CN111418355A - Portable rice single-plant threshing system and model establishing method - Google Patents

Portable rice single-plant threshing system and model establishing method Download PDF

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CN111418355A
CN111418355A CN202010179011.6A CN202010179011A CN111418355A CN 111418355 A CN111418355 A CN 111418355A CN 202010179011 A CN202010179011 A CN 202010179011A CN 111418355 A CN111418355 A CN 111418355A
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threshing
individual
roller
feeding
motor
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廖娟
邹禹
刘晓丽
席幸运
朱德泉
张培江
张顺
王扬
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Anhui Agricultural University AHAU
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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F7/00Threshing apparatus
    • A01F7/02Threshing apparatus with rotating tools
    • A01F7/04Threshing apparatus with rotating tools with axles transverse to the feeding direction
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/10Feeders
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/18Threshing devices
    • A01F12/22Threshing cylinders with teeth
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/46Mechanical grain conveyors
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F12/00Parts or details of threshing apparatus
    • A01F12/56Driving mechanisms for the threshing parts

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  • Environmental Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Threshing Machine Elements (AREA)

Abstract

本发明公开了一种便携式水稻单株脱粒系统及模型建立方法,包括:壳体;送料机构,设置于所述壳体的入料口,包括移动送料底部和滚筒,所述移动送料底部可调节与所述滚筒的垂直距离,所述移动送料底部包括滚轮,所述滚轮和所述滚筒的滚动方向与进料方向一致调节所述垂直距离以实现对待脱粒植物的挤压;脱粒机构,设置于所述壳体,接收所述送料机构输送的待脱粒植物,并实现脱粒;接料机构,设置于所述脱粒机构的底部,以接收所述脱粒机构脱落的颗粒;通风机构,设置于所述接料机构与所述脱粒机构之间,以对所述脱粒机构的颗粒进行通风。应用本发明实施例,应用本发明可满足科研人员在田间快速方便取样的需求,脱粒机对水稻种子冲击力大大降低。

Figure 202010179011

The invention discloses a portable threshing system for a single plant of rice and a method for establishing a model, comprising: a casing; a feeding mechanism, which is arranged at a feeding port of the casing, and includes a movable feeding bottom and a roller, and the movable feeding bottom can be adjusted The vertical distance from the drum, the moving feeding bottom includes a roller, and the rolling direction of the roller and the drum is consistent with the feeding direction to adjust the vertical distance to realize the extrusion of the plants to be threshed; the threshing mechanism is provided in the shell receives the plants to be threshed conveyed by the feeding mechanism and realizes threshing; the feeding mechanism is arranged at the bottom of the threshing mechanism to receive the particles dropped by the threshing mechanism; the ventilation mechanism is arranged on the Between the feeding mechanism and the threshing mechanism, the particles of the threshing mechanism are ventilated. By applying the embodiments of the present invention, the application of the present invention can meet the needs of scientific researchers for quick and convenient sampling in the field, and the impact force of the thresher on the rice seeds is greatly reduced.

Figure 202010179011

Description

一种便携式水稻单株脱粒系统及模型建立方法A portable rice threshing system and model building method

技术领域technical field

本发明涉及脱粒机技术领域,尤其涉及一种便携式水稻单株脱粒系统及模型建立方法。The invention relates to the technical field of threshers, in particular to a portable threshing system for a single rice plant and a method for establishing a model.

背景技术Background technique

目前我国水稻科研人员在田间采集水稻样本籽粒多采用手动扣取的方式。此种取种方式效率低下且工作繁琐易造成水稻种子洒落。而市面上稻谷单株脱粒机为220V交流电供电;脱粒齿轮为金属制,容易对水稻种子造成损伤,降低了取样种子的科研价值;整体装置大且重,并不满足科研人员在田间地头快速取样的需求,造成脱粒不便利的问题。At present, rice researchers in my country mostly use manual deduction methods to collect rice samples in the field. This method of picking seeds is inefficient and cumbersome, which may easily cause rice seeds to spill. However, the single-plant rice thresher on the market is powered by 220V AC power; the threshing gear is made of metal, which is easy to cause damage to the rice seeds, reducing the scientific research value of the sampled seeds; the overall device is large and heavy, which does not satisfy the rapid sampling of scientific researchers in the field. demand, resulting in the inconvenience of threshing.

发明内容SUMMARY OF THE INVENTION

本发明实施例的目的在于提供一种便携式水稻单株脱粒系统及模型建立方法,针对此种情况,以解决现有技术中脱粒不便利的问题,应用本发明可满足科研人员在田间快速方便取样的需求,脱粒机对水稻种子冲击力大大降低。具体技术方案如下:The purpose of the embodiments of the present invention is to provide a portable threshing system for a single rice plant and a method for establishing a model. In view of this situation, to solve the problem of inconvenient threshing in the prior art, the application of the present invention can meet the requirements of scientific researchers to quickly and conveniently take samples in the field. The impact of the thresher on the rice seeds is greatly reduced. The specific technical solutions are as follows:

为达到上述目的,本发明实施例提供了一种便携式水稻单株脱粒系统,包括:In order to achieve the above purpose, the embodiment of the present invention provides a portable rice threshing system per plant, including:

壳体;case;

送料机构,设置于所述壳体的入料口,包括移动送料底部和滚筒,所述移动送料底部可调节与所述滚筒的垂直距离,所述移动送料底部包括滚轮,所述滚轮和所述滚筒的滚动方向与进料方向一致,通过所述滚轮(18)的纵向位置调节所述垂直距离以实现对待脱粒植物的挤压;A feeding mechanism, which is arranged at the feeding port of the casing, includes a moving feeding bottom and a roller, the moving feeding bottom can adjust the vertical distance from the roller, and the moving feeding bottom includes a roller, and the roller is connected to the roller. The rolling direction of the roller is consistent with the feeding direction, and the vertical distance is adjusted by the longitudinal position of the roller (18) to realize the extrusion of the plants to be threshed;

脱粒机构,设置于所述壳体,接收所述送料机构输送的待脱粒植物,并实现脱粒;a threshing mechanism, arranged on the casing, receives the plants to be threshed conveyed by the feeding mechanism, and realizes threshing;

接料机构,设置于所述脱粒机构的底部,以接收所述脱粒机构脱落的颗粒;a material receiving mechanism, arranged at the bottom of the threshing mechanism to receive the particles dropped by the threshing mechanism;

通风机构,设置于所述接料机构与所述脱粒机构之间,以对所述脱粒机构的颗粒进行通风。A ventilation mechanism is arranged between the material receiving mechanism and the threshing mechanism to ventilate the particles in the threshing mechanism.

一种实现方式中,所述送料机构还包括:电机底座、电机挡板、推杆电机、冲挡板与滚轮支架、轴、轴承;In an implementation manner, the feeding mechanism further includes: a motor base, a motor baffle, a push rod motor, a punching baffle and a roller bracket, a shaft, and a bearing;

所述电机底座为水平设置,且与所述电机挡板垂直,所述推杆电机的底部设置于所述电机底座上,且侧面与所述电机挡板相邻,所述推杆电机的顶部与所述冲挡板的一端相连,所述冲挡板的另一端与所述滚轮支架相连,所述滚轮的两端固定于所述滚轮支架;The motor base is arranged horizontally and is vertical to the motor baffle, the bottom of the push rod motor is arranged on the motor base, and the side is adjacent to the motor baffle, and the top of the push rod motor is connected with one end of the punching plate, the other end of the punching plate is connected with the roller bracket, and both ends of the roller are fixed on the roller bracket;

所述轴垂直设置,其一端与所述轴承相连,另一端固定于所述壳体的侧壁,所述滚轮支架的一侧面与所述轴滑动相连,以实现所述滚轮支架沿着所述轴的高度调节。The shaft is arranged vertically, one end of which is connected to the bearing, the other end is fixed to the side wall of the housing, and one side of the roller support is slidably connected to the shaft, so that the roller support can be Shaft height adjustment.

一种实现方式中,所述送料机构包括:直流电机、皮带、连接轴;所述直流电机通过所述连接轴将与其转动力经由所述皮带传递至所述滚筒。In an implementation manner, the feeding mechanism includes: a DC motor, a belt, and a connecting shaft; the DC motor transmits its rotational force to the drum through the belt through the connecting shaft.

一种实现方式中,所述脱粒机构包括:柔性脱粒滚筒;In an implementation manner, the threshing mechanism includes: a flexible threshing drum;

所述柔性脱粒滚筒包括:长轴、滚动轴和多个脱粒齿轮,所述滚动轴设置于所述长轴外侧,所述滚动轴上设置有所述多个脱粒齿轮。The flexible threshing drum includes: a long shaft, a rolling shaft and a plurality of threshing gears, the rolling shaft is arranged outside the long shaft, and the plurality of threshing gears are arranged on the rolling shaft.

一种实现方式中,所述多个脱粒齿轮为柔性结构。In an implementation manner, the plurality of threshing gears are flexible structures.

一种实现方式中,所述脱粒机构包括直流电机、电机固定支架;所述直流电机固定于所述电机固定支架上,且与所述柔性脱粒滚筒相连,并为所述柔性脱粒滚筒提供驱动力,以驱动所述柔性脱粒滚筒作业。In an implementation manner, the threshing mechanism includes a DC motor and a motor fixing bracket; the DC motor is fixed on the motor fixing bracket, is connected to the flexible threshing drum, and provides a driving force for the flexible threshing drum , to drive the flexible threshing drum to operate.

一种实现方式中,所述接料机构包括出料口、多个挡板,所述多个挡板组成上下两端开口的接料机构,且上开口端朝向所述接料机构,下开口端为所述出料口。In an implementation manner, the material receiving mechanism includes a discharge port and a plurality of baffles, the plurality of baffles form a material receiving mechanism with upper and lower ends open, and the upper open end faces the material receiving mechanism, and the lower opening is open. The end is the outlet.

一种实现方式中,所述通风机构为通风口。In an implementation manner, the ventilation mechanism is a ventilation port.

一种实现方式中,还包括手柄,所述手柄与所述送料机构与所述脱粒机构的电源部分相连,以作为所述送料机构与所述脱粒机构的电源开关。In an implementation manner, a handle is further included, and the handle is connected with the power supply parts of the feeding mechanism and the threshing mechanism to serve as a power switch of the feeding mechanism and the threshing mechanism.

本发明还公开了一种便携式水稻单株脱粒系统的模型建立方法,所述方法包括:The invention also discloses a model establishment method of a portable rice threshing system for a single plant, the method comprising:

(11)基于遗传算法,初始化产生种群,将柔性脱粒滚筒的脱粒齿轮尺寸、脱粒植物的尺寸编码在种群的每一个个体中;(11) Based on the genetic algorithm, initialize and generate a population, and encode the size of the threshing gear of the flexible threshing drum and the size of the threshing plant in each individual of the population;

(12)对个体进行交叉操作和变异操作;(12) Crossover and mutation operations are performed on individuals;

(13)采用训练样本,对种群中的每一个个体进行训练和测试,并测试得到每个个体所代表的脱粒效率;(13) Using training samples, training and testing each individual in the population, and testing to obtain the threshing efficiency represented by each individual;

(14)根据预设的与脱粒齿轮尺寸相关的适应值函数,计算种群中每个个体的适应度值,其中,所述适应值函数,具体表达为:(14) Calculate the fitness value of each individual in the population according to the preset fitness value function related to the size of the threshing gear, wherein the fitness value function is specifically expressed as:

Figure BDA0002411852630000031
Figure BDA0002411852630000031

其中,f为适应值;q1为脱粒装置的最大喂入量,q2是所述柔性脱粒滚筒允许的喂入量,s1是脱粒齿轮的表面积,n是脱粒齿轮的个数,S是滚动轴不包含脱粒尺寸部分的表面积,P是脱粒效率;Among them, f is the adaptation value; q1 is the maximum feeding amount of the threshing device, q2 is the allowable feeding amount of the flexible threshing drum, s1 is the surface area of the threshing gear, n is the number of threshing gears, and S is the rolling axis. The surface area containing the threshing size fraction, P is the threshing efficiency;

(15)采用轮盘赌选择法进行个体筛选操作,在达到预设迭代次数后,从最后一代种群中选取适应度值最大的个体,根据所选取的个体解析后获得脱粒齿轮尺寸、脱粒植物的尺寸;(15) The roulette selection method is used for individual screening operation. After reaching the preset number of iterations, the individual with the largest fitness value is selected from the last generation of the population, and the size of the threshing gear and the size of the threshing plant are obtained after analysis according to the selected individual. size;

(16)基于所获得的脱粒齿轮尺寸、脱粒植物的尺寸,确定便携式水稻单株脱粒系统的模型。(16) Based on the obtained threshing gear size and threshing plant size, the model of the portable rice threshing system per plant is determined.

本发明的一种实现方式中,采用轮盘赌选择法获得筛选后的个体的步骤,包括:In an implementation manner of the present invention, the steps of obtaining the screened individuals by using the roulette selection method include:

(81)针对所选择的种群,在[0,1]区间内产生一个随机数r;(81) For the selected population, generate a random number r in the interval [0, 1];

(82)若r小于第一个个体的累计概率,则选择个体1,否则执行:在q[k-1]<r≤q[k]成立时,选择个体k,其中,q[k-1]表示第k-1个个体,q[k]表示第k个个体;直至所有种群判断完毕。(82) If r is less than the cumulative probability of the first individual, select individual 1, otherwise execute: when q[k-1]<r≤q[k] is established, select individual k, where q[k-1 ] represents the k-1 th individual, and q[k] represents the k th individual; until all populations are judged.

应用本发明提供的携式水稻单株脱粒系统及模型建立方法,应用本发明可满足科研人员在田间快速方便取样的需求,脱粒机对水稻种子冲击力大大降低。以及通过采用改进的遗传算法,能够针对不同的脱粒尺寸尺寸数据,得到最优的脱粒系统模型,提模型的自适应性;以及采用遗传算法在达迭代结束后保留适应度值最高的个体。By applying the portable rice threshing system and model building method provided by the invention, the application of the invention can meet the needs of scientific researchers for quick and convenient sampling in the field, and the impact force of the thresher on the rice seeds is greatly reduced. And by using the improved genetic algorithm, the optimal threshing system model can be obtained for different threshing size data, and the adaptability of the model can be improved; and the individual with the highest fitness value can be retained after the iteration is completed by using the genetic algorithm.

附图说明Description of drawings

图1是本发明实施例中便携式水稻单株脱粒系统的一种结构图。FIG. 1 is a structural diagram of a portable rice threshing system per plant in an embodiment of the present invention.

图2是本发明实施例中便携式水稻单株脱粒系统的另一种结构图。FIG. 2 is another structural diagram of the portable rice threshing system per plant in the embodiment of the present invention.

图3是本发明实施例中柔性脱粒滚筒的一种结构图。3 is a structural diagram of a flexible threshing drum in an embodiment of the present invention.

图4是本发明实施例中柔性脱粒滚筒的使用示意图。FIG. 4 is a schematic diagram of the use of the flexible threshing drum in the embodiment of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1和图2所示,本发明提供的一种便携式水稻单株脱粒系统,包括:As shown in Figure 1 and Figure 2, a portable rice threshing system per plant provided by the present invention includes:

壳体5;shell 5;

送料机构,设置于壳体5的入料口,包括移动送料底部和滚筒4,移动送料底部可调节与滚筒4的垂直距离,移动送料底部包括滚轮18,滚轮18与滚筒4对物体施加的滚动力方向是一致的,从而带动物体向一个方向前进。例如对其上的物体施加向右的滚动力,而滚筒4逆时针转动,给物体施加向右的滚动力,从而达到滚轮18和滚筒4的滚动方向与进料方向一致,带动物体前进,另一方面,如果物体不受到滚轮18和滚筒4的合力挤压并联合推送,其送料效率是不高的,所以通过调节滚轮18所在的垂直高度,能够调节滚轮18与滚筒4之间的垂直距离,以实现对待脱粒植物的挤压;从而实现挤压和推送的联合作业,提高作业效率。所以即便在少量物体,例如少量待脱粒水稻的情况下,依然能够进行很好的挤压送料,而不会影响送料效果,区别于现有的市面上大型脱粒设备,可以满足科研人员在田间快速方便取样的需求。The feeding mechanism, which is arranged at the feeding port of the shell 5, includes the moving feeding bottom and the roller 4. The vertical distance between the moving feeding bottom and the roller 4 can be adjusted. The moving feeding bottom includes the roller 18. The direction of the force is the same, thus driving the object forward in one direction. For example, a rightward rolling force is applied to the object on it, and the roller 4 rotates counterclockwise to apply a rightward rolling force to the object, so that the rolling direction of the roller 18 and the roller 4 is consistent with the feeding direction, and the object is driven to move forward. On the one hand, if the object is not squeezed and pushed by the combined force of the roller 18 and the roller 4, the feeding efficiency is not high, so by adjusting the vertical height of the roller 18, the vertical distance between the roller 18 and the roller 4 can be adjusted. , in order to realize the extrusion of the threshing plant; to realize the joint operation of extrusion and push, and improve the operation efficiency. Therefore, even in the case of a small amount of objects, such as a small amount of rice to be threshed, it can still be squeezed and fed well without affecting the feeding effect. Different from the existing large-scale threshing equipment on the market, it can meet the needs of researchers in the field quickly. The need for convenient sampling.

例如水稻,受挤压后送入脱粒机构,设置于壳体,接收送料机构输送的待脱粒植物,并实现脱粒;并在脱粒后通过接料机构,设置于脱粒机构的底部,以接收脱粒机构脱落的颗粒;在此过程中为了便于对籽料的清理,通过所设置的通风机构进行通风,通风机构设置于接料机构与脱粒机构之间,以对脱粒机构的颗粒进行通风。For example, rice, after being squeezed, is sent to the threshing mechanism, which is installed in the shell to receive the plants to be threshed conveyed by the feeding mechanism, and realize threshing; Falling particles; in this process, in order to facilitate the cleaning of the seed material, ventilation is carried out through the set ventilation mechanism, and the ventilation mechanism is set between the material receiving mechanism and the threshing mechanism to ventilate the particles in the threshing mechanism.

本发明的一种实现中,送料机构包括:电机底座13、电机挡板14、推杆电机15、冲挡板16与滚轮支架17、轴19、轴承20;电机底座13为水平设置,且与电机挡板14垂直,推杆电机15的底部设置于电机底座13上,且侧面与电机挡板14相邻,推杆电机15的顶部与冲挡板16的一端相连,冲挡板16的另一端与滚轮支架17相连,滚轮18的两端固定于滚轮支架17;轴19垂直设置,其一端与轴承20相连,另一端固定于壳体5的侧壁,滚轮支架17的一侧面与轴19滑动相连,以实现滚轮支架17沿着轴19的高度调节。In one implementation of the present invention, the feeding mechanism includes: a motor base 13, a motor baffle 14, a push rod motor 15, a punch baffle 16, a roller bracket 17, a shaft 19, and a bearing 20; the motor base 13 is arranged horizontally, and is connected with The motor baffle 14 is vertical, the bottom of the push rod motor 15 is arranged on the motor base 13, and the side is adjacent to the motor baffle 14, the top of the push rod motor 15 is connected to one end of the punching baffle 16, and the other side of the punching baffle 16 is connected. One end is connected to the roller bracket 17, and both ends of the roller 18 are fixed to the roller bracket 17; the shaft 19 is arranged vertically, one end of which is connected to the bearing 20, and the other end is fixed to the side wall of the housing 5, and one side of the roller bracket 17 is connected to the shaft 19. Slidingly connected to realize the height adjustment of the roller bracket 17 along the shaft 19 .

电机底座13、电机挡板14形成垂直结构,便于放置和固定推杆电机15,推杆电机15的一端固定于电机底座13,另一端向冲挡板16与滚轮支架17延伸。The motor base 13 and the motor baffle 14 form a vertical structure, which is convenient for placing and fixing the push rod motor 15 .

在轴19的一端通过轴承20固定,且滚轮支架17可沿着轴19相对作上下的移动,实现滚轮支架17的高度调节,因此通过推杆电机15推动滚轮支架17可实现在轴19上的高度调节,从而实现调节滚轮18与滚筒4之间的相对垂直距离。One end of the shaft 19 is fixed by the bearing 20, and the roller bracket 17 can move up and down relative to the shaft 19 to realize the height adjustment of the roller bracket 17. Therefore, the roller bracket 17 can be pushed on the shaft 19 by the push rod motor 15. The height is adjusted so as to adjust the relative vertical distance between the roller 18 and the drum 4 .

可以理解的是,高度调节的作用是实现调节滚筒4与滚轮18之间的距离,从而实现对置于滚轮18上的待脱粒植物在向上移动时与滚筒4的下表面实现挤压,从而实现在挤压成型后送入脱粒结构,实现有序挤压并送料的同时,使得脱粒工作效率提升。It can be understood that the function of height adjustment is to adjust the distance between the roller 4 and the roller 18, so as to realize the extrusion of the plant to be threshed on the roller 18 and the lower surface of the roller 4 when moving upward, so as to achieve After extrusion molding, it is sent into the threshing structure to achieve orderly extrusion and feeding, and at the same time, the efficiency of threshing work is improved.

送料机构包括:直流电机3、皮带1、连接轴2;直流电机3通过连接轴2将与其转动力经由皮带1传递至滚筒4。在直流电机3工作时,其敌营的连接轴2将转动力通过皮带3进行传递,从而带动滚筒4进行转动。那么在滚筒4转动的时候由于滚轮18也转动,当他们所施加的滚动力是向着一个方向的,所以就对这个方向进行边压缩边送料。The feeding mechanism includes: a DC motor 3 , a belt 1 and a connecting shaft 2 ; the DC motor 3 transmits its rotational force to the drum 4 through the connecting shaft 2 via the belt 1 . When the DC motor 3 is working, the connecting shaft 2 of its enemy will transmit the rotational force through the belt 3, thereby driving the drum 4 to rotate. Then when the drum 4 rotates, since the roller 18 also rotates, when the rolling force applied by them is in one direction, the material is compressed and fed in this direction.

本发明中,脱粒机构包括:柔性脱粒滚筒6。如图3和图4所示,柔性脱粒滚筒6包括长轴61,通过长轴61与驱动机构相连,从而带动整个柔性脱粒滚筒6进行转动作业,本发明中长轴61与直流电机7相连,由直流电机7提供驱动力。滚动轴62设置在长轴61外侧,其两端短于长轴61,从而在长轴61转动的时候滚动轴62随之转动,滚动轴62上设置有多个脱粒齿轮63,从而脱粒齿轮63也会随之转动,在入料后,例如水稻挤压在脱粒齿轮63上,从而不断的在长轴61的转动下,脱粒齿轮63带动水稻挤压转动,实现动力脱粒。本发明中,脱粒齿轮63的布置可以是均匀设置于滚动轴62上,其疏密程度可以由所需要脱粒的植物性质进行设置,本发明不做具体限定。In the present invention, the threshing mechanism includes: a flexible threshing drum 6 . As shown in FIG. 3 and FIG. 4 , the flexible threshing drum 6 includes a long shaft 61, which is connected to the driving mechanism through the long shaft 61, thereby driving the entire flexible threshing drum 6 to rotate. In the present invention, the long shaft 61 is connected to the DC motor 7, The driving force is provided by the DC motor 7 . The rolling shaft 62 is arranged on the outside of the long shaft 61, and its two ends are shorter than the long shaft 61, so that when the long shaft 61 rotates, the rolling shaft 62 rotates along with it. It will also rotate accordingly. After feeding, for example, the rice is squeezed on the threshing gear 63, so that under the continuous rotation of the long shaft 61, the threshing gear 63 drives the rice to squeeze and rotate to realize power threshing. In the present invention, the arrangement of the threshing gears 63 can be uniformly arranged on the rolling shaft 62, and the density can be set according to the properties of the plants required for threshing, which is not specifically limited in the present invention.

本发明中,脱粒齿轮63采用柔性材料,相较于传统金属制脱粒齿轮,柔性的脱粒齿轮63对水稻籽粒的冲击力更小。对于同一株水稻,使水稻籽从水稻秸秆分离所需能量相同,柔性的脱粒齿轮63在脱粒时与水稻接触时间更长,因而作用在水稻籽粒的冲击力变小,降低对水稻籽粒的损伤,提高科研价值,所以用于科研用途而言柔性脱粒机构优于传统金属制脱粒机构。In the present invention, the threshing gear 63 is made of flexible material. Compared with the traditional metal threshing gear, the flexible threshing gear 63 has a smaller impact force on the rice grains. For the same rice plant, the energy required to separate the rice seeds from the rice straw is the same, and the flexible threshing gear 63 is in contact with the rice for a longer time during threshing, so the impact force acting on the rice grains becomes smaller and the damage to the rice grains is reduced. Improve the value of scientific research, so the flexible threshing mechanism is superior to the traditional metal threshing mechanism for scientific research purposes.

脱粒机构包括直流电机7、电机固定支架8;直流电机7固定于电机固定支架8上,且与柔性脱粒滚筒6相连,并为柔性脱粒滚筒6提供驱动力,以驱动柔性脱粒滚筒6作业。The threshing mechanism includes a DC motor 7 and a motor fixing bracket 8; the DC motor 7 is fixed on the motor fixing bracket 8 and connected to the flexible threshing drum 6, and provides driving force for the flexible threshing drum 6 to drive the flexible threshing drum 6 to operate.

需要说明的是,在经过滚筒4和滚轮18边挤压边送料,送料至柔性脱粒滚筒6后实现脱粒。It should be noted that the threshing is realized after the material is fed through the roller 4 and the roller 18 while being squeezed and fed to the flexible threshing drum 6 .

接料机构包括出料口11、多个挡板10,多个挡板10组成上下两端开口的接料机构,且上开口端朝向接料机构,下开口端为出料口11。在脱粒结束后,籽料会不停的向下落,所以在下落过程中设置有通风口12,在通风口12吹风时,会垂落籽皮(例如稻谷壳)等杂物,从而将籽料保留并落入多个挡板10组成的接料结构中,并通过出料口11送至对应的存储区域中。The material receiving mechanism includes a material outlet 11 and a plurality of baffles 10 . The plurality of baffles 10 form a material receiving mechanism with upper and lower ends open, and the upper open end faces the material receiving mechanism, and the lower open end is the material outlet 11 . After the threshing is completed, the seed material will keep falling down, so the ventilation port 12 is provided during the falling process. When the ventilation port 12 blows air, sundries such as seed hulls (such as rice husks) will drop down, so as to retain the seed material. And fall into the material receiving structure composed of a plurality of baffles 10, and send it to the corresponding storage area through the material outlet 11.

本发明中,手柄9是整体装置的手持部分,可以通过手柄9接入动力结构控制所需接入的电源,作为电源开关的一部分,实现对送料机构和脱粒机构的通电断电来实现整机的工作及停机。In the present invention, the handle 9 is the hand-held part of the overall device, and the handle 9 can be connected to the power supply required for the power structure control, as a part of the power switch, to realize the power-on and power-off of the feeding mechanism and the threshing mechanism to realize the whole machine. work and downtime.

本发明还公开了一种便携式水稻单株脱粒系统的模型建立方法,所述方法包括:The invention also discloses a model establishment method of a portable rice threshing system for a single plant, the method comprising:

(11)基于遗传算法,初始化产生种群,将柔性脱粒滚筒的脱粒齿轮尺寸、脱粒植物的尺寸编码在种群的每一个个体中;在使用遗传算法时,首先初始化产生种群,种群中的每个个体代表一个随机产生的模型结构,包括脱粒齿轮尺寸、脱粒植物的尺寸,以便形成一类脱粒植物(或者是籽粒尺寸相当的植物)共用一个模型,这样,相对于上述脱粒系统就只要在不同的植物脱粒时更换对应尺寸的柔性脱粒滚筒即可。(11) Based on the genetic algorithm, initialize and generate the population, and encode the size of the threshing gear of the flexible threshing drum and the size of the threshing plant in each individual of the population; when using the genetic algorithm, firstly initialize the population, and each individual in the population Represents a randomly generated model structure, including the size of the threshing gear and the size of the threshing plant, so as to form a type of threshing plant (or a plant with a similar grain size) to share a model, so that compared with the above threshing system, as long as different plants are used. When threshing, just replace the flexible threshing drum of the corresponding size.

(12)对个体进行交叉操作和变异操作;交叉操作的过程为:随机选择两个个体;确定两个个体的相同脱粒齿轮尺寸;基于所确定的相同脱粒齿轮尺寸进行交叉操作。示例性的,如果有n个个体,则第1个个体与第n/2+1个个体交叉,第2个个体与第n/2+2个个体交叉,依次类推;由于相交叉的个体的隐层数可能不同,对于这种情况,采取的方法是随机选择两个个体共有的脱粒齿轮的尺寸进行交叉。变异操作是对个体中的某一位进行改变,其编码从0改为1,或从1改为0。(12) Perform crossover operation and mutation operation on individuals; the process of crossover operation is: randomly select two individuals; determine the same threshing gear size of the two individuals; perform crossover operation based on the determined same threshing gear size. Exemplarily, if there are n individuals, the first individual crosses with the n/2+1 individual, the second individual crosses with the n/2+2 individual, and so on; The number of hidden layers may be different, and in this case, the method taken is to randomly select the size of the threshing gear common to both individuals to cross. The mutation operation is to change a bit in the individual, and its code is changed from 0 to 1, or from 1 to 0.

(13)采用训练样本,对种群中的每一个个体进行训练和测试,并测试得到每个个体所代表的脱粒效率。(13) Use training samples to train and test each individual in the population, and test to obtain the threshing efficiency represented by each individual.

本发明实施例中,对于脱粒效率P定义为脱粒总量N1与待脱粒植物总量N2的比值,具体表达为:In the embodiment of the present invention, the threshing efficiency P is defined as the ratio of the total amount of threshing N1 to the total amount of plants to be threshed N2, and is specifically expressed as:

Figure BDA0002411852630000061
Figure BDA0002411852630000061

(14)根据预设的与脱粒齿轮尺寸相关的适应值函数,计算种群中每个个体的适应度值,其中,所述适应值函数,具体表达为:(14) Calculate the fitness value of each individual in the population according to the preset fitness value function related to the size of the threshing gear, wherein the fitness value function is specifically expressed as:

Figure BDA0002411852630000071
Figure BDA0002411852630000071

其中,f为适应值;q1为脱粒装置的最大喂入量,q2是所述柔性脱粒滚筒允许的喂入量,s1是脱粒齿轮的表面积,n是脱粒齿轮的个数,S是滚动轴不包含脱粒尺寸部分的表面积,P是脱粒效率。Among them, f is the adaptation value; q1 is the maximum feeding amount of the threshing device, q2 is the allowable feeding amount of the flexible threshing drum, s1 is the surface area of the threshing gear, n is the number of threshing gears, and S is the rolling axis. The surface area containing the threshing size fraction, P is the threshing efficiency.

(15)采用轮盘赌选择法进行个体筛选操作,在达到预设迭代次数后,从最后一代种群中选取适应度值最大的个体,根据所选取的个体解析后获得脱粒齿轮尺寸、脱粒植物的尺寸;由于脱粒齿轮尺寸与脱粒植物的尺寸的是对应进行编码的,所以在迭代后确定了个体,那么也就是确定了个体里面所对应的脱粒齿轮尺寸和脱粒植物尺寸。(15) The roulette selection method is used for individual screening operation. After reaching the preset number of iterations, the individual with the largest fitness value is selected from the last generation of the population, and the size of the threshing gear and the size of the threshing plant are obtained after analysis according to the selected individual. Size; since the size of the threshing gear and the size of the threshing plant are coded correspondingly, after the iteration is determined, the size of the threshing gear and the size of the threshing plant corresponding to the individual are determined.

需要说明的是,轮盘赌选择法又称比例选择方法,其基本思想是:各个个体被选中的概率与其适应度值大小成正比。It should be noted that the roulette selection method is also called the proportional selection method, and its basic idea is that the probability of each individual being selected is proportional to its fitness value.

首先,获取群体中每个个体的适应度值。First, the fitness value of each individual in the population is obtained.

计算出每个个体被遗传到下一代群体中的概率,所采用的公式具体表达为:To calculate the probability of each individual being inherited into the next generation of the population, the formula used is specifically expressed as:

Figure BDA0002411852630000072
Figure BDA0002411852630000072

其中,p(xi)代表第一个个体被遗传到下一代群体中的概率,N为种群的大小,xi代表第i个个体,xj表示第j个个体,f(xi)是第i个个体的适应值。Among them, p(x i ) represents the probability that the first individual is inherited into the next generation population, N is the size of the population, xi represents the ith individual, x j represents the jth individual, and f( xi ) is The fitness value of the i-th individual.

计算出每个个体的累积概率,所采用的公式为:The cumulative probability of each individual is calculated using the formula:

Figure BDA0002411852630000073
Figure BDA0002411852630000073

其中,qi是第i个个体的累计概率,xj是第j个个体被遗传到下一代群体中的概率。Among them, qi is the cumulative probability of the i -th individual, and x j is the probability that the j-th individual is inherited into the next generation population.

(16)基于所获得的脱粒齿轮尺寸、脱粒植物的尺寸,确定便携式水稻单株脱粒系统的模型。(16) Based on the obtained threshing gear size and threshing plant size, the model of the portable rice threshing system per plant is determined.

轮盘赌选择法筛后的个体进入下一次迭代,假设迭代结束的预设次数设置为100次,达到预设次数后,从最后一代种群中选取适应度值最大的个体获取所获得的脱粒齿轮尺寸和对应的植物尺寸,用于构建便携式水稻脱粒系统的模型,用本发明实施例提高了在便携式脱粒系统设计上的准确性,且减少了重复试验植物尺寸和脱粒齿轮尺寸,为寻找最佳匹配尺寸所带来的工作量。The individual after the roulette selection method enters the next iteration. It is assumed that the preset number of times at the end of the iteration is set to 100 times. After the preset number of times is reached, the individual with the largest fitness value is selected from the last generation of the population to obtain the obtained threshing gear The size and corresponding plant size are used to construct a model of a portable rice threshing system. The embodiments of the present invention improve the accuracy of the design of the portable threshing system, and reduce the repeated test of the size of the plant and the size of the threshing gear, in order to find the best The amount of work that comes with matching the size.

本发明市里中,植物的尺寸可以是植物籽粒的在某一个方向上的最大尺寸,例如其长度In the present invention, the size of the plant may be the largest dimension of the grain of the plant in a certain direction, such as its length

本发明的一种实现方式中,采用轮盘赌选择法获得筛选后的个体的步骤,包括:In an implementation manner of the present invention, the steps of obtaining the screened individuals by using the roulette selection method include:

(81)针对所选择的种群,在[0,1]区间内产生一个随机数r;(81) For the selected population, generate a random number r in the interval [0, 1];

(82)若r小于第一个个体的累计概率,则选择个体1,否则执行:在q[k-1]<r≤q[k]成立时,选择个体k,其中,q[k-1]表示第k-1个个体,q[k]表示第k个个体;直至所有种群判断完毕。(82) If r is less than the cumulative probability of the first individual, select individual 1, otherwise execute: when q[k-1]<r≤q[k] is established, select individual k, where q[k-1 ] represents the k-1 th individual, and q[k] represents the k th individual; until all populations are judged.

以上所述仅为本发明的较佳实施例而已,并非用于限定本发明的保护范围。凡在本发明的精神和原则之内所作的任何修改、等同替换、改进等,均包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims (9)

1. A portable rice single plant threshing system, comprising:
a housing (5);
the feeding mechanism is arranged at a feeding port of the shell (5) and comprises a movable feeding bottom and a roller (4), the movable feeding bottom can adjust the vertical distance between the movable feeding bottom and the roller (4), the movable feeding bottom comprises a roller (18), the rolling directions of the roller (18) and the roller (4) are consistent with the feeding direction, and the vertical distance is adjusted through the longitudinal position of the roller (18) to realize the extrusion of the plants to be threshed;
the threshing mechanism is arranged on the shell, receives the plants to be threshed and conveyed by the feeding mechanism, and realizes threshing;
the material receiving mechanism is arranged at the bottom of the threshing mechanism and used for receiving particles falling off from the threshing mechanism;
and the ventilation mechanism is arranged between the material receiving mechanism and the threshing mechanism so as to ventilate the particles of the threshing mechanism.
2. The portable rice individual threshing system of claim 1 wherein the feed mechanism comprises: the device comprises a motor base (13), a motor baffle (14), a push rod motor (15), a punching baffle (16), a roller bracket (17), a shaft (19) and a bearing (20);
the motor base (13) is horizontally arranged and is perpendicular to the motor baffle (14), the bottom of the push rod motor (15) is arranged on the motor base (13), the side face of the push rod motor is adjacent to the motor baffle (14), the top of the push rod motor (15) is connected with one end of the punching baffle (16), the other end of the punching baffle (16) is connected with the roller bracket (17), and two ends of the roller (18) are fixed on the roller bracket (17);
the shaft (19) is vertically arranged, one end of the shaft is connected with the bearing (20), the other end of the shaft is fixed on the side wall of the shell (5), and one side face of the roller support (17) is connected with the shaft (19) in a sliding mode so as to achieve height adjustment of the roller support (17) along the shaft (19).
3. The portable rice individual threshing system of claim 2 wherein the feed mechanism comprises: the belt comprises a direct current motor (3), a belt (1) and a connecting shaft (2); the direct current motor (3) transmits the rotating force thereof to the roller (4) through the connecting shaft (2) via the belt (1).
4. The portable rice individual threshing system of claim 3 wherein the threshing mechanism comprises: a flexible threshing cylinder (6);
the flexible threshing cylinder (6) comprises: the threshing mechanism comprises a long shaft (61), a rolling shaft (62) and a plurality of threshing gears (63), wherein the rolling shaft (62) is arranged on the outer side of the long shaft (61), and the plurality of threshing gears (63) are arranged on the rolling shaft (62).
5. Portable rice single plant threshing system according to claim 4, characterized in that said plurality of threshing gears (63) are of flexible construction.
6. The portable rice single plant threshing system according to claim 4 or 5, wherein said threshing mechanism comprises a DC motor (7), a motor fixing bracket (8); the direct current motor (7) is fixed on the motor fixing support (8), is connected with the flexible threshing cylinder (6), and provides driving force for the flexible threshing cylinder (6) to drive the flexible threshing cylinder (6) to operate.
7. The portable rice single plant threshing system according to claim 6, wherein the receiving mechanism comprises a discharge port (11) and a plurality of baffles (10), the receiving mechanism with openings at the upper end and the lower end is formed by the plurality of baffles (10), the upper opening end faces the receiving mechanism, and the lower opening end is the discharge port (11).
8. A model building method of a portable rice single-plant threshing system is characterized by comprising the following steps:
(11) initializing a population to be generated based on a genetic algorithm, and encoding the size of threshing gears of the flexible threshing cylinder and the size of the threshed plants in each individual of the population;
(12) performing cross operation and mutation operation on individuals;
(13) training and testing each individual in the population by adopting a training sample, and testing to obtain the threshing efficiency represented by each individual;
(14) calculating the fitness value of each individual in the population according to a preset fitness function related to the size of the threshing gear, wherein the fitness function is specifically expressed as:
Figure FDA0002411852620000021
wherein f is an adaptive value; q1 is the maximum feeding amount of the threshing device, q2 is the allowable feeding amount of the flexible threshing cylinder, S1 is the surface area of the threshing gear, n is the number of the threshing gears, S is the surface area of the rolling shaft without the threshing size part, and P is the threshing efficiency;
(15) adopting a roulette selection method to carry out individual screening operation, selecting an individual with the largest fitness value from the population of the last generation after preset iteration times are reached, and analyzing according to the selected individual to obtain the size of a threshing gear and the size of a threshing plant;
(16) and determining a model of the portable rice single-plant threshing system based on the obtained threshing gear size and the size of the threshed plants.
9. The method of modeling a portable rice threshing system as claimed in claim 8 wherein the step of obtaining the screened individuals using roulette selection includes:
(81) generating a random number r in the interval [0, 1] for the selected population;
(82) if r is less than the cumulative probability of the first individual, then individual 1 is selected, otherwise: when q [ k-1] < r ≦ q [ k ] holds, selecting an individual k, wherein q [ k-1] represents the kth individual and q [ k ] represents the kth individual; until all populations are judged.
CN202010179011.6A 2020-03-15 2020-03-15 Portable rice single-plant threshing system and model establishing method Pending CN111418355A (en)

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CN112906229A (en) * 2021-03-04 2021-06-04 农业农村部南京农业机械化研究所 Performance test method and system of grain separation device for harvester

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US20020043059A1 (en) * 1998-08-14 2002-04-18 Konzak Calvin F. Single row or plant combine harvesting machine
CN2867835Y (en) * 2005-07-29 2007-02-14 湖南农业大学 A thresher drum that reduces rice grain breakage
CN203057885U (en) * 2013-01-30 2013-07-17 刘波 Whole-feed type rape threshing machine
CN107509487A (en) * 2017-10-20 2017-12-26 四川金英科技有限责任公司 A kind of stalk crasher
CN207305437U (en) * 2017-09-05 2018-05-04 山东省水稻研究所 A kind of miniature thresher for single strain used suitable for field
CN213306339U (en) * 2020-03-15 2021-06-01 安徽农业大学 Portable rice single-plant threshing system

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Publication number Priority date Publication date Assignee Title
US20020043059A1 (en) * 1998-08-14 2002-04-18 Konzak Calvin F. Single row or plant combine harvesting machine
CN2867835Y (en) * 2005-07-29 2007-02-14 湖南农业大学 A thresher drum that reduces rice grain breakage
CN203057885U (en) * 2013-01-30 2013-07-17 刘波 Whole-feed type rape threshing machine
CN207305437U (en) * 2017-09-05 2018-05-04 山东省水稻研究所 A kind of miniature thresher for single strain used suitable for field
CN107509487A (en) * 2017-10-20 2017-12-26 四川金英科技有限责任公司 A kind of stalk crasher
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112906229A (en) * 2021-03-04 2021-06-04 农业农村部南京农业机械化研究所 Performance test method and system of grain separation device for harvester

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