CN111410462B - 一种透孔粘结抹面砂浆、其制备方法及其制备的保温结构一体化板 - Google Patents

一种透孔粘结抹面砂浆、其制备方法及其制备的保温结构一体化板 Download PDF

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CN111410462B
CN111410462B CN202010237596.2A CN202010237596A CN111410462B CN 111410462 B CN111410462 B CN 111410462B CN 202010237596 A CN202010237596 A CN 202010237596A CN 111410462 B CN111410462 B CN 111410462B
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顾少华
孙世霖
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Jiwei Zhugong Hebei Building Materials Technology Co ltd
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Abstract

本发明涉及一种透孔粘结抹面砂浆,其包括如下重量份的组分:水泥300~400份、粗砂350~450份、中砂150~250份、矿粉20~30份、粉煤灰20~30份、可再分散胶粉2~7份以及水5~15份。本发明的砂浆可在面层形成密布孔隙,能够与混凝土主体或外饰面良好结合,本发明同时提供该透孔粘结抹面砂浆的制备方法以及使用该透孔粘结抹面砂浆制备的保温结构一体化板。

Description

一种透孔粘结抹面砂浆、其制备方法及其制备的保温结构一 体化板
技术领域
本发明属于环保建筑领域,具体涉及一种透孔粘结抹面砂浆、其制备方法及其制备的保温结构一体化板。
背景技术
砂浆是用无机胶凝材料与细集料和水按比例拌和而成,也称灰浆。主要用于砌筑和抹灰工程,可分为砌筑砂浆和抹面砂浆,前者用于砖、石块、砌块等的砌筑以及构件安装;后者则用于墙面、地面、屋面及梁柱结构等表面的抹灰,以达到防护和装饰等要求。
抹面砂浆主要分为装饰砂浆和防水砂浆。装饰砂浆是指用以涂在基层材料表面兼有保护基层和增加美观作用的砂浆。抹面砂浆用以砖墙的抹面,由于砖吸水性强,砂浆与基层及空气接触面大,水分失去快,宜使用石灰砂浆。有防水、防潮要求时,应用水泥砂浆。防水砂浆是在普通砂浆中掺入一定的防水剂,常用的防水剂有氯化物金属类防水剂和金属皂类防水剂等。
传统的抹面砂浆不能与混凝土主体或外饰面良好的结合,可能会发生脱落,影响建筑周围人员安全。
发明内容
本发明的目的是提供一种可在砂浆面层形成密布孔隙,能够与混凝土主体或外饰面良好结合的透孔粘结抹面砂浆,同时提供该透孔粘结抹面砂浆的制备方法以及使用该透孔粘结抹面砂浆制备的保温结构一体化板。
本发明采用如下技术方案:
一种透孔粘结抹面砂浆,其包括如下重量份的组分:水泥300~400份、粗砂350~450份、中砂150~250份、矿粉20~30份、粉煤灰20~30份、可再分散胶粉2~7份以及水5~15份。
优选的,其包括如下重量份的组分:水泥350份、粗砂400份、中砂200份、矿粉25份、粉煤灰25份、可再分散胶粉5份以及水7~10份。
其中,所述水泥为标号不低于42.5#水泥。
其中,所述矿粉为高炉矿渣微粉,粒度320~480目,优选400目。
其中,所述粉煤灰粒度为260~390目,优选为325目。
其中,所述粗砂的细度模数μf 为3.7~3.1,所述中砂的细度模数μf为3.0~2.3。
其中,可再分散胶粉选自威耐实胶粉。
一种上述透孔粘结抹面砂浆的制备方法,具体过程为:将水泥、矿粉、粉煤灰和可再分散胶粉按重量份配比进行混合,混料机搅拌15~25分钟,再加入水、粗砂和中砂搅拌10~20分钟。
一种使用上述透孔粘结抹面砂浆制备的保温结构一体化板,由透孔粘结抹面砂浆、水性特种胶、模泡A级防火保温强力板以及耐碱网格布复合加工而成。
其中,水性特种胶为中国专利CN108587490A公开的新型水性特种胶。
其中,模泡A级防火保温强力板为中国专利CN103771802A公开的一种环保节能型模泡A级防火保温强力板。
该保温结构一体化板通过如下方法制备:
(1)在钢板平台上,均匀铺上厚度为2~5mm的透孔粘结抹面砂浆;
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将模泡A级防火保温强力板双面辊刷水性特种胶,将经刷胶后的模泡A级防火保温强力板平铺在耐碱网格布上;
(4)在将模泡A级防火保温强力板上辊刷水性特种胶后,再依次铺辊胶后的耐碱网格布以及厚度为2~5mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
一种使用上述透孔粘结抹面砂浆制备的保温结构一体化板,该保温结构一体化板采用模泡A级防火保温强力板和石墨聚苯板作为复合保温层,具体由透孔粘结抹面砂浆、水性特种胶、模泡A级防火保温强力板、石墨聚苯板以及耐碱网格布复合加工而成。
该保温结构一体化板通过如下方法制备:
(1)在钢板平台上,均匀铺上厚度为2~5mm的透孔粘结抹面砂浆;
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将石墨聚苯板双面辊刷水性特种胶,将经刷胶后的石墨聚苯板平铺在耐碱网格布上;
(4)将模泡A级防火保温强力板铺在石墨聚苯板上,并在模泡A级防火保温强力板上辊刷水性特种胶,再依次铺辊胶后的耐碱网格布以及厚度为2~5mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
其中,透孔粘结抹面砂浆的厚度为3mm。
本发明的有益效果在于:孔粘结抹面砂浆的成分简单、性价比高,其中,粗砂和细沙与胶凝材料混合后加微量的水,搅拌均匀,使其吸附下砂粒上生成密布的空隙,这些空隙存在会将砼浆渗透里面,起到全面锚固和紧密贴合作用,确保与建筑物同寿命。孔粘结抹面砂浆层的外观为粗糙的麻面,但强度高,因为砂浆的水灰比低,属于干硬性砂浆范畴。
利用透孔粘结抹面砂浆制备的保温结构一体化板采用复合结构,一体成型,该保温结构一体化板的两外立面均采用孔粘结抹面砂浆层,内层选用模泡A级防火保温强力板,具有保温效果好,同时利于与混凝土主体施工时水泥浆渗透到孔隙里,形成全面锚固达到永不分离脱落,确保与建筑物同寿命。
附图说明
图1为实施例4制得的保温结构一体化板的剖面结构示意图。
图2为实施例5制得的保温结构一体化板的剖面结构示意图。
其中,1透孔粘结抹面砂浆、2耐碱网格布、3模泡A级防火保温强力板、4石墨聚苯板。
具体实施方式
下面结合具体实施例对本发明的内容进行进一步的解释和说明,需要注意的是,以下实施例仅是较佳实施例而并非全部实施例,不应造成对发明保护范围的限制。
实施例1
将水泥(42.5#)300kg、矿粉(320目,敬业集团生产的矿粉)20kg、粉煤灰(260目)20kg和可再分散胶粉(威耐实)2kg,混合,混料机搅拌15~25分钟,再加入水7kg、粗砂350kg和中砂150kg,搅拌10~20分钟。
实施例2
将水泥(42.5#)400kg、矿粉(480目敬业集团矿粉)30kg、粉煤灰(390目)30kg和可再分散胶粉(威耐实)7kg,混合,混料机搅拌15~25分钟,再加入水10kg、粗砂450kg和中砂250kg,搅拌10~20分钟。
实施例3
将水泥(42.5#)350kg、矿粉(400目敬业集团矿粉)25kg、粉煤灰(325目)25kg和可再分散胶粉(威耐实)5kg,混合,混料机搅拌15~25分钟,再加入水8kg、粗砂400kg和中砂200kg,搅拌10~20分钟。
实施例4
(1)在长3.6m,宽1.5m的钢板平台上,均匀铺上厚度为3mm的透孔粘结抹面砂浆(由实施例3制得);
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将模泡A级防火保温强力板双面辊刷水性特种胶,将经刷胶后的模泡A级防火保温强力板平铺在耐碱网格布上;
(4)在将模泡A级防火保温强力板上辊刷水性特种胶后,再依次铺辊胶后的耐碱网格布以及厚度为3mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
实施例5
(1)在长3.6m,宽1.5m的钢板平台上,均匀铺上厚度为3mm的透孔粘结抹面砂浆(由实施例3制得);
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将石墨聚苯板双面辊刷水性特种胶,将经刷胶后的石墨聚苯板平铺在耐碱网格布上;
(4)将模泡A级防火保温强力板铺在石墨聚苯板上,并在模泡A级防火保温强力板上辊刷水性特种胶,再依次铺辊胶后的耐碱网格布以及厚度为3mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
效果例1
依据Q/ZXJC 06-2018以及DB13/3005-2017,对实施例1~3得到的透孔粘结抹面砂浆进行性能测试,结果见表1。
表1 透孔粘结抹面砂浆性能测试结果
Figure DEST_PATH_IMAGE001
效果例2
依据Q/ZXJC 05-2018对实施例4和实施例5得到的保温结构一体化板进行性能测试。结果见表2。
表2保温结构一体化板性能测试结果
Figure 905010DEST_PATH_IMAGE002

Claims (8)

1.一种使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,由透孔粘结抹面砂浆、水性特种胶、模泡A级防火保温强力板以及耐碱网格布复合加工而成;所述透孔粘结抹面砂浆由如下重量份的组分组成:水泥300~400份、粗砂350~450份、中砂150~250份、矿粉20~30份、粉煤灰20~30份、可再分散胶粉2~7份以及水5~15份。
2.根据权利要求1所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,其由如下重量份的组分组成:水泥350份、粗砂400份、中砂200份、矿粉25份、粉煤灰25份、可再分散胶粉5份以及水7~10份。
3.根据权利要求1或2所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,所述水泥为标号不低于42.5#的水泥。
4.根据权利要求1或2所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,所述矿粉粒度为320~480目,所述粉煤灰粒度为260~390目。
5.根据权利要求1或2所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,所述透孔粘结抹面砂浆的制备方法为:将水泥、矿粉、粉煤灰和可再分散胶粉按重量份配比进行混合,混料机搅拌15~25分钟,再加入水、粗砂和中砂搅拌10~20分钟。
6.根据权利要求1或2所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,其通过如下方法制备:
(1)在钢板平台上,均匀铺上厚度为2~5mm的透孔粘结抹面砂浆;
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将模泡A级防火保温强力板双面辊刷水性特种胶,将经刷胶后的模泡A级防火保温强力板平铺在耐碱网格布上;
(4)在将模泡A级防火保温强力板上辊刷水性特种胶后,再依次铺辊胶后的耐碱网格布以及厚度为2~5mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
7.一种使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,由透孔粘结抹面砂浆、水性特种胶、模泡A级防火保温强力板、石墨聚苯板以及耐碱网格布复合加工而成;所述透孔粘结抹面砂浆为权利要求1-5中的任一种透孔粘结抹面砂浆。
8.根据权利要求7所述的使用透孔粘结抹面砂浆制备的保温结构一体化板,其特征在于,其通过如下方法制备:
(1)在钢板平台上,均匀铺上厚度为2~5mm的透孔粘结抹面砂浆;
(2)耐碱网格布辊上水性特种胶,将经辊胶后的耐碱网格布平铺在步骤(1)得到透孔粘结抹面砂浆上;
(3)将石墨聚苯板双面辊刷水性特种胶,将经刷胶后的石墨聚苯板平铺在耐碱网格布上;
(4)将模泡A级防火保温强力板铺在石墨聚苯板上,并在模泡A级防火保温强力板上辊刷水性特种胶,再依次铺辊胶后的耐碱网格布以及厚度为2~5mm的透孔粘结抹面砂浆;
(5)将透孔粘结抹面砂浆用木质辊轴压平,上加钢板加压,凝固后得到保温结构一体化板。
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JP2000127143A (ja) * 1998-10-28 2000-05-09 Fujita Corp 水硬性モルタルの製造方法
CN101445352A (zh) * 2008-12-23 2009-06-03 兰州鹏飞保温隔热有限公司 用于泡沫玻璃建筑保温系统的粘接砂浆
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JP2000127143A (ja) * 1998-10-28 2000-05-09 Fujita Corp 水硬性モルタルの製造方法
CN101445352A (zh) * 2008-12-23 2009-06-03 兰州鹏飞保温隔热有限公司 用于泡沫玻璃建筑保温系统的粘接砂浆
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