次,干湿分离出的油水经排水口输送至油水分离装置内进行油水分离,从而实现了对厨余垃圾的精细粉碎、干湿分离、油水分离、发酵处理,分离后排出的油、水和有机肥,能有效的降低对环境的污染。
The invention relates to a kitchen waste treatment device, which includes a crushing device, a fermentation device, a dry-wet separation device and an oil-water separation device. The dry-wet separation device includes a feed hopper, a discharge hopper and a water outlet. The outlet hopper is connected to the fermentation device, and the drain is connected to the oil-water separation device; the advantages of the present invention: the material pulverized by the crushing device is transported to the dry-wet separation device through the feed hopper, and the material is dried and wetted by the dry-wet separation device. Separation, and the dry-wet separated material is transported to the fermentation device through the discharge hopper. Secondly, the oil and water separated by dry and wet are transported to the oil-water separation device through the drain port for oil-water separation, thereby realizing the fine crushing of kitchen waste , Dry-wet separation, oil-water separation, fermentation treatment, oil, water and organic fertilizer discharged after separation can effectively reduce environmental pollution.
Description
技术领域technical field
本发明涉及垃圾处理技术领域,具体涉及一种厨余垃圾处理装置。The invention relates to the technical field of garbage treatment, in particular to a kitchen waste treatment device.
背景技术Background technique
随着环境要求的提高,厨余垃圾怎么快捷方便的处理,成为当务之急。当今,有很多企业或科研单位对餐厨垃圾进行研究,并提出了各种处理设备及方法,现有厨余垃圾的处理设备只进行垃圾的粉碎处理,不进行固液分离、油水分离,通过加菌种进行发酵、除臭,延长了发酵时间,最终得到的有机肥因含有大量水分、油类,排除的有机肥有油脂物质,不能作为有机肥有效利用。With the improvement of environmental requirements, how to dispose of kitchen waste quickly and conveniently has become a top priority. Nowadays, many enterprises or scientific research units conduct research on kitchen waste, and have proposed various treatment equipment and methods. The existing kitchen waste treatment equipment only performs garbage crushing, without solid-liquid separation and oil-water separation. Adding bacterial strains for fermentation and deodorization prolongs the fermentation time, and the final organic fertilizer contains a lot of water and oil, and the excluded organic fertilizer has greasy substances, which cannot be effectively used as organic fertilizer.
发明内容Contents of the invention
本发明所要达到的目的就是提供一种厨余垃圾处理装置,能实现厨余垃圾的固液分离和油水分离,降低发酵的时间,提高整体的处理效率。The purpose of the present invention is to provide a kitchen waste treatment device, which can realize the solid-liquid separation and oil-water separation of kitchen waste, reduce the fermentation time, and improve the overall treatment efficiency.
为了解决上述技术问题,本发明是通过以下技术方案实现的:一种厨余垃圾处理装置,包括粉碎装置、发酵装置、干湿分离装置和油水分离装置,所述干湿分离装置包括进料斗、出料斗和排水口,所述进料斗与粉碎装置相连,所述出料斗与发酵装置相连,所述排水口与油水分离装置相连。In order to solve the above technical problems, the present invention is achieved through the following technical solutions: a kitchen waste treatment device, including a crushing device, a fermentation device, a dry-wet separation device and an oil-water separation device, and the dry-wet separation device includes a feed hopper , a hopper and a drain, the feed hopper is connected to the crushing device, the hopper is connected to the fermentation device, and the drain is connected to the oil-water separation device.
优选的,所述干湿分离装置包括第一箱体、过滤网和螺旋叶片,所述过滤网设置在第一箱体内,且过滤网使第一箱体分隔成上腔体和下腔体,所述螺旋叶片通过转轴转动连接上腔体内且位于过滤网的上方,所述上腔体还设有进料口和出料口,所述进料斗设置在上腔体的上方,所述出料斗设置在上腔体的外侧壁上,所述转轴上还设有预紧装置,预紧装置设置在上腔体外侧且位于出料斗内,所述排水口设置在下腔体上,所述粉碎装置与转轴之间设有传动组件,所述传动组件包括从动带轮、主动带轮和皮带,所述从动带轮设置在转轴上,所述主动带轮设置在粉碎装置上,所述皮带设置在主动带轮和从动带轮之间。Preferably, the dry-wet separation device includes a first box body, a filter screen and a spiral blade, the filter screen is arranged in the first box body, and the filter screen separates the first box body into an upper cavity and a lower cavity, The helical blade is connected to the upper chamber through a rotating shaft and is located above the filter screen. The upper chamber is also provided with a feed port and a discharge port. The feed hopper is arranged above the upper chamber. The outlet The hopper is arranged on the outer wall of the upper chamber, and the rotating shaft is also provided with a pre-tensioning device, which is arranged on the outside of the upper chamber and is located in the discharge hopper, and the drain is arranged on the lower chamber, and the crushing A transmission assembly is provided between the device and the rotating shaft, and the transmission assembly includes a driven pulley, a driving pulley and a belt, the driven pulley is arranged on the rotating shaft, the driving pulley is arranged on the crushing device, and the The belt is provided between the driving pulley and the driven pulley.
优选的,所述预紧装置包括弹簧、端盖和止动轴套,所述端盖固定连接在转轴上,所述止动轴套活动连接在转轴上,所述弹簧的一端固定连接在端盖上,所述弹簧的另一端固定连接在止动轴套上。Preferably, the pre-tightening device includes a spring, an end cover and a stopper sleeve, the end cover is fixedly connected to the rotating shaft, the stopper sleeve is movably connected to the rotating shaft, and one end of the spring is fixedly connected to the end On the cover, the other end of the spring is fixedly connected to the stop bushing.
优选的,所述油水分离装置包括壳体和设置在壳体内的油水分离器,所述壳体上设有与油水分离器相连的油水进料管、出水管和出油管,所述油水进料管与排水口相连。Preferably, the oil-water separation device includes a housing and an oil-water separator arranged in the housing, the housing is provided with an oil-water feed pipe, a water outlet pipe and an oil outlet pipe connected to the oil-water separator, and the oil-water feed pipe The pipe is connected to the drain.
优选的,所述粉碎装置包括第二箱体和设置在第二箱体内的粉碎组件,所述第二箱体的顶端设有进料清洗箱,所述第二箱体的底端设有与进料斗相通的出料口,所述粉碎装置还包括用于去除相邻两个粉碎刀片之间粉碎颗粒的刮板,所述刮板可拆卸的安装在第二箱体内。Preferably, the crushing device includes a second box body and a crushing assembly arranged in the second box body, the top end of the second box body is provided with a feed cleaning box, and the bottom end of the second box body is provided with a The feeding outlet communicates with the hopper, and the crushing device further includes a scraper for removing crushed particles between two adjacent crushing blades, and the scraper is detachably installed in the second box.
优选的,所述粉碎组件包括粉碎主轴、粉碎副轴和粉碎刀片,所述粉碎主轴和粉碎副轴上均设有若干个粉碎刀片,所述粉碎主轴上连接有电机,所述粉碎主轴和粉碎副轴之间设有齿轮传动组件。Preferably, the pulverizing assembly includes a pulverizing main shaft, a pulverizing sub-shaft and a pulverizing blade, and several pulverizing blades are arranged on the pulverizing main shaft and the pulverizing sub-shaft, and a motor is connected to the pulverizing main shaft, and the pulverizing main shaft and the pulverizing A gear transmission assembly is arranged between the secondary shafts.
优选的,所述进料清洗箱包括第三箱体和设置在第三箱体上的上盖,所述上盖上设有进水管,所述上盖内侧壁上设有排水管。Preferably, the feed cleaning box includes a third box body and an upper cover arranged on the third box body, the upper cover is provided with a water inlet pipe, and the inner wall of the upper cover is provided with a drain pipe.
优选的,所述发酵装置包括罐体和盖体,所述盖体设置在罐体上,所述盖体上设有发酵粉投料口、残渣进料口以及排气口,所述罐体上设有温控装置和搅拌组件,所述罐体的底端设有排料口,所述罐体上设有排料板,所述排料板上转动连接有排料盖,所述罐体上设有与排料盖相连的电动推杆,所述排料盖依靠电动推杆的伸展而密封连接在排料板上,所述排料盖依靠电动推杆的收缩而转动连接在排料板上。Preferably, the fermentation device includes a tank and a cover, the cover is arranged on the tank, the cover is provided with a fermentation powder feeding port, a residue feeding port and an exhaust port, the tank is provided with A temperature control device and a stirring assembly are provided, a discharge port is provided at the bottom of the tank body, a discharge plate is provided on the tank body, and a discharge cover is rotatably connected to the discharge plate, and the tank body There is an electric push rod connected to the discharge cover, the discharge cover is sealed and connected to the discharge plate by the extension of the electric push rod, and the discharge cover is rotatably connected to the discharge plate by the contraction of the electric push rod. board.
优选的,所述厨余垃圾处理装置还包括支架,所述粉碎装置、发酵装置、干湿分离装置和油水分离装置均设置在支架上。Preferably, the kitchen waste treatment device further includes a support, and the crushing device, fermentation device, dry-wet separation device and oil-water separation device are all set on the support.
优选的,所述支架上还设有与发酵装置可拆卸连接的除臭装置。Preferably, the support is also provided with a deodorizing device detachably connected with the fermentation device.
综上所述,本发明的优点:通过进料斗将粉碎装置粉碎后的物料输送至干湿分离装置,通过干湿分离装置对物料进行干湿分离,并通过出料斗将干湿分离后的物料输送至发酵装置内,其次,干湿分离出的油水经排水口输送至油水分离装置内进行油水分离,从而实现了对厨余垃圾的精细粉碎、干湿分离、油水分离、发酵处理,分离后排出的油、水和有机肥,能有效的降低对环境的污染,其次,由于在发酵前已经对物料进行干湿分离和油水分离,因此,无需向物料中加入菌种来进行发酵、除臭处理,降低了原有的发酵时间,最后,进料斗、出料斗和排水口的设置,能对物料的输送起到导向的功能,确保物料输送的可靠稳定。To sum up, the advantages of the present invention are as follows: the material pulverized by the crushing device is transported to the dry-wet separation device through the feeding hopper, the dry-wet separation is carried out on the material through the dry-wet separation device, and the dry-wet separation is carried out through the discharge hopper. The material is transported to the fermentation device. Secondly, the oil and water separated from the dry and wet are transported to the oil-water separation device through the drain port for oil-water separation, thereby realizing the fine crushing, dry-wet separation, oil-water separation, fermentation treatment and separation of kitchen waste. The oil, water and organic fertilizer discharged after the fermentation can effectively reduce the pollution to the environment. Secondly, because the material has been separated from dryness and wetness and oil from water before fermentation, there is no need to add bacteria to the material for fermentation and decontamination. Odor treatment reduces the original fermentation time. Finally, the setting of the feed hopper, discharge hopper and drain can play a guiding role in the transportation of materials to ensure reliable and stable material transportation.
附图说明Description of drawings
下面结合附图对本发明作进一步说明:The present invention will be further described below in conjunction with accompanying drawing:
图1为本发明一种厨余垃圾处理装置的结构示意图;Fig. 1 is a schematic structural view of a kitchen waste treatment device of the present invention;
图2为本发明中干湿分离装置的结构示意图;Fig. 2 is the structural representation of dry-wet separation device in the present invention;
图3为本发明中预紧装置的结构示意图;Fig. 3 is the structural representation of pretensioning device among the present invention;
图4为本发明中过滤网安装的结构示意图;Fig. 4 is the structural representation that filter screen is installed among the present invention;
图5为本发明中油水分离装置的结构示意图;Fig. 5 is the structural representation of oil-water separation device among the present invention;
图6为本发明中粉碎装置的结构示意图;Fig. 6 is the structural representation of pulverizing device among the present invention;
图7为本发明中第二箱体的爆炸图;Fig. 7 is the exploded view of the second casing in the present invention;
图8为本发明中发酵装置的结构示意图;Fig. 8 is the structural representation of fermenting device among the present invention;
图9为本发明中发酵装置的爆炸图。Fig. 9 is an exploded view of the fermentation device in the present invention.
附图标记:Reference signs:
1粉碎装置、11第二箱体、111前立板、112左立板、113后立板、114右立板、12粉碎组件、13粉碎主轴、14粉碎副轴、15粉碎刀片、16电机、161联轴器、17齿轮传动组件、18刮板、181定位部、182刮动部、19挡圈、2发酵装置、20罐体、201排料口、202排料板、203排料盖、21盖体、211发酵粉投料口、212残渣进料口、213排气口、22电动推杆、23温控装置、231加热丝、24搅拌组件、241搅拌轴、242螺旋叶片、25内胆、26温度探头、27保温箱、28固定座、29驱动电机、3干湿分离装置、31进料斗、32出料斗、33排水口、34第一箱体、35过滤网、351U型架、36螺旋叶片、37上腔体、371进料口、372出料口、38下腔体、39转轴、4油水分离装置、41壳体、42油水分离器、43油水进料管、44出水管、45出油管、5预紧装置、51弹簧、52端盖、53止动轴套、6传动组件、61从动带轮、62主动带轮、63皮带、7进料清洗箱、71第三箱体、72上盖、73固定管、74进水管、75排水管、8支架、9除臭装置、91风机、92光触媒桶、93加热桶、94催化桶。1 crushing device, 11 second box, 111 front vertical board, 112 left vertical board, 113 rear vertical board, 114 right vertical board, 12 crushing assembly, 13 crushing main shaft, 14 crushing auxiliary shaft, 15 crushing blade, 16 motor, 161 coupling, 17 gear transmission assembly, 18 scraper, 181 positioning part, 182 scraping part, 19 retaining ring, 2 fermentation device, 20 tank body, 201 discharge port, 202 discharge plate, 203 discharge cover, 21 Cover body, 211 Fermentation powder feeding port, 212 Residue feeding port, 213 Exhaust port, 22 Electric push rod, 23 Temperature control device, 231 Heating wire, 24 Stirring component, 241 Stirring shaft, 242 Spiral blade, 25 Inner container , 26 temperature probe, 27 incubator, 28 fixed seat, 29 drive motor, 3 wet and dry separation device, 31 feed hopper, 32 discharge hopper, 33 drain, 34 first box, 35 filter screen, 351 U-shaped frame, 36 spiral blade, 37 upper cavity, 371 feed inlet, 372 discharge outlet, 38 lower cavity, 39 rotating shaft, 4 oil-water separation device, 41 shell, 42 oil-water separator, 43 oil-water feed pipe, 44 water outlet pipe , 45 oil outlet pipe, 5 pre-tensioning device, 51 spring, 52 end cover, 53 stop bushing, 6 transmission assembly, 61 driven pulley, 62 driving pulley, 63 belt, 7 feeding cleaning box, 71 third Box body, 72 upper cover, 73 fixed pipe, 74 water inlet pipe, 75 drain pipe, 8 bracket, 9 deodorizing device, 91 fan, 92 photocatalyst barrel, 93 heating barrel, 94 catalytic barrel.
具体实施方式Detailed ways
如图1、图2、图3、图4、图5、图6、图7、图8、图9所示,一种厨余垃圾处理装置,包括粉碎装置1、发酵装置2、干湿分离装置3和油水分离装置5,所述干湿分离装置3包括进料斗31、出料斗32和排水口33,所述进料斗31与粉碎装置1相连,所述出料斗32与发酵装置2相连,所述排水口33与油水分离装置5相连。As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5, Figure 6, Figure 7, Figure 8, and Figure 9, a kitchen waste treatment device includes a crushing device 1, a fermentation device 2, and a dry-wet separation device. Device 3 and oil-water separation device 5, described dry-wet separation device 3 comprises feed hopper 31, discharge hopper 32 and drain port 33, described feed hopper 31 is connected with crushing device 1, and described discharge hopper 32 is connected with fermentation device 2 The drain port 33 is connected to the oil-water separation device 5 .
通过进料斗31将粉碎装置1粉碎后的物料输送至干湿分离装置3,通过干湿分离装置3对物料进行干湿分离,并通过出料斗32将干湿分离后的物料输送至发酵装置2内,其次,干湿分离出的油水经排水口33输送至油水分离装置5内进行油水分离,从而实现了对厨余垃圾的精细粉碎、干湿分离、油水分离、发酵处理,分离后排出的油、水和有机肥,能有效的降低对环境的污染,其次,由于在发酵前已经对物料进行干湿分离和油水分离,因此,无需向物料中加入菌种来进行发酵、除臭处理,降低了原有的发酵时间,最后,进料斗31、出料斗32和排水口33的设置,能对物料的输送起到导向的功能,确保物料输送的可靠稳定。The material pulverized by the crushing device 1 is conveyed to the dry-wet separation device 3 through the feed hopper 31, and the dry-wet separation is carried out on the material through the dry-wet separation device 3, and the dry-wet separated material is conveyed to the fermentation device through the discharge hopper 32 2, secondly, the oil and water separated by dry and wet are transported to the oil-water separation device 5 through the drain port 33 for oil-water separation, so as to realize the fine crushing, dry-wet separation, oil-water separation and fermentation treatment of kitchen waste, and discharge after separation The oil, water and organic fertilizer can effectively reduce the pollution to the environment. Secondly, since the dry-wet separation and oil-water separation have been carried out on the material before fermentation, there is no need to add bacteria to the material for fermentation and deodorization treatment , reducing the original fermentation time, and finally, the setting of the feed hopper 31, the discharge hopper 32 and the drain port 33 can play a guiding function for the transportation of materials and ensure the reliability and stability of material transportation.
所述干湿分离装置3包括第一箱体34、过滤网35和螺旋叶片36,所述过滤网35通过U型架351安装在第一箱体34内,且过滤网35使第一箱体34分隔成上腔体37和下腔体38,所述螺旋叶片36通过转轴39转动连接上腔体37内且位于过滤网35的上方,所述上腔体37还设有进料口371和出料口372,所述进料斗31设置在上腔体37的上方,所述出料斗32设置在上腔体37的外侧壁上,所述转轴39上还设有预紧装置5,预紧装置5设置在上腔体37外侧且位于出料斗32内,所述排水口33设置在下腔体38上,所述粉碎装置1与转轴39之间设有传动组件6,所述传动组件6包括从动带轮61、主动带轮62和皮带63,所述从动带轮61设置在转轴39上,所述主动带轮62设置在粉碎装置1上,所述皮带63设置在主动带轮62和从动带轮61之间,通过进料端将物料输送至箱体内,依靠螺旋叶片36的转动使物料转动出料,由于转动过程中,物料的水分转动离心作用,而从物料中分离出来,由于过滤组件的设置,使物料中的残渣依然沿水平方向的出料端进行出料,而物料中的水分经过滤组件过滤后流入下腔体38内,并经出水口排出,从而使物料能进行干湿分离,在箱体外侧的转轴39上设置预紧装置5,不仅能用于调节物料出料的大小,而且能调节物料的干湿度,从而进一步提高了物料残渣处理后的质量,能适应不同的处理需求,满足不同的客户要求。The dry-wet separation device 3 includes a first box body 34, a filter screen 35 and a spiral blade 36, the filter screen 35 is installed in the first box body 34 by a U-shaped frame 351, and the filter screen 35 makes the first box body 34 is divided into an upper cavity 37 and a lower cavity 38, the spiral blade 36 is connected to the upper cavity 37 by a rotating shaft 39 and is located above the filter screen 35, and the upper cavity 37 is also provided with a feed port 371 and Outlet 372, the feed hopper 31 is arranged above the upper chamber 37, the outlet hopper 32 is arranged on the outer side wall of the upper chamber 37, and the rotating shaft 39 is also provided with a pretensioning device 5 for preloading The tightening device 5 is arranged on the outside of the upper chamber 37 and is located in the discharge hopper 32, the drain port 33 is arranged on the lower chamber 38, and a transmission assembly 6 is arranged between the crushing device 1 and the rotating shaft 39, and the transmission assembly 6 Comprising a driven pulley 61, a driving pulley 62 and a belt 63, the driven pulley 61 is arranged on the rotating shaft 39, the driving pulley 62 is arranged on the crushing device 1, and the belt 63 is arranged on the driving pulley Between 62 and the driven pulley 61, the material is conveyed into the box through the feed end, and the material is rotated and discharged by the rotation of the screw blade 36. During the rotation process, the moisture of the material is rotated and centrifugally separated from the material. Out, due to the setting of the filter assembly, the residue in the material is still discharged along the discharge end in the horizontal direction, and the moisture in the material flows into the lower cavity 38 after being filtered by the filter assembly, and is discharged through the water outlet, so that The material can be separated from wet and dry, and a preloading device 5 is installed on the rotating shaft 39 outside the box, which can not only be used to adjust the size of the material discharge, but also adjust the dry humidity of the material, thereby further improving the quality of the material residue after treatment , can adapt to different processing needs and meet different customer requirements.
所述预紧装置5包括弹簧51、端盖52和止动轴套53,所述端盖52固定连接在转轴39上,所述止动轴套53活动连接在转轴39上,所述弹簧51的一端固定连接在端盖52上,所述弹簧51的另一端固定连接在止动轴套53上,通过物料推动止动轴套53而使弹簧51压缩,确保物料从出料端排出,其次,当去除作用在止动轴套53的作用力,由于弹簧51具有的弹力,能确保止动轴套53的快速复位,减少了杂质进入上腔体37内,最后,由于弹簧51的弹性作用,使物料在出料时能对物料具有反作用力,因此可以通过弹簧51的预紧力来调节物料的干湿度,调节效果好,无需额外的结构就可以快速的调节物料的干湿度,调节效果好,而且还可以调整弹簧51来调节物料的出料量。The pretensioning device 5 includes a spring 51, an end cap 52 and a stop bushing 53, the end cap 52 is fixedly connected to the rotating shaft 39, the stop bushing 53 is movably connected to the rotating shaft 39, and the spring 51 One end of the spring 51 is fixedly connected to the end cover 52, and the other end of the spring 51 is fixedly connected to the stop bushing 53, and the spring 51 is compressed by pushing the stop bush 53 through the material to ensure that the material is discharged from the discharge end. , when the active force acting on the stopper sleeve 53 is removed, due to the elastic force of the spring 51, the quick reset of the stopper sleeve 53 can be ensured, reducing impurities entering the upper cavity 37, and finally, due to the elasticity of the spring 51 , so that the material can have a reaction force on the material when it is discharged, so the dry humidity of the material can be adjusted through the pre-tightening force of the spring 51, and the adjustment effect is good. The dry humidity of the material can be quickly adjusted without additional structures, and the adjustment effect Well, and the spring 51 can also be adjusted to adjust the output of the material.
所述油水分离装置5包括壳体41和设置在壳体41内的油水分离器42,所述壳体41上设有与油水分离器42相连的油水进料管43、出水管44和出油管45,所述油水进料管43与排水口33相连,能实现油水的快速分离,并通过出水管44和出油管45分别对油、水进行排放,提高了油水分离的效果,本实施例中的油水分离器42为现有技术,油水进料管43能对干湿分离后的油水混合液进行导向作用,确保油水混合液准确的进入油水分离器42内。The oil-water separator 5 includes a housing 41 and an oil-water separator 42 arranged in the housing 41, the housing 41 is provided with an oil-water feed pipe 43, a water outlet pipe 44 and an oil outlet pipe connected to the oil-water separator 42 45. The oil-water feed pipe 43 is connected to the drain port 33, which can realize rapid separation of oil and water, and discharge oil and water respectively through the water outlet pipe 44 and the oil outlet pipe 45, which improves the effect of oil-water separation. In this embodiment The oil-water separator 42 is a prior art, and the oil-water feed pipe 43 can guide the oil-water mixture after dry-wet separation, so as to ensure that the oil-water mixture enters the oil-water separator 42 accurately.
所述粉碎装置1包括第二箱体11和设置在第二箱体11内的粉碎组件12,所述第二箱体11的顶端设有进料清洗箱7,所述第二箱体11的底端设有与进料斗31相通的出料口,依靠第二箱体11内的粉碎组件12对物料进行粉碎处理,并通过出料口将粉碎后的物料输送至进料斗31内,确保物料准确的进入干湿分离装置3内,进料清洗箱7的设置,能对第二箱体11进行喷淋,方便整个第二箱体11的清洗,其次,所述第二箱体11包括前立板111、左立板112、后立板113和右立板114,所述前立板111、左立板112、后立板113和右立板114依次首尾相连形成所述第二箱体,便于整个粉碎装置1的快速安装固定。The crushing device 1 includes a second box body 11 and a crushing assembly 12 arranged in the second box body 11, the top of the second box body 11 is provided with a feed cleaning box 7, the second box body 11 The bottom end is provided with a discharge port that communicates with the feed hopper 31, and the crushing component 12 in the second box body 11 is used to crush the material, and the crushed material is transported to the feed hopper 31 through the discharge port. Ensure that the material accurately enters the dry-wet separation device 3, and the setting of the feed cleaning box 7 can spray the second box body 11 to facilitate the cleaning of the whole second box body 11. Secondly, the second box body 11 Including front vertical board 111, left vertical board 112, rear vertical board 113 and right vertical board 114, described front vertical board 111, left vertical board 112, rear vertical board 113 and right vertical board 114 are connected end to end in order to form described second vertical board. The box body is convenient for quick installation and fixing of the whole pulverizing device 1 .
所述粉碎组件12包括粉碎主轴13、粉碎副轴14和粉碎刀片15,所述粉碎主轴13和粉碎副轴14上均设有若干个粉碎刀片15,所述粉碎主轴13上连接有电机16,所述粉碎主轴13和粉碎副轴14之间设有齿轮传动组件17,所述主动带轮62设置在所述粉碎主轴13上,齿轮传动组件17能确保粉碎主轴13和粉碎副轴14能同步转动,能提高整个垃圾的粉碎质量和粉碎效率,所述粉碎主轴13和粉碎副轴14上均设有挡圈19,所述挡圈19设置在相邻两个粉碎刀片15之间,提高粉碎刀片15固定质量,能减少粉碎刀片15的轴向晃动,提高粉碎刀片15的粉碎质量,提高粉碎刀片15的使用寿命,所述电机16包括电机轴,所述电机轴通过联轴器161与粉碎主轴13相连,能对粉碎主轴13起到一定的保护限速功能,提高了整体的使用寿命,所述传动组件6包括相互啮合的主动齿轮和从动齿轮,所述主动齿轮设置在粉碎主轴13上,所述从动齿轮设置在粉碎副轴14上,能确保整个粉碎组件12具有良好的传动效率,整体结构紧凑,工作可靠,能提高整体的使用寿命。The crushing assembly 12 includes a crushing main shaft 13, a crushing secondary shaft 14 and a crushing blade 15, and several crushing blades 15 are arranged on the crushing main shaft 13 and the crushing secondary shaft 14, and a motor 16 is connected to the crushing main shaft 13. A gear transmission assembly 17 is arranged between the crushing main shaft 13 and the crushing secondary shaft 14, and the driving pulley 62 is arranged on the crushing main shaft 13, and the gear transmission assembly 17 can ensure that the crushing main shaft 13 and the crushing secondary shaft 14 can be synchronized Rotate can improve the crushing quality and crushing efficiency of the whole rubbish. The crushing main shaft 13 and the crushing sub-shaft 14 are provided with retaining rings 19, and the retaining rings 19 are arranged between two adjacent crushing blades 15 to improve the crushing efficiency. The fixed quality of blade 15 can reduce the axial shaking of the crushing blade 15, improve the crushing quality of the crushing blade 15, and improve the service life of the crushing blade 15. The main shaft 13 is connected to each other, which can protect the crushing main shaft 13 and has a certain speed-limiting function, and improves the overall service life. The transmission assembly 6 includes a driving gear and a driven gear that mesh with each other. Above, the driven gear is arranged on the crushing auxiliary shaft 14, which can ensure that the whole crushing assembly 12 has good transmission efficiency, the overall structure is compact, the operation is reliable, and the overall service life can be improved.
所述粉碎装置1还包括用于去除相邻两个粉碎刀片15之间粉碎颗粒的刮板18,所述刮板18可拆卸的安装在第二箱体11内,所述刮板18包括一段与箱体相连的定位部181,以及一段伸入除粉碎组件12内的刮动部182,且所述定位部和刮动部为一体式结构,通过定位部能实现刮板18能快速稳定的安装在箱体内,刮动部能确保除粉碎组残留的粉碎颗粒精确的去除,其次,将定位部和刮动部设置成一体式结构,能提高整个刮板18的强度,优化定位部和刮动部之间的安装工艺,有利于整个刮板18的加工,所述粉碎装置1包括两块刮板18,两块所述刮板18设置在箱体的前侧壁和后侧壁上,能保证刮板18能同时对粉碎组件12两端的粉碎颗粒进行去除,提高去除质量。The crushing device 1 also includes a scraper 18 for removing crushed particles between two adjacent crushing blades 15, the scraper 18 is detachably installed in the second box 11, and the scraper 18 includes a section The positioning part 181 connected to the box, and a section of scraping part 182 extending into the crushing assembly 12, and the positioning part and the scraping part are integrated structure, through the positioning part, the scraper 18 can be quickly and stably Installed in the box, the scraping part can ensure the precise removal of the crushed particles remaining in the crushing group. Secondly, the positioning part and the scraping part are set into an integrated structure, which can improve the strength of the entire scraper 18 and optimize the positioning part and scraping. The installation process between the moving parts is conducive to the processing of the entire scraper 18. The crushing device 1 includes two scrapers 18, and the two scrapers 18 are arranged on the front side wall and the rear side wall of the box. It can ensure that the scraper 18 can simultaneously remove the crushed particles at both ends of the crushing assembly 12, thereby improving the removal quality.
所述进料清洗箱7包括第三箱体71和设置在第三箱体71上的上盖72,所述上盖72和第三箱体71之间还设有固定管73,所述固定管73上设有进水管74,所述固定管73的内侧壁上设有排水口33,为了对物料起到导向的功能,本实施例中的第三箱体71设置呈上大下小的圆台状,上盖72的设置,能对进料斗31进行密封处理,减少灰尘或杂物进入箱体内,最后,将进水管74设置在固定管73上,能根据不同的需求设置不同直径的进水管74,实用性能好,排水管75能确保水能沿进料斗31内侧壁进入第二箱体11内,实现对第二箱体11的清洗作业,所述固定管73呈方形设置,能提高进水效率,也能提高清洗质量。The feed cleaning box 7 includes a third box body 71 and an upper cover 72 arranged on the third box body 71, a fixing pipe 73 is also arranged between the upper cover 72 and the third box body 71, and the fixing The pipe 73 is provided with a water inlet pipe 74, and the inner side wall of the fixed pipe 73 is provided with a drain port 33. In order to guide the material, the third box 71 in this embodiment is arranged in a large upper part and a smaller lower part. Conical shape, the setting of the upper cover 72 can seal the feed hopper 31 to reduce dust or debris from entering the box. Finally, the water inlet pipe 74 is set on the fixed pipe 73, and different diameters can be set according to different needs. The water inlet pipe 74 has good practical performance, and the drain pipe 75 can ensure that water can enter the second box body 11 along the inner wall of the feed hopper 31 to realize the cleaning operation of the second box body 11. The fixed pipe 73 is arranged in a square shape, It can improve the water inlet efficiency and the cleaning quality.
所述发酵装置2包括罐体20和盖体21,所述盖体21设置在罐体20上,所述盖体21上设有发酵粉投料口211、残渣进料口212以及排气口213,所述罐体20上设有温控装置23和搅拌组件24,所述罐体20的底端设有排料口201,所述罐体20上设有排料板202,所述排料板202上转动连接有排料盖203,所述罐体20上设有与排料盖203相连的电动推杆22,所述排料盖203依靠电动推杆22的伸展而密封连接在排料板202上,所述排料盖203依靠电动推杆22的收缩而转动连接在排料板202上,通过罐体20上设置与排料盖203相连的电动推杆22,通过电动推杆22的伸展将排料盖203密封连接在排料板202上,此时,由于电动推杆22始终为伸展状态,因此排料盖203始终受到电动推杆22的作用力,确保排料盖203不易被打开,保证了发酵工作中整个罐体20的密封效果,提高发酵效率,当发酵完成后,只需控制电动推杆22的收缩复位,排料盖203在电动推杆22的拉力作用下而转动连接在排料板202上,此时实现了罐体20的物料在重力的作用下实现自动排料,在不改变罐体20的其他结构下就可以快速的实现排料,整体结构紧凑,排料效果明显。The fermentation device 2 includes a tank body 20 and a cover body 21, the cover body 21 is arranged on the tank body 20, and the cover body 21 is provided with a fermentation powder feeding port 211, a residue feeding port 212 and an exhaust port 213 , the tank body 20 is provided with a temperature control device 23 and a stirring assembly 24, the bottom end of the tank body 20 is provided with a discharge port 201, and the tank body 20 is provided with a discharge plate 202, and the discharge A discharge cover 203 is rotatably connected to the plate 202, and the tank body 20 is provided with an electric push rod 22 connected with the discharge cover 203, and the discharge cover 203 is sealed and connected to the discharge On the plate 202, the discharge cover 203 is rotatably connected to the discharge plate 202 by the contraction of the electric push rod 22, and the electric push rod 22 connected to the discharge cover 203 is set on the tank body 20, and the electric push rod 22 The stretching of the discharge cover 203 is sealed and connected to the discharge plate 202. At this time, since the electric push rod 22 is always in an extended state, the discharge cover 203 is always under the force of the electric push rod 22, ensuring that the discharge cover 203 is not easy to move. It is opened to ensure the sealing effect of the entire tank 20 in the fermentation work and improve the fermentation efficiency. After the fermentation is completed, it is only necessary to control the shrinkage and reset of the electric push rod 22, and the discharge cover 203 is closed under the pulling force of the electric push rod 22. Rotatingly connected to the discharge plate 202, at this time, the material in the tank body 20 can be automatically discharged under the action of gravity, and the discharge can be quickly realized without changing other structures of the tank body 20, and the overall structure is compact. The discharge effect is obvious.
所述温控装置23包括加热丝231和PLC控制箱,PLC控制箱图中未画出,所述加热丝231设置在罐体20上,所述电控装置与加热丝231相连,能良好的控制加热丝231的加热,实现罐体20内温度的良好控制,所述罐体20内还设有固定加热丝231的内胆25,所述内胆25的侧壁上设有温度探头26,所述温度探头26与电控装置连接,且内胆25上设有与排料口201相适配的第一出料口,内胆25的设置,能提高加热丝231的固定质量,温度探头26的设置,能实时的获取内胆25内的温度,当温度过低时,可快速的向电控装置发送加热指令,从而确保内胆25内温度的稳定性,所述罐体20与内胆25之间还设有保温箱27,且保温箱27上也设有与排料口201相适配的第二出料口,确保内胆25的温度不受影响,提高内胆25内温度的可靠性,提高发酵时发酵温度的稳定性。The temperature control device 23 includes a heating wire 231 and a PLC control box, which is not shown in the figure of the PLC control box, and the heating wire 231 is arranged on the tank body 20, and the electric control device is connected with the heating wire 231, which can be well Control the heating of the heating wire 231 to achieve good control of the temperature in the tank body 20. The tank body 20 is also provided with an inner container 25 for fixing the heating wire 231. The side wall of the inner container 25 is provided with a temperature probe 26. The temperature probe 26 is connected to the electric control device, and the inner container 25 is provided with a first discharge port compatible with the discharge port 201. The setting of the inner container 25 can improve the fixed quality of the heating wire 231, and the temperature probe The setting of 26 can obtain the temperature in the inner tank 25 in real time. When the temperature is too low, it can quickly send a heating command to the electric control device, thereby ensuring the stability of the temperature in the inner tank 25. The tank body 20 and the inner tank An incubator 27 is also provided between the bladders 25, and the incubator 27 is also provided with a second discharge port compatible with the discharge port 201 to ensure that the temperature of the inner container 25 is not affected, and the temperature in the inner container 25 is improved. Reliability, improve the stability of fermentation temperature during fermentation.
所述搅拌组件24包括搅拌轴24和螺旋叶片242,所述螺旋叶片242固定连接在搅拌轴24上,所述罐体20上设有固定搅拌轴24的固定座28,所述搅拌轴24的一端穿过固定座28后外置在罐体20外,所述搅拌轴上连接有驱动电机29,螺旋叶片242能提高物料在发酵罐内的搅拌质量,提高发酵效率,且将搅拌轴24穿过固定座28后外置在罐体20外,有利于搅拌组件24与驱动电机29相连,确保搅拌组件24能快速的旋转。The stirring assembly 24 includes a stirring shaft 24 and a helical blade 242, the helical blade 242 is fixedly connected to the agitating shaft 24, the tank body 20 is provided with a fixing seat 28 for fixing the agitating shaft 24, and the agitating shaft 24 One end passes through the fixed seat 28 and is placed outside the tank body 20. The stirring shaft is connected with a drive motor 29, and the screw blade 242 can improve the stirring quality of the material in the fermenter and improve the fermentation efficiency. After passing through the fixing seat 28, it is placed outside the tank body 20, which is conducive to the connection between the stirring assembly 24 and the driving motor 29, and ensures that the stirring assembly 24 can rotate quickly.
所述厨余垃圾处理装置还包括支架8,所述粉碎装置1、发酵装置2、干湿分离装置3和油水分离装置5均设置在支架8上,能有效的将粉碎装置1、发酵装置2、干湿分离装置3和油水分离装置5与支架8形成一个整体,减少了整个厨余垃圾处理装置的占地面积,也优化了整体的管道排布。The kitchen waste treatment device also includes a support 8, and the crushing device 1, fermentation device 2, dry-wet separation device 3 and oil-water separation device 5 are all arranged on the support 8, which can effectively separate the crushing device 1, fermentation device 2 , the dry-wet separation device 3 and the oil-water separation device 5 form an integral body with the bracket 8, which reduces the footprint of the entire kitchen waste treatment device and optimizes the overall pipeline arrangement.
所述支架8上还设有与发酵装置2可拆卸连接的除臭装置9,能对发酵后的气体进行除臭处理,本实施例中的除臭装置9包括风机91、用于氧化有机气体的光触媒桶92、用于加热有机气体和氧气的加热桶93以及用于还原臭氧和一氧化碳的催化桶94,所述光触媒桶92、加热桶93和催化桶94均安装在支架8上,另外,本实施例中的光触媒桶92、加热桶93和催化桶94均为现有技术,本实施例不做详细的说明,所述风机91的一端设有与光触媒桶92进气管,所述风机91的另一端与发酵装置2相连,所述光触媒桶92与加热桶93相连,所述加热桶93与催化桶94相连,所述催化桶94上连接有排气管,通过风机91将有机气体依次的经光触媒桶92氧化处理、加热桶93加热处理、以及催化桶94的氧化还原处理,由于光触媒桶92能对有机气体进行氧化处理,而未氧化的有机气体经加热桶93加热处理,使有机气体能与氧气进行反应,加热反应产生的一氧化碳和臭氧经催化桶94还原反应处理形成氧气和二氧化碳,最后通过排气管排出,从而提高了除臭质量,减少了有机气体对环境的污染,环保效果好,实现了节能减排,且通过支架8能实现光触媒桶92、加热桶93和催化桶94的统一安装固定,整体空间利用率大,适用于饭店使用。The support 8 is also provided with a deodorizing device 9 detachably connected to the fermentation device 2, which can deodorize the fermented gas. The deodorizing device 9 in this embodiment includes a fan 91 for oxidizing organic gases. The photocatalyst barrel 92, the heating barrel 93 for heating organic gas and oxygen and the catalytic barrel 94 for reducing ozone and carbon monoxide, the photocatalyst barrel 92, the heating barrel 93 and the catalytic barrel 94 are all installed on the support 8, in addition, The photocatalyst barrel 92 in the present embodiment, the heating barrel 93 and the catalytic barrel 94 are all prior art, and the present embodiment is not described in detail, and one end of the blower fan 91 is provided with the photocatalyst barrel 92 air intake pipes, and the blower blower 91 The other end of the photocatalyst barrel 92 is connected with the heating barrel 93, and the heating barrel 93 is connected with the catalytic barrel 94. The catalytic barrel 94 is connected with an exhaust pipe, and the organic gas is sequentially discharged by the fan 91. Through photocatalyst barrel 92 oxidation treatment, heating barrel 93 heat treatment and redox treatment of catalytic barrel 94, because photocatalyst barrel 92 can carry out oxidation treatment to organic gas, and unoxidized organic gas is through heating barrel 93 heat treatment, makes organic The gas can react with oxygen, and the carbon monoxide and ozone produced by the heating reaction are processed by the catalytic barrel 94 to form oxygen and carbon dioxide, which are finally discharged through the exhaust pipe, thereby improving the quality of deodorization, reducing the pollution of organic gases to the environment, and being environmentally friendly The effect is good, energy saving and emission reduction are realized, and the unified installation and fixing of the photocatalyst barrel 92, the heating barrel 93 and the catalytic barrel 94 can be realized through the bracket 8, the overall space utilization rate is large, and it is suitable for use in restaurants.
除上述优选实施例外,本发明还有其他的实施方式,本领域技术人员可以根据本发明作出各种改变和变形,只要不脱离本发明的精神,均应属于本发明所附权利要求所定义的范围。Except above-mentioned preferred embodiment, the present invention also has other embodiments, and those skilled in the art can make various changes and deformations according to the present invention, as long as they do not depart from the spirit of the present invention, all should belong to the scope defined in the appended claims of the present invention scope.
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| CN112279690A (en) * | 2020-10-20 | 2021-01-29 | 佛山市钢联厨房设备工程有限公司 | Kitchen waste treatment and composting integrated whole-process system |
| CN112726753A (en) * | 2021-01-22 | 2021-04-30 | 士商湖州五金机电有限公司 | Household under-sink wet garbage deepening processor and control method thereof |
| CN112916591A (en) * | 2021-03-10 | 2021-06-08 | 重庆三鑫环保标志有限公司 | Compression solid-liquid separation's fermentation vat for refuse treatment |
| CN120133267A (en) * | 2025-05-16 | 2025-06-13 | 中城院(北京)环境科技股份有限公司 | Energy-saving and environmentally friendly kitchen waste treatment equipment |
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