CN111413203A - A kind of concrete uniaxial tensile test fixture and test method - Google Patents
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Abstract
本发明公开一种混凝土单轴拉伸试验夹具及试验方法,包括两个结构相同的夹具体,夹具体包括钳口连接件及试件夹持件,钳口连接件的一端与拉伸试验机的钳口配合连接,另一端与试件夹持件连接;钳口连接件与试件夹持件之间采用榫卯连接;混凝土试件的夹持端嵌入设置在试件夹持件中,混凝土试件的夹持端与试件夹持件之间采用面接触紧密配合连接;本发明将混凝土试件的夹持端与试件夹持件之间采用面接触配合连接,有效消除了局部应力集中,减少了试件的损伤,确保了混凝土试件的拉伸断裂面发生在试件中部,对提高试验精度起到了积极促进作用;钳口连接件与试件夹持件采用榫卯连接,提高了结构的稳定性,安拆简单,有效提高了拉伸试验的效率和测量精度。
The invention discloses a concrete uniaxial tensile test fixture and a test method, comprising two clamp bodies with the same structure. The jaws are matched and connected, and the other end is connected with the specimen holder; the jaw connection and the specimen holder are connected by tenon and mortise; the clamping end of the concrete specimen is embedded in the specimen holder, The clamping end of the concrete specimen and the specimen clamping piece are connected by surface contact and tight fitting; the present invention adopts the surface contact fitting connection between the clamping end of the concrete specimen and the specimen clamping piece, which effectively eliminates the need for local The stress concentration reduces the damage of the specimen, ensures that the tensile fracture surface of the concrete specimen occurs in the middle of the specimen, and plays a positive role in improving the test accuracy; the jaw connector and the specimen holder are connected by tenon and mortise. , Improve the stability of the structure, the installation and disassembly is simple, and the efficiency and measurement accuracy of the tensile test are effectively improved.
Description
技术领域technical field
本发明属于混凝土试验技术领域,特别涉及一种混凝土单轴拉伸试验夹具及试验方法。The invention belongs to the technical field of concrete testing, and particularly relates to a concrete uniaxial tensile test fixture and a testing method.
背景技术Background technique
混凝土材料是目前筑建工程中使用最为广泛的材料,而混凝土构件的强度需要通过试验手段进行测试。抗拉性能是混凝土材料的重要机械性能,其抗拉强度可由单轴拉伸试验测试得到。Concrete is currently the most widely used material in construction projects, and the strength of concrete components needs to be tested by means of experiments. Tensile performance is an important mechanical property of concrete materials, and its tensile strength can be obtained by uniaxial tensile test.
目前,混凝土抗拉性能试验方法主要有三种:劈拉试验、直拉试验和弯拉试验。其中,直接拉伸试验所测得试验数据最为准确,最能直接反映混凝土的抗拉强度及应变变化,从而得到混凝土材料的应力-应变关系。然而,由于混凝土材料的天然脆性,使得在单轴拉伸试验中,夹具的选择以及试件与夹具的夹持方式对于试验的准确性和成功率变得至关重要。At present, there are three main test methods for concrete tensile properties: split pull test, straight pull test and flexural pull test. Among them, the test data measured by the direct tensile test is the most accurate, and can most directly reflect the tensile strength and strain changes of concrete, so as to obtain the stress-strain relationship of the concrete material. However, due to the natural brittleness of concrete materials, in uniaxial tensile tests, the selection of fixtures and the way of clamping the specimen and fixtures are critical to the accuracy and success rate of the test.
在直接拉伸试验中,现有的试件夹持方式主要有粘钢式、三点式、软接触式及硬接触式;其中,粘钢式是通过粘接剂将混凝土试件的两端面与拉伸轴粘接起来,其粘接剂采用的是环氧树脂基型粘钢胶;其缺点:环氧树脂粘接法需要融化环氧树脂,对人体有害,污染环境;三点式是通过开设在圆柱形外壳的三个螺栓孔,用螺栓的旋转来实现对试件夹持的松紧;其缺点:无法量化三个螺栓作用点所施加的力以及旋入螺栓长度的大小,极易引起偏心和试件端部的应力集中;软接触式是在夹具与试件的接触面上贴衬有弹性薄片,虽然这种设计对防止应力集中有一定作用,但是在研究混凝土的应力-应变关系时,弹性薄片的应变将对试验结果造成巨大误差,该方法无法满足混凝土本构研究的需要;硬接触式是通过两根螺栓来夹持混凝土试件,其缺点:容易引起应力集中,破环试件端部,很难使拉伸破坏面发生在试件中部,并且在拉伸过程中由于螺栓的弯曲变形容易导致拉伸试验误差过大。In the direct tensile test, the existing specimen clamping methods mainly include the stick-steel type, the three-point type, the soft-contact type and the hard-contact type. Among them, the stick-steel type is to use an adhesive to hold the two ends of the concrete specimen with the tensile force. The extension shaft is bonded, and the adhesive is epoxy resin-based adhesive steel; its disadvantages: the epoxy resin bonding method needs to melt the epoxy resin, which is harmful to the human body and pollutes the environment; the three-point type is installed on the cylindrical The three bolt holes of the shaped shell are used to tighten the clamping of the specimen by the rotation of the bolt; its disadvantage is that the force exerted by the three bolt action points and the length of the screwed bolt cannot be quantified, which is easy to cause eccentricity and test. The stress concentration at the end of the component; the soft contact type is lined with an elastic sheet on the contact surface of the fixture and the test piece. Although this design has a certain effect on preventing stress concentration, when studying the stress-strain relationship of concrete, the elasticity The strain of the thin sheet will cause huge errors in the test results, and this method cannot meet the needs of concrete constitutive research; the hard contact type uses two bolts to clamp the concrete specimen, and its disadvantages: it is easy to cause stress concentration, and the end of the specimen is damaged. It is difficult to make the tensile failure surface occur in the middle of the specimen, and the tensile test error is too large due to the bending deformation of the bolt during the tensile process.
而在夹具与普通伺服万能机配合连接方面,现有技术绝大部分采用金属杆系连接,其缺点:当金属杆结构的方向和轴向拉伸方向平行时,其在轴力的作用下会产生不可忽略的应变,这个附加应变的产生将会对研究混凝土拉伸时的应力-应变关系产生较大影响,从而使测得的试验数据丧失准确性。In terms of the connection between the clamp and the common servo universal machine, most of the existing technologies use metal rods for connection, and the disadvantage is: when the direction of the metal rod structure is parallel to the axial stretching direction, it will be under the action of the axial force. A non-negligible strain is generated, and the generation of this additional strain will have a greater impact on the stress-strain relationship in the study of concrete tensile, thereby causing the measured test data to lose accuracy.
发明内容SUMMARY OF THE INVENTION
针对现有技术中存在的技术问题,本发明提供了一种混凝土单轴拉伸试验夹具及试验方法,以解决现有技术中混凝土试件与夹具之间存在不可忽略的应力集中,容易造成混凝土试件根部断裂或与夹具接触部分产生蠕变破坏现象,最终导致拉伸试验失败的技术问题。In view of the technical problems existing in the prior art, the present invention provides a concrete uniaxial tensile test fixture and a test method, so as to solve the non-negligible stress concentration between the concrete specimen and the fixture in the prior art, which is easy to cause concrete The root of the specimen breaks or the creep failure phenomenon occurs in the contact part with the fixture, which eventually leads to the technical problem of failure of the tensile test.
为达到上述目的,本发明采用的技术方案为:To achieve the above object, the technical scheme adopted in the present invention is:
本发明提供了一种混凝土单轴拉伸试验夹具,包括两个结构相同的夹具体,两个夹具体分别设置在混凝土试件的两端,通过夹具体将混凝土试件固定安装在拉伸试验机上;The invention provides a concrete uniaxial tensile test fixture, which includes two clamping bodies with the same structure, the two clamping bodies are respectively arranged at both ends of a concrete specimen, and the concrete specimen is fixedly installed in the tensile test by the clamping bodies on board;
夹具体包括钳口连接件及试件夹持件,钳口连接件的一端与拉伸试验机的钳口配合连接,另一端与试件夹持件连接;钳口连接件与试件夹持件之间采用榫卯连接;混凝土试件的夹持端嵌入设置在试件夹持件中,混凝土试件的夹持端与试件夹持件之间采用面接触紧密配合连接。The clamp specifically includes a jaw connector and a specimen holder, one end of the jaw connector is connected with the jaw of the tensile testing machine, and the other end is connected with the specimen holder; the jaw connector is clamped with the specimen Tenon-and-mortise connection is adopted between the pieces; the clamping end of the concrete specimen is embedded in the specimen clamping piece, and the clamping end of the concrete specimen and the specimen clamping piece are connected by surface contact and tight fit.
进一步的,钳口连接件包括连接件底板及连接件中位板;连接件底板的一侧与试件夹持件连接,连接件底板上均匀设置有第一榫卯结构,通过第一榫卯结构与试件夹持件配合固定连接;连接件底板的另一侧与连接件中位板连接,连接件中位板的一端与连接件底板的中部垂直固定连接,另一端与拉伸试验机的钳口配合连接。Further, the jaw connector includes a connector bottom plate and a connector middle plate; one side of the connector bottom plate is connected with the specimen holder, and the connector bottom plate is evenly provided with a first tenon-and-mortise structure, through the first tenon-and-mortise structure. The structure is fixedly connected with the specimen holder; the other side of the bottom plate of the connector is connected to the middle plate of the connector, one end of the middle plate of the connector is vertically fixed and connected to the middle of the bottom plate of the connector, and the other end is connected to the tensile testing machine. The jaws mate with the connection.
进一步的,钳口连接件还包括两组加筋体,两组加筋体对称设置在连接件中位板的两侧;每组加筋体包括两个加筋板,两个加筋板竖向平行设置在连接件底板及连接件中位板之间,加筋板的一端与连接件底板固定连接,另一端与连接件固定连接。Further, the jaw connector also includes two sets of reinforced bodies, and the two sets of reinforced bodies are symmetrically arranged on both sides of the middle plate of the connector; each set of reinforced bodies includes two reinforced plates, and the two reinforced plates are vertical. It is arranged in parallel between the bottom plate of the connecting piece and the middle plate of the connecting piece, one end of the stiffening plate is fixedly connected with the bottom plate of the connecting piece, and the other end is fixedly connected with the connecting piece.
进一步的,连接件中位板与连接件底板的连接处采用导圆角设置。Further, the connection between the intermediate plate of the connecting piece and the bottom plate of the connecting piece is provided with rounded corners.
进一步的,连接件底板与连接件中位板采用一体式结构。Further, the bottom plate of the connector and the middle plate of the connector adopt an integrated structure.
进一步的,试件夹持件包括对称设置的第一试件夹块及第二试件夹块,第一试件夹块与第二试件夹块可拆卸连接;Further, the specimen holder includes a symmetrically arranged first specimen holder and a second specimen holder, and the first specimen holder and the second specimen holder are detachably connected;
第一试件夹块的侧边设置有第一曲面槽,第二试件夹块的侧边设置有第二曲面槽,第一曲面槽与第二曲面槽配合连接形成曲面固定槽;混凝土试件的夹持端嵌入设置在曲面固定槽中,混凝土试件的夹持端与曲面固定槽之间采用面接触紧密配合连接;The side of the first specimen clamping block is provided with a first curved groove, the side of the second specimen clamping block is provided with a second curved groove, and the first curved groove and the second curved groove are matched and connected to form a curved fixed groove; The clamping end of the specimen is embedded in the curved surface fixing groove, and the clamping end of the concrete specimen and the curved surface fixing groove are connected by surface contact and tight fit;
第一试件夹块及第二试件夹块的端部均匀设置有第二榫卯结构,通过第二榫卯结构与钳口连接件可拆卸固定连接。A second mortise-and-mortise structure is evenly arranged at the ends of the first and second test piece clamping blocks, and is detachably and fixedly connected to the jaw connector through the second mortise and tenon structure.
进一步的,曲面固定槽为一端大一端小的圆台状腔体结构;Further, the curved surface fixing groove is a circular truncated cavity structure with one large end and one small end;
混凝土试件包括上夹持端、中部试验段及下夹持端;上夹持端及下夹持端分别设置在中部试验段的两端,上夹持端及下夹持端均为一端大一端小的圆台型结构,上夹持端或下夹持端配合设置在曲面固定槽中,上夹持端或下夹持端的外壁与曲面固定槽的内壁紧密接触。The concrete specimen includes an upper clamping end, a middle test section and a lower clamping end; the upper clamping end and the lower clamping end are respectively arranged at both ends of the middle test section, and both the upper clamping end and the lower clamping end are large at one end. A circular cone-shaped structure with a small end, the upper clamping end or the lower clamping end is arranged in the curved surface fixing groove, and the outer wall of the upper clamping end or the lower clamping end is in close contact with the inner wall of the curved surface fixing groove.
进一步的,试件夹持件还包括紧固件,紧固件水平贯穿设置在第一试件夹块及第二试件夹块中,通过紧固件将第一试件夹块与第二试件夹块固定连接在一起;Further, the specimen holder also includes fasteners, the fasteners are horizontally arranged in the first specimen clamping block and the second specimen clamping block, and the first specimen clamping block and the second specimen clamping block are connected by the fasteners. The specimen clamps are fixedly connected together;
紧固件包括高强螺栓及螺母,高强螺栓依次水平贯穿第一试件夹块及第二试件夹块中,螺母套设在高强螺栓的端部,螺母与高强螺栓之间采用螺纹连接。The fasteners include high-strength bolts and nuts. The high-strength bolts horizontally penetrate the first and second specimen clamping blocks in sequence. The nuts are sleeved on the ends of the high-strength bolts, and the nuts and the high-strength bolts are connected by threads.
本发明还提供了一种混凝土单轴拉伸试验方法,利用上述混凝土单轴拉伸试验夹具,具体步骤如下:The present invention also provides a concrete uniaxial tensile test method, using the concrete uniaxial tensile test fixture, and the specific steps are as follows:
首先按照试验要求,制作混凝土试件;然后将混凝土试件的两端分别嵌入设置在两个试件夹持件中,并在每个试件夹持件的端部安装钳口连接件,钳口连接件与试件夹持件之间采用榫卯连接;之后将钳口连接件固定安装在拉伸试验机的钳口处,调节拉伸试验机两个夹头之间的距离,使混凝土试件的夹持端与试件夹持件之间采用面接触紧密配合连接;启动拉伸试验机,进行混凝土单轴拉伸试验。First, make a concrete specimen according to the test requirements; then insert the two ends of the concrete specimen into two specimen holders respectively, and install a jaw connector at the end of each specimen holder. Tenon-and-mortise connection is used between the mouth connector and the specimen holder; then the jaw connector is fixedly installed at the jaw of the tensile testing machine, and the distance between the two chucks of the tensile testing machine is adjusted to make the concrete The clamping end of the specimen and the specimen holder are connected by surface contact and tight fit; the tensile testing machine is started to carry out the concrete uniaxial tensile test.
与现有技术相比,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
本发明提供了一种混凝土单轴拉伸试验夹具,通过设置试件夹持件,将混凝土试件的夹持端与试件夹持件之间采用面接触配合连接,有效的消除了局部应力集中,减少了混凝土试件因应力集中而产生的损伤,提高了试验过程的可靠性和稳定性,确保了混凝土试件的拉伸断裂面发生在试件中部,对提高试验精度起到了积极促进作用;钳口连接件于试件夹持件之间采用榫卯连接,降低了结构的复杂性,提高了结构的稳定性,安装和拆卸简单,有效提高拉伸试验的测量精度。The invention provides a concrete uniaxial tensile test fixture. By arranging a specimen clamping piece, the clamping end of the concrete specimen and the specimen clamping piece are connected by surface contact, effectively eliminating local stress. Concentration reduces the damage of the concrete specimen due to stress concentration, improves the reliability and stability of the test process, ensures that the tensile fracture surface of the concrete specimen occurs in the middle of the specimen, and actively promotes the improvement of the test accuracy. Function; the jaw connector adopts tenon and mortise connection between the specimen holding parts, which reduces the complexity of the structure, improves the stability of the structure, and is easy to install and disassemble, which effectively improves the measurement accuracy of the tensile test.
进一步的,钳口连接件采用连接件底板与连接件中位板组合,通过设置连接件中位板,采用板结构代替现有的杆结构与拉伸试验机的钳口连接,不仅提高了结构的稳定性,还有效减少了拉伸过程中,因夹具结构而产生的附加应变对试验结果造成的不利影响,提高了拉伸试验结果的准确性。Further, the jaw connector adopts the combination of the connector bottom plate and the connector middle plate. By setting the connector middle plate, the plate structure is used instead of the existing rod structure to connect with the jaws of the tensile testing machine, which not only improves the structure. It also effectively reduces the adverse effect on the test results caused by the additional strain caused by the fixture structure during the tensile process, and improves the accuracy of the tensile test results.
进一步的,通过在连接件中位板的两侧设置加筋板,有效提高钳口连接件的结构强度,防止在试验过程中结构失效现象的产生。Further, by arranging stiffened plates on both sides of the middle plate of the connecting piece, the structural strength of the jaw connecting piece is effectively improved, and the occurrence of structural failure during the test is prevented.
进一步的,将连接件中位板和连接件底板之间的连接处采用倒圆角的方式进行连接,有效分散应力集中,提高了钳口连接件的可靠性。Further, the connection between the middle plate of the connector and the bottom plate of the connector is connected by means of rounded corners, which effectively disperses stress concentration and improves the reliability of the jaw connector.
进一步的,通过将连接件中位板与连接件底板采用一体式结构,提高了结构的强度和稳定性,确保了试验结果的准确性。Further, by adopting the integrated structure of the middle plate of the connector and the bottom plate of the connector, the strength and stability of the structure are improved, and the accuracy of the test results is ensured.
进一步的,试件夹持件采用两个对称设置的试件夹块配合连接,便于混凝土试件与试件夹持件之间拆卸安装,操作方便,提高了试验效率;两个试件夹块之间配合形成曲面固定槽,混凝土试件的夹持端与曲面固定槽面接触紧密配合连接,有效消除了局部应力集中的作用,减少了混凝土试件端部因应力集中而产生的损伤。Further, the specimen holder is connected by two symmetrically arranged specimen clamps, which facilitates the disassembly and installation between the concrete specimen and the specimen holder, is convenient to operate, and improves the test efficiency; the two specimen clamps The surface fixing groove is formed in cooperation with each other, and the clamping end of the concrete specimen is in close contact with the surface of the curved fixing groove, which effectively eliminates the effect of local stress concentration and reduces the damage caused by the stress concentration at the end of the concrete specimen.
进一步的,将混凝土试件的夹持端及曲面固定槽设置为一端大一端小的结构,确保了混凝土试件与曲面固定槽之间连接的可靠性,提高了混凝土试件与曲面固定槽之间的接触面积,消除了局部应力集中,同时有效提高了试件夹持件的夹持作用力。Further, the clamping end of the concrete specimen and the curved surface fixing groove are set to a structure with one large end and one small end, which ensures the reliability of the connection between the concrete specimen and the curved surface fixing groove, and improves the connection between the concrete specimen and the curved surface fixing groove. The contact area between the two parts eliminates the local stress concentration, and at the same time effectively improves the clamping force of the specimen holder.
进一步的,两个试件夹块之间采用高强螺栓连接,确保了结构的稳定性,便于混凝土试件的安装与拆除。Further, high-strength bolts are used to connect the two specimen clamping blocks, which ensures the stability of the structure and facilitates the installation and removal of concrete specimens.
本发明还提供了一种混凝土单轴拉伸试验方法,试验操作步骤简单,混凝土试件与试件夹持件、试件夹持件与钳口连接件及钳口连接件与拉伸试验机之间的安拆过程简单,可靠性高,有效提高了单轴拉伸试验的测量精度。The invention also provides a concrete uniaxial tensile test method, the test operation steps are simple, the concrete specimen and the specimen holder, the specimen holder and the jaw connection, and the jaw connection and the tensile testing machine The installation and disassembly process is simple and the reliability is high, which effectively improves the measurement accuracy of the uniaxial tensile test.
综上所述,本发明所述的一种混凝土单轴拉伸试验夹具及试验方法,能够实现对混凝土试件拉伸试验数据的精确测量,夹持方便,结构简单;本发明可直接用于普通型号的伺服万能试验机上,进行混凝土单轴拉伸试验,其能够最大程度减小拉伸试验过程中产生的局部应力集中以及消除夹具自身在拉伸过程中产生的附加应变,使混凝土试件在拉伸过程中均匀受力,从而提高拉伸试验数据库的准确性,弥补现有技术中的空缺和不足。To sum up, the concrete uniaxial tensile test fixture and the test method according to the present invention can realize the accurate measurement of the tensile test data of the concrete specimen, the clamping is convenient, and the structure is simple; the present invention can be directly used in The uniaxial tensile test of concrete is carried out on a common type of servo universal testing machine, which can minimize the local stress concentration generated during the tensile test and eliminate the additional strain generated by the fixture itself during the tensile process. Uniform stress is applied during the stretching process, thereby improving the accuracy of the tensile test database and making up for the vacancies and deficiencies in the prior art.
附图说明Description of drawings
图1为本发明所述的一种混凝土单轴拉伸试验夹具的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of a kind of concrete uniaxial tensile test fixture of the present invention;
图2为本发明所述的一种混凝土单轴拉伸试验夹具的透视图;Fig. 2 is a perspective view of a concrete uniaxial tensile test fixture according to the present invention;
图3为本发明所述的一种混凝土单轴拉伸试验夹具的俯视图;3 is a top view of a concrete uniaxial tensile test fixture according to the present invention;
图4为本发明所述的一种混凝土单轴拉伸试验夹具A-A面剖视图;4 is a cross-sectional view of the A-A surface of a concrete uniaxial tensile test fixture according to the present invention;
图5为本发明所述的一种混凝土单轴拉伸试验夹具中的钳口连接件结构示意图;5 is a schematic structural diagram of a jaw connector in a concrete uniaxial tensile test fixture according to the present invention;
图6为本发明所述的一种混凝土单轴拉伸试验夹具中的试件夹持件结构示意图;6 is a schematic structural diagram of a specimen holder in a concrete uniaxial tensile test fixture according to the present invention;
图7为本发明所述的一种混凝土单轴拉伸试验夹具中的试件夹块结构示意图;7 is a schematic structural diagram of a specimen clamping block in a concrete uniaxial tensile test fixture according to the present invention;
图8为本发明所述的一种混凝土单轴拉伸试验夹具中的试件立体结构示意图;8 is a schematic diagram of the three-dimensional structure of the specimen in a concrete uniaxial tensile test fixture according to the present invention;
图9为本发明所述的一种混凝土单轴拉伸试验夹具中的试件剖面图;9 is a sectional view of a specimen in a concrete uniaxial tensile test fixture according to the present invention;
图10为本发明所述的一种混凝土单轴拉伸试验夹具的装配结构立体图;10 is a perspective view of the assembly structure of a concrete uniaxial tensile test fixture according to the present invention;
图11为本发明所述的一种混凝土单轴拉伸试验夹具的装配结构正视图。11 is a front view of the assembly structure of a concrete uniaxial tensile test fixture according to the present invention.
其中,1夹具体,2混凝土试件;11钳口连接件,12试件夹持件;111连接件底板,112连接件中位板,113加筋体,114第一榫卯结构;121第一试件夹块,122第二试件夹块,123高强螺栓,124螺母,125第一曲面槽,126第二曲面槽,127曲面固定槽,128第二榫卯结构;21上夹持端,22中部试验段,23下夹持端。Among them, 1 clamp body, 2 concrete specimen; 11 jaw connector, 12 specimen holder; 111 connector base plate, 112 connector middle plate, 113 reinforcement body, 114 first tenon-and-mortise structure; 121 No. One specimen clamp, 122 second specimen clamp, 123 high-strength bolts, 124 nuts, 125 first curved grooves, 126 second curved grooves, 127 curved fixed grooves, 128 second tenon-and-mortise structures; 21 upper clamping end , 22 middle test section, 23 lower clamping end.
具体实施方式Detailed ways
为了使本发明所解决的技术问题,技术方案及有益效果更加清楚明白,以下几何附图及实施例,对本发明进行进一步的详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the following geometric drawings and embodiments will further describe the present invention in detail. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如附图1-11所示,本发明提供了一种混凝土单轴拉伸试验夹具,包括两个结构相同的夹具体1,两个夹具体1分别设置在混凝土试件2的两端,通过夹具体1将混凝土试件2固定安装在拉伸试验机上。As shown in the accompanying drawings 1-11, the present invention provides a concrete uniaxial tensile test fixture, which includes two clamping
夹具体1包括钳口连接件11及试件夹持件12,钳口连接件11的一端与拉伸试验机的钳口配合连接,另一端与试件夹持件12连接;钳口连接件11与试件夹持件12之间采用榫卯连接;混凝土试件2的夹持端嵌入设置在试件夹持件12中,混凝土试件2的夹持端与试件夹持件12之间采用面接触紧密配合连接。The
钳口连接件11包括连接件底板111、连接件中位板112及两组加筋体113;连接件底板111的一侧与试件夹持件12连接,连接件底板111的另一侧与连接件中位板112连接;连接件中位板112的一端与连接件底板111的中部垂直固定连接,另一端与拉伸试验机的钳口配合连接;通过设置连接件中位板112,试验过程中将连接件中位板112与拉伸试验机的钳口连接,采用板结构代替现有的杆结构与拉伸试验机的钳口连接,不仅提高了结构的稳定性,还有效减少了拉伸试验过程中,因夹具结构而产生的附加应变对试验结果造成的不利影响,提高了拉伸试验结果的准确性。The
两组加筋体113对称设置在连接件中位板112的两侧,每组加筋体113包括两个加筋板,两个加筋板竖向平行设置在连接件底板111及连接件中位板112之间,加筋板的一端与连接件底板111固定连接,另一端与连接件112固定连接;通过在连接件中位板112的两侧设置加筋板,有效提高了钳口连接件11的结构强度,避免了试验过程中结构失效变形。Two sets of
优选的,连接件中位板112与连接件底板111的连接处采用导圆角设置,将连接件中位板112和连接件底板111之间的连接处采用倒圆角的方式进行连接,有效分散应力集中,提高了钳口连接件的可靠性。。Preferably, the connection between the
优选的,连接件底板111与连接件中位板112采用一体式结构;通过将连接件中位板与连接件底板采用一体式结构,提高了结构的强度和稳定性,确保了试验结果的准确性。Preferably, the
试件夹持件12包括第一试件夹块121、第二试件夹块122及紧固件,第一试件夹块121与第二试件夹块122对称设置,第一试件夹块121与第二试件夹块122之间通过紧固件可拆卸连接;试件夹持件采用两个对称设置的试件夹块配合连接,便于混凝土试件2与试件夹持件12之间拆卸安装,操作方便,提高了试验效率。紧固件水平贯穿设置在第一试件夹块121及第二试件夹块122中,通过紧固件将第一试件夹块121与第二试件夹块122固定连接在一起;紧固件包括高强螺栓123及螺母124,高强螺栓123依次水平贯穿第一试件夹块121及第二试件夹块122中,螺母124套设在高强螺栓123的端部,螺母124与高强螺栓123之间采用螺纹连接。The
连接件底板111上均匀设置有第一榫卯结构114,连接件底板111上的第一榫卯结构114设置在与试件夹持件12的接触端;第一试件夹块121及第二试件夹块122的端部均匀设置有第二榫卯结构128,第一试件夹块121或第二试件夹块122上的第二榫卯结构128设置在与连接件底板111的接触端;第一榫卯结构114与第二榫卯结构128配合连接,实现了钳口连接件11与试件夹持件12之间的配合连接,钳口连接件11与试件夹持件12之间采用榫卯连接,优化了夹具结构的复杂性,提高了结构的稳定性,使用过程中操作步骤少,安装和拆卸简单,有效提高了拉伸试验的测量精度。The first tenon-and-
第一试件夹块121的侧壁设置有第一曲面槽,第二试件夹块122的侧壁设置有第二曲面槽,第一曲面槽与第二曲面槽配合连接形成曲面固定槽;混凝土试件2的夹持端嵌入设置在曲面固定槽中;优选的,曲面固定槽为一端大一端小的圆台状腔体结构,混凝土试件2的夹持端与曲面固定槽之间采用面接触紧密配合连接;The side wall of the first
混凝土试件2包括上夹持端21、中部试验段22及下夹持端23;上夹持端21及下夹持端23分别设置在中部试验段22的两端,上夹持端21及下夹持端23均为一端大一端小的圆台型结构,上夹持端21或下夹持端23配合设置在曲面固定槽中,上夹持端21或下夹持端23的外壁与曲面固定槽的内壁紧密接触。The
本发明还提供了一种混凝土单轴拉伸试验方法,具体步骤如下:The invention also provides a concrete uniaxial tensile test method, the specific steps are as follows:
首先按照试验要求,制作混凝土试件2;然后将混凝土试件2的两端分别嵌入设置在两个试件夹持件12中,并在每个试件夹持件12的端部安装钳口连接件11,钳口连接件11与试件夹持件12之间采用榫卯连接;之后将钳口连接件11固定安装在拉伸试验机的钳口处,调节拉伸试验机两个夹头之间的距离,使混凝土试件2的夹持端与试件夹持件12之间采用面接触紧密配合连接;启动拉伸试验机,进行混凝土单轴拉伸试验。First, according to the test requirements, make the
本发明所述的一种混凝土单轴拉伸试验夹具,使混凝土试件的夹持端在试验夹持过程中减少因应力集中而产生损伤,并且能够将试验夹具因结构引起的误差减小乃至消除的试验夹具,对准确测量混凝土材料单轴拉伸试验的结果具有举足轻重的意义;本发明所述的拉伸试验夹具夹持方便,结构简单,可直接用于普通型号的伺服万能试验机上进行混凝土单轴拉伸试验,其能够最大程度减小试验过程中产生的局部应力集中以及消除夹具自身在拉伸过程中产生的附加应变,使试件在拉伸过程中均匀受力,从而提高拉伸试验数据库的准确性,弥补现有技术中的空缺和不足;混凝土作为一种特殊的脆性材料,传统的拉伸试验中的夹持方法会在混凝土试件与夹具钳口处产生不可忽略的应力集中,这会导致混凝土材料在试验前期内部产生损伤,进而在试验进行中造成试件根部断裂,或与夹具钳口接触部分产生蠕变破环的现象,最终导致试验的失败或丧失试验准确性的后果;此外,在现有的混凝土单轴拉伸试验所采用的夹具中,绝大多数采用了金属杆结构,当金属杆结构的方向和轴向拉伸方向平行时,其在轴力的作用下会产生不可忽略的应变,这个附加应变产生将会对研究混凝土拉伸时的应力-应变关系产生较大影响;而本发明中,通过设置连接件中位板,试验过程中将连接件中位板112与拉伸试验机的钳口连接,采用板结构代替现有的杆结构与拉伸试验机的钳口连接,不仅提高了结构的稳定性,还有效减少了拉伸试验过程中因夹具结构而产生的附加应变对试验结果造成的不利影响,提高了拉伸试验结果的准确性。The concrete uniaxial tensile test fixture of the present invention can reduce the damage of the clamping end of the concrete specimen due to stress concentration during the test clamping process, and can reduce the error caused by the structure of the test fixture and even The eliminated test fixture has a pivotal significance for accurately measuring the results of the uniaxial tensile test of concrete materials; the tensile test fixture of the present invention is convenient to hold and has a simple structure, and can be directly used for common models of servo universal testing machines. Concrete uniaxial tensile test, which can minimize the local stress concentration generated during the test and eliminate the additional strain generated by the fixture itself during the tensile process, so that the specimen is uniformly stressed during the tensile process, thereby improving the tensile strength. The accuracy of the tensile test database makes up for the vacancies and deficiencies in the existing technology; as a special brittle material, the traditional clamping method in the tensile test will produce non-negligible effects at the jaws of the concrete specimen and the fixture. Stress concentration, which will cause damage to the concrete material in the early stage of the test, and then cause the root of the specimen to break during the test, or the phenomenon of creep rupture in the contact part with the jaws of the fixture, which will eventually lead to the failure of the test or loss of test accuracy. In addition, most of the fixtures used in the existing concrete uniaxial tensile tests use metal rod structures. When the direction of the metal rod structure is parallel to the axial tensile direction, the axial force Under the action of , a non-negligible strain will be generated, and this additional strain generation will have a great impact on the stress-strain relationship when studying concrete tension; and in the present invention, by setting the middle plate of the connector, the connection will be connected during the test process. The
工程试验中的应力集中主要有两方面,即是试件材料出现损伤导致有效应力面减小,再者是夹具与试件接触方式引起应力集中;当试件与夹具存在点接触或者线接触均有可能产生局部应力集中;本发明采用将试件与夹具之间设计为面接触,将混凝土试件的夹持端与试件夹持块曲面固定槽的曲面是相互配合的,试件坚持块的曲面固定槽能够完全的包裹住试件夹持端并且相互贴合,可有效解决在试件夹持过程中因夹具产生的应力集中对试件造成破坏的问题。There are two main aspects of stress concentration in engineering tests, that is, the damage to the specimen material leads to the reduction of the effective stress surface, and the second is the stress concentration caused by the contact method between the fixture and the specimen; when there is point contact or line contact between the specimen and the fixture, both It is possible to generate local stress concentration; the present invention adopts the design of surface contact between the specimen and the fixture, and the clamping end of the concrete specimen and the curved surface of the curved surface fixing groove of the specimen clamping block are matched with each other, and the specimen adheres to the block. The curved surface fixing groove can completely wrap the clamping end of the specimen and fit each other, which can effectively solve the problem of damage to the specimen caused by the stress concentration generated by the fixture during the clamping process of the specimen.
实施例Example
本实施例提供了一种混凝土单轴拉伸试验夹具,包括两个结构相同的夹具体1,两个夹具体1分别设置在混凝土试件2的两端,通过夹具体1将混凝土试件2固定安装在拉伸试验机上。This embodiment provides a concrete uniaxial tensile test fixture, which includes two clamping
夹具体1包括钳口连接件11及试件夹持件12,钳口连接件11的一端与拉伸试验机的钳口配合连接,另一端与试件夹持件12连接;钳口连接件11与试件夹持件12之间采用榫卯连接;混凝土试件2的夹持端嵌入设置在试件夹持件12中,混凝土试件2的夹持端与试件夹持件12之间采用面接触紧密配合连接。The
钳口连接件11包括连接件底板111、连接件中位板112及两组加筋体113;连接件中位板112垂直固定设置在连接件底板111上,形成“⊥”结构,作为钳口连接件11的主体结构;连接件中位板112与混凝土试件2的中轴线重合设置;连接件中位板112的两侧分别设置有一组加筋体113,每组加筋体113包括两个加筋板,两个加筋板竖向平行设置在连接件底板111及连接件中位板112之间,加筋板的一端与连接件底板111固定连接,另一端与连接件112固定连接。在连接件中位板112与连接件底板111的连接处通过倒圆角的方式减少试验过程中夹具结构的应力集中。The
试件夹持件12包括第一试件夹块121、第二试件夹块122、四组高强螺栓123及螺母124,第一试件夹块121与第二试件夹块122对称设置,第一试件夹块121与第二试件夹块122上分别均匀设置有四个水平螺栓孔,四组高强螺栓123穿设在水平螺栓孔中,螺帽124固定套设在高强螺栓123的端部,实现第一试件夹块121与第二试件夹块122的可拆卸固定连接;第一试件夹块121的侧壁设置有第一曲面槽125,第二试件夹块122的侧壁设置有第二曲面槽126,第一曲面槽125与第二曲面槽126配合连接形成曲面固定槽127,曲面固定槽127的中轴线竖向设置,且与混凝土试件2的中轴线重合;混凝土试件2的夹持端嵌入设置在曲面固定槽127中;曲面固定槽127为一端大一端小的圆台状腔体结构,混凝土试件2的夹持端与曲面固定槽127之间采用面接触紧密配合连接;The
本实施例中,混凝土试件采用形状为两端为圆台状的哑铃型试件,混凝土试件2包括上夹持端21、中部试验段22及下夹持端23;上夹持端21及下夹持端23分别设置在中部试验段22的两端,上夹持端21及下夹持端23均为一端大一端小的圆台型结构,上夹持端21或下夹持端23配合设置在曲面固定槽中,上夹持端21或下夹持端23的外壁与曲面固定槽的内壁紧密接触,减少了接触面的应力集中,根据受力分析得知在拉伸试验过程中使试件受到均匀的单轴拉力,使得断裂面产生在中部试验段22上,从而提高试验精度。In the present embodiment, the concrete specimen is a dumbbell-shaped specimen whose two ends are truncated. The
钳口连接件11固定于普通伺服万能试验机的拉伸夹头上,钳口连接件11与试件夹持件12通过相互匹配的榫卯连接;连接件底板111的端部设置有第一榫卯结构114,第一试件夹块121或第二试件夹块122的端部设置有第二榫卯结构128,第一榫卯结构114与第二榫卯结构128配合连接。The
本实施例中,连接件底板111、连接件中位板112及两组加筋体113均采用钢板制作而成;第一试件夹块121及第二试件夹块122均为方形钢块。In this embodiment, the
本实施例所述的一种混凝土单轴拉伸试验方法,如下方式在普通伺服万能机上夹持混凝土试件进行单轴拉伸试验:In the concrete uniaxial tensile test method described in this embodiment, the uniaxial tensile test is carried out by clamping the concrete specimen on a common servo universal machine as follows:
将搅拌好的混凝土,按照预先设计的混凝土试件形状进行注模,放入标准混凝土养护箱内养护28d,然后取出混凝土试件进行混凝土拉伸试验。通过普通伺服万能机的拉伸钳夹在钳口连接件的连接件中位板上,将两个夹具体的两个钳口连接件分别固定在普通伺服万能机的上下拉伸钳上。将混凝土试件的上夹持端装配在两个试件夹持块中,采用四个高强螺栓水平插入两个试件夹块的四个螺栓孔中,对混凝土试件的上夹持端进行定位和固定,并通过螺母紧固连接;将混凝土试件的下夹持端装配在另外两个试件夹持块中,采用四个高强螺栓水平插入两个试件夹块的四个螺栓孔中,对混凝土试件的下夹持端进行定位和固定,并通过螺母紧固连接;分别将上下夹持端上的两个试件夹持块通过榫卯结构和与之匹配的钳口连接件以滑入的方式进行固定连接。调整普通伺服万能机上下拉伸钳的距离,使混凝土试件夹持端的外壁曲面与试件夹持件的内壁曲面相互贴合,至此试件和夹具的安装过程完成;然后启动普通伺服万能机进行拉伸试验,普通伺服万能机的拉伸钳将通过钳口连接件和试件夹持件将拉力传递至混凝土试件的两个夹持端的曲面上,通过受力分析可知,对于中部试验段轴力即为上下夹持端所受的合外力。The mixed concrete was cast according to the shape of the pre-designed concrete specimen, put into a standard concrete curing box for curing for 28 d, and then the concrete specimen was taken out for concrete tensile test. The two jaw connectors of the two clamping bodies are respectively fixed on the upper and lower stretching pliers of the ordinary servo universal machine by clamping the stretching jaws of the ordinary servo universal machine on the connecting piece middle plate of the jaw connecting piece. The upper clamping end of the concrete specimen is assembled in the two specimen clamping blocks, and four high-strength bolts are horizontally inserted into the four bolt holes of the two specimen clamping blocks, and the upper clamping end of the concrete specimen is subjected to Position and fix, and fasten the connection with nuts; assemble the lower clamping end of the concrete specimen in the other two specimen clamping blocks, and use four high-strength bolts to horizontally insert the four bolt holes of the two specimen clamping blocks In the middle, the lower clamping end of the concrete specimen is positioned and fixed, and is fastened and connected by nuts; the two specimen clamping blocks on the upper and lower clamping ends are respectively connected by the tenon-and-mortise structure and the matching jaws. The pieces are securely attached by sliding in. Adjust the distance between the upper and lower tension clamps of the ordinary servo universal machine, so that the outer wall surface of the clamping end of the concrete specimen and the inner wall surface of the specimen clamping piece are in contact with each other. At this point, the installation process of the specimen and the fixture is completed; then start the ordinary servo universal machine. To carry out the tensile test, the tensile forceps of the ordinary servo universal machine will transmit the tensile force to the curved surfaces of the two clamping ends of the concrete specimen through the jaw connector and the specimen holder. The segment axial force is the resultant external force on the upper and lower clamping ends.
本实施例在整个试验过程中,混凝土试件的上下夹持端的外壁曲面与试件夹持件的内壁曲面紧密贴合,在混凝土试件的上下夹持端用施加均匀面力的方式取代传统点力的施加方式,能最大程度的减小混凝土试件与夹具因接触而产生的局部应力集中,使得混凝土试件在根部的损伤减小并且使断裂面发生在混凝土试件的中部试验段处。同时在与伺服万能机拉伸钳的连接方式中采用连接件中位板结构连接,避免了在夹具设计中使用杆系结构,从而在强度测试中,尤其是在拉伸试验中消除了因杆系结构产生的附加应变,使得使用此夹具不仅能测量混凝土试件的抗拉强度,同时还能准确地得到混凝土试件在拉伸试验中的应力-应变关系,这为相关理论研究提供了行之有效的试验手段。在本实施中采用了榫卯式结构可有效限制在拉伸过程中产生的扭动,并且夹具安装拆卸简单快捷;即可实现对混凝土试件拉伸试验数据的精确测量的发明目的,并且操作过程简单,能极大地提高试验工作效率、降低试验成本。In this embodiment, during the whole test process, the outer wall surface of the upper and lower clamping ends of the concrete specimen is closely fitted with the inner wall surface of the specimen clamping part, and the method of applying uniform surface force is used to replace the traditional method of applying uniform surface force on the upper and lower clamping ends of the concrete specimen. The point force application method can minimize the local stress concentration caused by the contact between the concrete specimen and the fixture, so that the damage of the concrete specimen at the root is reduced and the fracture surface occurs in the middle test section of the concrete specimen. . At the same time, in the connection method with the servo universal machine tensile forceps, the middle plate structure of the connector is used to avoid the use of rod structure in the fixture design, so that the strength test, especially in the tensile test, eliminates the need for rods. The additional strain generated by the structure makes it possible to use this fixture not only to measure the tensile strength of the concrete specimen, but also to accurately obtain the stress-strain relationship of the concrete specimen in the tensile test, which provides a basis for related theoretical research. an effective test method. In this implementation, the tenon-and-mortise structure is adopted, which can effectively limit the torsion generated during the stretching process, and the fixture installation and disassembly is simple and quick; the invention purpose of accurately measuring the tensile test data of the concrete specimen can be achieved, and the operation The process is simple, which can greatly improve the test work efficiency and reduce the test cost.
显然,上述实施例仅仅是能够实现本发明技术方案的实施方式之一,本发明所要求保护的范围并不仅仅受本实施例的限制,还包括在本发明所公开的技术范围内,任何熟悉本技术领域的技术人员所容易想到的变化、替换及其他实施方式。Obviously, the above-mentioned embodiment is only one of the embodiments that can realize the technical solution of the present invention, and the scope of protection claimed in the present invention is not only limited by this embodiment, but also included in the technical scope disclosed in the present invention. Variations, substitutions, and other implementations will readily occur to those skilled in the art.
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