CN111418556B - An automatic feeding and collecting device for black soldier fly breeding and a method of using the device - Google Patents
An automatic feeding and collecting device for black soldier fly breeding and a method of using the device Download PDFInfo
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- CN111418556B CN111418556B CN202010249888.8A CN202010249888A CN111418556B CN 111418556 B CN111418556 B CN 111418556B CN 202010249888 A CN202010249888 A CN 202010249888A CN 111418556 B CN111418556 B CN 111418556B
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- 238000009395 breeding Methods 0.000 title claims abstract description 143
- 230000001488 breeding effect Effects 0.000 title claims abstract description 142
- 241000709785 Hermetia illucens Species 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 72
- 238000005192 partition Methods 0.000 claims abstract description 8
- 230000008569 process Effects 0.000 claims description 9
- 241001481656 Stratiomyidae Species 0.000 claims description 7
- 239000013013 elastic material Substances 0.000 claims description 3
- 230000032258 transport Effects 0.000 claims description 2
- 238000009313 farming Methods 0.000 description 4
- 238000002347 injection Methods 0.000 description 4
- 239000007924 injection Substances 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 210000003608 fece Anatomy 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000010815 organic waste Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000010806 kitchen waste Substances 0.000 description 2
- 239000010871 livestock manure Substances 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000011368 organic material Substances 0.000 description 2
- 239000005416 organic matter Substances 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 241000255925 Diptera Species 0.000 description 1
- 241000287828 Gallus gallus Species 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241000382353 Pupa Species 0.000 description 1
- 241000158688 Schizophora Species 0.000 description 1
- 235000021120 animal protein Nutrition 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 239000010791 domestic waste Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003631 expected effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 239000010813 municipal solid waste Substances 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K67/00—Rearing or breeding animals, not otherwise provided for; New or modified breeds of animals
- A01K67/30—Rearing or breeding invertebrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- Animal Behavior & Ethology (AREA)
- Zoology (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
一种黑水虻养殖自动化给、收料装置，包括给料系统、养殖架和收料系统。给料系统包括给料槽、物料泵、支撑平台、移动滑槽、给料支架、移动电机、输送管道、可灵活伸缩区域和给料枪。养殖架包括牵引电机、牵引钢丝、牵引滚轴、养殖框、托盘、养殖框活动栓、托盘活动栓和养殖架支架收料系统包括皮带电机、收料支架、滚轮、皮带和隔板。初始物料通过物料泵从给料槽均匀输送至输送管道，随后由给料枪定量输送至养殖架的养殖框内，在养殖框完成养殖培育后启动牵引电机，将养殖托盘和养殖框抬起，使物料从养殖框可活动面自动倾出进入收料系统皮带上，皮带由皮带机驱动并将物料输送至后续工艺步骤，通过上述步骤，可以实现高效、稳定的黑水虻养殖自动化给料和收料操作。
An automated feeding and collecting device for black soldier fly breeding includes a feeding system, a breeding rack and a collecting system. The feeding system includes a feeding trough, a material pump, a support platform, a movable chute, a feeding bracket, a movable motor, a conveying pipeline, a flexible and retractable area and a feeding gun. The breeding rack includes a traction motor, a traction wire, a traction roller, a breeding frame, a tray, a breeding frame movable bolt, a tray movable bolt and a breeding rack bracket. The collecting system includes a belt motor, a collecting bracket, a roller, a belt and a partition. The initial material is evenly conveyed from the feeding trough to the conveying pipeline by the material pump, and then quantitatively conveyed to the breeding frame of the breeding rack by the feeding gun. After the breeding frame completes the breeding and cultivation, the traction motor is started to lift the breeding tray and the breeding frame, so that the material is automatically poured out from the movable surface of the breeding frame into the belt of the collecting system. The belt is driven by a belt conveyor and conveys the material to the subsequent process steps. Through the above steps, efficient and stable automated feeding and collecting operations for black soldier fly breeding can be achieved.
Description
技术领域Technical Field
本发明涉及黑水虻养殖技术领域，具体的讲，涉及一种黑水虻养殖自动化给、收料装置及使用方法。The invention relates to the technical field of black soldier fly breeding, and in particular to an automatic feeding and collecting device for black soldier fly breeding and a use method thereof.
背景技术Background technique
亮斑扁角水虻俗称黑水虻，是双翅目水虻科昆虫，一生包括卵、幼虫、预蛹、蛹和成虫5个阶段。其中幼虫营腐生生活，在自然界以餐厨垃圾、动物粪便等腐烂的有机物为食，可以将食物高效地转化为自身营养物质，生产高价值的动物蛋白饲料，目前被广泛应用于处理鸡粪、猪粪及餐厨垃圾、城市湿垃圾等废弃物。黑水虻的传统养殖方式比较粗放，需要依靠大量人工进行操作，养殖规模小、利用率低、人工成本高，很难进行规模化生产从而形成产业化。The bright-spotted flat-horned soldier fly, commonly known as the black soldier fly, is an insect of the family Schizophora in the order Diptera. Its life cycle includes five stages: egg, larva, prepupa, pupa and adult. The larvae are saprophytic and feed on decaying organic matter such as kitchen waste and animal feces in nature. They can efficiently convert food into their own nutrients and produce high-value animal protein feed. They are currently widely used in the treatment of chicken manure, pig manure, kitchen waste, urban wet garbage and other wastes. The traditional breeding method of black soldier flies is relatively extensive and requires a large amount of manual operation. The breeding scale is small, the utilization rate is low, and the labor cost is high. It is difficult to carry out large-scale production and thus form industrialization.
为了克服人工养殖黑水虻的不利因素，目前规模化黑水虻养殖需要使用架式养殖盘或养殖柜，使用人工进行给料和收料操作十分繁琐，需要机械化设备来辅助进行。中国发明专利CN109924169A公布了一种黑水虻养殖系统，其中包含一种移动式抽料机和管道式进料养殖架，实现了机械化的给料和收料，管道式进料虽然十分方便，但有机物料在管道内停留时无法有效清理，很容易结节，长期使用堵塞后难以达到预期效果也很难进行清理。中国发明专利CN110432229A公布了一种黑水虻养殖设备，能够实现自动化的黑水虻养殖，其进料方式采用内置传动进料，在进行间隔投料时，物料在设备内部停留时间较长，容易滋生污染和腐蚀，不利于后期设备维护和保持产品质量，会产生较大运营成本。中国实用新型专利CN208850471U公布了一种利用黑水虻处理有机垃圾的装置，采用移动式可升降架进行给料和收料，给料和收料需要两台设备同时操作，对技术和设备精度要求较高，前期需要较大成本。In order to overcome the disadvantages of artificial breeding of black soldier flies, the current large-scale breeding of black soldier flies requires the use of rack-type breeding trays or breeding cabinets. The manual feeding and collection operations are very cumbersome and require mechanized equipment to assist. Chinese invention patent CN109924169A discloses a black soldier fly breeding system, which includes a mobile pumping machine and a pipeline feeding breeding rack, which realizes mechanized feeding and collection. Although pipeline feeding is very convenient, organic materials cannot be effectively cleaned when they stay in the pipeline, and it is easy to nodule. After long-term use, it is difficult to achieve the expected effect and difficult to clean after being blocked. Chinese invention patent CN110432229A discloses a black soldier fly breeding equipment that can realize automated black soldier fly breeding. Its feeding method adopts built-in transmission feeding. When feeding at intervals, the material stays in the equipment for a long time, which is easy to breed pollution and corrosion, which is not conducive to later equipment maintenance and maintaining product quality, and will generate large operating costs. Chinese utility model patent CN208850471U discloses a device for treating organic waste using black soldier flies. The device uses a movable liftable frame for feeding and collecting materials. The feeding and collecting of materials require two devices to operate simultaneously, which has high requirements on technology and equipment precision and requires a large initial cost.
发明内容Summary of the invention
为了克服现有技术存在的不足，本发明提供一种黑水虻养殖自动化给、收料装置，大幅降低人工需求，降低生产成本，提升生产效率，降低产品不良率，在实现黑水虻养殖给料和收料的自动化控制的同时，增强装置整体稳定性和安全性。In order to overcome the shortcomings of the prior art, the present invention provides an automated feeding and collecting device for black soldier fly farming, which greatly reduces labor requirements, reduces production costs, improves production efficiency, and reduces product defective rates. While realizing automated control of feeding and collecting of black soldier fly farming, the overall stability and safety of the device are enhanced.
为了实现本申请的发明目的，本发明采用以下的技术方案：一种黑水虻养殖自动化给、收料装置，包括给料系统、养殖架和收料系统。所述的给料系统位于养殖架侧上方，可以通过移动滑槽伸入养殖架内部进行给料；所述的养殖架与给料系统和收料系统在侧面相邻，其中给料系统位于养殖架两侧上部，收料系统位于养殖架两侧下部；所述的收料系统位于养殖架侧下方，一侧深入养殖架内部10cm。In order to achieve the invention purpose of this application, the present invention adopts the following technical scheme: an automatic feeding and collecting device for black soldier fly breeding, including a feeding system, a breeding rack and a collecting system. The feeding system is located above the breeding rack and can be extended into the breeding rack for feeding through a movable slide; the breeding rack is adjacent to the feeding system and the collecting system on the side, wherein the feeding system is located at the upper part of both sides of the breeding rack, and the collecting system is located at the lower part of both sides of the breeding rack; the collecting system is located below the side of the breeding rack, and one side is 10 cm deep into the breeding rack.
具体的讲，给料系统包括给料槽、物料泵、支撑平台、移动滑槽、给料支架、移动电机、输送管道、可灵活伸缩区域和给料枪。所述的给料槽设置于支撑平台上，底部与输送管道和物料泵相连，初始物料通过物料泵从给料槽泵入输送管道；输送管道通过法兰环固定于给料槽侧面、支撑平台上方和支撑平台下方，输送管道末端与多个给料枪相连，并通过给料枪固定在给料支架上；所述的可灵活伸缩区域为输送管道位于支撑平台下方至给料枪连接处上方区段，区段采用手风琴式折叠结构，使用可伸缩弹性材质，能在移动电机启动后延伸输送管道长度；所述的给料枪由定量阀、固定螺栓和枪口组成，给料枪间隔参照养殖框铺设高度间隔进行设置，固定在给料支架上的特定位置；移动滑槽为L型滑槽，与给料支架相连，通过移动电机驱动，其中移动滑槽短槽用于控制给料枪进出养殖架，移动滑槽长槽用于控制给料枪在养殖框内平行铺料。Specifically, the feeding system includes a feeding trough, a material pump, a supporting platform, a mobile chute, a feeding bracket, a mobile motor, a conveying pipeline, a flexible and retractable area and a feeding gun. The feeding trough is arranged on the supporting platform, and the bottom is connected to the conveying pipe and the material pump, and the initial material is pumped from the feeding trough into the conveying pipe through the material pump; the conveying pipe is fixed to the side of the feeding trough, above the supporting platform and below the supporting platform through a flange ring, and the end of the conveying pipe is connected to a plurality of feeding guns, and is fixed to the feeding bracket through the feeding guns; the flexible and retractable area is the section of the conveying pipe from the bottom of the supporting platform to the top of the connection of the feeding gun, and the section adopts an accordion-type folding structure and uses a retractable elastic material, which can extend the length of the conveying pipe after the mobile motor is started; the feeding gun is composed of a quantitative valve, a fixing bolt and a muzzle, and the feeding gun interval is set with reference to the laying height interval of the breeding frame and is fixed at a specific position on the feeding bracket; the moving slide is an L-shaped slide, which is connected to the feeding bracket and driven by a mobile motor, wherein the short groove of the moving slide is used to control the feeding gun to enter and exit the breeding frame, and the long groove of the moving slide is used to control the feeding gun to lay the material in parallel in the breeding frame.
具体的讲，养殖架包括牵引电机、牵引钢丝、牵引滚轴、养殖框、托盘、养殖框活动栓、托盘活动栓和养殖架支架。所述的牵引电机位于养殖架顶部外侧中央，牵动牵引钢丝移动；所述的牵引钢丝配备四条，其中中间两条与牵引电机相连，外侧两条与牵引滚轴相连，四条牵引钢丝均在牵引滚轴上缠绕数圈，牵引钢丝末端与各个托盘边缘相连接，可将托盘靠养殖架一侧拉高；养殖框固定在托盘上，托盘和养殖架支架连接处设置有托盘活动栓，在托盘一侧被拉高后作为支点支撑托盘和养殖框倾斜，养殖框靠外侧一面设置有养殖框可活动面，在托盘和养殖框倾斜后，养殖框可活动面通过养殖框活动栓打开，控制物料从活动面落入收料系统。Specifically, the breeding rack includes a traction motor, traction wire, traction roller, breeding frame, tray, breeding frame movable bolt, tray movable bolt and breeding rack bracket. The traction motor is located at the center of the outer side of the top of the breeding rack, and pulls the traction wire to move; the traction wire is equipped with four wires, of which the middle two are connected to the traction motor, and the outer two are connected to the traction roller. The four traction wires are all wound around the traction roller for several turns, and the ends of the traction wires are connected to the edges of each tray, so that the tray can be pulled up against one side of the breeding rack; the breeding frame is fixed on the pallet, and a pallet movable bolt is provided at the connection between the pallet and the breeding rack bracket. After one side of the pallet is pulled up, it serves as a fulcrum to support the pallet and the breeding frame to tilt. The breeding frame is provided with a breeding frame movable surface on the outer side. After the pallet and the breeding frame are tilted, the breeding frame movable surface is opened through the breeding frame movable bolt to control the material to fall from the movable surface into the material receiving system.
具体的讲，收料系统包括皮带电机、收料支架、滚轮、皮带和隔板。所述的皮带电机位于收料系统两端，驱动皮带和滚轮进行运转，皮带输送速度介于0.3m/s～1m/s之间，将收获物料持续输送至后续工艺；隔板设置与皮带两侧，防止物料在收料中未落入皮带或是在输送过程中洒出皮带外；收料支架多段式设置于整个收料系统底部，起到对收料系统的支撑作用。Specifically, the material collection system includes a belt motor, a material collection bracket, rollers, belts and partitions. The belt motors are located at both ends of the material collection system, driving the belts and rollers to operate. The belt conveying speed is between 0.3m/s and 1m/s, and the harvested materials are continuously conveyed to the subsequent process; the partitions are set on both sides of the belt to prevent the materials from not falling into the belt during the collection or spilling out of the belt during the conveying process; the material collection bracket is set at the bottom of the entire material collection system in multiple sections to support the material collection system.
一种使用黑水虻养殖自动化给、收料装置的使用方法，其特征在于：初始物料通过物料泵从给料槽均匀输送至输送管道，随后由给料枪定量输送至养殖架的养殖框内。在养殖框完成养殖培育后启动牵引电机，将养殖托盘和养殖框抬起，使物料从养殖框可活动面自动倾出进入收料系统皮带上。皮带由皮带机驱动并将物料输送至后续工艺步骤。通过上述步骤，可以实现高效、稳定的黑水虻养殖自动化给料和收料操作。A method for using an automated feeding and receiving device for black soldier fly farming, characterized in that: the initial material is uniformly transported from the feeding trough to the conveying pipeline by a material pump, and then quantitatively transported to the breeding frame of the breeding rack by a feeding gun. After the breeding and cultivation in the breeding frame is completed, the traction motor is started to lift the breeding tray and the breeding frame, so that the material is automatically poured out from the movable surface of the breeding frame into the belt of the receiving system. The belt is driven by a belt conveyor and transports the material to the subsequent process steps. Through the above steps, efficient and stable automated feeding and receiving operations for black soldier fly farming can be achieved.
本发明具有以下有益方面：1)本发明能够实现有机废物的资源化利用，既消耗了城市生活垃圾和农业畜禽垃圾中的有机废物，又进行了黑水虻的规模养殖实现了一定的经济价值。The present invention has the following beneficial aspects: 1) The present invention can realize the resource utilization of organic waste, consumes organic waste in urban domestic waste and agricultural livestock and poultry waste, and carries out large-scale breeding of black soldier flies to achieve certain economic value.
2)本发明能够实现标准化、模块化、自动化的黑水虻养殖，易于进行扩大生产规模，降低人力资源成本。2) The present invention can realize standardized, modularized and automated black soldier fly breeding, which is easy to expand the production scale and reduce human resource costs.
3)本发明给料系统采用架空伸入式可拆卸构造，在有效利用空间面积的同时，兼顾了便于装卸拆洗的功能，能够及时有效清理输送管道内部残留的有机物料，极大的提升了设备性能稳定性和寿命。3) The feeding system of the present invention adopts an overhead, removable structure, which effectively utilizes the space area while taking into account the functions of easy loading, unloading, disassembly and cleaning. It can timely and effectively clean the organic materials remaining in the conveying pipeline, greatly improving the performance stability and life of the equipment.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种黑水虻养殖自动化给、收料装置侧面结构示意图。FIG. 1 is a schematic diagram of the side structure of an automated feeding and receiving device for black soldier fly breeding.
图2为一种黑水虻养殖自动化给、收料装置正面结构示意图。Figure 2 is a schematic diagram of the front structure of an automated feeding and receiving device for black soldier fly breeding.
其中：给料槽101、物料泵102、支撑平台103、移动滑槽104、移动滑槽短槽104-1、移动滑槽长槽104-2、可灵活伸缩区域105、移动电机106、输送管道107、给料枪108、给料支架109、牵引电机201、牵引滚轴202、牵引钢丝203、养殖架支架204、养殖框205、托盘206、托盘活动栓207、养殖框可活动面208、养殖框活动栓209、隔板301、皮带302、皮带电机303、收料支架304、滚轮305。Among them: feeding trough 101, material pump 102, supporting platform 103, movable chute 104, short chute 104-1, long chute 104-2, flexible and retractable area 105, mobile motor 106, conveying pipeline 107, feeding gun 108, feeding bracket 109, traction motor 201, traction roller 202, traction wire 203, breeding rack bracket 204, breeding frame 205, tray 206, tray movable bolt 207, breeding frame movable surface 208, breeding frame movable bolt 209, partition 301, belt 302, belt motor 303, material receiving bracket 304, roller 305.
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明进行进一步说明。The present invention is further described below in conjunction with the accompanying drawings and specific embodiments.
如图1和图2所示，一种黑水虻养殖自动化给、收料装置包括给料系统、养殖架和收料系统。所述的给料系统位于养殖架侧上方，可以通过移动滑槽104伸入养殖架内部进行给料；所述的养殖架与给料系统和收料系统在侧面相邻；所述的收料系统位于养殖架侧下方，一侧深入养殖架内部10cm。As shown in Figures 1 and 2, an automatic feeding and collecting device for breeding black soldier flies includes a feeding system, a breeding rack and a collecting system. The feeding system is located above the breeding rack and can be extended into the breeding rack through a movable chute 104 for feeding; the breeding rack is adjacent to the feeding system and the collecting system on the side; the collecting system is located below the breeding rack, and one side is 10 cm deep into the breeding rack.
给料系统包括给料槽101、物料泵102、支撑平台103、移动滑槽104、可灵活伸缩区域105、移动电机106、输送管道107、给料枪108和给料支架109。所述的给料槽101设置于支撑平台103上，底部与输送管道107和物料泵102相连，初始物料通过物料泵102从给料槽101泵入输送管道107；输送管道107通过法兰环固定于给料槽101侧面、支撑平台103上方和支撑平台103下方，输送管道107末端与多个给料枪108相连，并通过给料枪108固定在给料支架109上；所述的可灵活伸缩区域105为输送管道107位于支撑平台103下方至给料枪108连接处上方区段，区段采用手风琴式折叠结构，使用可伸缩弹性材质，能在移动电机106启动后延伸输送管道107长度；所述的给料枪108由定量阀、固定螺栓和枪口组成，给料枪108的间隔参照养殖框铺设高度间隔进行设置，固定在给料支架109上的特定位置；移动滑槽104为L型滑槽，与给料支架109相连，通过移动电机106驱动，其中移动滑槽短槽104-1用于控制给料枪108进出养殖架，移动滑槽长槽104-2用于控制给料枪108在养殖框内平行铺料。The feeding system includes a feeding trough 101, a material pump 102, a support platform 103, a movable chute 104, a flexible and retractable area 105, a movable motor 106, a conveying pipe 107, a feeding gun 108 and a feeding bracket 109. The feeding trough 101 is arranged on the support platform 103, and the bottom is connected to the conveying pipe 107 and the material pump 102. The initial material is pumped from the feeding trough 101 into the conveying pipe 107 through the material pump 102; the conveying pipe 107 is fixed to the side of the feeding trough 101, above the support platform 103 and below the support platform 103 through a flange ring, and the end of the conveying pipe 107 is connected to a plurality of feeding guns 108, and is fixed to the feeding bracket 109 through the feeding guns 108; the flexible and retractable area 105 is the section of the conveying pipe 107 from the bottom of the support platform 103 to the top of the connection with the feeding gun 108, and the section is An accordion-type folding structure is used, and a retractable elastic material is used, so that the length of the conveying pipeline 107 can be extended after the mobile motor 106 is started; the feeding gun 108 is composed of a quantitative valve, a fixing bolt and a muzzle, and the interval of the feeding gun 108 is set with reference to the height interval of the breeding frame, and is fixed at a specific position on the feeding bracket 109; the mobile slide 104 is an L-shaped slide, which is connected to the feeding bracket 109 and driven by the mobile motor 106, wherein the short groove 104-1 of the mobile slide is used to control the feeding gun 108 to enter and exit the breeding frame, and the long groove 104-2 of the mobile slide is used to control the feeding gun 108 to lay the material parallel in the breeding frame.
养殖架包括牵引电机201、牵引滚轴202、牵引钢丝203、养殖架支架204、养殖框205、托盘206、托盘活动栓207、养殖框可活动面208和养殖框活动栓209。所述的牵引电机201位于养殖架顶部外侧中央，牵动牵引钢丝203移动；所述的牵引钢丝203配备四条，其中中间两条与牵引电机201相连，外侧两条与牵引滚轴202相连，四条牵引钢丝203均在牵引滚轴202上缠绕数圈，牵引钢丝203末端与各个托盘206边缘相连接，可将托盘206靠养殖架一侧拉高；养殖框205固定在托盘206上，托盘206和养殖架支架204连接处设置有托盘活动栓207,在托盘206一侧被拉高后作为支点支撑托盘206和养殖框205倾斜，养殖框205靠外侧一面设置有养殖框可活动面208,在托盘206和养殖框205倾斜后，养殖框可活动面208通过养殖框活动栓209打开，控制物料从活动面落入收料系统。The breeding rack includes a traction motor 201, a traction roller 202, a traction wire 203, a breeding rack support 204, a breeding frame 205, a tray 206, a tray movable bolt 207, a breeding frame movable surface 208 and a breeding frame movable bolt 209. The traction motor 201 is located at the center of the outer side of the top of the breeding rack, and drives the traction wire 203 to move; the traction wire 203 is equipped with four wires, of which the middle two are connected to the traction motor 201, and the outer two are connected to the traction roller 202. The four traction wires 203 are all wound around the traction roller 202 for several turns, and the ends of the traction wires 203 are connected to the edges of each tray 206, so that the tray 206 can be pulled up against one side of the breeding rack; the breeding frame 205 is fixed on the tray 206, and a tray movable bolt 207 is provided at the connection between the tray 206 and the breeding rack bracket 204. After one side of the tray 206 is pulled up, it serves as a fulcrum to support the tray 206 and the breeding frame 205 to tilt. A breeding frame movable surface 208 is provided on the outer side of the breeding frame 205. After the tray 206 and the breeding frame 205 are tilted, the breeding frame movable surface 208 is opened by the breeding frame movable bolt 209 to control the material to fall from the movable surface into the material receiving system.
收料系统包括隔板301、皮带302、皮带电机303、收料支架304和滚轮305。所述的皮带电机303位于收料系统两端，驱动皮带302和滚轮305进行运转，皮带302输送速度介于0.3m/s～1m/s之间，将收获物料持续输送至后续工艺；隔板301设置与皮带302两侧，防止物料在收料中未落入皮带302或是在输送过程中洒出皮带302外；收料支架304多段式设置于整个收料系统底部，起到对收料系统的支撑作用。The material collection system includes a partition 301, a belt 302, a belt motor 303, a material collection bracket 304 and a roller 305. The belt motor 303 is located at both ends of the material collection system, driving the belt 302 and the roller 305 to operate. The conveying speed of the belt 302 is between 0.3m/s and 1m/s, and the harvested materials are continuously conveyed to the subsequent process; the partition 301 is arranged on both sides of the belt 302 to prevent the material from not falling into the belt 302 during the material collection or spilling out of the belt 302 during the conveying process; the material collection bracket 304 is arranged in multiple sections at the bottom of the entire material collection system to support the material collection system.
本发明的具体操作方法：The specific operation method of the present invention is:
(1)初始物料注入的操作：向给料槽101中加入的初始物料，打开物料泵102,初始物料通过物料泵102的作用被均匀输送至输送管道107内，输送管道107末端与给料枪108相连接。注入由给料枪108根据养殖工艺需要确定注入量，注入量和功能开启通过给料枪108内部定量阀控制，最终定量注入养殖框205内。(1) Operation of initial material injection: Add initial material to the feed tank 101, turn on the material pump 102, and the initial material is evenly transported to the conveying pipe 107 through the action of the material pump 102. The end of the conveying pipe 107 is connected to the feeding gun 108. The feeding gun 108 determines the injection amount according to the breeding process requirements. The injection amount and function opening are controlled by the internal quantitative valve of the feeding gun 108, and finally quantitatively injected into the breeding frame 205.
(2)移动给料的操作：当初始物料注入至输送管道107后，打开移动电机106,控制给料支架109牵动给料枪108和输送管道107共同沿移动滑槽短槽104-1移动，可灵活伸缩区域105由于输送管道107移动而被拉伸，移动完成之后给料支架109进入移动滑槽长槽104-2轨道，使给料枪108进入养殖架内部、养殖框205边缘的上方。之后，给料支架109牵动给料枪108和输送管道107共同沿移动滑槽长槽104-2移动，移动方向平行于养殖框205并至另一端边缘，期间定量阀控制给料枪108在移动过程中开始进行并完成初始物料注入操作。(2) Operation of moving and feeding: After the initial material is injected into the conveying pipe 107, the moving motor 106 is turned on, and the feeding bracket 109 is controlled to drive the feeding gun 108 and the conveying pipe 107 to move along the short slot 104-1 of the moving chute. The flexible and retractable area 105 is stretched due to the movement of the conveying pipe 107. After the movement is completed, the feeding bracket 109 enters the track of the long slot 104-2 of the moving chute, so that the feeding gun 108 enters the inside of the breeding rack and above the edge of the breeding frame 205. Afterwards, the feeding bracket 109 drives the feeding gun 108 and the conveying pipe 107 to move along the long slot 104-2 of the moving chute, and the moving direction is parallel to the breeding frame 205 and to the other end edge. During this period, the quantitative valve controls the feeding gun 108 to start and complete the initial material injection operation during the movement.
(3)养殖架使用的操作：初始物料完成养殖框205注入后，接入黑水虻幼虫进行养殖。养殖5～7天后，启动牵引电机201,牵引电机201带动牵引钢丝203移动，移动的牵引钢丝203通过牵引滚轴202的作用改变移动方向，在托盘206内侧与牵引钢丝203连接处产生向上拉升的作用力并牵引托盘206内侧上移，上移的托盘206以托盘活动栓207为支点带动养殖框205同步倾斜，养殖框可活动面208由于倾斜后的重力作用以养殖框活动栓209为支点打开，当倾斜角度达到55°后牵引电机201停止，物料由养殖框可活动面208倾出，落入收料系统。(3) Operation of the breeding rack: After the initial material is injected into the breeding frame 205, the black soldier fly larvae are connected for breeding. After 5 to 7 days of breeding, the traction motor 201 is started, and the traction motor 201 drives the traction wire 203 to move. The moving traction wire 203 changes the moving direction through the action of the traction roller 202, and generates an upward pulling force at the connection between the inner side of the tray 206 and the traction wire 203, and pulls the inner side of the tray 206 upward. The upwardly moving tray 206 drives the breeding frame 205 to tilt synchronously with the tray movable bolt 207 as the fulcrum. The movable surface 208 of the breeding frame opens with the breeding frame movable bolt 209 as the fulcrum due to the gravity after tilting. When the tilting angle reaches 55°, the traction motor 201 stops, and the material is poured out from the movable surface 208 of the breeding frame and falls into the material collection system.
(4)传送收料的操作：在步骤(3)中启动牵引电机201的同时，启动皮带电机303，皮带电机303拖动皮带302和滚轮305转动，从养殖框可活动面208中倾出的物料落到转动中的皮带302上，物料随皮带302输送至后续筛分等其他工艺环节。(4) Operation of conveying and collecting materials: In step (3), while starting the traction motor 201, start the belt motor 303, and the belt motor 303 drags the belt 302 and the roller 305 to rotate. The material poured out from the movable surface 208 of the breeding frame falls onto the rotating belt 302, and the material is transported to other process links such as subsequent screening along the belt 302.
(5)封闭管道的维护：输送管道107为封闭式管道，需要定期清理，避免有机物在内部滋生腐败，影响养殖品质和设备使用寿命。清理时关闭物料泵102，通过输送管道107的法兰环将其从给料系统中拆卸下来，进行管道清洗和性能检查。(5) Maintenance of closed pipeline: The delivery pipeline 107 is a closed pipeline and needs to be cleaned regularly to prevent organic matter from growing and decaying inside, which will affect the breeding quality and service life of the equipment. When cleaning, turn off the material pump 102, remove it from the feeding system through the flange ring of the delivery pipeline 107, and perform pipeline cleaning and performance inspection.
以上所述的实施例只是本发明的一种较佳的方案，并非对本发明作任何形式上的限制，在本发明的技术构思范围内，可以对本发明的技术方案进行多种简单变型，本发明对各种可能的组合方式不再另行说明。特别需要指出的是，所有相类似的替换和改动对本领域技术人员来说是显而易见的，他们都被视为包括在本发明精神、范围和内容中，均属于本发明的保护范围之内。The above-described embodiment is only a preferred solution of the present invention and does not limit the present invention in any form. Within the technical concept of the present invention, the technical solution of the present invention can be subjected to a variety of simple modifications, and the present invention will not further explain various possible combinations. It should be particularly pointed out that all similar substitutions and modifications are obvious to those skilled in the art, and they are all deemed to be included in the spirit, scope and content of the present invention and fall within the scope of protection of the present invention.
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