CN111411991A - A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel - Google Patents

A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel Download PDF

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CN111411991A
CN111411991A CN202010387488.3A CN202010387488A CN111411991A CN 111411991 A CN111411991 A CN 111411991A CN 202010387488 A CN202010387488 A CN 202010387488A CN 111411991 A CN111411991 A CN 111411991A
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reinforcing
mesh
bars
reinforcing mesh
block
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张金良
曹国利
王美斋
董甲甲
张钧睿
陈丹
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Yellow River Engineering Consulting Co Ltd
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Yellow River Engineering Consulting Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/14Lining predominantly with metal
    • E21D11/15Plate linings; Laggings, i.e. linings designed for holding back formation material or for transmitting the load to main supporting members
    • E21D11/152Laggings made of grids or nettings
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/10Lining with building materials with concrete cast in situ; Shuttering also lost shutterings, e.g. made of blocks, of metal plates or other equipment adapted therefor

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Lining And Supports For Tunnels (AREA)

Abstract

The invention discloses an assembly type reinforcement mesh lining structure and method for a horseshoe tunnel, which comprises a plurality of horseshoe tunnel lining units which are sequentially arranged adjacently, wherein the adjacent horseshoe tunnel lining units are fixedly connected; the U-shaped tunnel lining unit comprises bottom block reinforcing mesh sheets, foot block reinforcing mesh sheets, side wall block reinforcing mesh sheets and top sealing block reinforcing mesh sheets, wherein the bottom block reinforcing mesh sheets are arranged at the bottom, the two ends of the bottom block reinforcing mesh sheets are respectively provided with the foot block reinforcing mesh sheets, the tops of the foot block reinforcing mesh sheets are connected with the side wall block reinforcing mesh sheets, and the side wall block reinforcing mesh sheets are connected with the top sealing block reinforcing mesh sheets to form an annular structure; each reinforcing mesh is formed by binding annular stressed reinforcing steel bars and constructional reinforcing steel bars, and the annular stressed reinforcing steel bars of adjacent reinforcing mesh are externally and externally connected in a staggered and epitaxial manner.

Description

一种用于马蹄形隧洞的装配式钢筋网片衬砌结构及方法A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel

技术领域technical field

本公开属于隧洞现浇混凝土衬砌技术领域,具体涉及一种用于马蹄形隧洞的装配式钢筋网片衬砌结构及方法。The present disclosure belongs to the technical field of cast-in-place concrete lining of tunnels, and in particular relates to an assembled steel mesh lining structure and method for a horseshoe-shaped tunnel.

背景技术Background technique

马蹄形隧洞是水工隧洞中较为常见的类形,马蹄隧洞衬砌的施工速度对工程进度与安全影响较大,而制约衬砌施工速度往往是洞内钢筋网片的绑扎。Horseshoe tunnel is a common type of hydraulic tunnel. The construction speed of horseshoe tunnel lining has a great impact on the progress and safety of the project, and the lining construction speed is often restricted by the binding of steel mesh in the tunnel.

目前隧洞衬砌的钢筋网片绑扎与焊接多在洞内进行,受空间与照明的影响,钢筋网片绑扎焊接效率非常低下。此外,大量钢筋绑扎、焊接过程所产生的粉尘和烟雾在洞内也很难消散,严重危及现场工作人员的健康。At present, the binding and welding of steel mesh sheets for tunnel linings are mostly carried out in the tunnel. Due to the influence of space and lighting, the binding and welding efficiency of steel mesh sheets is very low. In addition, the dust and smoke generated during the binding and welding of a large number of steel bars are also difficult to dissipate in the hole, which seriously endangers the health of on-site workers.

发明内容SUMMARY OF THE INVENTION

本公开目的是为克服上述现有技术的不足,提供一种用于马蹄形隧洞的装配式钢筋网片衬砌结构及方法;该衬砌结构分为多个衬砌单元,且每一衬砌单元分块设置,可预制各钢筋网片后在隧洞拼接形成整体衬砌结构,提升了马蹄形隧洞衬砌钢筋网片绑扎与焊接的效率。The purpose of the present disclosure is to overcome the above-mentioned deficiencies of the prior art, and to provide an assembled reinforced mesh lining structure and method for a horseshoe-shaped tunnel; the lining structure is divided into a plurality of lining units, and each lining unit is arranged in blocks, The reinforced mesh can be prefabricated and then spliced in the tunnel to form an overall lining structure, which improves the efficiency of binding and welding of the lining of the horseshoe-shaped tunnel.

本公开的第一发明目的是提出一种用于马蹄形隧洞的装配式钢筋网片衬砌结构,为实现上述目的,本公开采用下述技术方案:The first purpose of the present disclosure is to propose a prefabricated steel mesh lining structure for horseshoe-shaped tunnels. In order to achieve the above purpose, the present disclosure adopts the following technical solutions:

一种用于马蹄形隧洞的装配式钢筋网片衬砌结构,包括多个依次邻接设置的马蹄形隧洞衬砌单元,相邻马蹄形隧洞衬砌单元固定连接;所述马蹄形隧洞衬砌单元包括底块钢筋网片、脚块钢筋网片、侧墙块钢筋网片和封顶块钢筋网片,底块钢筋网片置于底部,且其两端均设置脚块钢筋网片,脚块钢筋网片顶部与侧墙块钢筋网片连接,侧墙块钢筋网片之间与封顶块钢筋网片连接,形成环形结构;每一钢筋网片均由环向受力钢筋和构造钢筋绑扎而成,相邻钢筋网片的环向受力钢筋内外交错外延连接。An assembled reinforced mesh lining structure for a horseshoe-shaped tunnel, comprising a plurality of horseshoe-shaped tunnel lining units arranged adjacently in sequence, and the adjacent horseshoe-shaped tunnel lining units are fixedly connected; the horseshoe-shaped tunnel lining unit Reinforcing bar mesh piece, side wall piece reinforcing mesh piece and capping block reinforcing mesh piece, the bottom piece reinforcing mesh piece is placed at the bottom, and both ends are provided with foot piece reinforcing mesh piece, the top piece of the foot piece reinforcing mesh piece and the side wall piece reinforcing bar The meshes are connected, and the reinforcing meshes of the side wall blocks are connected with the reinforcing meshes of the capping block to form a ring structure; Staggered extension connection to the inside and outside of the stressed steel bar.

作为进一步的技术方案,所述环向受力钢筋呈弧形,沿马蹄形隧洞衬砌单元横断面布置,所述构造钢筋与环向受力钢筋相互垂直设置,相邻马蹄形隧洞衬砌单元的构造钢筋相连接。As a further technical solution, the circumferential stress-bearing steel bars are arc-shaped and arranged along the cross-section of the horseshoe-shaped tunnel lining unit, the structural steel bars and the circumferential stress-bearing steel bars are arranged perpendicular to each other, and the structural steel bars of the adjacent horseshoe-shaped tunnel lining units are similar to each other. connect.

作为进一步的技术方案,所述构造钢筋呈U形结构,且其U形开口朝向下一马蹄形隧洞衬砌单元。As a further technical solution, the structural steel bar has a U-shaped structure, and its U-shaped opening faces the next horseshoe-shaped tunnel lining unit.

作为进一步的技术方案,所述构造钢筋U形结构开口端具有朝向内侧的弯折部,并由弯折部向外延伸。As a further technical solution, the open end of the U-shaped structure of the structural steel bar has a bent portion facing the inside, and the bent portion extends outward.

作为进一步的技术方案,每一钢筋网片均设置两排环向受力钢筋,每排设置多个平行的环向受力钢筋,两排环向受力钢筋分别布置于构造钢筋U形结构的外侧,两排环向受力钢筋之间设置多个平行的构造钢筋,环向受力钢筋和构造钢筋紧固连接。As a further technical solution, each steel mesh is provided with two rows of circumferential stress-bearing steel bars, each row is provided with a plurality of parallel circumferential stress-bearing steel bars, and the two rows of circumferential stress-bearing steel bars are respectively arranged in the U-shaped structure of the structural steel bar. On the outside, a plurality of parallel structural steel bars are arranged between the two rows of circumferentially stressed steel bars, and the circumferentially stressed steel bars and the structural steel bars are tightly connected.

作为进一步的技术方案,每一环向受力钢筋均与多个平行设置的构造钢筋固定连接,每一构造钢筋也与多个平行设置的环向受力钢筋固定连接,构造钢筋外侧的环向受力钢筋端部之间连接有钢筋。As a further technical solution, each circumferential stress-bearing steel bar is fixedly connected to a plurality of parallel structural steel bars, and each structural steel bar is also fixedly connected to a plurality of parallel circumferential stress-bearing steel bars. Steel bars are connected between the ends of the stressed steel bars.

作为进一步的技术方案,所述底块钢筋网片相对外侧一排的环向受力钢筋设有外延钢筋,外延钢筋与环向受力钢筋弧度相同,由环向受力钢筋端部向外延伸,并与相邻脚块钢筋网片相对外侧的环向受力钢筋紧固连接。As a further technical solution, the bottom piece of steel mesh sheet is provided with extension bars relative to the outer row of hoop stress bars, and the extension bars have the same radian as the hoop stress bars and extend outward from the ends of the hoop stress bars. , and is tightly connected with the circumferential force-bearing steel bar on the opposite outer side of the reinforcing mesh of the adjacent foot block.

作为进一步的技术方案,所述脚块钢筋网片包括紧固连接的竖向的钢筋网片件和折向的钢筋网片件,折向的钢筋网片件设置于竖向的钢筋网片件底部,竖向的钢筋网片件和折向的钢筋网片件具有一定折角,折向的钢筋网片件相对内侧一排的环向受力钢筋设有外延钢筋,与相邻底块钢筋网片相对内侧的环向受力钢筋紧固连接。As a further technical solution, the reinforcing mesh of the foot block includes a vertical reinforcing mesh piece that is fastened and connected and a folded reinforcing mesh piece, and the folded reinforcing mesh piece is arranged on the vertical reinforcing mesh piece. At the bottom, the vertical reinforced mesh piece and the folded reinforced mesh piece have a certain folded angle, and the folded reinforced mesh piece is provided with extension bars relative to the inner row of hoop stress-bearing steel bars, which is connected with the adjacent bottom piece of steel mesh. The hoop stress reinforcement on the opposite inner side of the sheet is fastened and connected.

作为进一步的技术方案,竖向的钢筋网片件相对内侧一排的环向受力钢筋设有外延钢筋,与相邻侧墙块钢筋网片相对内侧的环向受力钢筋紧固连接。As a further technical solution, the vertical reinforcement mesh pieces are provided with extension bars relative to the inner row of hoop stressed reinforcement bars, and are tightly connected with the inner circumferential stress reinforcement bars of the adjacent side wall block reinforcement mesh sheets.

作为进一步的技术方案,所述侧墙块钢筋网片相对外侧一排的环向受力钢筋设有外延钢筋,与相邻脚块钢筋网片相对外侧的环向受力钢筋、封顶块钢筋网片相对外侧的环向受力钢筋紧固连接。As a further technical solution, the side wall reinforced mesh sheets are provided with extension bars relative to the outer row of circumferential stress-bearing steel bars, and the circumferential stress-bearing steel bars and capping block reinforced meshes on the outer side relative to the adjacent foot block reinforced mesh sheets are provided. The hoop stress reinforcement on the opposite outer side of the sheet is fastened and connected.

作为进一步的技术方案,所述封顶块钢筋网片相对内侧一排的环向受力钢筋设有外延钢筋,与相邻侧墙块钢筋网片相对内侧的环向受力钢筋紧固连接。As a further technical solution, the reinforcement mesh of the capping block is provided with an extensional reinforcement bar on the inner row of the hoop stressed reinforcement, and is tightly connected with the hoop stressed reinforcement in the inner side of the reinforcement mesh of the adjacent side wall block.

作为进一步的技术方案,所述底块钢筋网片和侧墙块钢筋网片由单块构成。As a further technical solution, the bottom block reinforcing mesh sheet and the side wall block reinforcing mesh sheet are composed of a single piece.

作为进一步的技术方案,所述底块钢筋网片和侧墙块钢筋网片由多个分块连接而成。As a further technical solution, the bottom block reinforcing mesh sheet and the side wall block reinforcing mesh sheet are connected by a plurality of sub-blocks.

本公开的第二发明目的提出如上所述的衬砌结构的施工方法,包括以下步骤:The second purpose of the present disclosure proposes the construction method of the lining structure as described above, which includes the following steps:

在隧洞外钢筋加工厂分别绑扎底块钢筋网片、脚块钢筋网片、侧墙块钢筋网片和封顶块钢筋网片;Reinforcement mesh for bottom block, reinforcement mesh for foot block, reinforcement mesh for side wall block and reinforcement mesh for capping block are respectively bound in the reinforcement processing factory outside the tunnel;

将各钢筋网片运输至马蹄形隧洞衬砌位置,按照脚块钢筋网片、底块钢筋网片、侧墙块钢筋网片和封顶块钢筋网片的顺序依次进行拼装,并固定于岩壁上;Transport each reinforcement mesh to the lining position of the horseshoe-shaped tunnel, assemble the reinforcement mesh for the foot block, the reinforcement mesh for the bottom block, the reinforcement mesh for the side wall block and the reinforcement mesh for the capping block in sequence, and fix it on the rock wall;

在各钢筋网片装配固定完毕后,架立模板,封堵,浇筑混凝土;After the assembly and fixing of each steel mesh sheet is completed, the formwork is erected, blocked, and concrete is poured;

重复以上步骤,直至整个马蹄形隧洞衬砌全部完成。Repeat the above steps until the entire horseshoe tunnel lining is completed.

本公开的有益效果为:The beneficial effects of the present disclosure are:

本公开的衬砌结构,将整体衬砌结构分为多个衬砌单元,且每一衬砌单元分块设置,衬砌单元由多块钢筋网片连接而成,工厂预制各钢筋网片后运输至现场进行拼接安装,提升了效率,缩短了工期。In the lining structure of the present disclosure, the overall lining structure is divided into a plurality of lining units, and each lining unit is arranged in blocks. The lining unit is formed by connecting a plurality of steel mesh sheets, and each steel mesh sheet is prefabricated in the factory and then transported to the site for splicing. The installation has improved efficiency and shortened the construction period.

本公开的方法,只需在工厂预制钢筋网片,而后在隧洞拼装各钢筋网片即可,不但改善了马蹄形隧洞衬砌钢筋洞内绑扎的工作环境,有效的减少了施工干扰,还提升了马蹄形隧洞衬砌钢筋网片绑扎与焊接的效率。The method of the present disclosure only needs to prefabricate the steel mesh in the factory, and then assemble each steel mesh in the tunnel, which not only improves the working environment of the lining of the horseshoe-shaped tunnel lining the reinforcement hole, effectively reduces the construction interference, but also improves the horseshoe shape. Tunnel lining steel mesh binding and welding efficiency.

附图说明Description of drawings

构成本申请的一部分的说明书附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The accompanying drawings that form a part of the present application are used to provide further understanding of the present application, and the schematic embodiments and descriptions of the present application are used to explain the present application and do not constitute improper limitations on the present application.

图1为一个实施例中公开的衬砌结构整体结构示意图;1 is a schematic diagram of the overall structure of the lining structure disclosed in one embodiment;

图2为图1中A-A剖面图;Fig. 2 is A-A sectional view in Fig. 1;

图3为底块钢筋网片与脚块钢筋网片拼装示意图;Figure 3 is a schematic diagram of the assembly of the bottom block reinforcing mesh sheet and the foot block reinforcing mesh sheet;

图4为脚块钢筋网片与侧墙块钢筋网片拼装示意图;Figure 4 is a schematic diagram of the assembly of the reinforcing mesh for the foot block and the reinforcing mesh for the side wall;

图5为侧墙块钢筋网片与封顶块钢筋网片拼装示意图;Fig. 5 is a schematic diagram of assembling a side wall block reinforcing mesh sheet and a capping block reinforcing mesh sheet;

图中,1底块钢筋网片,2脚块钢筋网片,3侧墙块钢筋网片,4封顶块钢筋网片,5环向受力钢筋,6构造钢筋,7弯折部。In the figure, 1 bottom piece of steel mesh, 2 of foot piece of steel mesh, 3 of side wall piece of steel mesh, 4 of capping piece of steel mesh, 5 of circumferential stress steel, 6 of structural steel, 7 of bending part.

具体实施方式Detailed ways

应该指出,以下详细说明都是例示性的,旨在对本申请提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本申请所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed description is exemplary and intended to provide further explanation of the application. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合;It should be noted that the terminology used herein is for the purpose of describing specific embodiments only, and is not intended to limit the exemplary embodiments according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural as well, furthermore, it is to be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates that the presence of features, steps, operations, devices, components and/or combinations thereof;

为了方便叙述,本公开中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本公开和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本公开的限制。For the convenience of description, if the words "up", "down", "left" and "right" appear in the present disclosure, it only means that the directions of up, down, left and right are consistent with the drawings themselves, and do not limit the structure. It is for the convenience of describing the present disclosure and to simplify the description, rather than indicating or implying that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and therefore should not be construed as limiting the disclosure.

正如背景技术所介绍的,现有技术存在不足,为了解决如上的技术问题,本申请提出了一种用于马蹄形隧洞的装配式钢筋网片衬砌结构及方法。As described in the background art, there are deficiencies in the prior art. In order to solve the above technical problems, the present application proposes a prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel.

本申请提供了一种用于马蹄形隧洞的装配式钢筋网片衬砌结构,包括多个依次邻接设置的马蹄形隧洞衬砌单元,相邻马蹄形隧洞衬砌单元固定连接;所述马蹄形隧洞衬砌单元包括底块钢筋网片、脚块钢筋网片、侧墙块钢筋网片和封顶块钢筋网片,底块钢筋网片置于底部,且其两端均设置脚块钢筋网片,脚块钢筋网片顶部与侧墙块钢筋网片连接,侧墙块钢筋网片之间与封顶块钢筋网片连接,形成环形结构;每一钢筋网片均由环向受力钢筋和构造钢筋绑扎而成,相邻钢筋网片的环向受力钢筋内外交错外延连接。The present application provides an assembled reinforced mesh lining structure for a horseshoe-shaped tunnel, which includes a plurality of horseshoe-shaped tunnel lining units arranged adjacently in sequence, and the adjacent horseshoe-shaped tunnel lining units are fixedly connected; the horseshoe-shaped tunnel lining units include bottom steel bars The mesh, the reinforcing mesh for the foot block, the reinforcing mesh for the side wall and the reinforcing mesh for the capping block, the reinforcing mesh for the bottom block is placed at the bottom, and the two ends are provided with the reinforcing mesh for the foot block. The side wall blocks are connected with the reinforcement meshes, and the side wall reinforcement meshes are connected with the capping block reinforcement meshes to form a ring structure; The inner and outer staggered extension connection of the hoop stressed steel bars of the mesh.

实施例1Example 1

下面结合附图1-附图5对本实施例公开的衬砌结构做进一步的说明;The lining structure disclosed in this embodiment will be further described below in conjunction with accompanying drawings 1 to 5;

用于马蹄形隧洞的装配式钢筋网片衬砌结构,由多个依次邻接设置的马蹄形隧洞衬砌单元组成,相邻马蹄形隧洞衬砌单元固定连接。The assembled reinforced mesh lining structure for horseshoe-shaped tunnels is composed of a plurality of horseshoe-shaped tunnel lining units arranged adjacently in sequence, and the adjacent horseshoe-shaped tunnel lining units are fixedly connected.

参照附图1所示,马蹄形隧洞衬砌单元包括底块钢筋网片1、脚块钢筋网片2、侧墙块钢筋网片3和封顶块钢筋网片4,底块钢筋网片1位于底部,底块钢筋网片1两端均拼接设置脚块钢筋网片2,脚块钢筋网片2顶部与侧墙块钢筋网片3拼接,侧墙块钢筋网片3之间拼接设置封顶块钢筋网片4,底块钢筋网片1、脚块钢筋网片2、侧墙块钢筋网片3和封顶块钢筋网片4依次拼接形成环形的整体衬砌单元。Referring to Figure 1, the horseshoe-shaped tunnel lining unit includes a bottom block reinforced mesh sheet 1, a foot block reinforced mesh sheet 2, a side wall block reinforced mesh sheet 3 and a cap block reinforced mesh sheet 4, and the bottom block reinforced mesh sheet 1 is located at the bottom, Both ends of the bottom block reinforced mesh 1 are spliced to set the foot block reinforced mesh 2, the top of the foot block reinforced mesh 2 is spliced with the side wall reinforced mesh 3, and the side wall reinforced mesh 3 is spliced to set the capping block reinforced mesh Sheet 4, bottom block reinforcing mesh sheet 1, foot block reinforcing mesh sheet 2, side wall block reinforcing mesh sheet 3 and capping block reinforcing mesh sheet 4 are sequentially spliced to form a ring-shaped integral lining unit.

每一钢筋网片均由环向受力钢筋5、构造钢筋6绑扎构成,环向受力钢筋5呈弧形,沿马蹄形隧洞衬砌单元横断面布置;如图2所示,构造钢筋6呈U形结构,沿马蹄形隧洞衬砌单元纵向布置,且其U形结构开口朝向下一个马蹄形隧洞衬砌单元,相邻马蹄形隧洞衬砌单元的构造钢筋6相连接。Each reinforced mesh is composed of circumferential stress-bearing steel bars 5 and structural steel bars 6 bound together. The circumferential stress-bearing steel bars 5 are arc-shaped and arranged along the cross section of the horseshoe-shaped tunnel lining unit; The U-shaped structure is arranged longitudinally along the horseshoe-shaped tunnel lining unit, and its U-shaped structure opening faces the next horseshoe-shaped tunnel lining unit, and the structural steel bars 6 of the adjacent horseshoe-shaped tunnel lining units are connected.

构造钢筋6的U形结构开口端具有朝向U形结构内侧的弯折部7,弯折部7与延伸的钢筋连接,延伸的钢筋与下一马蹄形隧洞衬砌单元的构造钢筋6连接。The open end of the U-shaped structure of the structural steel bar 6 has a bent portion 7 facing the inner side of the U-shaped structure. The bent portion 7 is connected with the extended steel bar, and the extended steel bar is connected with the structural steel bar 6 of the next horseshoe-shaped tunnel lining unit.

每一钢筋网片均设置两排环向受力钢筋,每排设置多个平行设置的环向受力钢筋5,两排环向受力钢筋5分别布置于构造钢筋6U形结构的两平行钢筋外侧,两排环向受力钢筋之间设置多个平行设置的构造钢筋6,环向受力钢筋和构造钢筋紧固连接,且环向受力钢筋与构造钢筋相互垂直设置,每一环向受力钢筋5均与多个平行设置的构造钢筋6固定连接,每一构造钢筋6也与多个平行设置的环向受力钢筋5固定连接,构造钢筋6两平行钢筋外侧的环向受力钢筋端部之间连接有钢筋。Each reinforced mesh is provided with two rows of circumferential stress-bearing steel bars, each row is provided with a plurality of circumferential stress-bearing steel bars 5 arranged in parallel, and the two rows of circumferential stress-bearing steel bars 5 are respectively arranged on the two parallel steel bars of the structural steel 6U-shaped structure. On the outside, a plurality of parallel structural steel bars 6 are arranged between the two rows of circumferentially stressed steel bars. The circumferentially stressed steel bars and the structural steel bars are tightly connected, and the circumferentially stressed steel bars and the structural steel bars are arranged perpendicular to each other. The stressed steel bars 5 are all fixedly connected with a plurality of parallel structural steel bars 6, and each structural steel bar 6 is also fixedly connected with a plurality of parallel circumferential stress steel bars 5, and the circumferential stress on the outside of the two parallel steel bars of the structural steel bars 6 Steel bars are connected between the ends of the bars.

相邻钢筋网片的环向受力钢筋内外交错外延设置,外延出的环向受力钢筋与相邻钢筋网片的环向受力钢筋紧固连接。The circumferentially stressed reinforcing bars of the adjacent reinforcing mesh sheets are arranged in a staggered manner inside and outside, and the extended circumferentially stressed reinforcing bars are tightly connected with the circumferentially stressed reinforcing bars of the adjacent reinforcing steel mesh sheets.

以下文中对于“相对内侧”和“相对外侧”的定义为:与马蹄形隧洞邻近侧为相对外侧,反之为相对内侧。Hereinafter, the definitions of "relatively inner side" and "relatively outer side" are as follows: the side adjacent to the horseshoe-shaped tunnel is the relative outer side, and vice versa.

如图3所示,底块钢筋网片1相对外侧一排的环向受力钢筋5设有外延钢筋,外延钢筋与环向受力钢筋5弧度相同,由环向受力钢筋5端部向外延伸,并与相邻脚块钢筋网片2相对外侧的环向受力钢筋5紧固连接。As shown in FIG. 3 , the outer row of hoop stress-bearing rebars 5 of the bottom piece of steel mesh 1 is provided with extension bars. It extends outward and is firmly connected to the circumferential force-bearing steel bar 5 on the opposite outer side of the reinforcing mesh sheet 2 of the adjacent foot block.

底块钢筋网片1可根据马蹄形隧洞高度进行设置:当马蹄形隧洞高度≥5m时,可对底块钢筋网片1进行拆分,将其分为多个分块连接而成。当马蹄形隧洞高度<5m时,可不对底块钢筋网片1进行拆分。The bottom reinforcement mesh sheet 1 can be set according to the height of the horseshoe-shaped tunnel: when the height of the horseshoe-shaped tunnel is ≥5m, the bottom reinforcement mesh sheet 1 can be split and divided into multiple blocks to be connected. When the height of the horseshoe-shaped tunnel is less than 5m, the bottom reinforcement mesh 1 may not be split.

脚块钢筋网片2包括紧固连接的竖向的钢筋网片件和折向的钢筋网片件,折向的钢筋网片件设置于竖向的钢筋网片件底部,竖向的钢筋网片件和折向的钢筋网片件具有一定折角,折向的钢筋网片件用于与底块钢筋网片1连接;两钢筋网片件也是由环向受力钢筋5和构造钢筋6构成,二者设置方式与前文所述方式相同,折向的钢筋网片件设置于底部与底块钢筋网片1连接,折向的钢筋网片件相对内侧一排的环向受力钢筋5设有外延钢筋,外延钢筋与环向受力钢筋5弧度相同,由环向受力钢筋5端部向外延伸,并与相邻底块钢筋网片1相对内侧的环向受力钢筋5紧固连接;The foot block reinforcement mesh piece 2 includes a vertical reinforcement mesh piece that is fastened and connected and a folded reinforcement mesh piece. The folded reinforcement mesh piece is arranged at the bottom of the vertical reinforcement mesh piece, and the vertical reinforcement mesh piece. The sheet piece and the folded reinforced mesh piece have a certain folding angle, and the folded reinforced mesh piece is used to connect with the bottom block reinforced mesh piece 1; The two setting methods are the same as those described above. The folded steel mesh pieces are arranged at the bottom to connect with the bottom piece of steel mesh 1, and the folded steel mesh pieces are set relative to the inner row of the hoop stressed steel bars 5. There are extension bars, the extension bars have the same radian as the hoop stress bars 5, and extend outward from the ends of the hoop stress bars 5, and are fastened with the hoop stress bars 5 on the opposite inner side of the adjacent bottom bar mesh 1. connect;

竖向设置的钢筋网片件相对内侧一排的环向受力钢筋5设有外延钢筋,外延钢筋与环向受力钢筋5弧度相同,由环向受力钢筋5端部向外延伸,并与相邻侧墙块钢筋网片3相对内侧的环向受力钢筋5紧固连接,竖向设置的钢筋网片件和折向的钢筋网片件相接处的外延钢筋交错设置。The vertically arranged steel mesh pieces are provided with extension bars relative to the inner row of the hoop stress bars 5, and the extension bars have the same radian as the hoop stress bars 5, and extend outward from the ends of the hoop stress bars 5, and It is tightly connected with the circumferential stress-bearing steel bar 5 on the opposite inner side of the reinforcing mesh piece 3 of the adjacent side wall block, and the vertically arranged reinforcing steel mesh piece and the extension reinforcing bar at the junction of the folded reinforcing mesh piece are staggered.

如图4所示,侧墙块钢筋网片3相对外侧一排的环向受力钢筋5设有外延钢筋,外延钢筋与环向受力钢筋5弧度相同,由环向受力钢筋5端部向外延伸,并与相邻脚块钢筋网片2相对外侧的环向受力钢筋5、封顶块钢筋网片4相对外侧的环向受力钢筋5紧固连接。As shown in Figure 4, the side wall block reinforcement mesh 3 is provided with extension bars relative to the outer row of the hoop stress reinforcement bars 5, and the extension bars and the hoop stress reinforcement bars 5 have the same radian. It extends outward and is tightly connected with the circumferential stress-bearing steel bar 5 on the opposite outer side of the adjacent foot block reinforced mesh sheet 2 and the circumferential stress-bearing steel bar 5 on the opposite outer side of the capping block reinforced mesh sheet 4 .

侧墙块钢筋网片3可根据马蹄形隧洞高度进行设置:当马蹄形隧洞高度≥5m时,可对侧墙块钢筋网片3进行拆分,将其分为多个分块连接而成。当马蹄形隧洞高度<5m时,可不对侧墙块钢筋网片3进行拆分。The side wall reinforced mesh 3 can be set according to the height of the horseshoe-shaped tunnel: when the height of the horseshoe-shaped tunnel is ≥5m, the side wall reinforced mesh 3 can be split and divided into multiple blocks to be connected. When the height of the horseshoe-shaped tunnel is less than 5m, the reinforced mesh 3 of the side wall block may not be split.

如图5所示,封顶块钢筋网片4相对内侧一排的环向受力钢筋5设有外延钢筋,外延钢筋与环向受力钢筋5弧度相同,由环向受力钢筋5端部向外延伸,并与相邻侧墙块钢筋网片3相对内侧的环向受力钢筋5紧固连接。As shown in Figure 5, the reinforcing bar mesh 4 of the capping block is provided with extension bars relative to the inner row of the hoop stress reinforcement bars 5, and the extension bars and the hoop stress reinforcement bars 5 have the same radian. It extends outward and is tightly connected with the circumferential stress-bearing steel bar 5 on the opposite inner side of the reinforcing mesh sheet 3 of the adjacent side wall block.

本公开还给出如上所述的衬砌结构的施工方法,按照下述步骤进行:The present disclosure also provides the construction method of the above-mentioned lining structure, which is carried out according to the following steps:

步骤1:钢筋网片本着方便运输与快速安装,且保证整体受力结构最优化而分块设计。根据马蹄形隧洞设计与开挖尺寸,以及计算受力情况,将马蹄形隧洞衬砌设计成沿隧洞轴向2~4米为一个马蹄形隧洞衬砌单元,每个马蹄形隧洞衬砌单元配筋设计时,均沿环向分割为底块钢筋网片1、脚块钢筋网片2、侧墙块钢筋网片3和封顶块钢筋网片4,各钢筋网片分块部位应避开受力较大部位。Step 1: The reinforced mesh is designed in blocks for the convenience of transportation and quick installation, and to ensure the optimization of the overall stress structure. According to the design and excavation size of the horseshoe-shaped tunnel, as well as the calculated force, the lining of the horseshoe-shaped tunnel is designed to be a horseshoe-shaped tunnel lining unit 2 to 4 meters along the axial direction of the tunnel. The direction is divided into the bottom piece of steel mesh 1, the foot piece of steel mesh 2, the side wall piece of steel mesh 3 and the top block of steel mesh piece 4. The parts of each piece of steel mesh should avoid the parts that are subjected to greater stress.

步骤2:根据马蹄形隧洞衬砌钢筋网片的分块要求,在隧洞外钢筋加工厂按划分的底块、脚块、侧墙块和封顶块进行钢筋网片绑扎。绑扎工艺应该符合在运输与安装过程中的变形误差范围内。Step 2: According to the block requirements for the lining of the horseshoe-shaped tunnel, the reinforcement mesh is bound according to the divided bottom block, foot block, side wall block and cap block in the steel bar processing plant outside the tunnel. The binding process should be within the deformation tolerance range during transportation and installation.

步骤3:步骤2所述钢筋网片均由环向受力钢筋和构造钢筋绑扎而成。其中钢筋网片与钢筋网片衔接面间留有小于200mm的空隙,以方便安装,钢筋网片与钢筋网片衔接面间环向受力钢筋内外交错外延一个锚固长度,保证环向受力钢筋内外侧搭接与锚固要求。封顶块钢筋网片环向受力钢筋外延一个锚固长度,并置于相对内侧,以确保封顶块钢筋网片的顺利安装,剩余块钢筋网片的环向受力钢筋依次内外交错外延。其中构造钢筋起连接环向受力钢筋以及连接环与环间钢筋网片的作用。构造钢筋为“U”结构,在端部向内弯折并外延一个锚固长度,以方便安装;开口朝向相衔接的一下个马蹄形隧洞衬砌单元,用于与相衔接的下一个隧洞衬砌单元的锚固。Step 3: The steel mesh sheets described in Step 2 are all bound by hoop stressed steel bars and structural steel bars. Among them, there is a gap of less than 200mm between the reinforced mesh and the connecting surface of the reinforced mesh to facilitate installation. Lap and anchor requirements for inside and outside. The reinforcement mesh of the capping block is extended by an anchoring length in the circumferential direction and placed on the opposite inner side to ensure the smooth installation of the reinforcement mesh of the capping block. Among them, the structural steel bars play the role of connecting the reinforcing bars in the ring direction and connecting the reinforcing bars between the rings and the rings. The structural steel bar is a "U" structure, which is bent inward at the end and extended by an anchoring length to facilitate installation; the opening is directed towards the next horseshoe-shaped tunnel lining unit connected to it, which is used for the next connected tunnel lining unit. .

步骤4:钢筋网片在马蹄形隧洞中的装配固定顺序为:底块钢筋网片、脚块钢筋网片、侧墙块钢筋网片,最后为封顶块钢筋网片。将各马蹄形隧洞衬砌钢筋网片,运至马蹄形隧洞衬砌位置。然后通过拼装设备,按照:脚块钢筋网片、底块钢筋网片、侧墙块钢筋网片和封顶块钢筋网片的顺序进行拼装,并固定于岩壁上。Step 4: The assembly and fixing sequence of the steel mesh in the horseshoe-shaped tunnel is as follows: the bottom block, the foot block, the side wall, and finally the capping block. Each horseshoe-shaped tunnel is lined with steel mesh and transported to the lining position of the horseshoe-shaped tunnel. Then, through the assembling equipment, assemble the reinforcing mesh for the foot block, the reinforcing mesh for the bottom block, the reinforcing mesh for the side wall and the reinforcing mesh for the capping block, and fix it on the rock wall.

步骤5:在马蹄形钢筋网片各块装配固定完毕后,架立模板,封堵(首次双侧封堵,之后都为单侧封堵),浇筑混凝土。Step 5: After each piece of the horseshoe-shaped steel mesh is assembled and fixed, erect the formwork, block it (the first double-sided blocking, and then unilateral blocking), and pour concrete.

步骤6:重复步骤2~步骤5,直至完成整个马蹄形隧洞的全部衬砌。Step 6: Repeat steps 2 to 5 until the entire lining of the horseshoe-shaped tunnel is completed.

马蹄形隧洞高度≥5m时,可对底块钢筋网片1与侧墙块钢筋网片3再进行拆分分块,进行拆分时应避免将拆分位置处于受力较大的部位,同时满足上述步骤3中的要求。当马蹄隧洞高度<5m时,可按步骤1中的要求进行钢筋网片拆分分块。When the height of the horseshoe-shaped tunnel is more than 5m, the bottom block reinforced mesh 1 and the side wall reinforced mesh 3 can be divided into blocks. When splitting, the split position should be avoided to be in a place with a large force, and at the same time meet the requirements of Requirements in step 3 above. When the height of the horseshoe tunnel is less than 5m, the steel mesh can be divided into blocks according to the requirements in step 1.

考虑运输要求,各钢筋网片沿洞轴线向长度为2~4m。Considering the transportation requirements, the length of each reinforced mesh sheet along the axis of the hole is 2-4m.

上述虽然结合附图对本公开的具体实施方式进行了描述,但并非对本公开保护范围的限制,所属领域技术人员应该明白,在本公开的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本公开的保护范围以内。Although the specific embodiments of the present disclosure have been described above in conjunction with the accompanying drawings, they do not limit the protection scope of the present disclosure. Those skilled in the art should understand that on the basis of the technical solutions of the present disclosure, those skilled in the art do not need to pay creative efforts. Various modifications or variations that can be made are still within the protection scope of the present disclosure.

以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, the present application may have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of this application shall be included within the protection scope of this application.

Claims (10)

1. An assembled reinforcing steel mesh sheet lining structure for a horseshoe-shaped tunnel is characterized by comprising a plurality of horseshoe-shaped tunnel lining units which are sequentially arranged adjacently, wherein the adjacent horseshoe-shaped tunnel lining units are fixedly connected; the U-shaped tunnel lining unit comprises bottom block reinforcing mesh sheets, foot block reinforcing mesh sheets, side wall block reinforcing mesh sheets and top sealing block reinforcing mesh sheets, wherein the bottom block reinforcing mesh sheets are arranged at the bottom, the two ends of the bottom block reinforcing mesh sheets are respectively provided with the foot block reinforcing mesh sheets, the tops of the foot block reinforcing mesh sheets are connected with the side wall block reinforcing mesh sheets, and the side wall block reinforcing mesh sheets are connected with the top sealing block reinforcing mesh sheets to form an annular structure; each reinforcing mesh is formed by binding annular stressed reinforcing steel bars and constructional reinforcing steel bars, and the annular stressed reinforcing steel bars of adjacent reinforcing mesh are externally and externally connected in a staggered and epitaxial manner.
2. The lining structure of claim 1 wherein said hoop load carrying bars are arcuate and are disposed along the cross-section of the horseshoe tunnel lining elements, said structural bars being disposed perpendicular to the hoop load carrying bars, the structural bars of adjacent horseshoe tunnel lining elements being connected.
3. The lining structure of claim 1 wherein said structural rebar is of a U-shaped configuration with its U-shaped opening facing toward the next horseshoe tunnel lining unit; the open end of the U-shaped structure of the construction steel bar is provided with a bending part facing to the inner side and extends outwards from the bending part.
4. The lining structure of claim 3 wherein each mesh of reinforcing bars is provided with two rows of circumferential reinforcing bars, each row is provided with a plurality of parallel circumferential reinforcing bars, the two rows of circumferential reinforcing bars are respectively arranged outside the U-shaped structure of the structural reinforcing bars, a plurality of parallel structural reinforcing bars are arranged between the two rows of circumferential reinforcing bars, and the circumferential reinforcing bars are fastened to the structural reinforcing bars.
5. A lining structure according to claim 4 wherein each hoop load carrying reinforcing bar is fixedly connected to a plurality of parallel arranged structural reinforcing bars, each structural reinforcing bar being fixedly connected to a plurality of parallel arranged hoop load carrying reinforcing bars, the reinforcing bars being connected between the ends of the hoop load carrying reinforcing bars outside the structural reinforcing bars.
6. A lining structure as claimed in claim 4 wherein said bottom panel reinforcing mesh is provided with outwardly extending reinforcing bars extending from the ends of the circumferentially oriented reinforcing bars in a row opposite the outer side of the bottom panel reinforcing mesh, the outwardly extending reinforcing bars having the same arc as the circumferentially oriented reinforcing bars and being in fixed engagement with the circumferentially oriented reinforcing bars on the opposite outer side of the adjacent bottom panel reinforcing mesh.
7. The lining structure of claim 4 wherein the foot bar mesh segments comprise a plurality of vertical bar mesh segments and a plurality of folded bar mesh segments, the folded bar mesh segments are disposed at the bottom of the vertical bar mesh segments, the vertical bar mesh segments and the folded bar mesh segments have a certain folding angle, and the rows of annular stress bars on the inner sides of the folded bar mesh segments are provided with extension bars which are fastened to the annular stress bars on the inner sides of the adjacent bottom bar mesh segments; the circumferential stressed steel bars in a row at the inner side opposite to the vertical steel bar mesh piece are provided with extension steel bars and are fixedly connected with the circumferential stressed steel bars at the inner side opposite to the adjacent side wall block steel bar mesh piece.
8. The lining structure of claim 4 wherein said side wall panel reinforcing mesh has an outer row of circumferentially oriented reinforcing bars disposed opposite said outer row of circumferentially oriented reinforcing bars, and said side wall panel reinforcing mesh is fastened to said adjacent leg panel reinforcing mesh by said outwardly oriented reinforcing bars and said top block reinforcing mesh by said outwardly oriented reinforcing bars; the circumferential stressed steel bars in the row on the inner side of the top sealing block steel bar net piece are provided with extension steel bars and are fixedly connected with the circumferential stressed steel bars on the inner side of the adjacent side wall block steel bar net piece.
9. The lining structure of claim 1 wherein said bottom panel rebar grid and said side wall panel rebar grid are formed from a single piece; or the bottom block reinforcing steel mesh and the side wall block reinforcing steel mesh are formed by connecting a plurality of blocks.
10. A method of constructing a lining structure according to any one of claims 1 to 9 including the steps of:
respectively binding bottom block reinforcing mesh sheets, foot block reinforcing mesh sheets, side wall block reinforcing mesh sheets and top sealing block reinforcing mesh sheets in a tunnel external reinforcing processing plant;
transporting each reinforcing mesh to a lining position of the horseshoe-shaped tunnel, sequentially assembling the reinforcing meshes according to the sequence of the foot block reinforcing mesh, the bottom block reinforcing mesh, the side wall block reinforcing mesh and the top sealing block reinforcing mesh, and fixing the reinforcing meshes on the rock wall;
after the reinforcing mesh pieces are assembled and fixed, erecting a template, plugging and pouring concrete;
and repeating the steps until the lining of the whole horseshoe-shaped tunnel is completely finished.
CN202010387488.3A 2020-05-09 2020-05-09 A prefabricated steel mesh lining structure and method for a horseshoe-shaped tunnel Pending CN111411991A (en)

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CN112195959A (en) * 2020-09-22 2021-01-08 中国人民解放军63926部队 Special-shaped raft plate fan-shaped mesh type steel bar binding construction method
CN113006833A (en) * 2021-03-12 2021-06-22 黄河勘测规划设计研究院有限公司 Reinforcing bar net piece connection type suitable for assembled tunnel lining

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112195959A (en) * 2020-09-22 2021-01-08 中国人民解放军63926部队 Special-shaped raft plate fan-shaped mesh type steel bar binding construction method
CN113006833A (en) * 2021-03-12 2021-06-22 黄河勘测规划设计研究院有限公司 Reinforcing bar net piece connection type suitable for assembled tunnel lining

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