CN111408601A - A kind of kitchen waste resource utilization method and treatment system - Google Patents
A kind of kitchen waste resource utilization method and treatment system Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/40—Destroying solid waste or transforming solid waste into something useful or harmless involving thermal treatment, e.g. evaporation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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Abstract
Description
技术领域technical field
本发明属于环境保护领域,具体地涉及一种餐厨垃圾资源化利用方法。The invention belongs to the field of environmental protection, and in particular relates to a method for recycling kitchen waste.
本发明还涉及一种用于实现上述方法的处理系统。The invention also relates to a processing system for implementing the above method.
背景技术Background technique
餐厨垃圾,俗称泔脚,是居民在生活消费过程中形成的生活废物,极易腐烂变质,散发恶臭,传播细菌和病毒。Kitchen waste, commonly known as swill, is a domestic waste formed by residents in the process of living and consumption. It is extremely perishable and deteriorated, emits stench, and spreads bacteria and viruses.
餐厨垃圾主要成分包括食物残余、蔬菜、动植物油、肉骨等。从化学组成上,有淀粉、纤维素、蛋白质、脂类和无机盐。厨余的主要特点是有机物含量丰富、水分含量高、易腐烂,其性状和气味都会对环境卫生造成恶劣影响,且容易滋长细菌微生物、霉菌毒素等有害物质。The main components of food waste include food residues, vegetables, animal and vegetable oils, meat and bones, etc. From the chemical composition, there are starch, cellulose, protein, lipids and inorganic salts. The main characteristics of kitchen waste are that it is rich in organic matter, high in moisture content, and perishable. Its properties and odor will have a bad impact on environmental hygiene, and it is easy to grow bacteria, microorganisms, mycotoxins and other harmful substances.
餐厨垃圾污染环境、危害人体健康、传播疾病、餐厨垃圾中堆放时产生的下渗液进入到污水处理系统,会造成有机物含量的增加,从而加重污水处理厂的负担,增加运行成本。Food waste pollutes the environment, endangers human health, spreads diseases, and the seepage liquid generated when the food waste is stacked enters the sewage treatment system, which will increase the content of organic matter, thereby increasing the burden on sewage treatment plants and increasing operating costs.
营养丰富的餐厨垃圾是宝贵的可再生资源,但由于尚未引起重视,通常采用掩埋等处理方式,处置方法不当,已成为影响食品安全和生态安全的潜在危险源。Nutrient-rich kitchen waste is a valuable renewable resource, but because it has not been paid attention to, it is usually treated by landfill and other methods.
目前,餐厨垃圾的主要处理方法有填埋、堆肥、焚烧和粉碎直排等。填埋法占地面积大,而且还会产生CH4、渗沥液等污染物;堆肥处理周期长,会产生NH3和温室气体、且肥料质量不高,因而推广困难;餐厨垃圾含水率高,与其他生活垃圾一起焚烧处理时,会产生有毒的二噁英气体;而粉碎直排则易产生污水和臭气,滋生细菌、蚊蝇。At present, the main treatment methods of kitchen waste include landfill, composting, incineration, and crushing and direct discharge. The landfill method covers a large area, and also produces pollutants such as CH 4 and leachate; the composting treatment cycle is long, NH 3 and greenhouse gases are produced, and the quality of the fertilizer is not high, so it is difficult to popularize; the moisture content of kitchen waste When it is incinerated together with other household wastes, toxic dioxin gas will be produced; while crushing and direct discharge will easily produce sewage and odor, which will breed bacteria, mosquitoes and flies.
现有技术的餐厨垃圾处理多数采用切割粉碎直接排放到下水道的方式,不仅仍然造成环境污染而且增加了城市管网污水处理的负担,因此出现了一种既可以现场就地处理,又能将餐厨垃圾变废为宝的技术,专利ZL201711199255.5《一种餐厨垃圾处理装置》很好的解决了这些问题,利用快速挤压固液和油水分离技术,在餐厨垃圾产生现场就地将餐厨垃圾进行固液和油水分离,固液分离后固态餐厨垃圾打包收集。固液分离后的液体经过油水分离,提取和收集餐厨废油供给化工厂作为工业产品原料或者生产生物质柴油综合利用,无害废水直接排放。Most of the kitchen waste treatment in the prior art adopts the method of cutting and crushing and directly discharging it to the sewers, which not only still causes environmental pollution but also increases the burden of sewage treatment in the urban pipe network. The technology of turning food waste into treasure, the patent ZL201711199255.5 "a food waste treatment device" solves these problems very well The kitchen waste is separated from solid-liquid and oil-water. After the solid-liquid separation, the solid kitchen waste is packaged and collected. The liquid after solid-liquid separation is separated from oil and water, and kitchen waste oil is extracted and collected, which is supplied to chemical plants as raw materials for industrial products or for comprehensive utilization of biomass diesel, and the harmless waste water is directly discharged.
但是对某些特定场所或者不同成分不同需求的餐厨垃圾处理后的物质产物,现有技术的处理方式需要多元化创新方案,现有技术如专利ZL201711199255.5《一种餐厨垃圾处理装置》,属于简单的挤压方式将餐厨垃圾经过挤压实现固液分离,其分离后的固态物质打包运输利用,这样的处理方式虽然解决了餐厨垃圾的资源化利用,但对于某些餐厨垃圾处理后需要切割粉碎生产颗粒状的餐厨垃圾处理物质就显得无能为力,问题的关键是不能将粉碎切割完直接排放掉,应该得到充分的资源化有效利用,因此研究一种既能挤压整块餐厨垃圾保持固液混合物中固态物质理化性能的处理物又能对特殊需求的餐厨垃圾进行切割粉碎固化颗粒并且都能实现资源化利用的方法和处理设备尤为必要However, for some specific places or the material products of kitchen waste treated with different components and different requirements, the treatment methods of the existing technologies require diversified innovative solutions. The existing technologies such as the patent ZL201711199255.5 "A Kitchen Waste Treatment Device" , which belongs to a simple extrusion method to realize solid-liquid separation of kitchen waste by extrusion, and the separated solid substances are packaged and transported for utilization. After waste treatment, it is powerless to cut and pulverize to produce granular food waste treatment materials. The key to the problem is that it cannot be directly discharged after crushing and cutting, and it should be fully utilized. The method and treatment equipment that can maintain the physical and chemical properties of solid substances in the solid-liquid mixture and can cut and pulverize the solidified particles of the food waste with special needs and can realize the utilization of resources are particularly necessary.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种餐厨垃圾资源化利用方法。The purpose of the present invention is to provide a method for resource utilization of kitchen waste.
本发明的又一目的是提供一种实现上述方法的处理系统。Another object of the present invention is to provide a processing system for implementing the above method.
为实现上述目的,本发明提供的餐厨垃圾资源化利用方法,主要步骤为:In order to achieve the above-mentioned purpose, in the method for resource utilization of kitchen waste provided by the present invention, the main steps are:
1)餐厨垃圾进行水力清洗和初步分离;1) Water cleaning and preliminary separation of kitchen waste;
2)分离出的渣料选出废金属、废塑料、骨头、玻璃、陶瓷;骨头加工成骨粉打包出售,废塑料打包出售,余下的食物渣料经粉碎、脱水、干燥后进行干馏;2) Scrap metal, waste plastic, bone, glass, and ceramics are selected from the separated slag; the bone is processed into bone meal for sale, and the waste plastic is packaged and sold, and the remaining food slag is pulverized, dehydrated, and dried for dry distillation;
3)分离出的液体进一步分离出生物油脂、细渣料、污水;生物油脂进行储存,细渣料进行干馏转化为生物炭,污水进行厌氧处理后产生的沼气经脱硫后作为干馏机组的燃料;3) The separated liquid is further separated into biological oil, fine slag and sewage; the biological oil is stored, the fine slag is converted into biochar by dry distillation, and the biogas generated after the anaerobic treatment of sewage is desulfurized as the fuel of the dry distillation unit. ;
4)沼渣经干燥后进行干馏;4) dry distillation of biogas residue after drying;
5)干馏过程产生的干馏热解气冷凝分离出可燃气作为干馏机组燃料,余下液体经油水分离出生物质油及木醋液。5) The dry distillation pyrolysis gas produced in the dry distillation process is condensed and separated into combustible gas as the fuel for the dry distillation unit, and the remaining liquid is separated into biomass oil and wood vinegar by oil and water.
所述的餐厨垃圾资源化利用方法,其中,步骤2中的渣料是通过光电、涡流、电磁进行分选。In the method for recycling kitchen waste, wherein the slag in step 2 is sorted by photoelectricity, eddy current and electromagnetic.
所述的餐厨垃圾资源化利用方法,其中,步骤3分离出的污水是进行厌氧处理、好氧处理以及吸附处理。In the method for resource utilization of kitchen waste, wherein the sewage separated in
所述的餐厨垃圾资源化利用方法,其中,步骤4是将含水率80%的沼渣干燥至含水率30%以下。In the method for recycling kitchen waste, step 4 is to dry the biogas residue with a moisture content of 80% to a moisture content of less than 30%.
本发明提供的用于实现上述餐厨垃圾资源化利用方法的处理系统,其包括:The processing system for realizing the above-mentioned method for recycling kitchen waste provided by the present invention includes:
1)设有高层倒料平台的预处理车间,由收运餐厨垃圾的车辆运输到处理场地后,通过高层倒料平台倾倒入接料斗中;1) The pretreatment workshop with a high-level dumping platform is transported to the disposal site by vehicles that collect and transport kitchen waste, and then dumped into the hopper through the high-level dumping platform;
2)转鼓筛,用于将接料斗中的餐厨垃圾输进行水力清洗和初步分离;2) Drum screen, which is used to transport the kitchen waste in the hopper for hydraulic cleaning and preliminary separation;
3)光电、涡流及电磁分选装置,用于将初步分离出的渣料中进一步分选出废金属、废塑料、骨头、玻璃、陶瓷;3) Photoelectric, eddy current and electromagnetic sorting devices are used to further sort scrap metal, scrap plastic, bone, glass and ceramics from the initially separated slag;
4)骨头粉碎机,用于将光电、涡流及电磁分选装置分离出的骨头加工成骨粉并打包;4) Bone crusher, which is used to process the bones separated by photoelectric, eddy current and electromagnetic sorting devices into bone meal and pack them;
5)渣料粉碎机、脱水机以及干燥器,用于将光电、涡流及电磁分选装置分离出的食物渣料粉碎、脱水、干燥后进入干馏装置;5) A slag pulverizer, a dehydrator and a dryer, which are used to pulverize, dehydrate and dry the food slag separated by the photoelectric, eddy current and electromagnetic sorting devices and then enter the dry distillation device;
6)转鼓筛连接旋转细格栅、隔油池以及三相离心机,将转鼓筛筛选出的液体进一步分离出生物油脂、木醋液、细渣料、污水;其中的生物油脂进入储油罐储存,木醋液送至木醋液箱中储存,细渣料经干燥后进入干馏装置;6) The rotary drum screen is connected to the rotating fine grid, the grease trap and the three-phase centrifuge, and the liquid screened by the rotary drum screen is further separated into biological oil, wood vinegar, fine slag and sewage; the biological oil enters the storage tank. The oil tank is stored, the wood vinegar liquid is sent to the wood vinegar liquid tank for storage, and the fine slag material enters the dry distillation device after drying;
7)厌氧进水池和厌氧反应器,用于将整个过程产生的污水进行厌氧处理,处理后产生的沼气经脱硫后作为干馏机组的燃料;7) Anaerobic feed tank and anaerobic reactor are used for anaerobic treatment of sewage produced in the whole process, and the biogas produced after treatment is desulfurized as fuel for dry distillation unit;
8)好氧处理器、磁絮凝处理器、活性焦过滤吸附深处理器、反渗透处理器,用于将厌氧反应器处理后的潜水再进行好氧处理、磁絮凝处理、活性焦过滤吸附深处理、反渗透处理后达标排放;8) Aerobic processor, magnetic flocculation processor, active coke filtration and adsorption deep processor, reverse osmosis processor, which are used to perform aerobic treatment, magnetic flocculation treatment, active coke filtration and adsorption after the submersible treated by the anaerobic reactor Discharge up to standard after deep treatment and reverse osmosis treatment;
9)中间料仓、输送装置及干馏装置,用于将干燥后的沼渣进行干馏;9) Intermediate silo, conveying device and dry distillation device for dry distillation of the dried biogas residue;
10)生物炭仓,用于储存经干馏后转化成的生物炭;10) Biochar silo, used to store the biochar converted into after dry distillation;
11)干馏热解气处理装置,用于将餐厨垃圾在干馏过程产生的热解气通过冷凝液喷淋罐、气体处理箱处理后,回收其中的可燃气、热解液,其中可燃气输送至干馏装置作为燃料,热解液输送至热解液箱;11) Dry distillation pyrolysis gas treatment device, which is used to recover the combustible gas and pyrolysis liquid in the pyrolysis gas generated in the dry distillation process of the kitchen waste through the condensate spray tank and the gas treatment box, and the combustible gas is transported To the dry distillation unit as fuel, the pyrolysis liquid is transported to the pyrolysis liquid tank;
干馏热解气处理装置包括:干馏装置、热解液喷淋罐、气体处理箱、安全水箱、热解液箱、冷却循环水箱、引风机、热解液喷淋罐进气口、吊装孔、检修口、冷却水管、热解液喷淋管、热解液喷淋罐排液管、冷却水出水管、冷却水进水管、气体处理箱排液管、箱体、热解液箱进口、热解液输送泵、热解液溢流管、热解液沉降池、冷却循环水箱回水管、冷却水循环泵、可燃气出口、泄爆口、检查口、溢流口、排污管、补水管、安全水箱进气口、第二连接管、气体处理箱泄爆口、气体处理箱进气口、第一连接管、热解液喷淋管进气口、干馏装置热解气出口和热解液喷淋罐泄爆口。The dry distillation pyrolysis gas treatment device includes: dry distillation device, pyrolysis liquid spray tank, gas treatment box, safety water tank, pyrolysis liquid tank, cooling circulating water tank, induced draft fan, pyrolysis liquid spray tank air inlet, hoisting hole, Inspection port, cooling water pipe, pyrolysis liquid spray pipe, pyrolysis liquid spray tank drain pipe, cooling water outlet pipe, cooling water inlet pipe, gas treatment tank drain pipe, box body, pyrolysis liquid tank inlet, heat Solution delivery pump, pyrolysis solution overflow pipe, pyrolysis solution settling tank, return pipe of cooling circulating water tank, cooling water circulating pump, combustible gas outlet, explosion vent, inspection port, overflow port, sewage pipe, water supply pipe, safety Water tank air inlet, second connection pipe, gas treatment box vent, gas treatment box air inlet, first connection pipe, pyrolysis liquid spray pipe inlet, pyrolysis gas outlet of dry distillation device and pyrolysis liquid spray Shower tank vent.
所述的处理系统,其中,干馏装置在处理餐厨垃圾过程中产生的热解气由引风机的作用,依次进入热解液喷淋罐和气体处理箱;热解气经过处理后,可燃气由气体处理箱的可燃气出口排出;热解液由热解液喷淋罐排液口和气体处理箱排液管通过管道输送至热解液箱;热解液箱内的热解液通过热解液输送泵输送到热解液喷淋罐的热解液喷淋管。The treatment system, wherein the pyrolysis gas generated by the dry distillation device in the process of processing the kitchen waste is fed into the pyrolysis liquid spray tank and the gas treatment box in turn by the action of the induced draft fan; It is discharged from the combustible gas outlet of the gas treatment tank; the pyrolysis liquid is transported to the pyrolysis liquid tank through the pipeline from the discharge port of the pyrolysis liquid spray tank and the liquid discharge pipe of the gas treatment tank; the pyrolysis liquid in the pyrolysis liquid tank passes through the The pyrolysis solution pump is transported to the pyrolysis solution spray pipe of the pyrolysis solution spray tank.
所述的处理系统,其中,热解液喷淋罐由罐体、热解液喷淋管、热解液喷淋罐进气口、热解液喷淋罐出气口、热解液喷淋罐排液管、检修口等组成;热解气首先由干馏装置的干馏装置热解气出口,通过热解液喷淋罐进气口进入热解液喷淋罐,热解气经过热解液喷淋罐处理后,热解液从热解液喷淋罐底部的热解液喷淋罐排液管排出输送至热解液箱,热解气由热解液喷淋罐顶部的热解液喷淋罐出气口通过第一连接管输送至气体处理箱进气口进入气体处理箱。The treatment system, wherein the pyrolysis liquid spray tank is composed of a tank body, a pyrolysis liquid spray pipe, an air inlet of the pyrolysis liquid spray tank, an air outlet of the pyrolysis liquid spray tank, and a pyrolysis liquid spray tank. It is composed of a liquid drain pipe, an inspection port, etc.; the pyrolysis gas first enters the pyrolysis liquid spray tank from the pyrolysis gas outlet of the dry distillation device of the dry distillation device, and enters the pyrolysis liquid spray tank through the air inlet of the pyrolysis liquid spray tank, and the pyrolysis gas passes through the pyrolysis liquid spray tank. After the spray tank treatment, the pyrolysis liquid is discharged from the drain pipe of the pyrolysis liquid spray tank at the bottom of the pyrolysis liquid spray tank and transported to the pyrolysis liquid tank, and the pyrolysis gas is sprayed by the pyrolysis liquid at the top of the pyrolysis liquid spray tank. The air outlet of the shower tank is transported to the air inlet of the gas treatment box through the first connecting pipe and enters the gas treatment box.
所述的处理系统,其中,气体处理箱由冷却水管、气体处理箱进气口、可燃气出口、气体处理箱泄爆口、第二连接管、冷却水出水管、冷却水进水管、气体处理箱排液管、引风机组成;冷却水进水管通过冷却水循环泵与冷却循环水箱连接;冷却水管通过冷却水出水管与冷却循环水箱的冷却循环水箱回水管连接;气体处理箱泄爆口通过第二连接管与安全水箱的安全水箱进气口连接;热解气经过气体处理箱处理后所产生的可燃气通过气体处理箱上部的可燃气出口排出作为燃料回收利用;热解气经过气体处理箱处理后所产生的热解液通过气体处理箱下部的气体处理箱排液管输送至热解液箱。The treatment system, wherein the gas treatment box is composed of a cooling water pipe, an air inlet of the gas treatment box, a combustible gas outlet, an explosion vent of the gas treatment box, a second connecting pipe, a cooling water outlet pipe, a cooling water inlet pipe, and a gas treatment box. The cooling water inlet pipe is connected to the cooling circulating water tank through the cooling water circulating pump; the cooling water pipe is connected to the cooling circulating water tank return pipe of the cooling circulating water tank through the cooling water outlet pipe; The second connecting pipe is connected to the safety water tank air inlet of the safety water tank; the combustible gas generated by the pyrolysis gas after being processed by the gas treatment box is discharged through the combustible gas outlet on the upper part of the gas treatment box as fuel for recycling; the pyrolysis gas passes through the gas treatment box The pyrolyzed liquid produced after treatment is transported to the pyrolyzed liquid tank through the gas treatment tank drain pipe at the lower part of the gas treatment tank.
所述的处理系统,其中,安全水箱由箱体、安全水箱进气口、泄爆口、补水管、溢流口、排污管、检查口组成;安全水箱内的水位为安全水箱高度的85%,安全水箱进气管通过第二连接管与气体处理箱泄爆口、热解液喷淋罐泄爆口连接,安全水箱进气管深入到水中,通过水封防止空气流入气体处理箱;当热解液喷淋罐或气体处理箱内的可燃气体发生回火爆燃时,爆燃所产生的气体通过热解液喷淋罐泄爆口或气体处理箱泄爆口通过第二连接管进入安全水箱,在气体瞬间压力的作用下,将安全水箱内的水通过安全水箱的泄爆口排泄出去;爆燃气体所产生的压力通过安全水箱的泄爆口排泄出去后,安全水箱通过补水管将安全水箱内的水位恢复至原来的水位。The treatment system, wherein the safety water tank is composed of a box body, an air inlet of the safety water tank, an explosion vent, a water supply pipe, an overflow port, a sewage pipe and an inspection port; the water level in the safety water tank is 85% of the height of the safety water tank , the air intake pipe of the safety water tank is connected to the explosion vent of the gas treatment box and the explosion vent of the pyrolysis liquid spray tank through the second connecting pipe. When the flammable gas in the liquid spray tank or gas treatment box is tempered and deflagrated, the gas generated by the deflagration enters the safety water tank through the second connecting pipe through the explosion vent of the pyrolysis liquid spray tank or the explosion vent of the gas treatment box. Under the action of the instantaneous pressure of the gas, the water in the safety water tank is discharged through the explosion vent of the safety water tank; after the pressure generated by the explosion gas is discharged through the explosion vent of the safety water tank, the safety water tank will pass the water supply pipe to the safety water tank. The water level returns to its original level.
本发明的特点是:The characteristics of the present invention are:
1)可以最大限度地将餐厨垃圾中各类物质进行分类、分解和资源化利用,并将其中的各类物质充分转化为可以再次利用的资源。以餐厨垃圾为原料,生产和回收以下产品:骨粉、废塑料、废金属、生物质油、热解液、生物炭、沼气等。1) It can classify, decompose and recycle various substances in kitchen waste to the maximum extent, and fully convert all kinds of substances into resources that can be reused. Using kitchen waste as raw material, the following products are produced and recycled: bone meal, waste plastic, scrap metal, biomass oil, pyrolysis liquid, biochar, biogas, etc.
2、通过上述再生资源产品出售,可以提高企业的经济效益,使企业能够稳定生产和经营,同时增加地方政府的税收,减轻财政负担。2. Through the sale of the above-mentioned renewable resource products, the economic benefit of the enterprise can be improved, so that the enterprise can stabilize production and operation, and at the same time increase the taxation of the local government and reduce the financial burden.
3)不需要过多的专用新设备,利用各种公知设备相互配合完成餐厨垃圾资源化的处理。3) There is no need for too many special new equipment, and various well-known equipments are used to cooperate with each other to complete the treatment of kitchen waste recycling.
附图说明Description of drawings
图1是本发明餐厨垃圾资源化利用的流程示意图。FIG. 1 is a schematic flow chart of the resource utilization of kitchen waste according to the present invention.
图2是本发明热解气处理装置的侧视图。Fig. 2 is a side view of the pyrolysis gas treatment device of the present invention.
图3是本发明热解气处理装置的俯视图。Fig. 3 is a plan view of the pyrolysis gas treatment device of the present invention.
附图中标识符号说明Description of the symbols in the drawings
1干馏装置,2热解液喷淋罐,3气体处理箱,4安全水箱,5热解液箱,6冷却循环水箱,7引风机,8热解液喷淋罐进气口,9吊装口,10检修口,11冷却水管,12热解液喷淋管,13热解液喷淋罐排液管,14冷却水出水管,15冷却水进水管,16气体处理箱排液管,17箱体,18热解液箱进口,19热解液输送泵,20热解液溢流管,21热解液沉降池,22冷却循环水箱回水口,23冷却水循环泵,24可燃气出口,25泄爆口,26检查口,27溢流口,28排污管,29补水管,30安全水箱进气口,31第二连接管,32气体处理箱泄爆口,33气体处理箱进气口,34第一连接管,35热解液喷淋罐出气口,36干馏装置热解气出口,37热解液喷淋罐泄爆口。1 Dry distillation unit, 2 Pyrolysis liquid spray tank, 3 Gas treatment tank, 4 Safety water tank, 5 Pyrolysis liquid tank, 6 Cooling circulating water tank, 7 Induced draft fan, 8 Pyrolysis liquid spray tank inlet, 9 Lifting port , 10 inspection ports, 11 cooling water pipes, 12 pyrolysis liquid spray pipes, 13 pyrolysis liquid spray tank drain pipes, 14 cooling water outlet pipes, 15 cooling water inlet pipes, 16 gas treatment tank drain pipes, 17 boxes body, 18 inlet of pyrolysis liquid tank, 19 pyrolysis liquid delivery pump, 20 pyrolysis liquid overflow pipe, 21 pyrolysis liquid sedimentation tank, 22 return port of cooling circulating water tank, 23 cooling water circulating pump, 24 combustible gas outlet, 25 drain Explosion port, 26 inspection port, 27 overflow port, 28 drain pipe, 29 water supply pipe, 30 safety water tank air inlet, 31 second connecting pipe, 32 gas treatment box explosion vent, 33 gas treatment box air inlet, 34 The first connecting pipe, 35 the gas outlet of the pyrolysis liquid spray tank, 36 the pyrolysis gas outlet of the dry distillation device, and 37 the explosion vent of the pyrolysis liquid spray tank.
具体实施方式Detailed ways
以上结合附图对本发明作进一步描述。The present invention is further described above with reference to the accompanying drawings.
如图1所示,本发明的主要步骤为:As shown in Figure 1, the main steps of the present invention are:
1)餐厨垃圾经收运车辆运输到处理场地后,通过预处理车间的高层倒料平台,倾倒入接料斗中;1) After the kitchen waste is transported to the treatment site by the collection and transportation vehicle, it is dumped into the hopper through the high-level dumping platform of the pretreatment workshop;
2)接料斗中的餐厨垃圾经过无轴螺旋输送设备运送至后续的转鼓筛进行水力清洗和初步分离;2) The kitchen waste in the hopper is transported by the shaftless screw conveying equipment to the subsequent drum screen for hydraulic cleaning and preliminary separation;
3)分离出的渣料经磁选、涡电流分选及光电分选,选出废金属、废塑料、骨头、玻璃、陶瓷等;骨头经粉碎等加工设备加工成骨粉打包出售,废塑料经打包机打包出售,玻璃陶瓷等加工成植草砖,废金属单独回收,剩下的食物渣料经粉碎、脱水、干燥后进入干馏装置;3) The separated slag is subjected to magnetic separation, eddy current separation and photoelectric separation to select waste metal, waste plastic, bone, glass, ceramics, etc.; The balers are packaged for sale, glass ceramics are processed into grass-planting bricks, the scrap metal is recycled separately, and the remaining food residues are crushed, dehydrated, and dried before entering the dry distillation device;
4)转鼓筛筛选出的液体经过旋转细格栅、隔油池、三相离心机进一步分离出生物油脂、细渣料、污水;生物油脂进入储油罐储存,细渣料经干燥后进入干馏装置;4) The liquid screened by the rotary drum screen is further separated into biological oil, fine slag and sewage through the rotating fine grid, grease trap, and three-phase centrifuge; the biological oil is stored in the oil storage tank, and the fine slag is dried and then enters the Dry distillation device;
5)整个处理过程产生的污水均进入厌氧反应池和厌氧反应器,经厌氧处理后产生的沼气经脱硫后作为干馏机组的燃料;5) The sewage generated in the whole treatment process enters the anaerobic reaction tank and the anaerobic reactor, and the biogas generated after the anaerobic treatment is desulfurized as the fuel for the dry distillation unit;
6)污水经厌氧反应器处理后再经好氧处理、磁絮凝处理、活性焦过滤吸附深处理、反渗透处理后达标排放;6) After the sewage is treated by the anaerobic reactor, it is discharged up to the standard after aerobic treatment, magnetic flocculation treatment, active coke filtration and adsorption deep treatment, and reverse osmosis treatment;
7)80%的沼渣经干燥后含水率降至30%,经中间料仓、输送装置进入干馏装置;7) The moisture content of 80% of the biogas residue is reduced to 30% after drying, and enters the dry distillation device through the intermediate silo and conveying device;
8)餐厨垃圾中分出的渣料及沼渣中的有机质在干馏机组中经高温干馏后转化为生物炭,生物炭经冷却装置冷却后输送至生物炭仓;8) The slag separated from the kitchen waste and the organic matter in the biogas residue are converted into biochar after high temperature dry distillation in the dry distillation unit, and the biochar is cooled by the cooling device and then transported to the biochar bin;
9)干馏过程产生的热解气经干馏热解气处理装置分离出可燃气,可燃气输送至干馏机组作为燃料;剩余液体经油水分离器及三相离心机分离出生物质油及热解液,分别送至储油罐、热解液箱中储存。9) The pyrolysis gas generated in the dry distillation process is separated into combustible gas through the dry distillation pyrolysis gas treatment device, and the combustible gas is transported to the dry distillation unit as fuel; the remaining liquid is separated by an oil-water separator and a three-phase centrifuge to separate biomass oil and pyrolysis liquid, They are respectively sent to the oil storage tank and the pyrolysis liquid tank for storage.
由于餐厨垃圾干馏过程中会产生热解气,热解气中含有热解液和可燃气,如何将热解气中的热解液和可燃气进行分离和回收是餐厨垃圾干馏处理的难题,传统的方法的不足之处是:Since pyrolysis gas will be generated during the dry distillation of kitchen waste, and the pyrolysis gas contains pyrolysis liquid and combustible gas, how to separate and recover the pyrolysis liquid and combustible gas in the pyrolysis gas is a difficult problem in the dry distillation treatment of kitchen waste. , the shortcomings of the traditional method are:
1、灰尘造成冷凝设备堵塞;1. The condensing equipment is blocked by dust;
2、喷淋会产生大量污水,无法回收热解液;2. Spraying will produce a large amount of sewage, and the pyrolysis liquid cannot be recovered;
3、热解气处理设备有回火爆炸的风险。3. The pyrolysis gas treatment equipment has the risk of flashback and explosion.
本发明在实施餐厨垃圾资源化处理中,为了保证有机废物热解设备安全稳定运行,解决干馏热解气处理过程中冷凝设备堵塞、产生污水、热解液无法回收、回火爆炸等难题,公开了一种干馏热解气处理装置,用于将餐厨垃圾在干馏过程产生的热解气通过冷凝液喷淋罐、气体处理箱处理后,回收其中的可燃气、热解液,其中可燃气输送至干馏装置作为燃料,热解液输送至热解液箱。In order to ensure the safe and stable operation of the organic waste pyrolysis equipment, the present invention solves the problems of blockage of the condensation equipment, generation of sewage, unrecoverable pyrolysis liquid, tempering explosion and the like in the process of dry distillation pyrolysis gas treatment in the implementation of the recycling treatment of kitchen waste. Disclosed is a dry distillation pyrolysis gas processing device, which is used to recover the combustible gas and pyrolysis liquid in the pyrolysis gas generated in the dry distillation process of the kitchen waste after being treated by a condensate spray tank and a gas treatment box, wherein the The gas is sent to the dry distillation unit as fuel, and the pyrolysis liquid is sent to the pyrolysis liquid tank.
请结合图2和图3所示,本发明的干馏热解气处理装置,包括:干馏装置1、热解液喷淋罐2、气体处理箱3、安全水箱4、热解液箱5、冷却循环水箱6、引风机7、热解液喷淋罐进气口8、吊装孔9、检修口10、冷却水管11、热解液喷淋管12、热解液喷淋罐排液管13、冷却水出水管14、冷却水进水管15、气体处理箱排液管16、箱体17、热解液箱进口18、热解液输送泵19、热解液溢流管20、热解液沉降池21、冷却循环水箱回水管22、冷却水循环泵23、可燃气出口24、泄爆口25、检查口26、溢流口27、排污管28、补水管29、安全水箱进气口30、第二连接管31、气体处理箱泄爆口32、气体处理箱进气口33、第一连接管34、热解液喷淋管进气口35、干馏装置热解气出口36和热解液喷淋罐泄爆口37组成。2 and 3, the dry distillation pyrolysis gas treatment device of the present invention includes: a
干馏装置1在处理餐厨垃圾过程中产生的热解气由引风机7的作用,依次进入热解液喷淋罐2和气体处理箱3;热解气经过处理后,可燃气由气体处理箱3的可燃气出口24排出;热解液由热解液喷淋罐排液口13和气体处理箱排液管16通过管道输送至热解液箱5;热解液箱5内的热解液通过热解液输送泵19输送到热解液喷淋罐2的热解液喷淋管12The pyrolysis gas generated by the
热解液喷淋罐2由罐体、热解液喷淋管12、热解液喷淋罐进气口8、热解液喷淋罐出气口35、热解液喷淋罐排液管13、检修口10组成。热解气首先由干馏装置1的干馏装置热解气出口36,通过热解液喷淋管12的热解液喷淋罐进气口8进入热解液喷淋罐2的罐体,热解气经过热解液喷淋罐2处理后,热解液从热解液喷淋罐2底部的热解液喷淋罐排液管13排出输送至热解液箱5,热解气由热解液喷淋罐2顶部的热解液喷淋罐出气口35通过第一连接管34输送至气体处理箱3的气体处理箱进气口33进入气体处理箱3。The pyrolysis liquid spray tank 2 is composed of a tank body, a pyrolysis
气体处理箱3由冷却水管11、气体处理箱进气口33、可燃气出口24、气体处理箱泄爆口32、第二连接管31、冷却水管11、冷却水出水管14、冷却水进水管15、气体处理箱排液管16、引风机7组成。冷却水管11的冷却水进水管15通过冷却水循环泵23与冷却循环水箱6连接;冷却水管11通过冷却水出水管14与冷却循环水箱6的冷却循环水箱回水管22连接;气体处理箱泄爆口32通过第二连接管31与安全水箱4的安全水箱进气口30连接;热解气经过气体处理箱3处理后所产生的可燃气通过气体处理箱3上部的可燃气出口24排出作为燃料回收利用;热解气经过气体处理箱3处理后所产生的热解液通过气体处理箱3下部的气体处理箱排液管16输送至热解液箱5。The
安全水箱4由箱体、安全水箱进气口30、泄爆口25、补水管29、溢流口27、排污管28、检查口26组成。安全水箱4内的水位为安全水箱4高度的85%,安全水箱进气管30通过第二连接管31与气体处理箱泄爆口32、热解液喷淋罐泄爆口37连接,安全水箱进气管30深入到水中,通过水封防止空气流入气体处理箱4,当热解液喷淋罐2或气体处理箱4内的可燃气体发生回火爆燃时,爆燃所产生的气体通过热解液喷淋罐泄爆口37或气体处理箱泄爆口32通过第二连接管31进入安全水箱4,在气体瞬间压力的作用下,将安全水箱4内的水通过安全水箱的泄爆口25排泄出去,从而达到泄压的作用,避免爆燃气体对气体处理箱4和热解液喷淋罐2造成损害,保证设施安全稳定运行。爆燃气体所产生的压力通过安全水箱的泄爆口25排泄出去后,安全水箱4通过补水管29将安全水箱4内的水位恢复至原来的水位。The safety water tank 4 is composed of a box body, an
本发明的干馏热解气处理装置,除了可以处理干馏餐厨垃圾所产生的热解气体外,还可以处理干馏生活垃圾、污水处理厂污泥、家畜粪便、工业有机固体废物、有机危废、废油渣、废油漆桶、含油污泥等过程中所产生的热解气体。The dry distillation pyrolysis gas treatment device of the present invention can not only process the pyrolysis gas generated by dry distillation of kitchen waste, but also can process dry distillation domestic waste, sewage treatment plant sludge, livestock manure, industrial organic solid waste, organic hazardous waste, Pyrolysis gas generated in the process of waste oil residue, waste paint bucket, oily sludge, etc.
以上实施方式仅用于说明本发明,而并非对本发明的限制,有关技术领域的普通技术人员,在不脱离本发明的精神和范围的情况下,还可以做出各种变化和变型,因此所有等同的技术方案也属于本发明的范畴,本发明的专利保护范围应由权利要求限定。The above embodiments are only used to illustrate the present invention, but not to limit the present invention. Those of ordinary skill in the relevant technical field can also make various changes and modifications without departing from the spirit and scope of the present invention. Therefore, all Equivalent technical solutions also belong to the scope of the present invention, and the patent protection scope of the present invention should be defined by the claims.
需要说明的是,本发明利用的其他设备为公知设备,与本发明的干馏热解气处理装置相互配合完成餐厨垃圾资源化处理,因此对各公知设备就不作赘述。It should be noted that other equipment used in the present invention is known equipment, and cooperates with the dry distillation pyrolysis gas treatment device of the present invention to complete the recycling of kitchen waste, so the known equipment will not be repeated.
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