CN111396680A - Vibration isolation support of nuclear power station - Google Patents
Vibration isolation support of nuclear power station Download PDFInfo
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- CN111396680A CN111396680A CN202010198036.0A CN202010198036A CN111396680A CN 111396680 A CN111396680 A CN 111396680A CN 202010198036 A CN202010198036 A CN 202010198036A CN 111396680 A CN111396680 A CN 111396680A
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
- F16L55/02—Energy absorbers; Noise absorbers
- F16L55/033—Noise absorbers
- F16L55/035—Noise absorbers in the form of specially adapted hangers or supports
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
- F16L3/16—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets with special provision allowing movement of the pipe
- F16L3/20—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets with special provision allowing movement of the pipe allowing movement in transverse direction
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Abstract
Description
技术领域technical field
本发明涉及隔振装置技术领域,尤其涉及一种核电站的隔振支架。The invention relates to the technical field of vibration isolation devices, in particular to a vibration isolation bracket of a nuclear power plant.
背景技术Background technique
隔震支架是建筑设计、电力工程、抗震设备等领域内经常使用的一种具有减震作用的支架,根据使用场所的不同,可由塑料、橡胶、不锈钢等材料制成,具有多种多样的结构与使用形式,其中,在核电站内的管路抗震设计过程中,需要对管道进行抗震计算复核,核电站内的管路十分复杂,一些主管道的载荷非常大,需要隔震结构减小管道震动,并且由于核电站场所的特殊性,此类隔震支架还需要具有一定的刚性强度,用于应对特殊工况下管道的应力,而一般的隔振元件,如弹簧、橡胶等,均无法承受较大的载荷,因此,核电站内的管道一般直接使用刚性支架进行固定。Vibration isolation bracket is a kind of bracket with shock absorbing effect that is often used in the fields of architectural design, power engineering, seismic equipment, etc. According to the different places of use, it can be made of plastic, rubber, stainless steel and other materials, and has a variety of structures. In the process of seismic design of pipelines in nuclear power plants, it is necessary to conduct seismic calculation and review of pipelines. The pipelines in nuclear power plants are very complex, and the load of some main pipelines is very large. Seismic isolation structures are required to reduce pipeline vibrations. And due to the particularity of the nuclear power plant site, this kind of vibration isolation bracket also needs to have a certain rigidity to cope with the stress of the pipeline under special working conditions, and the general vibration isolation components, such as springs, rubber, etc., cannot withstand large vibrations. Therefore, the pipes in the nuclear power plant are generally fixed directly with rigid brackets.
现有的刚性支架种类繁多、功能丰富,但对于核电站内一些尺寸较大、介质流速高或振动能量大的管道,如主蒸汽管道,采用刚性支架固定管道的方式有明显的缺点,一是刚性支架无法抵消管道振动,反而有可能发生共振现象,使管道振动加剧,二是管道的振动会通过刚性支架传递到厂房内,长此以往,不仅影响厂房结构的稳定性,还会导致噪声超标,危害工作人员的身心健康,但若使用弹性结构的支架,在异常工况下,如地震时,弹性支架无法承受较大的载荷,因此,为改进隔震支架使其适用于核电站管道的使用,我们提出一种核电站的隔振支架。There are many kinds of existing rigid supports and rich functions, but for some pipelines in nuclear power plants with large size, high medium flow rate or large vibration energy, such as the main steam pipeline, the method of using rigid supports to fix the pipeline has obvious shortcomings. First, the rigidity The support can not offset the vibration of the pipeline, but may cause resonance phenomenon, which will aggravate the vibration of the pipeline. Second, the vibration of the pipeline will be transmitted to the workshop through the rigid support. In the long run, it will not only affect the stability of the workshop structure, but also lead to excessive noise and endanger the work. The physical and mental health of the personnel is healthy, but if the support with elastic structure is used, under abnormal conditions, such as an earthquake, the elastic support cannot bear a large load. Therefore, in order to improve the isolation support and make it suitable for the use of nuclear power plant pipelines, we propose A vibration isolation support for a nuclear power plant.
发明内容SUMMARY OF THE INVENTION
本发明的目的是为了解决现有技术中核电站内管道隔振支架无法在隔离振动的同时也能够承受较大载荷以应对异常工况这一缺点,而提出的一种核电站的隔振支架。The purpose of the present invention is to solve the disadvantage that the vibration isolation bracket of the pipeline in the nuclear power plant can not isolate the vibration but also can bear the large load to cope with the abnormal working condition, and proposes a vibration isolation bracket of the nuclear power plant.
为了实现上述目的,本发明采用了如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种核电站的隔振支架,包括管道、管夹、支撑杆和底板,所述底板的下部设有隔振机构,所述隔振机构包括弹性装置和刚性装置,所述刚性装置包括限位器和对称焊接在底板底部的两个连接件,每个所述连接件均通过双头螺栓固定连接有支撑件,且每个连接件的底端与支撑件之间均设有调节垫板,所述限位器的上端开设有销轴孔并在销轴孔内插设有连接销轴,所述连接销轴的两端分别与对应连接件固定相连。A vibration isolation bracket for a nuclear power plant, comprising pipes, pipe clamps, support rods and a bottom plate, a vibration isolation mechanism is arranged at the lower part of the bottom plate, the vibration isolation mechanism includes an elastic device and a rigid device, and the rigid device includes a limiter and two connecting pieces symmetrically welded on the bottom of the bottom plate, each connecting piece is fixedly connected with a supporting piece by stud bolts, and an adjusting backing plate is arranged between the bottom end of each connecting piece and the supporting piece, so The upper end of the stopper is provided with a pin shaft hole and a connecting pin shaft is inserted in the pin shaft hole, and both ends of the connecting pin shaft are respectively fixedly connected with the corresponding connecting pieces.
优选地,所述销轴孔的内径比连接销轴的外径大4.5mm-5.5mm,且销轴孔的内壁与连接销轴外壁之间的间隙为1.9mm-2.1mm。Preferably, the inner diameter of the pin hole is 4.5mm-5.5mm larger than the outer diameter of the connection pin, and the gap between the inner wall of the pin hole and the outer wall of the connection pin is 1.9mm-2.1mm.
优选地,所述弹性装置包括隔振器和与隔振器活动连接的两个上盖,每个所述支撑件均与对应上盖固定连接,所述隔振器的底部固定连接有安装板。Preferably, the elastic device includes a vibration isolator and two upper covers movably connected to the vibration isolator, each of the support members is fixedly connected to the corresponding upper cover, and a mounting plate is fixedly connected to the bottom of the vibration isolator .
优选地,所述管夹套设在管道的外侧,所述支撑杆的上端与管夹外侧壁固定相连,所述支撑杆的下端与底板的上表面固定连接。Preferably, the pipe clamp is sleeved on the outside of the pipe, the upper end of the support rod is fixedly connected to the outer side wall of the pipe clamp, and the lower end of the support rod is fixedly connected to the upper surface of the bottom plate.
优选地,所述隔振器包括对称设置的两个弹簧杆和两个减震弹簧,每个所述减震弹簧的下端均固定设置在隔振器的内底壁上,且其上端与对应的上盖相连,两个所述上盖的下表面均安装有套筒,每个所述弹簧杆的上端均焊接有滑片,且两个滑片均滑动设置在对应套筒内,。Preferably, the vibration isolator comprises two symmetrically arranged spring rods and two damping springs, the lower ends of each of the damping springs are fixedly arranged on the inner bottom wall of the vibration isolator, and the upper ends thereof correspond to the corresponding damping springs. The upper covers of the two upper covers are connected with each other, sleeves are installed on the lower surfaces of the two upper covers, sliding sheets are welded on the upper ends of each of the spring rods, and the two sliding sheets are slidably arranged in the corresponding sleeves.
本发明的有益效果:Beneficial effects of the present invention:
1、通过设置隔振器、弹簧杆、减震弹簧、套筒、滑片等器件构成的弹性装置,在正常工况下,核电站管路系统的载荷,包括自重力和热膨胀力,由弹性装置承担,隔振器的预应力载荷与此载荷相一致,因此,在弹性力作用下,核电站管道保持在受力平衡状态,使管道的振幅控制在1mm-2mm内,避免造成管道的疲劳损伤和装置震动噪声过大等问题。1. By setting up elastic devices composed of vibration isolators, spring rods, shock-absorbing springs, sleeves, sliding vanes and other devices, under normal working conditions, the load of the nuclear power plant pipeline system, including self-gravity and thermal expansion force, is determined by the elastic device. The prestressed load of the vibration isolator is consistent with this load. Therefore, under the action of elastic force, the nuclear power plant pipeline is kept in a state of force balance, so that the amplitude of the pipeline is controlled within 1mm-2mm, so as to avoid fatigue damage and damage to the pipeline. The problem of excessive vibration and noise of the device.
2、通过设置由支撑件、调节垫片、连接件、限位器、连接销轴等器件组成的刚性装置,可以对管道系统起到刚性支撑的作用,在特殊工况下,如地震、暴雨等异常情况下,管道系统的载荷变得特别大,隔振器及弹性装置无法承受突然增加的载荷,连接销轴与销轴孔接触,限位器起到承重作用,在连接件、支撑杆和支撑件的作用下,可以确保管路系统的安全性。2. By setting up a rigid device composed of supporting parts, adjusting gaskets, connecting parts, limiters, connecting pins and other devices, it can play a rigid supporting role for the pipeline system. Under special working conditions, such as earthquakes and rainstorms Under such abnormal conditions, the load of the pipeline system becomes particularly large, and the vibration isolator and elastic device cannot bear the sudden increase of load. Under the action of the supporting parts, the safety of the pipeline system can be ensured.
3、连接件与支撑件通过双头螺栓相互固定,既能使两者共同承担较大的载荷,又能在检修时轻松拆卸、分离连接件与支撑件,便于各个零器件的替换,同时支撑件与上盖之间通过沉头螺丝固定连接,既能保证两者在震动过程中不会发生相对位移,又不影响套筒的正常安装。3. The connecting piece and the supporting piece are fixed to each other by stud bolts, which can not only make the two share a large load, but also easily disassemble and separate the connecting piece and the supporting piece during maintenance, which is convenient for the replacement of various parts and components, and supports at the same time. The parts and the upper cover are fixedly connected by countersunk screws, which can not only ensure that the two will not have relative displacement during the vibration process, but also will not affect the normal installation of the sleeve.
4、隔震支架上的弹性装置与刚性装置可以根据载荷的不同自动切换使用,在正常工况下,连接销轴与销轴孔不接触,弹性装置起到隔震作用,且隔振器较大的刚度可以保证管道系统振幅很小,当在异常工况下,支架的位移超过连接销轴与销轴孔之间的间隙后,连接销轴与销轴孔相接触,刚性装置起到支撑载荷的作用,通过弹性装置与刚性装置的自动切换,可以充分保证管道系统的安全性。4. The elastic device and the rigid device on the vibration isolation bracket can be automatically switched according to different loads. Under normal working conditions, the connecting pin and the pin hole are not in contact, the elastic device plays the role of vibration isolation, and the vibration isolator is relatively The large stiffness can ensure that the amplitude of the piping system is small. When the displacement of the bracket exceeds the gap between the connecting pin and the pin hole under abnormal working conditions, the connecting pin and the pin hole are in contact, and the rigid device acts as a support. The effect of the load, through the automatic switching between the elastic device and the rigid device, can fully ensure the safety of the pipeline system.
5、装置中的隔振器、支撑杆、管夹均为现有隔震支架上的结构,刚性装置可以直接加装在原有隔震支架上,且刚性装置中的各零部件形状简单,易于生产制造,只需要将刚性装置通过螺栓、螺丝等五金件安装在原有隔震支架上即可,组装便捷,适用于各种规格的管道减震使用。5. The vibration isolators, support rods, and pipe clamps in the device are all structures on the existing vibration isolation brackets. The rigid device can be directly installed on the original vibration isolation bracket, and the parts in the rigid device are simple in shape and easy to use. For production and manufacturing, it is only necessary to install the rigid device on the original vibration isolation bracket through bolts, screws and other hardware. It is easy to assemble and suitable for various specifications of pipeline shock absorption.
综上所述,本发明结构精简,本装置上使用的功能部件可在不破坏原有支架的结构基础上额外加装,降低设计生产的成本,此外,本隔震支架不仅具有良好的隔震功能,在特殊工况下,还有具有刚性支撑作用,提高管道系统的安全系数。To sum up, the structure of the present invention is simplified, and the functional components used in the device can be additionally installed on the basis of not destroying the structure of the original bracket, thereby reducing the cost of design and production. In addition, the vibration isolation bracket not only has good vibration isolation In special working conditions, it also has the function of rigid support to improve the safety factor of the pipeline system.
附图说明Description of drawings
图1为本发明提出的一种核电站的隔振支架的结构示意图;1 is a schematic structural diagram of a vibration isolation support for a nuclear power plant proposed by the present invention;
图2为图1中A处放大图;Fig. 2 is an enlarged view at A in Fig. 1;
图3本发明提出的一种核电站的隔振支架中隔振器部分的结构示意图。FIG. 3 is a schematic structural diagram of a vibration isolator part in a vibration isolation bracket of a nuclear power plant proposed by the present invention.
图中:1管道、2管夹、3支撑杆、4底板、5双头螺栓、6调节垫板、7上盖、8隔振器、801弹簧杆、802减震弹簧、803套筒、804滑片、9限位器、901销轴孔、10安装板、11支撑件、12连接销轴、13沉头螺丝、14连接件。In the picture: 1 pipe, 2 pipe clamp, 3 support rod, 4 bottom plate, 5 stud bolts, 6 adjusting backing plate, 7 upper cover, 8 vibration isolator, 801 spring rod, 802 damping spring, 803 sleeve, 804 Slide, 9 limiter, 901 pin hole, 10 mounting plate, 11 support, 12 connecting pin, 13 countersunk head screw, 14 connecting piece.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments.
参照图1-3,一种核电站的隔振支架,包括管道1、管夹2、支撑杆3和底板4,底板4的下部设有隔振机构,隔振机构包括弹性装置和刚性装置,刚性装置包括限位器9和对称焊接在底板4底部的两个连接件14,每个连接件14均通过双头螺栓5固定连接有支撑件11,便于连接件14的更换与检修,且双头螺栓5拆卸时不易磨损,在长期使用或多次拆卸后也能保证连接强度与紧密度,且每个连接件14的底端与支撑件11之间均设有调节垫板6,调节垫板6的规格可更换,限位器9的上端开设有销轴孔901并在销轴孔901内插设有连接销轴12,连接销轴12的两端分别与对应连接件14固定相连,设置调节垫板8的作用主要是调节连接销轴12与销轴孔901之间的间隙,使这一间隙保证在2mm大小。Referring to Figures 1-3, a vibration isolation support for a nuclear power plant includes a pipeline 1, a
本发明中,销轴孔901的内径比连接销轴12的外径大4.5mm-5.5mm,在正常工况情况下,销轴孔901与连接销轴12之间并未接触,主要是隔振器8起到隔震作用,且销轴孔901的内壁与连接销轴12外壁之间的间隙为1.9mm-2.1mm,因为支架在管道1冷态安装时,需要考虑热胀载荷的作用,因此安装支架时可预先考虑隔振器8的位移量,如隔振器8的预压紧力为10kN,刚度为5kN/mm,经力学计算,热胀载荷为5kN,安装时可将销轴孔901与连接销轴12的轴线错开1mm安装,当管道1进入正常工况时,在管道1热胀载荷的作用下,销轴孔901与连接销轴12的轴线会自动重合,保证两者间的间隙稳定在2mm处,从而使支架上的弹性装置起隔震作用。In the present invention, the inner diameter of the
弹性装置包括隔振器8和与隔振器8活动连接的两个上盖7,每个支撑件11均与对应上盖7固定连接,隔振器8的底部固定连接有安装板10,安装板10用于支架整体的固定,可将安装板10焊接或螺栓连接在预埋件上,保持支架的稳定性。The elastic device includes a
管夹2套设在管道1的外侧,且两者之间不会发生相对滑动,支撑杆3的上端与管夹2外侧壁固定相连,支撑杆3的下端与底板4的上表面固定连接,支撑杆3起到连接管夹2与底板4的作用。The
隔振器8包括对称设置的两个弹簧杆801和两个减震弹簧802,且每个弹簧杆801均位于对应的减震弹簧802的中部,每个减震弹簧802的下端均固定设置在隔振器8的内底壁上,且其上端与对应的上盖7相连,两个上盖7的下表面均安装有套筒803,每个弹簧杆801的上端均焊接有滑片804,且两个滑片804均滑动设置在对应套筒803内,弹簧杆801可以避免减震弹簧802在运动时发生失稳现象。The
本发明使用时,首先根据管路力学计算结果选用适合的隔振器8,假设正常工况下载荷为10kN,则需要选择一款预压紧力为10kN,刚度为5kN/mm的隔振器8,然后再进行隔震支架的安装,首先将支撑杆3的底端与底板3的上表面焊接在一起,然后将管夹2套设在管道1的外侧,按照要求将管夹2与支撑杆3固定连接在一起;When the present invention is used, first select a
以上述参数的隔振器8为例,应先将隔振器8上预加载10kN载荷后,与安装板10组装在一起,将安装板10焊接或使用螺栓固定连接在预埋件上,再进行刚性装置的安装;Taking the
安装支撑件11与对应的调节垫板6,值得注意的是,调节垫板6的高度可根据需要改变,然后取下隔振器8上的预加载限位装置,使组件8处于正常工作状态;Install the
改变调节垫板6的高度,将连接销轴12插入销轴孔901内,并使两者同轴,然后将连接销轴12的两端固定在两侧的连接件14上,使用双头螺栓5将对应的连接件14与支撑件11固定,即可完成隔震支架的安装;Change the height of the
值得说明的是,支架在管道1冷态状态安装时,此时连接销轴12与销轴孔901之间轴线可错开1mm,因为此时的管道1没有热胀载荷,若热胀载荷为5kN,隔振器8的预压紧力为10kN、刚度为5kN/mm,销轴孔901与连接销轴12的轴线错开1mm安装,当管道1进入正常工况时,在在管道1热胀载荷的作用下,销轴孔901与连接销轴12的轴线会自动重合,保证两者间的间隙稳定在2mm处。It is worth noting that when the bracket is installed in the cold state of the pipe 1, the axis between the connecting
在正常工况下,核电站管路系统的载荷包括自重力和热膨胀力,由弹性装置承担,隔振器8的预应力载荷与此载荷相一致,现有的隔振器8的规格与型号都十分丰富,只需根据载荷的重量进行选用即可,在弹性力作用下,核电站管道1保持在受力平衡状态,隔振器8的较大的刚度可使管道1的振幅控制在1mm-2mm内,避免造成管道1的疲劳损伤和装置震动噪声过大等问题,且连接销轴12的外侧壁与销轴孔901的内侧壁不会相互碰触;Under normal conditions, the load of the pipeline system of the nuclear power plant includes self-gravity and thermal expansion force, which is borne by the elastic device. The prestressed load of the
在特殊工况下,如地震、暴雨等异常情况下,管路系统的载荷变得特别大,隔振器8及弹性装置无法承受突然增加的载荷,连接销轴12与销轴孔901接触,限位器9起到承重作用,因为限位器9与安装板10固定连接在一起,而安装板10与预埋件固定连接,所以管道1受到的压力可转移到预埋件上,在连接件14、支撑杆3和支撑件11的共同作用下,可以确保管路系统的安全性。Under special working conditions, such as earthquakes, rainstorms and other abnormal conditions, the load of the pipeline system becomes particularly large, and the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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