CN111410050A - An automatic support system and control method for the ejector rod of a multi-mode stacking frame with a gas-filled plate - Google Patents

An automatic support system and control method for the ejector rod of a multi-mode stacking frame with a gas-filled plate Download PDF

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CN111410050A
CN111410050A CN202010336809.7A CN202010336809A CN111410050A CN 111410050 A CN111410050 A CN 111410050A CN 202010336809 A CN202010336809 A CN 202010336809A CN 111410050 A CN111410050 A CN 111410050A
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movable
frame
movable base
controller
track
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郑著顺
袁黔东
田德鑫
包昌华
舒林和
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Guizhou Longzhuyi Prefabricated Building Materials Co ltd
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Guizhou Longzhuyi Prefabricated Building Materials Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for

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Abstract

本发明公开了一种加气板的多模垛架的顶杆自动支护系统,属于蒸压加气混凝土建材自动生产技术领域,其首先设计能够通过支架进行相互堆垛的活动底座,并进一步在轨道的设计了两侧的相互配合的底架及活动机架,使活动机架能够在底架上进行前后移动,同时活动机架本身能够针对安装在其上的机械臂进行提升下落操作,而机械臂能够完成对于支杆的夹持和旋转操作,利用这整一套的活动机构来实现针对支杆的夹持、取出、旋转及插放的操作,在安装好支杆后利用与活动底座相配合的吊机架结构将另一个活动底座放到已安装支杆的活动底座上方,从而完成堆垛的操作。

Figure 202010336809

The invention discloses an automatic support system for the ejector rod of a multi-mould stacking frame of an aerated plate, which belongs to the technical field of automatic production of autoclaved aerated concrete building materials. It first designs a movable base that can be stacked with each other through the support, and furthermore The bottom frame and movable frame that cooperate with each other are designed on both sides of the track, so that the movable frame can move forward and backward on the base frame, and at the same time, the movable frame itself can lift and drop the mechanical arm installed on it. The mechanical arm can complete the clamping and rotating operations of the pole, and use this whole set of movable mechanisms to realize the operations of clamping, taking out, rotating and inserting the pole. After the pole is installed, it can be used and moved. The crane frame structure matched with the base puts another movable base on top of the movable base with the pole installed to complete the stacking operation.

Figure 202010336809

Description

一种加气板的多模垛架的顶杆自动支护系统及控制方法An automatic support system and control method for the ejector rod of a multi-mode stacking frame with a gas-filled plate

技术领域technical field

本发明涉及蒸压加气混凝土建材自动生产技术领域,具体涉及一种加气板的多模垛架的顶杆自动支护系统及控制方法。The invention relates to the technical field of automatic production of autoclaved air-entrained concrete building materials, in particular to an automatic support system and a control method for an ejector rod of a multi-form stacking frame of an aerated plate.

背景技术Background technique

蒸压加气混凝土板(简称加气板、AAC板)作为一种组合装配式的建筑材料,因其经济、方便施工且生产环保的特性而在国内受到了广泛的推广及应用,其通过将由水泥、石灰、硅砂等原料进行充分混合成浆后再倒入放置有钢筋网片的小车中进行浇筑成型,并对其进行切割,进一步对切割处理后的加压板进行蒸养操作;目前的蒸养都是直接将多个单位浇筑模具车内成型的加压板件转移到摆渡车上方依次逐个放入蒸养釜中进行蒸养,但为了保证产品质量,模具车的大小不会设计得过大,而蒸养釜的内径相对成型产品则会大很多,这使得在蒸养釜上方存有大量的空闲空间无法得到利用;而想要直接提高蒸养釜的蒸养效率,将摆渡车提前进行堆垛是一个很好的方法,但考虑到如果通过人工进行堆垛操作则会极大地增加工作人员的负担,且若是需要堆叠较高成型产品的情况下,还容易出现安全风险,故而一种能够对多个成型模的堆垛装置是目前所急需的。Autoclaved aerated concrete slab (referred to as aerated slab, AAC slab), as a composite building material, has been widely promoted and applied in China because of its economical, convenient construction and environmentally friendly production characteristics. Cement, lime, silica sand and other raw materials are fully mixed into slurry, and then poured into a trolley with steel mesh for pouring and molding, and then cut, and further steam curing operation is performed on the pressure plate after cutting; Steam curing is to directly transfer the pressurized plates formed in the mold car of multiple units to the top of the ferry car and put them into the steam curing kettle one by one for steam curing, but in order to ensure product quality, the size of the mold car will not be designed. is too large, and the inner diameter of the steam-curing kettle will be much larger than that of the molded product, which makes a large amount of free space above the steam-curing kettle unusable; and if you want to directly improve the steam-curing efficiency of the steam-curing kettle, the ferry car It is a good method to stack in advance, but considering that if the stacking operation is performed manually, it will greatly increase the burden on the staff, and if it is necessary to stack taller molded products, it is also prone to safety risks. Therefore, A stacking device capable of multiple forming dies is urgently needed.

发明内容SUMMARY OF THE INVENTION

本发明所要解决的技术问题是:提供一种加气板的多模垛架的顶杆自动支护系统,以解决当前针对加气板进行堆垛过程中自动化程度较低,消化人力资源多,不能满足大批量生产需求的问题。The technical problem to be solved by the present invention is: to provide an automatic support system for the ejector rod of the multi-mode stacking frame of the gas-filled plate, so as to solve the problem that the automation degree of the current stacking process for the gas-filled plate is low, and the human resources are too much. Can not meet the needs of mass production.

为解决上述问题,本发明提供了如下技术方案:To solve the above problems, the present invention provides the following technical solutions:

一种加气板的多模垛架的顶杆自动支护系统,它包括固定在地面上的轨道;在轨道上安装有若干对滚轮;且在滚轮的端部均设置有驱动电机;活动底座通过滚轮可移动地安装在轨道上;The utility model relates to an automatic support system for the ejector rod of a multi-mode stacking frame with an air-filled plate, which comprises a track fixed on the ground; Removably installed on the track by rollers;

在活动底座的顶部开有两个以上沿竖直方向开设的定位孔,且在活动底座相背的两个侧端面上分别可拆卸地安装有支杆;支杆的端部尺寸与定位孔的大小相配合;在活动底座的底部还设置有导向孔;There are two or more positioning holes opened in the vertical direction on the top of the movable base, and support rods are respectively detachably installed on the two side end faces of the movable base opposite to each other; the size of the end of the support rod is the same as the positioning hole. The size is matched; there is also a guide hole at the bottom of the movable base;

在轨道的正上方设置有吊机;所述吊机的吊钩与所述导向孔相匹配;A hoist is arranged just above the track; the hook of the hoist matches the guide hole;

在轨道的两侧设置有底架;且在底架上沿指向轨道的方向设置有导向轨;活动机架通过所述导向轨可移动地安装在底架上;在活动机架与底架之间设置有第一驱动装置;在活动机架上靠近轨道的一侧安装有沿竖直方向设置的滑轨;机械臂可移动地安装在所述滑轨上,且机械臂与活动机架通过第二驱动装置相连;A bottom frame is provided on both sides of the track; and guide rails are arranged on the bottom frame along the direction pointing to the track; the movable frame is movably installed on the bottom frame through the guide rails; A first drive device is arranged between the movable racks; a sliding rail arranged in the vertical direction is installed on the side of the movable frame close to the rail; the mechanical arm is movably installed on the sliding rail, and the robotic arm and the movable frame pass through the second drive is connected;

机械臂包括与滑轨相配合的滑动板;在滑动板上安装有传动转轴;传动转轴的轴线平行于轨道所在平面,且传动转轴的输入端与第三驱动装置相连,输出端与夹持装置相连接;在夹持装置上安装有控制夹持装置活动的气缸;所述夹持装置与支杆相配合使用。The mechanical arm includes a sliding plate matched with the sliding rail; a transmission rotating shaft is installed on the sliding plate; the axis of the transmission rotating shaft is parallel to the plane where the track is located, and the input end of the transmission rotating shaft is connected with the third driving device, and the output end is connected with the clamping device A cylinder for controlling the movement of the clamping device is installed on the clamping device; the clamping device is used in cooperation with the support rod.

优选的,还包括控制器;控制器对驱动电机、吊机、第一驱动装置、第二驱动装置、第三驱动装置及气缸进行控制;底架的尾部与轨道的尾部相平齐。Preferably, it also includes a controller; the controller controls the driving motor, the hoist, the first driving device, the second driving device, the third driving device and the cylinder; the tail of the chassis is flush with the tail of the rail.

优选的,活动底座包括承压座;在承压座的左右侧端分别设置有活动侧板;定位孔、支杆和导向孔均设置在活动侧板上;承压座为一栅格状平板结构。Preferably, the movable base includes a pressure bearing seat; movable side plates are respectively provided on the left and right side ends of the pressure bearing seat; the positioning holes, the support rods and the guide holes are all arranged on the movable side plates; the pressure bearing seat is a grid-shaped flat plate structure.

进一步的,在两个活动侧板之间还固定有若干个连接柱;在连接柱的上顶部设置有若干个梳齿状插条;承压柱放置在连接柱上方,且通过插条进行限位安装。Further, several connecting posts are fixed between the two movable side plates; several comb-shaped inserts are arranged on the top of the connecting posts; Bit installation.

优选的,支杆为两端成锥台状结构的直杆;在所述直杆上靠近两端锥台的位置分别设置有台阶卡块,所述台阶卡块的尺寸大于定位孔的大小。Preferably, the support rod is a straight rod with a truncated cone-shaped structure at both ends; step blocks are respectively provided on the straight rod near the truncated cones at both ends, and the size of the step block is larger than the size of the positioning hole.

进一步的,夹持装置包括与传动转轴相连接的悬臂连杆;在悬臂连杆的端部安装有功能台;在功能台前端面的上下侧分别设置有相对的外延板;在两个外延板之间还安装有导向轴;在导向轴上设置有可沿导向轴的轴向进行移动的压板;气缸的安装在外延板上,且气缸的输出端固定在压板上。Further, the clamping device includes a cantilever link connected with the transmission shaft; a function table is installed at the end of the cantilever link; opposite extension plates are respectively arranged on the upper and lower sides of the front end surface of the function table; A guide shaft is also installed between them; a pressure plate that can move along the axial direction of the guide shaft is arranged on the guide shaft; the cylinder is installed on the extension plate, and the output end of the cylinder is fixed on the pressure plate.

进一步的,导向轴的数目共有两个,且分别设置在外延板的左右两侧;气缸设置在外延板的中部位置。Further, there are two guide shafts in total, and they are respectively arranged on the left and right sides of the epitaxial plate; the cylinder is arranged in the middle of the epitaxial plate.

优选的,压板共有两个,且两个压板沿竖直方向相对设置;在压板上设置有加强凸台;导向轴穿过所述加强凸台进行设置,且在压板的中部还开有配合气缸输出端使用的安装孔;气缸的输出端与压板为可拆卸连接。Preferably, there are two pressing plates in total, and the two pressing plates are arranged opposite to each other in the vertical direction; a reinforcing boss is provided on the pressing plate; the guide shaft is arranged through the reinforcing boss, and a matching cylinder is also opened in the middle of the pressing plate The mounting hole used by the output end; the output end of the cylinder and the pressure plate are detachably connected.

优选的,底架为一个M字结构的底架,导向轨对应设置在底架的两侧;活动机架则为一个带有加强筋的L型直立排架结构;第一驱动装置包括固定在活动机架上的电机,电机通过传动轴与设置在活动机架两侧的滚轮相连接,滚轮的尺寸与导向轨的大小相匹配;第二驱动装置包括设置在活动机架上顶部的电机,电机通过转轴与活动机架上顶部两侧的链轮相连接,在活动机架的下底部同样装有链轮,且链条的中部绕过两个链轮设置,链条的两端分别设置在机械臂的上下两侧。Preferably, the base frame is an M-shaped base frame, and the guide rails are correspondingly arranged on both sides of the base frame; the movable frame is an L-shaped upright bent frame structure with reinforcing ribs; The motor on the movable frame, the motor is connected with the rollers arranged on both sides of the movable frame through the transmission shaft, and the size of the roller matches the size of the guide rail; the second driving device includes a motor arranged on the top of the movable frame, The motor is connected with the sprockets on both sides of the top of the movable frame through the rotating shaft. The lower bottom of the movable frame is also equipped with sprockets, and the middle of the chain is set around the two sprockets. upper and lower sides of the arm.

本发明还提供了一种加气板的多模垛架的顶杆自动支护系统的使用方法,包括以下步骤:The invention also provides a method for using the automatic support system for the ejector rod of the multi-mode stacking frame of the gas-filled plate, comprising the following steps:

S1、确定整套系统无故障并复位后打开控制器开始运行,此时载有加压板的活动底座已进入轨道;S1. After confirming that the whole system is fault-free and reset, turn on the controller and start running. At this time, the movable base with the pressure plate has entered the track;

S2、由控制器控制滚轮处的驱动电机带动活动底座移动到轨道的尾部,确定活动底座已移动到指定工位后由控制器将活动底座停车;S2. The drive motor at the controller controls the roller to drive the movable base to move to the end of the track, and the controller stops the movable base after it is determined that the movable base has moved to the designated station;

S3、控制器控制第二驱动装置带动机械臂上下移动,直至夹持装置与支杆相对为止;S3. The controller controls the second driving device to drive the mechanical arm to move up and down until the clamping device is opposite to the support rod;

S4、控制器控制第一驱动装置带动活动机架靠近活动底座,确定活动机架达到指定与活动底座之间的距离后有控制器控制活动机架停止运动运动;S4, the controller controls the first drive device to drive the movable frame to approach the movable base, and determines that the controller controls the movable frame to stop the movement after the movable frame reaches the specified distance from the movable base;

S5、控制器控制气缸进行运动,是夹持装置将支杆夹住;S5. The controller controls the cylinder to move, and it is the clamping device that clamps the strut;

S6、控制器控制第一驱动装置带动活动机架远离活动底座,确定活动机架达到指定与活动底座之间的距离后由控制器停止活动机架的运动;S6, the controller controls the first drive device to drive the movable frame away from the movable base, and determines that the movement of the movable frame is stopped by the controller after the movable frame reaches the specified distance from the movable base;

S7、控制器控制第三驱动装置带动传动转轴转动,直至被夹持装置所夹的支杆轴线垂直于地面位置;S7, the controller controls the third driving device to drive the transmission shaft to rotate until the axis of the support rod clamped by the clamping device is perpendicular to the ground position;

S8、控制器控制第一驱动装置带动活动机架靠近活动底座,直至支杆对准定位孔后将支杆放下装入;S8, the controller controls the first driving device to drive the movable frame to approach the movable base, until the support rod is aligned with the positioning hole, and then the support rod is put down and installed;

S9、控制器将各个电机位置复位后控制吊机通过导向孔将后一个载有加压板的活动底座提起并使后一个活动底座的定位孔对准下方对应的支杆后放下即完成了一次堆垛。S9. After the controller resets the positions of each motor, the controller controls the crane to lift the latter movable base carrying the pressure plate through the guide holes, and align the positioning holes of the latter movable base with the corresponding support rods below, and then put it down to complete once stacking.

本发明有益效果:Beneficial effects of the present invention:

本发明基于现有用于支撑加压板的活动底座的结构设计了一套能够完成多个动作的支护系统,首先使用带有滚轮的轨道以辅助活动底座的行进,然后利用底架及对应驱动装置来带动活动机架,使其能够实现靠近及远离活动底座,通过活动机架上的驱动装置来带动机械臂的升降,进一步设计了一套具有能够进行旋转和夹持两项自由度的机械臂及夹持装置,使该系统能够完成将放在活动底座上的支杆取下、转正、对位,安装的系列操作,最后利用吊机通过活动底座上的导向孔吊起再放到前一个已经完成支杆安装的活动底座上,其结构简单,操作方便迅速,对大规模生产加压板具有良好的效果。The present invention designs a set of support system capable of completing multiple actions based on the existing structure of the movable base for supporting the pressure plate. First, the track with rollers is used to assist the traveling of the movable base, and then the base frame and the corresponding drive are used. The device drives the movable frame, so that it can be close to and away from the movable base. The driving device on the movable frame drives the lifting and lowering of the mechanical arm, and further designs a machine with two degrees of freedom for rotation and clamping. Arm and clamping device, so that the system can complete the series of operations of removing, aligning, aligning and installing the strut placed on the movable base, and finally using the crane to lift it through the guide hole on the movable base and put it in the front On a movable base on which the support rod has been installed, the structure is simple, the operation is convenient and rapid, and it has a good effect on mass production of the pressurized plate.

附图说明Description of drawings

图1是本实施例中轨道与活动底座的进行配合的结构示意图;Fig. 1 is the structural representation that the track and the movable base cooperate in the present embodiment;

图2是本实施例中活动底座的爆炸示意图;Fig. 2 is the exploded schematic diagram of the movable base in the present embodiment;

图3是本实施例中轨道、底架、活动机架及机械臂的装配位置示意图;3 is a schematic diagram of the assembly positions of the rail, the chassis, the movable frame and the mechanical arm in the present embodiment;

图4是本实施例中底架、活动机架及机械臂的三维装配示意图;Fig. 4 is the three-dimensional assembly schematic diagram of the bottom frame, the movable frame and the mechanical arm in the present embodiment;

图5是本实施例中机械臂及夹持装置的结构示意图FIG. 5 is a schematic diagram of the structure of the robot arm and the clamping device in this embodiment

图6是图5的左视图;Fig. 6 is the left side view of Fig. 5;

图7是图5的俯视图;Fig. 7 is the top view of Fig. 5;

图8是本实施例中功能台背部的结构示意图;8 is a schematic structural diagram of the back of the functional table in this embodiment;

图9是本实施例中支杆2B的结构示意图;FIG. 9 is a schematic structural diagram of the support rod 2B in this embodiment;

图10是本实施例中活动底座与支杆配合及安装放置的结构示意图;Fig. 10 is the structural schematic diagram of the cooperation and installation and placement of the movable base and the support rod in this embodiment;

图11是本实施例中控制器与各个电器控制元件的连接示意图;11 is a schematic diagram of the connection between the controller and each electrical control element in this embodiment;

附图标记说明:1、轨道,1A、滚轮,2、活动底座,2A、定位孔,2B、支杆,2C、导向孔,2D、承压座,2E、活动侧板,2F、连接柱,2G、插条,3、底架,3A、导向轨,4、活动机架,4A、滑轨,5、机械臂,5A、滑动板,5B、传动转轴,5C、第三驱动装置,6、夹持装置,6A、气缸,6B、悬臂连杆,6C、功能台,6D、外延板,6E、导向轴,6F、压板,7、第二驱动装置,8、控制器, 9、第一驱动装置。Description of reference numerals: 1, track, 1A, roller, 2, movable base, 2A, positioning hole, 2B, strut, 2C, guide hole, 2D, pressure bearing seat, 2E, movable side plate, 2F, connecting column, 2G, insert, 3, chassis, 3A, guide rail, 4, movable frame, 4A, slide rail, 5, mechanical arm, 5A, slide plate, 5B, transmission shaft, 5C, third drive device, 6, Clamping device, 6A, cylinder, 6B, cantilever link, 6C, function table, 6D, epitaxial plate, 6E, guide shaft, 6F, pressure plate, 7, second drive device, 8, controller, 9, first drive device.

具体实施方式Detailed ways

下面结合附图及具体的实施例对本发明进行进一步介绍:The present invention is further introduced below in conjunction with the accompanying drawings and specific embodiments:

实施例:Example:

参照图1至图11,本实施例提供一种加气板的多模垛架的顶杆自动支护系统,它包括固定在地面上的轨道1;在轨道1上安装有若干对滚轮1A;且在滚轮1A的端部均设置有驱动电机;活动底座2通过滚轮1A可移动地安装在轨道1上;可具体参考图1和图2,在活动底座2两侧开有与滚轮1A相配合的通槽结构,活动底座2在放置到轨道上后即通过通槽与滚轮1A之间的配合由滚轮1A的转动来进行其进行移动。1 to 11, the present embodiment provides an automatic support system for the ejector rods of a multi-mode stacking frame with aerated plates, which includes a track 1 fixed on the ground; several pairs of rollers 1A are installed on the track 1; And the end of the roller 1A is provided with a drive motor; the movable base 2 is movably installed on the track 1 through the roller 1A; with reference to Fig. With the through-slot structure, after the movable base 2 is placed on the track, it is moved by the rotation of the roller 1A through the cooperation between the through-slot and the roller 1A.

在活动底座2的顶部开有两个以上沿竖直方向开设的定位孔2A,且在活动底座2相背的两个侧端面上分别可拆卸地安装有支杆2B;支杆2B的端部尺寸与定位孔2A的大小相配合;在活动底座2的底部还设置有导向孔2C;The top of the movable base 2 is provided with two or more positioning holes 2A opened in the vertical direction, and a support rod 2B is detachably installed on the two side end faces of the movable base 2 opposite to each other; The size is matched with the size of the positioning hole 2A; the bottom of the movable base 2 is also provided with a guide hole 2C;

活动底座2包括承压座2D;在承压座2D的左右侧端分别设置有活动侧板2E;定位孔2A、支杆2B和导向孔2C均设置在活动侧板2E上;承压座2D为一栅格状平板结构。The movable base 2 includes a pressure bearing seat 2D; the left and right side ends of the pressure bearing seat 2D are respectively provided with movable side plates 2E; the positioning hole 2A, the support rod 2B and the guide hole 2C are all arranged on the movable side plate 2E; It is a grid-like plate structure.

在两个活动侧板2E之间还固定有若干个连接柱2F;在连接柱2F的上顶部设置有若干个梳齿状插条2G;承压柱2D放置在连接柱2F上方,且通过插条2G进行限位安装。A number of connecting columns 2F are also fixed between the two movable side plates 2E; a number of comb-shaped inserts 2G are arranged on the top of the connecting column 2F; the pressure-bearing column 2D is placed above the connecting column 2F, 2G for limit installation.

支杆2B为两端成锥台状结构的直杆;在所述直杆上靠近两端锥台的位置分别设置有台阶卡块,所述台阶卡块的尺寸大于定位孔2A的大小。本实施例中,支杆2B的结构具体可参考图9所示,其顶部锥台的长度小于底部锥台的长度,在具体对两个活动底座2安装的时候,底部锥台插入位于下方活动底座的定位孔中,顶部锥台插入位于上方活动底座的定位孔中。The support rod 2B is a straight rod with a truncated cone-shaped structure at both ends; step blocks are respectively provided on the straight rod near the truncated cones at both ends, and the size of the step block is larger than the size of the positioning hole 2A. In this embodiment, the structure of the support rod 2B can be referred to as shown in FIG. 9 , and the length of the top frustum is smaller than the length of the bottom frustum. When installing the two movable bases 2, the bottom frustum is inserted into the lower frustum to move In the positioning hole of the base, the top cone is inserted into the positioning hole of the upper movable base.

在轨道1的正上方设置有吊机;所述吊机的吊钩与所述导向孔2C相匹配;本实施例中吊机的吊钩对应导向孔2C设置有四个,可以在起吊带有成型产品的活动底座之后将其放入另一个活动底座上方。A hoist is provided just above the track 1; the hooks of the hoist match the guide holes 2C; in this embodiment, there are four hoist hooks corresponding to the guide holes 2C, which can be mounted on the hoisting belt After forming the movable base of the product, place it on top of another movable base.

可参考图3和图4,在轨道1的两侧设置有底架3;且在底架3上沿指向轨道的方向设置有导向轨3A;活动机架4通过所述导向轨3A可移动地安装在底架3上;在活动机架4与底架3之间设置有第一驱动装置9;在活动机架4上靠近轨道1的一侧安装有沿竖直方向设置的滑轨4A;机械臂6可移动地安装在所述滑轨4A上,且机械臂5与活动机架4通过第二驱动装置7相连;本实施例中,底架3为一个M字结构的底架,导向轨3A对应设置在底架的两侧;活动机架4则为一个带有加强筋的L型直立排架结构;第一驱动装置9包括固定在活动机架4上的电机,电机通过传动轴与设置在活动机架两侧的滚轮相连接,滚轮的尺寸与导向轨3A的大小相匹配;活动机架4即通过电机带动传动轴并进一步带动滚轮进行转动从而实现在底架3上的沿导向轨3A的前后移动;第二驱动装置7包括设置在活动机架4上顶部的电机,电机通过转轴与活动机架4上顶部两侧的链轮相连接,在活动机架的下底部同样装有链轮,且链条的中部绕过两个链轮设置,链条的两端分别设置在机械臂6的上下两侧,其通过电机转动来带动链轮转动,从而使链条带动机械臂在活动机架4上的上下移动,且机械臂6的同时还受到与滑轨4A相配合的约束以防止其产生晃动;Referring to FIG. 3 and FIG. 4 , a base frame 3 is provided on both sides of the track 1; and a guide rail 3A is provided on the base frame 3 along the direction pointing to the track; the movable frame 4 is movably moved through the guide rail 3A Installed on the base frame 3; a first drive device 9 is arranged between the movable frame 4 and the base frame 3; a slide rail 4A arranged in the vertical direction is installed on the side of the movable frame 4 close to the track 1; The mechanical arm 6 is movably installed on the sliding rail 4A, and the mechanical arm 5 is connected with the movable frame 4 through the second driving device 7; The rails 3A are correspondingly arranged on both sides of the bottom frame; the movable frame 4 is an L-shaped upright bent frame structure with reinforcing ribs; the first driving device 9 includes a motor fixed on the movable frame 4, and the motor passes through the transmission shaft. It is connected with the rollers arranged on both sides of the movable frame, and the size of the rollers matches the size of the guide rail 3A; the movable frame 4 drives the transmission shaft through the motor and further drives the rollers to rotate so as to realize the along The front and rear movement of the guide rail 3A; the second driving device 7 includes a motor arranged on the top of the movable frame 4, and the motor is connected with the sprockets on both sides of the top of the movable frame 4 through the rotating shaft, and the lower bottom of the movable frame is the same A sprocket is installed, and the middle of the chain is set around the two sprockets, and the two ends of the chain are respectively arranged on the upper and lower sides of the mechanical arm 6, which drives the sprocket to rotate through the rotation of the motor, so that the chain drives the mechanical arm to move. The up and down movement on the rack 4, and the mechanical arm 6 is also constrained to cooperate with the slide rail 4A to prevent it from shaking;

具体可参考图5到图7,机械臂5包括与滑轨4A相配合的滑动板5A;在滑动板5A上安装有传动转轴5B;传动转轴5B的轴线平行于轨道1所在平面,且传动转轴5B的输入端与第三驱动装置5C相连,输出端与夹持装置6相连接;在夹持装置6上安装有控制夹持装置6活动的气缸6A;所述夹持装置6与支杆2B相配合使用。5 to 7, the robotic arm 5 includes a sliding plate 5A that is matched with the sliding rail 4A; a transmission shaft 5B is installed on the sliding plate 5A; the axis of the transmission shaft 5B is parallel to the plane of the track 1, and the transmission shaft The input end of 5B is connected with the third drive device 5C, and the output end is connected with the clamping device 6; the clamping device 6 is provided with a cylinder 6A that controls the movement of the clamping device 6; the clamping device 6 is connected to the support rod 2B Use in conjunction.

夹持装置6包括与传动转轴5B相连接的悬臂连杆6B;在悬臂连杆6B的端部安装有功能台6C;在功能台6C前端面的上下侧分别设置有相对的外延板6D;在两个外延板6D之间还安装有导向轴6E;在导向轴6E上设置有可沿导向轴6E的轴向进行移动的压板6F;气缸6A的安装在外延板6D上,且气缸6A的输出端固定在压板6F上。The clamping device 6 includes a cantilever link 6B connected with the transmission shaft 5B; a function table 6C is installed at the end of the cantilever link 6B; the upper and lower sides of the front end surface of the function table 6C are respectively provided with relative extension plates 6D; A guide shaft 6E is also installed between the two extension plates 6D; a pressure plate 6F that can move along the axial direction of the guide shaft 6E is arranged on the guide shaft 6E; the cylinder 6A is installed on the extension plate 6D, and the output of the cylinder 6A is The end is fixed on the pressure plate 6F.

导向轴6E的数目共有两个,且分别设置在外延板6D的左右两侧;气缸6A设置在外延板6D的中部位置。The number of the guide shafts 6E is two, and they are respectively arranged on the left and right sides of the epitaxial plate 6D; the cylinder 6A is arranged in the middle of the epitaxial plate 6D.

压板6F共有两个,且两个压板6F沿竖直方向相对设置;在压板6F上设置有加强凸台6G;导向轴6E穿过所述加强凸台6G进行设置,且在压板6F的中部还开有配合气缸6A输出端使用的安装孔;气缸6A的输出端与压板6F为可拆卸连接。There are two pressing plates 6F, and the two pressing plates 6F are arranged opposite to each other in the vertical direction; a reinforcing boss 6G is arranged on the pressing plate 6F; There are mounting holes for the output end of the cylinder 6A; the output end of the cylinder 6A and the pressure plate 6F are detachably connected.

机械臂5的动作通过第三驱动装置5C来实现,本实施例中的第三驱动装置5C为一步进电机结构;其通过传动转轴5B带动夹持装置6的转动,实现夹持装置6在端平面上的90°变位;从而调整支杆2轴线的朝向;在图5中可以看到在机械臂5的左侧还固定有一个限位块,限位块用以限制夹持装置6的转动角度,故而在限位块与夹持装置相对的位置处还设置缓冲垫;The action of the mechanical arm 5 is realized by the third driving device 5C. The third driving device 5C in this embodiment is a step-by-step motor structure; 90° displacement on the end plane; thereby adjusting the orientation of the axis of the strut 2; in Figure 5, it can be seen that a limit block is also fixed on the left side of the mechanical arm 5, and the limit block is used to limit the clamping device 6 Therefore, a buffer pad is also provided at the position where the limit block is opposite to the clamping device;

夹持装置6的动作则是依靠有两个气缸6A分别带动上下的两个压板6F进行夹持。The action of the clamping device 6 relies on two air cylinders 6A to drive the upper and lower pressing plates 6F respectively for clamping.

还包括控制器8;控制器8对驱动电机、吊机、第一驱动装置9、第二驱动装置7、第三驱动装置5C及气缸6A进行控制;在本实施例中,控制器8为 PLC控制系统的控制柜;其连接结构可参考图11;控制器8与每个受控装置之间皆是单一对应的关系,即每个受控元件仅受控制器的控制。Also includes a controller 8; the controller 8 controls the drive motor, the hoist, the first drive device 9, the second drive device 7, the third drive device 5C and the cylinder 6A; in this embodiment, the controller 8 is a PLC The control cabinet of the control system; its connection structure can be referred to FIG. 11 ; there is a single corresponding relationship between the controller 8 and each controlled device, that is, each controlled element is only controlled by the controller.

底架3的尾部与轨道1的尾部相平齐。The tail of the chassis 3 is flush with the tail of the track 1 .

本发明还提供了一种加气板的多模垛架的顶杆自动支护系统的使用方法,包括以下步骤:The invention also provides a method for using the automatic support system for the ejector rod of the multi-mode stacking frame of the gas-filled plate, comprising the following steps:

S1、确定整套系统无故障并复位后打开控制器8开始运行,此时载有加压板的活动底座2已进入轨道1;S1. After confirming that the whole system is fault-free and reset, turn on the controller 8 and start running, at this time, the movable base 2 carrying the pressure plate has entered the track 1;

S2、由控制器控制滚轮1A处的驱动电机带动活动底座2移动到轨道1的尾部,确定活动底座2已移动到指定工位后由控制器8将活动底座2停车;S2, the drive motor at the control roller 1A is driven by the controller to drive the movable base 2 to move to the tail of the track 1, and the controller 8 stops the movable base 2 after it is determined that the movable base 2 has moved to the designated station;

S3、控制器8控制第二驱动装置7带动机械臂5上下移动,直至夹持装置6与支杆2B相对为止;S3, the controller 8 controls the second driving device 7 to drive the mechanical arm 5 to move up and down until the clamping device 6 is opposite to the support rod 2B;

S4、控制器8控制第一驱动装置9带动活动机架4靠近活动底座2,确定活动机架4达到指定与活动底座之间的距离后有控制器控制活动机架4停止运动运动;S4, the controller 8 controls the first drive device 9 to drive the movable frame 4 to be close to the movable base 2, and after determining that the movable frame 4 reaches the specified distance from the movable base, a controller controls the movable frame 4 to stop the movement;

S5、控制器8控制气缸6A进行运动,是夹持装置6将支杆2B夹住;S5, the controller 8 controls the cylinder 6A to move, and the clamping device 6 clamps the support rod 2B;

S6、控制器8控制第一驱动装置9带动活动机架4远离活动底座2,确定活动机架4达到指定与活动底座之间的距离后由控制器8停止活动机架4的运动;S6, the controller 8 controls the first drive device 9 to drive the movable frame 4 away from the movable base 2, and determines that the movement of the movable frame 4 is stopped by the controller 8 after the movable frame 4 reaches the specified distance from the movable base;

S7、控制器8控制第三驱动装置5C带动传动转轴5B转动,直至被夹持装置6所夹的支杆2B轴线垂直于地面位置;S7, the controller 8 controls the third driving device 5C to drive the transmission shaft 5B to rotate until the axis of the support rod 2B clamped by the clamping device 6 is perpendicular to the ground position;

S8、控制器8控制第一驱动装置9带动活动机架4靠近活动底座2,直至支杆2B对准定位孔2A后将支杆2B放下装入;S8, the controller 8 controls the first drive device 9 to drive the movable frame 4 to be close to the movable base 2, until the support rod 2B is aligned with the positioning hole 2A, and then the support rod 2B is put down and loaded;

S9、控制器8将各个电机位置复位后控制吊机通过导向孔2C将后一个载有加压板的活动底座2提起并使后一个活动底座2的定位孔对准下方对应的支杆2B后放下即完成了一次堆垛。S9. After the controller 8 resets the positions of each motor, it controls the crane to lift the latter movable base 2 carrying the pressure plate through the guide hole 2C and align the positioning hole of the latter movable base 2 with the corresponding support rod 2B below. Putting down completes a stacking.

Claims (10)

1. The utility model provides an automatic supporting system of ejector pin of multimode buttress frame of air entrainment board which characterized in that:
it comprises a track (1) fixed on the ground; a plurality of pairs of rollers (1A) are arranged on the track (1); and the end parts of the rollers (1A) are provided with driving motors; the movable base (2) is movably arranged on the track (1) through a roller (1A);
more than two positioning holes (2A) which are arranged along the vertical direction are formed in the top of the movable base (2), and supporting rods (2B) are respectively and detachably mounted on two side end faces of the movable base (2) which are opposite to each other; the end part of the supporting rod (2B) is matched with the size of the positioning hole (2A); the bottom of the movable base (2) is also provided with a guide hole (2C);
a crane is arranged right above the track (1); the lifting hook of the crane is matched with the guide hole (2C);
the two sides of the track (1) are provided with an underframe (3); and a guide rail (3A) is arranged on the bottom frame (3) along the direction pointing to the track; the movable frame (4) is movably arranged on the bottom frame (3) through the guide rail (3A); a first driving device (9) is arranged between the movable rack (4) and the bottom frame (3); a slide rail (4A) arranged along the vertical direction is arranged on one side, close to the track (1), of the movable rack (4); the mechanical arm (5) is movably arranged on the sliding rail (4A), and the mechanical arm (5) is connected with the movable rack (4) through a second driving device (7);
the mechanical arm (5) comprises a sliding plate (5A) matched with the sliding rail (4A); a transmission rotating shaft (5B) is arranged on the sliding plate (5A); the axis of the transmission rotating shaft (5B) is parallel to the plane of the track (1), the input end of the transmission rotating shaft (5B) is connected with the third driving device (5C), and the output end of the transmission rotating shaft (5B) is connected with the clamping device (6); an air cylinder (6A) for controlling the clamping device (6) to move is arranged on the clamping device (6); the clamping device (6) is matched with the supporting rod (2B) for use.
2. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 1, wherein: further comprising a controller (8); the controller (8) controls the driving motor, the crane, the first driving device (9), the second driving device (7), the third driving device (5C) and the air cylinder (6A);
the tail part of the underframe (3) is level with the tail part of the track (1).
3. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 1, wherein: the movable base (2) comprises a pressure bearing seat (2D); the left side end and the right side end of the pressure bearing seat (2D) are respectively provided with a movable side plate (2E); the positioning hole (2A), the support rod (2B) and the guide hole (2C) are all arranged on the movable side plate (2E); the pressure bearing seat (2D) is of a grid-shaped flat plate structure.
4. A top bar automatic support system of a multi-mode rack of gas-filled slabs according to claim 3, characterized in that: a plurality of connecting columns (2F) are also fixed between the two movable side plates (2E); a plurality of comb-shaped inserting strips (2G) are arranged at the upper top of the connecting column (2F); the pressure-bearing column (2D) is placed above the connecting column (2F), and is limited and mounted through the inserting strips (2G).
5. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 1, wherein: the strut (2B) is a straight rod with two ends forming a frustum-shaped structure; step fixture blocks are respectively arranged on the straight rod at positions close to the frustum at the two ends, and the size of each step fixture block is larger than that of the positioning hole (2A).
6. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 1, wherein: the clamping device (6) comprises a cantilever connecting rod (6B) connected with the transmission rotating shaft (5B); a functional table (6C) is arranged at the end part of the cantilever connecting rod (6B); the upper side and the lower side of the front end surface of the functional table (6C) are respectively provided with an opposite extension plate (6D); a guide shaft (6E) is also arranged between the two extension plates (6D); a pressing plate (6F) which can move along the axial direction of the guide shaft (6E) is arranged on the guide shaft (6E); the cylinder (6A) is arranged on the extension plate (6D), and the output end of the cylinder (6A) is fixed on the pressing plate (6F).
7. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 6, wherein: the number of the guide shafts (6E) is two, and the guide shafts are respectively arranged on the left side and the right side of the extension plate (6D); the cylinder (6A) is arranged in the middle of the extension plate (6D).
8. The automatic ejector rod supporting system of the multi-formwork stack frame of the gas-filled slab as claimed in claim 6, wherein: the number of the pressing plates (6F) is two, and the two pressing plates (6F) are arranged oppositely along the vertical direction; a reinforcing boss (6G) is arranged on the pressure plate (6F); the guide shaft (6E) penetrates through the reinforcing boss (6G) to be arranged, and the middle part of the pressing plate (6F) is also provided with a mounting hole matched with the output end of the air cylinder (6A) for use; the output end of the air cylinder (6A) is detachably connected with the pressure plate (6F).
9. The automatic ejector rod supporting system of the multi-die stack frame of the gas filling plate is characterized in that the bottom frame (3) is of an M-shaped structure, the guide rails (3A) are correspondingly arranged on two sides of the bottom frame (3), the movable frame (4) is of an L-type vertical bent frame structure with reinforcing ribs, the first driving device (9) comprises a motor fixed on the movable frame (9), the motor is connected with rollers arranged on two sides of the movable frame through a transmission shaft, the size of the rollers is matched with that of the guide rails (3A), the second driving device (7) comprises a motor arranged on the upper top of the movable frame (4), the motor is connected with chain wheels on two sides of the upper top of the movable frame (4) through a rotating shaft, the chain wheels are also arranged on the lower bottom of the movable frame, the middle of each chain is arranged around the two chain wheels, and two ends of each chain are respectively arranged on the upper side and the lower side of the mechanical arm (6).
10. The use method of the automatic support system of the mandril of the multi-module stack frame of the aerated panel according to any one of claims 1 to 9, is characterized in that: the method comprises the following steps:
s1, after determining that the whole system has no fault and resetting, opening the controller (8) to start running, wherein the movable base (2) loaded with the pressurizing plate enters the track (1);
s2, the controller controls a driving motor at the roller (1A) to drive the movable base (2) to move to the tail of the track (1), and the controller (8) stops the movable base (2) after the movable base (2) is determined to move to a specified station;
s3, the controller (8) controls the second driving device (7) to drive the mechanical arm (5) to move up and down until the clamping device (6) is opposite to the support rod (2B);
s4, the controller (8) controls the first driving device (9) to drive the movable rack (4) to be close to the movable base (2), and the controller controls the movable rack (4) to stop moving after the movable rack (4) reaches the specified distance from the movable base;
s5, the controller (8) controls the cylinder (6A) to move, and the clamping device (6) clamps the support rod (2B);
s6, the controller (8) controls the first driving device (9) to drive the movable rack (4) to be far away from the movable base (2), and the controller (8) stops the movement of the movable rack (4) after the movable rack (4) reaches the distance between the appointed position and the movable base;
s7, the controller (8) controls the third driving device (5C) to drive the transmission rotating shaft (5B) to rotate until the axis of the support rod (2B) clamped by the clamping device (6) is vertical to the ground;
s8, the controller (8) controls the first driving device (9) to drive the movable rack (4) to be close to the movable base (2), and the supporting rod (2B) is put down and loaded after the supporting rod (2B) is aligned with the positioning hole (2A);
s9, after the controller (8) resets the positions of the motors, the crane is controlled to lift the next movable base (2) with the pressurizing plate through the guide hole (2C) and put down after the positioning hole of the next movable base (2) is aligned with the corresponding supporting rod (2B) below, and then primary stacking is completed.
CN202010336809.7A 2020-04-26 2020-04-26 An automatic support system and control method for the ejector rod of a multi-mode stacking frame with a gas-filled plate Pending CN111410050A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010336809.7A CN111410050A (en) 2020-04-26 2020-04-26 An automatic support system and control method for the ejector rod of a multi-mode stacking frame with a gas-filled plate

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JPH09110166A (en) * 1995-10-23 1997-04-28 Fuji Yusoki Kogyo Co Ltd Robotic interleaf paper feeding device for stacking articles
CN104670684A (en) * 2013-11-29 2015-06-03 武汉宝钢华中贸易有限公司 Adjustable and recyclable transportation shelf
CN104005722A (en) * 2014-06-23 2014-08-27 张成功 Upright column robot placed on derrick upper platform
CN105197622A (en) * 2015-09-15 2015-12-30 武汉人天包装自动化技术股份有限公司 Industrial explosive carton automatic car loading system
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CN212580994U (en) * 2020-04-26 2021-02-23 贵州长通装配式建材有限公司 Ejector rod automatic supporting system of multi-mold stack frame of gas-added plate

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