CN111420572A - A kind of filtering device and method of traditional Chinese medicine dregs for traditional Chinese medicine production - Google Patents
A kind of filtering device and method of traditional Chinese medicine dregs for traditional Chinese medicine production Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/90—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with paddles or arms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D11/00—Solvent extraction
- B01D11/02—Solvent extraction of solids
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D61/00—Processes of separation using semi-permeable membranes, e.g. dialysis, osmosis or ultrafiltration; Apparatus, accessories or auxiliary operations specially adapted therefor
- B01D61/14—Ultrafiltration; Microfiltration
- B01D61/145—Ultrafiltration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/80—After-treatment of the mixture
- B01F23/808—Filtering the mixture
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F35/92—Heating or cooling systems for heating the outside of the receptacle, e.g. heated jackets or burners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/02—Crushing or disintegrating by disc mills with coaxial discs
- B02C7/08—Crushing or disintegrating by disc mills with coaxial discs with vertical axis
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C7/00—Crushing or disintegrating by disc mills
- B02C7/11—Details
- B02C7/16—Driving mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/90—Heating or cooling systems
- B01F2035/99—Heating
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Abstract
本发明涉及中药技术领域,具体是一种中药生产用中药渣滓的过滤装置及方法,包括加热装置、搅拌装置、双层过滤装置、超滤装置、烘干装置、碾磨装置和双层筛分装置;所述加热装置包括有进料斗,所述进料斗内部通过螺栓安装有加热圈,所述进料斗的底部焊接连通有进料管,且进料管的底端焊接在搅拌箱上方;所述搅拌装置包括有搅拌箱,所述搅拌箱的顶部通过螺栓安装有驱动电机一,所述驱动电机一的输出端平键连接有搅拌杆一,所述搅拌箱的底部开有导液孔。本发明的有益效果是对药物中残留的成分进行提取,减少资源浪费,搅拌装置能够避免药渣滓在过滤时发生堵塞现象,双层过滤装置进行对中药渣滓双重过滤,提高对药渣滓过滤的质量。
The invention relates to the technical field of traditional Chinese medicines, in particular to a device and method for filtering traditional Chinese medicine residues for the production of traditional Chinese medicines, comprising a heating device, a stirring device, a double-layer filtering device, an ultrafiltration device, a drying device, a grinding device and a double-layer screening device The heating device includes a feeding hopper, a heating ring is installed inside the feeding hopper through bolts, a feeding pipe is welded and connected to the bottom of the feeding hopper, and the bottom end of the feeding pipe is welded to the stirring box Above; the stirring device includes a stirring box, the top of the stirring box is installed with a driving motor 1 through bolts, the output end of the driving motor 1 is connected with a stirring rod 1 with a flat key, and the bottom of the stirring box is provided with a guide liquid hole. The beneficial effects of the invention are that the residual components in the medicine are extracted, the waste of resources is reduced, the stirring device can avoid the clogging phenomenon of the medicine residue during filtration, and the double-layer filtering device performs double filtration of the traditional Chinese medicine residue, thereby improving the quality of the medicine residue filtration. .
Description
技术领域technical field
本发明涉及中药技术领域,具体是一种中药生产用中药渣滓的过滤装置及方法。The invention relates to the technical field of traditional Chinese medicines, in particular to a filtering device and method for traditional Chinese medicine residues used in the production of traditional Chinese medicines.
背景技术Background technique
中药是以中国传统医药理论指导采集、炮制、制剂,说明作用机理,指导临床应用的药物。中药主要来源于天然药及其加工品,包括植物药、动物药、矿物药及部分化学、生物制品类药物。由于中药以植物药居多,故有“诸药以草为本”的说法,中药加工时会产生中药渣滓,在去除中药渣滓时需要进行过滤。Traditional Chinese medicine is a medicine that guides the collection, processing and preparation of traditional Chinese medicine theory, explains the mechanism of action, and guides clinical application. Traditional Chinese medicine mainly comes from natural medicine and its processed products, including botanical medicine, animal medicine, mineral medicine and some chemical and biological products. Since most traditional Chinese medicines are botanicals, there is a saying that "all medicines are based on herbs". Traditional Chinese medicine dregs will be produced during the processing of traditional Chinese medicines, and it needs to be filtered when removing the dregs of traditional Chinese medicines.
中国专利号CN201611223724.8提供一种智能中药过滤装置;包括支架、过滤罐、盖体、挤压螺栓、挤压板、过滤板和过滤网,过滤罐固定与支架上,过滤罐的内壁相对设有至少两条滑槽,滑槽垂直设置,挤压板与过滤板上均设有与滑槽滑动配合的滑块,挤压板位于过滤板的上方,盖体盖于过滤罐的进料口处,盖体上垂直设有防止盖体转动的限位槽,过滤罐的上端设有与限位槽配合的限位滑块,挤压螺栓与盖体螺纹连接,过滤板上设有过滤孔,过滤板上固定有提拉装置;采用本发明技术方案的智能中药过滤装置,既提高了药效,又节约了药物资源。Chinese Patent No. CN201611223724.8 provides an intelligent traditional Chinese medicine filtering device; it includes a bracket, a filter tank, a cover, an extrusion bolt, an extrusion plate, a filter plate and a filter screen. The filter tank is fixed on the bracket, and the inner wall of the filter tank is opposite to There are at least two chutes, the chutes are arranged vertically, the extrusion plate and the filter plate are both provided with sliders that are slidingly matched with the chutes, the extrusion plate is located above the filter plate, and the cover covers the feed port of the filter tank The cover body is vertically provided with a limit groove to prevent the cover body from rotating, the upper end of the filter tank is provided with a limit slider matched with the limit groove, the extrusion bolt is threadedly connected with the cover body, and the filter plate is provided with filter holes , a pulling device is fixed on the filter plate; the intelligent traditional Chinese medicine filtering device adopting the technical scheme of the present invention not only improves the efficacy of the medicine, but also saves the medicine resources.
现有的对药物渣滓中残留的成分没有相对较好的进行提取,资源较浪费,容易导致药渣滓在过滤时发生堵塞现象,进行对中药渣滓单层过滤,导致对药渣滓过滤的质量降低缺点,因此亟需研发一种中药生产用中药渣滓的过滤装置及方法。The existing components in the residues of the medicines are not extracted relatively well, and the resources are relatively wasteful, which is easy to cause the phenomenon of clogging of the residues during filtration, and single-layer filtration of the residues of traditional Chinese medicines is carried out, resulting in a decrease in the quality of the filtering of the residues. Therefore, there is an urgent need to develop a filtering device and method for traditional Chinese medicine residues used in the production of traditional Chinese medicines.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种中药生产用中药渣滓的过滤装置及方法,以解决上述背景技术中提出的对药物渣滓中残留的成分没有相对较好的进行提取,资源较浪费,容易导致药渣滓在过滤时发生堵塞现象,进行对中药渣滓单层过滤,导致对药渣滓过滤的质量降低问题。The object of the present invention is to provide a filter device and method for Chinese medicine dregs used in the production of traditional Chinese medicine, so as to solve the problem in the above-mentioned background technology that the residual components in the medicinal dregs are not relatively well extracted, resources are more wasteful, and it is easy to cause the medicinal dregs. Blockage occurs during filtration, and single-layer filtration of traditional Chinese medicine residues is performed, resulting in a problem of lowering the quality of the filtration of medicinal residues.
本发明的技术方案是:一种中药生产用中药渣滓的过滤装置,包括加热装置、搅拌装置、双层过滤装置、超滤装置、烘干装置、碾磨装置和双层筛分装置;The technical scheme of the present invention is: a filtering device for traditional Chinese medicine residues for the production of traditional Chinese medicines, comprising a heating device, a stirring device, a double-layer filtering device, an ultrafiltration device, a drying device, a grinding device and a double-layer screening device;
所述加热装置包括有进料斗,所述进料斗内部通过螺栓安装有加热圈,所述进料斗的底部焊接连通有进料管,且进料管的底端焊接在搅拌箱上方;The heating device includes a feeding hopper, a heating ring is installed inside the feeding hopper through bolts, a feeding pipe is welded and connected to the bottom of the feeding hopper, and the bottom end of the feeding pipe is welded above the stirring box;
所述搅拌装置包括有搅拌箱,所述搅拌箱的顶部通过螺栓安装有驱动电机一,所述驱动电机一的输出端平键连接有搅拌杆一,所述搅拌箱的底部开有导液孔,所述导液孔的内部焊接有导液管;The stirring device includes a stirring box, the top of the stirring box is equipped with a driving motor 1 through bolts, the output end of the driving motor 1 is connected with a stirring rod 1, and the bottom of the stirring box is provided with a liquid guide hole. , the inside of the liquid guide hole is welded with a liquid guide tube;
所述双层过滤装置包括有固定盘,所述固定盘的一侧开有两个矩形槽,且两个矩形槽的内部均插接有抽屉,两个所述抽屉的内部分别设置有一阶过滤网和二阶过滤网,所述抽屉的一侧均通过螺栓安装有把手,所述固定盘的顶部焊接有若干固定柱二,所述搅拌箱通过固定柱二连接在固定盘的上方;The double-layer filter device includes a fixed plate, one side of the fixed plate is opened with two rectangular grooves, and drawers are inserted into the interiors of the two rectangular grooves, and the interiors of the two drawers are respectively provided with a first-order filter. Net and second-order filter screen, handles are installed on one side of the drawer through bolts, a plurality of fixed columns are welded on the top of the fixed plate, and the stirring box is connected above the fixed plate through the second fixed column;
所述超滤装置包括有空心盘,所述空心盘的内部通过螺栓安装有超膜,所述空心盘的底部开有排液孔,且排液孔的内部焊接有排液管;The ultrafiltration device comprises a hollow disk, the inside of the hollow disk is installed with an ultra-membrane through bolts, the bottom of the hollow disk is provided with a drain hole, and the inside of the drain hole is welded with a drain pipe;
所述烘干装置包括有烘干箱,所述烘干箱的内部焊接有内胆,所述烘干箱和内胆之间形成有安装仓,所述安装仓内设置有加热板;The drying device includes a drying box, an inner tank is welded inside the drying box, an installation compartment is formed between the drying box and the inner tank, and a heating plate is arranged in the installation compartment;
所述碾磨装置包括有保护箱,所述保护箱的内部通过螺栓安装有伺服电机,所述伺服电机的输出端平键连接有底磨盘,所述保护箱的内部通过固定杆连接有顶磨盘,所述保护箱的顶部焊接有支撑杆,所述烘干箱通过支撑杆安装在保护箱的上方;The grinding device includes a protection box, a servo motor is installed inside the protection box through bolts, a bottom grinding disc is connected to the output end of the servo motor with a flat key, and a top grinding disc is connected inside the protection box through a fixing rod. , the top of the protection box is welded with a support rod, and the drying box is installed above the protection box through the support rod;
所述双层筛分装置包括有筛分箱,所述筛分箱的内部通过螺栓安装有震动电机,所述筛分箱的内部通过螺栓安装有震动板,且震动板的底部与震动电机的顶部相接触,所述筛分箱的内部焊接有固定架。The double-layer screening device includes a screening box, a vibration motor is installed inside the screening box through bolts, a vibration plate is installed inside the screening box through bolts, and the bottom of the vibration plate is connected to the vibration motor. The tops are in contact with each other, and the interior of the screening box is welded with a fixed frame.
进一步地,所述进料斗的顶部设置有螺纹盖,所述进料斗的顶部外壁开有外螺纹,且螺纹盖通过外螺纹螺纹连接在进料斗上。Further, the top of the feeding hopper is provided with a threaded cover, the outer wall of the top of the feeding hopper is provided with an external thread, and the threaded cover is threaded on the feeding hopper through the external thread.
进一步地,所述空心盘的顶部焊接有若干固定柱一,所述固定盘通过固定柱一连接在空心盘的上方,所述空心盘的顶部通过螺栓安装有气泵,所述气泵的输出端连接有排气管,且排气管的一端与空心盘连通。Further, the top of the hollow disk is welded with a number of fixed columns, the fixed disk is connected to the top of the hollow disk through the fixed columns, the top of the hollow disk is installed with an air pump through bolts, and the output end of the air pump is connected. There is an exhaust pipe, and one end of the exhaust pipe is communicated with the hollow disk.
进一步地,所述烘干箱的顶部通过螺栓安装有驱动电机二,所述驱动电机二的输出端平键连接有搅拌杆二,所述烘干箱的底部连通有导料管。Further, a second driving motor is installed on the top of the drying box through bolts, the output end of the second driving motor is connected with a second stirring rod, and the bottom of the drying box is connected with a material guide pipe.
进一步地,所述底磨盘的两侧均通过螺栓安装有刮板,所述刮板的底部设置有毛刷,所述保护箱的内部安装有排料管,且排料管的一端延伸到保护箱的一侧。Further, scrapers are installed on both sides of the bottom grinding plate through bolts, brushes are arranged at the bottom of the scraper, a discharge pipe is installed inside the protection box, and one end of the discharge pipe extends to the protection box. side of the box.
进一步地,所述筛分箱的内部放置有托盘、二阶筛分网和一阶筛分网,所述托盘和二阶筛分网与二阶筛分网和一阶筛分网之间均设置有支撑架,所述托盘放置在固定架上方。Further, a tray, a second-order screening net and a first-order screening net are placed inside the screening box, and the trays and the second-order screening net and the second-order screening net and the first-order screening net are evenly spaced. A support frame is provided, and the tray is placed above the fixing frame.
进一步地,所述空心盘的底部通过螺栓安装有三个呈等距离环形分布的支撑腿,所述支撑腿的底端焊接有固定板。Further, the bottom of the hollow disk is provided with three supporting legs distributed in an equidistant ring through bolts, and a fixing plate is welded to the bottom ends of the supporting legs.
一种中药生产用中药渣滓的过滤方法,包括以下步骤:A method for filtering traditional Chinese medicine residues for production of traditional Chinese medicines, comprising the following steps:
S1.加热:打开螺纹盖,将中药渣滓水倒入进料斗内,之后盖上螺纹盖,启动加热圈加热,进料斗内的温度加热到80-90℃,加热5-8分钟;S1. Heating: Open the screw cap, pour the traditional Chinese medicine residue water into the feed hopper, then cover the screw cap, start the heating ring heating, the temperature in the feed hopper is heated to 80-90 ℃, and heated for 5-8 minutes;
S2.搅拌:打开进料管一侧的阀门,将加热之后的中药渣滓排入到搅拌装置的搅拌箱内,启动驱动电机一,驱动电机一带动搅拌杆一转动,进行对中药渣滓搅拌;S2. Stirring: Open the valve on one side of the feeding pipe, discharge the heated Chinese medicine residue into the stirring box of the stirring device, start the first drive motor, and the first drive motor drives the stirring rod to rotate to stir the traditional Chinese medicine residue;
S3.双层过滤:打开导液管一侧的阀门,将中药渣滓输送到固定盘内,之后中药渣滓依次通过一阶过滤网和二阶过滤网进行双层过滤,得到初步过滤的含中药的水渣和中药渣滓;S3. Double-layer filtration: open the valve on one side of the catheter, and transport the traditional Chinese medicine dregs into the fixed plate. After that, the traditional Chinese medicine dregs pass through the first-order filter screen and the second-order filter screen for double-layer filtration in turn to obtain the preliminary filtered traditional Chinese medicine-containing Water residue and Chinese medicine residue;
S4.超膜过滤:打开连接管一侧的阀门,将初步过滤的含中药的水滓输送到超滤装置的空心盘内,中药渣滓水通过空心盘内的超膜进行过滤,含有中药成分的水通过排液管排出;S4. Ultra-membrane filtration: open the valve on one side of the connecting pipe, and transport the preliminarily filtered water containing traditional Chinese medicine into the hollow disk of the ultrafiltration device, and the traditional Chinese medicine residue water is filtered through the ultra-membrane in the hollow disk. The water is discharged through the drain pipe;
S5.渣滓烘干:通过把手,抽出两个抽屉,将一阶过滤网和二阶过滤网上方的中药渣滓倒入烘干箱内,启动烘干箱内部的加热板,加热温度为55-70℃,对中药渣滓进行烘干,得到烘干的中药渣滓,同时启动驱动电机二,驱动电机二带动搅拌杆二转动,搅拌杆二带动中药渣滓在烘干箱内均匀受热;S5. Dregs drying: pull out two drawers through the handle, pour the traditional Chinese medicine dregs above the first-order filter and the second-order filter into the drying box, start the heating plate inside the drying box, and the heating temperature is 55-70 ℃, drying the traditional Chinese medicine dregs to obtain the dried traditional Chinese medicine dregs, at the same time starting the second drive motor, the second driving motor drives the second stirring rod to rotate, and the second stirring rod drives the traditional Chinese medicine dregs to be heated evenly in the drying box;
S6.碾磨:打开导料管一侧阀门,将烘干之后的中药渣滓输送到顶磨盘上方的储存斗内,启动伺服电机,伺服电机带动底磨盘转动,底磨盘相对顶磨盘转动进行对中药渣滓进行碾磨,之后通过排料管排出碾磨之后的中药渣滓;S6. Grinding: Open the valve on one side of the material guide pipe, transport the dried Chinese medicine residue into the storage hopper above the top grinding plate, start the servo motor, the servo motor drives the bottom grinding plate to rotate, and the bottom grinding plate rotates relative to the top grinding plate to remove the traditional Chinese medicine residue. Carry out grinding, and then discharge the traditional Chinese medicine dregs after grinding through the discharge pipe;
S7.震动双层过滤:将碾磨之后的中药渣滓倒入筛分箱内的一阶筛分网上,启动震动电机,震动电机带动一阶筛分网和二阶筛分网进行对药渣粉震动筛分,筛分之后的药渣粉落入到托盘内。S7. Vibration double-layer filtration: Pour the milled Chinese medicine residue into the first-order screening net in the screening box, start the vibration motor, and the vibration motor drives the first-order screening net and the second-order screening net to screen the medicine residue powder. Vibrate and sieve, and the sifted dregs powder falls into the tray.
进一步地,所述将S4中得到含有中药成分的水通过采集器取出部分含有中药成分的水,然后进行对水中的中药成分检测,所述将S7中得到含有药渣粉取出部分,将部分药渣粉倒入加热器中,之后倒入加热器中,然后取出水进行检测中药成分检测,之后进行对两个中药成分进行对比。Further, the water containing the traditional Chinese medicine composition obtained in S4 is taken out by the collector to take out part of the water containing the traditional Chinese medicine composition, and then the detection of the traditional Chinese medicine composition in the water is carried out. The slag powder is poured into the heater, then poured into the heater, and then the water is taken out to detect the components of the traditional Chinese medicine, and then the two traditional Chinese medicine components are compared.
本发明通过改进在此提供一种中药生产用中药渣滓的过滤装置及方法,与现有技术相比,具有如下改进及优点:The present invention provides a kind of filtering device and method of traditional Chinese medicine dregs by improvement, compared with the prior art, has the following improvements and advantages:
(1)采用加热装置、搅拌装置和双层过滤装置,采用加热装置能够将中药渣滓内的药物充分融入到水中,进一步对药物中残留的成分进行提取,减少资源浪费,搅拌装置能够避免药渣滓在过滤时发生堵塞现象,能够使药渣滓均匀的进入到双层过滤装置内,双层过滤装置进行对中药渣滓双重过滤,提高对药渣滓过滤的质量。(1) The heating device, stirring device and double-layer filtering device are used. The heating device can fully integrate the medicine in the traditional Chinese medicine dregs into the water, and further extract the residual components in the medicine, reducing the waste of resources, and the stirring device can avoid the medicine dregs. When the clogging phenomenon occurs during filtration, the medicinal residue can be uniformly entered into the double-layer filtering device, and the double-layer filtering device performs double filtration of the traditional Chinese medicine residue to improve the quality of the filtering of the medicinal residue.
(2)通过设置的气动泵和超膜过滤,气动泵能够对超滤装置内的中药渣滓快速进行过滤,提高中药渣滓过滤的工作效率,超膜过滤能够进行中药残渣进一步进行过滤,提高对中药残渣过滤的质量。(2) Through the set pneumatic pump and ultra-membrane filtration, the pneumatic pump can quickly filter the traditional Chinese medicine residue in the ultrafiltration device, so as to improve the working efficiency of the traditional Chinese medicine residue filtration. Quality of residue filtration.
(3)采用震动双层筛分和震动电机,双层筛分装置能够进行对中药渣滓双层筛分,提高对中药渣滓筛分的质量,双层筛分通过震动电机带动,能够提高双层筛分装置对碾磨之后的中药渣滓快速筛分,提高对中药渣滓的筛分效率。(3) Using vibrating double-layer screening and vibration motor, the double-layer screening device can perform double-layer screening of traditional Chinese medicine residues, and improve the quality of screening of traditional Chinese medicine residues. The double-layer screening is driven by the vibration motor, which can improve the double-layer screening. The screening device quickly sieves the milled traditional Chinese medicine dregs to improve the screening efficiency of the traditional Chinese medicine dregs.
(4)采用碾磨装置,伺服电机带动底磨盘转动,底磨盘与顶磨盘相对转动,能够进行对中药渣滓进行碾磨,使中药渣滓进行碾磨成药渣粉,便于中药渣滓进行回收和利用。(4) Using a grinding device, the servo motor drives the bottom grinding disc to rotate, and the bottom grinding disc and the top grinding disc rotate relative to each other, which can grind the traditional Chinese medicine dregs, so that the traditional Chinese medicine dregs can be ground into medicinal dregs powder, which is convenient for the recycling and utilization of the traditional Chinese medicine dregs.
附图说明Description of drawings
下面结合附图和实施例对本发明作进一步解释:Below in conjunction with accompanying drawing and embodiment, the present invention is further explained:
图1是本发明的流程示意图;Fig. 1 is the schematic flow sheet of the present invention;
图2是本发明的试验对比表格示意图;Fig. 2 is the test comparison table schematic diagram of the present invention;
图3是本发明的加热装置、搅拌装置、双层过滤装置和超滤装置立体结构示意图;3 is a schematic diagram of the three-dimensional structure of a heating device, a stirring device, a double-layer filtration device and an ultrafiltration device of the present invention;
图4是本发明的烘干装置和碾磨装置立体结构示意图;4 is a schematic diagram of the three-dimensional structure of the drying device and the grinding device of the present invention;
图5是本发明的双层筛分装置立体结构示意图;Fig. 5 is the three-dimensional structure schematic diagram of the double-layer screening device of the present invention;
图6是本发明的加热装置内部结构示意图;6 is a schematic diagram of the internal structure of the heating device of the present invention;
图7是本发明的搅拌装置内部结构示意图;7 is a schematic diagram of the internal structure of the stirring device of the present invention;
图8是本发明的双层过滤装置内部结构示意图;8 is a schematic diagram of the internal structure of the double-layer filtering device of the present invention;
图9是本发明的超滤装置内部结构示意图;9 is a schematic diagram of the internal structure of an ultrafiltration device of the present invention;
图10是本发明的烘干装置内部结构示意图;10 is a schematic diagram of the internal structure of the drying device of the present invention;
图11是本发明的双层筛分装置内部结构示意图。Figure 11 is a schematic diagram of the internal structure of the double-layer screening device of the present invention.
附图标记说明:Description of reference numbers:
1加热装置、2搅拌装置、3双层过滤装置、4超滤装置、5烘干装置、6碾磨装置、7双层筛分装置、8进料斗、9螺纹盖、10外螺纹、11加热圈、12进料管、13搅拌箱、14驱动电机一、15搅拌杆一、16导液管、17固定盘、18抽屉、19一阶过滤网、20二阶过滤网、21把手、22空心盘、23固定柱、24连接管、25气泵、26排气管、27超膜、28排液管、29支撑腿、30固定板、31烘干箱、32内胆、33加热板、34驱动电机二、35搅拌杆二、36导料管、37支撑杆、38保护箱、39伺服电机、40底磨盘、41顶磨盘、42刮板、43毛刷、44排料管、45筛分箱、46震动电机、47震动板、48固定架、49托盘、50支撑架、51二阶筛分网、52一阶筛分网。1 heating device, 2 stirring device, 3 double layer filtration device, 4 ultrafiltration device, 5 drying device, 6 grinding device, 7 double layer screening device, 8 feeding hopper, 9 screw cap, 10 external thread, 11 Heating ring, 12 feeding pipe, 13 stirring box, 14 driving
具体实施方式Detailed ways
下面将结合附图1至图11对本发明进行详细说明,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The present invention will be described in detail below with reference to FIGS. 1 to 11 , and the technical solutions in the embodiments of the present invention will be described clearly and completely. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
需要说明的是,当组件被称为“固定于”另一个组件,它可以直接在另一个组件上或者也可以存在居中的组件。当一个组件被认为是“连接”另一个组件,它可以是直接连接到另一个组件或者可能同时存在居中组件。当一个组件被认为是“设置于”另一个组件,它可以是直接设置在另一个组件上或者可能同时存在居中组件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的。It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there may also be a centered component. When a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a co-existence of an intervening component. When a component is considered to be "set on" another component, it may be directly set on the other component or there may be a co-existing centered component. The terms "vertical," "horizontal," "left," "right," and similar expressions are used herein for illustrative purposes only.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
实施例一:Example 1:
如图1-图11所示,本发明通过改进在此提供一种中药生产用中药渣滓的过滤装置,包括加热装置1、搅拌装置2、双层过滤装置3、超滤装置4、烘干装置5、碾磨装置6和双层筛分装置7;As shown in Fig. 1-Fig. 11, the present invention provides a kind of filtering device of traditional Chinese medicine dregs for traditional Chinese medicine production by improvement, including heating device 1, stirring
加热装置1包括有进料斗8,进料斗8内部通过螺栓安装有加热圈11,进料斗8的底部焊接连通有进料管12,且进料管12的底端焊接在搅拌箱13上方;The heating device 1 includes a
搅拌装置2包括有搅拌箱13,搅拌箱13的顶部通过螺栓安装有驱动电机一14,驱动电机一14的输出端平键连接有搅拌杆一15,搅拌箱13的底部开有导液孔,导液孔的内部焊接有导液管16;The stirring
双层过滤装置3包括有固定盘17,固定盘17的一侧开有两个矩形槽,且两个矩形槽的内部均插接有抽屉18,两个抽屉18的内部分别设置有一阶过滤网19和二阶过滤网20,抽屉18的一侧均通过螺栓安装有把手21,固定盘17的顶部焊接有若干固定柱二,搅拌箱13通过固定柱二连接在固定盘17的上方;The double-
超滤装置4包括有空心盘22,空心盘22的内部通过螺栓安装有超膜27,空心盘22的底部开有排液孔,且排液孔的内部焊接有排液管28;The
烘干装置5包括有烘干箱31,烘干箱31的内部焊接有内胆32,烘干箱31和内胆32之间形成有安装仓,安装仓内设置有加热板33;The
碾磨装置6包括有保护箱38,保护箱38的内部通过螺栓安装有伺服电机39,伺服电机39的输出端平键连接有底磨盘40,保护箱38的内部通过固定杆连接有顶磨盘41,保护箱38的顶部焊接有支撑杆37,烘干箱31通过支撑杆37安装在保护箱38的上方;The grinding
双层筛分装置7包括有筛分箱45,筛分箱45的内部通过螺栓安装有震动电机46,筛分箱45的内部通过螺栓安装有震动板47,且震动板47的底部与震动电机46的顶部相接触,筛分箱45的内部焊接有固定架48。The double-
进一步地,进料斗8的顶部设置有螺纹盖9,进料斗8的顶部外壁开有外螺纹10,且螺纹盖9通过外螺纹10螺纹连接在进料斗8上。Further, the top of the
进一步地,空心盘22的顶部焊接有若干固定柱一23,固定盘17通过固定柱一23连接在空心盘22的上方,空心盘22的顶部通过螺栓安装有气泵25,气泵25的输出端连接有排气管26,且排气管26的一端与空心盘22连通。Further, the top of the
进一步地,烘干箱31的顶部通过螺栓安装有驱动电机二34,驱动电机二34的输出端平键连接有搅拌杆二35,烘干箱31的底部连通有导料管36。Further, a
进一步地,底磨盘40的两侧均通过螺栓安装有刮板42,刮板42的底部设置有毛刷43,保护箱38的内部安装有排料管44,且排料管44的一端延伸到保护箱38的一侧。Further,
进一步地,筛分箱45的内部放置有托盘49、二阶筛分网51和一阶筛分网52,托盘49和二阶筛分网51与二阶筛分网51和一阶筛分网52之间均设置有支撑架50,托盘49放置在固定架48上方。Further, inside the
进一步地,空心盘22的底部通过螺栓安装有三个呈等距离环形分布的支撑腿29,支撑腿29的底端焊接有固定板30。Further, the bottom of the
实施例二:Embodiment 2:
与实施例一不同的是一种中药生产用中药渣滓的过滤方法,包括以下步骤:What is different from embodiment one is a kind of filtration method of traditional Chinese medicine dregs in the production of traditional Chinese medicine, comprising the following steps:
S1.加热:打开螺纹盖9,将中药渣滓水倒入进料斗8内,之后盖上螺纹盖9,启动加热圈11加热,进料斗8内的温度加热到80℃,加热8分钟;S1. Heating: open the screw cap 9, pour the traditional Chinese medicine residue water into the
S2.搅拌:打开进料管12一侧的阀门,将加热之后的中药渣滓排入到搅拌装置2的搅拌箱13内,启动驱动电机一14,驱动电机一14带动搅拌杆一15转动,进行对中药渣滓搅拌;S2. Stirring: Open the valve on one side of the feeding
S3.双层过滤:打开导液管16一侧的阀门,将中药渣滓输送到固定盘17内,之后中药渣滓依次通过一阶过滤网19和二阶过滤网20进行双层过滤,得到初步过滤的含中药的水渣和中药渣滓;S3. Double-layer filtration: open the valve on one side of the
S4.超膜过滤:打开连接管24一侧的阀门,将初步过滤的含中药的水滓输送到超滤装置4的空心盘22内,中药渣滓水通过空心盘22内的超膜27进行过滤,含有中药成分的水通过排液管28排出;S4. ultra-membrane filtration: open the valve on one side of the connecting
S5.渣滓烘干:通过把手21,抽出两个抽屉18,将一阶过滤网19和二阶过滤网20上方的中药渣滓倒入烘干箱31内,启动烘干箱31内部的加热板33,加热温度为55-70℃,对中药渣滓进行烘干,得到烘干的中药渣滓,同时启动驱动电机二34,驱动电机二34带动搅拌杆二35转动,搅拌杆二35带动中药渣滓在烘干箱31内均匀受热;S5. Dregs drying: pull out two
S6.碾磨:打开导料管36一侧阀门,将烘干之后的中药渣滓输送到顶磨盘41上方的储存斗内,启动伺服电机39,伺服电机39带动底磨盘40转动,底磨盘40相对顶磨盘41转动进行对中药渣滓进行碾磨,之后通过排料管44排出碾磨之后的中药渣滓;S6. Grinding: open the valve on one side of the
S7.震动双层过滤:将碾磨之后的中药渣滓倒入筛分箱45内的一阶筛分网52上,启动震动电机46,震动电机46带动一阶筛分网52和二阶筛分网51进行对药渣粉震动筛分,筛分之后的药渣粉落入到托盘49内。S7. Vibration double-layer filtration: pour the milled traditional Chinese medicine residue onto the first-
进一步地,将S4中得到含有中药成分的水通过采集器取出部分含有中药成分的水,然后进行对水中的中药成分检测,将S7中得到含有药渣粉取出部分,将部分药渣粉倒入加热器中,之后倒入加热器中,然后取出水进行检测中药成分检测,之后进行对两个中药成分进行对比。Further, obtain the water that contains Chinese medicine composition in S4 and take out the water that part contains Chinese medicine composition by the collector, then carry out the detection of Chinese medicine composition in water, obtain in S7 and take out the part containing medicinal residue powder, pour some medicinal residue powder into Heater, then poured into the heater, and then took out the water to detect the components of traditional Chinese medicine, and then compared the two components of traditional Chinese medicine.
实施例三:Embodiment three:
与实施例一不同的是一种中药生产用中药渣滓的过滤方法,包括以下步骤:What is different from embodiment one is a kind of filtration method of traditional Chinese medicine dregs in the production of traditional Chinese medicine, comprising the following steps:
S1.加热:打开螺纹盖9,将中药渣滓水倒入进料斗8内,之后盖上螺纹盖9,启动加热圈11加热,进料斗8内的温度加热到90℃,加热8分钟;S1. Heating: open the screw cap 9, pour the traditional Chinese medicine residue water into the
S2.搅拌:打开进料管12一侧的阀门,将加热之后的中药渣滓排入到搅拌装置2的搅拌箱13内,启动驱动电机一14,驱动电机一14带动搅拌杆一15转动,进行对中药渣滓搅拌;S2. Stirring: Open the valve on one side of the feeding
S3.双层过滤:打开导液管16一侧的阀门,将中药渣滓输送到固定盘17内,之后中药渣滓依次通过一阶过滤网19和二阶过滤网20进行双层过滤,得到初步过滤的含中药的水渣和中药渣滓;S3. Double-layer filtration: open the valve on one side of the
S4.超膜过滤:打开连接管24一侧的阀门,将初步过滤的含中药的水滓输送到超滤装置4的空心盘22内,中药渣滓水通过空心盘22内的超膜27进行过滤,含有中药成分的水通过排液管28排出;S4. ultra-membrane filtration: open the valve on one side of the connecting
S5.渣滓烘干:通过把手21,抽出两个抽屉18,将一阶过滤网19和二阶过滤网20上方的中药渣滓倒入烘干箱31内,启动烘干箱31内部的加热板33,加热温度为55-70℃,对中药渣滓进行烘干,得到烘干的中药渣滓,同时启动驱动电机二34,驱动电机二34带动搅拌杆二35转动,搅拌杆二35带动中药渣滓在烘干箱31内均匀受热;S5. Dregs drying: pull out two
S6.碾磨:打开导料管36一侧阀门,将烘干之后的中药渣滓输送到顶磨盘41上方的储存斗内,启动伺服电机39,伺服电机39带动底磨盘40转动,底磨盘40相对顶磨盘41转动进行对中药渣滓进行碾磨,之后通过排料管44排出碾磨之后的中药渣滓;S6. Grinding: open the valve on one side of the
S7.震动双层过滤:将碾磨之后的中药渣滓倒入筛分箱45内的一阶筛分网52上,启动震动电机46,震动电机46带动一阶筛分网52和二阶筛分网51进行对药渣粉震动筛分,筛分之后的药渣粉落入到托盘49内。S7. Vibration double-layer filtration: pour the milled traditional Chinese medicine residue onto the first-
进一步地,将S4中得到含有中药成分的水通过采集器取出部分含有中药成分的水,然后进行对水中的中药成分检测,将S7中得到含有药渣粉取出部分,将部分药渣粉倒入加热器中,之后倒入加热器中,然后取出水进行检测中药成分检测,之后进行对两个中药成分进行对比。Further, obtain the water that contains Chinese medicine composition in S4 and take out the water that part contains Chinese medicine composition by the collector, then carry out the detection of Chinese medicine composition in water, obtain in S7 and take out the part containing medicinal residue powder, pour some medicinal residue powder into Heater, then poured into the heater, and then took out the water to detect the components of traditional Chinese medicine, and then compared the two components of traditional Chinese medicine.
实施例四:Embodiment 4:
与实施例一不同的是一种中药生产用中药渣滓的过滤方法,包括以下步骤:What is different from embodiment one is a kind of filtration method of traditional Chinese medicine dregs in the production of traditional Chinese medicine, comprising the following steps:
S1.加热:打开螺纹盖9,将中药渣滓水倒入进料斗8内,之后盖上螺纹盖9,不启动加热圈11加热;S1. Heating: open the threaded cover 9, pour the traditional Chinese medicine residue water into the
S2.搅拌:打开进料管12一侧的阀门,将加热之后的中药渣滓排入到搅拌装置2的搅拌箱13内,启动驱动电机一14,驱动电机一14带动搅拌杆一15转动,进行对中药渣滓搅拌;S2. Stirring: Open the valve on one side of the feeding
S3.双层过滤:打开导液管16一侧的阀门,将中药渣滓输送到固定盘17内,之后中药渣滓依次通过一阶过滤网19和二阶过滤网20进行双层过滤,得到初步过滤的含中药的水渣和中药渣滓;S3. Double-layer filtration: open the valve on one side of the
S4.超膜过滤:打开连接管24一侧的阀门,将初步过滤的含中药的水滓输送到超滤装置4的空心盘22内,中药渣滓水通过空心盘22内的超膜27进行过滤,含有中药成分的水通过排液管28排出;S4. ultra-membrane filtration: open the valve on one side of the connecting
S5.渣滓烘干:通过把手21,抽出两个抽屉18,将一阶过滤网19和二阶过滤网20上方的中药渣滓倒入烘干箱31内,启动烘干箱31内部的加热板33,加热温度为55-70℃,对中药渣滓进行烘干,得到烘干的中药渣滓,同时启动驱动电机二34,驱动电机二34带动搅拌杆二35转动,搅拌杆二35带动中药渣滓在烘干箱31内均匀受热;S5. Dregs drying: pull out two
S6.碾磨:打开导料管36一侧阀门,将烘干之后的中药渣滓输送到顶磨盘41上方的储存斗内,启动伺服电机39,伺服电机39带动底磨盘40转动,底磨盘40相对顶磨盘41转动进行对中药渣滓进行碾磨,之后通过排料管44排出碾磨之后的中药渣滓;S6. Grinding: open the valve on one side of the
S7.震动双层过滤:将碾磨之后的中药渣滓倒入筛分箱45内的一阶筛分网52上,启动震动电机46,震动电机46带动一阶筛分网52和二阶筛分网51进行对药渣粉震动筛分,筛分之后的药渣粉落入到托盘49内。S7. Vibration double-layer filtration: pour the milled traditional Chinese medicine residue onto the first-
进一步地,将S4中得到含有中药成分的水通过采集器取出部分含有中药成分的水,然后进行对水中的中药成分检测,将S7中得到含有药渣粉取出部分,将部分药渣粉倒入加热器中,之后倒入加热器中,然后取出水进行检测中药成分检测,之后进行对两个中药成分进行对比。Further, obtain the water that contains Chinese medicine composition in S4 and take out the water that part contains Chinese medicine composition by the collector, then carry out the detection of Chinese medicine composition in water, obtain in S7 and take out the part containing medicinal residue powder, pour some medicinal residue powder into Heater, then poured into the heater, and then took out the water to detect the components of traditional Chinese medicine, and then compared the two components of traditional Chinese medicine.
在实施例一中对中药渣滓加热到80℃进行过滤,实施例二中对中药渣滓加热到90℃进行过滤,实施例三中对中药渣滓不加热进行过滤,进行对三个实施例中得到的残留水和药渣粉充水进行药物含量检测,实验结果如图2所示:得出结论:实施例二中加热到90℃时,得到的药渣粉药含量最小。In Example 1, the traditional Chinese medicine dregs were heated to 80°C for filtration, in Example 2, the traditional Chinese medicine dregs were heated to 90°C for filtration, and in Example 3, the traditional Chinese medicine dregs were filtered without heating, and the results obtained in the three examples were carried out. The residual water and the medicinal residue powder were filled with water to detect the drug content, and the experimental results were shown in Figure 2. The conclusion was drawn: when heated to 90° C. in the second embodiment, the obtained medicinal residue powder had the smallest medicinal content.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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