CN111391061B - Processing method of automatic edge bonding machine - Google Patents
Processing method of automatic edge bonding machine Download PDFInfo
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- CN111391061B CN111391061B CN202010345626.1A CN202010345626A CN111391061B CN 111391061 B CN111391061 B CN 111391061B CN 202010345626 A CN202010345626 A CN 202010345626A CN 111391061 B CN111391061 B CN 111391061B
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- 238000007790 scraping Methods 0.000 claims abstract description 203
- 238000005520 cutting process Methods 0.000 claims abstract description 180
- 238000009966 trimming Methods 0.000 claims abstract description 71
- 239000000463 material Substances 0.000 claims abstract description 39
- 239000003292 glue Substances 0.000 claims abstract description 8
- 238000003860 storage Methods 0.000 claims abstract description 5
- 239000000872 buffer Substances 0.000 claims description 89
- 238000000034 method Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 230000003068 static effect Effects 0.000 claims description 4
- 238000003754 machining Methods 0.000 claims 1
- 238000011010 flushing procedure Methods 0.000 description 34
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- 238000003825 pressing Methods 0.000 description 20
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
- B27N7/00—After-treatment, e.g. reducing swelling or shrinkage, surfacing; Protecting the edges of boards against access of humidity
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D11/00—Combinations of several similar cutting apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/08—Means for actuating the cutting member to effect the cut
- B26D5/12—Fluid-pressure means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/26—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative
- B26D5/28—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed wherein control means on the work feed means renders the cutting member operative the control means being responsive to presence or absence of work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27C—PLANING, DRILLING, MILLING, TURNING OR UNIVERSAL MACHINES FOR WOOD OR SIMILAR MATERIAL
- B27C5/00—Machines designed for producing special profiles or shaped work, e.g. by rotary cutters; Equipment therefor
- B27C5/02—Machines with table
- B27C5/06—Arrangements for clamping or feeding work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/003—Other working of veneer or plywood specially adapted to veneer or plywood securing a veneer strip to a panel edge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
- B27D5/006—Trimming, chamfering or bevelling edgings, e.g. lists
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27G—ACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
- B27G3/00—Arrangements for removing bark-zones, chips, waste, or dust, specially designed for use in connection with wood-working machine or in wood-working plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Wood Science & Technology (AREA)
- Manufacturing & Machinery (AREA)
- Control Of Cutting Processes (AREA)
- Basic Packing Technique (AREA)
Abstract
Description
技术领域technical field
本发明涉及封边机技术领域,具体涉及一种自动封边机的加工方法。The invention relates to the technical field of edge banding machines, in particular to a processing method of an automatic edge banding machine.
背景技术Background technique
自动封边机为家具厂加工板材所用机械,各部件自动化程度高,目前市场上订制家具较多,每批订单内各种尺寸的板材都有,封边条颜色和封边条厚度都有差异,而市场上封边机绝大部分是普通型封边机,无法进行准确的控制,导致封边机封边效率受阻。The automatic edge banding machine is a machine used by furniture factories to process plates. Each component has a high degree of automation. At present, there are many customized furniture on the market. There are plates of various sizes in each batch of orders, and the color and thickness of the edge banding strip are available. However, most of the edge banding machines on the market are ordinary edge banding machines, which cannot be accurately controlled, resulting in the hindered edge banding efficiency of the edge banding machine.
发明内容SUMMARY OF THE INVENTION
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种自动封边机的加工方法,解决了封边机封边效率受阻的问题。In order to overcome the shortcomings and deficiencies existing in the prior art, the purpose of the present invention is to provide a processing method of an automatic edge banding machine, which solves the problem that the edge banding efficiency of the edge banding machine is hindered.
本发明是通过以下技术方案实现的;The present invention is achieved through the following technical solutions;
一种自动封边机的加工方法,所述封边机包括供带机构、平切齐头机构、精修机构、仿形修边机构以及刮边机构;物料从封边机的上料口上料,上料后在输送机构的输送下依次经过供带机构、平切齐头机构、精修机构、仿形修边机构以及刮边机构;A processing method of an automatic edge banding machine, the edge banding machine comprises a belt supply mechanism, a flush trimming mechanism, a finishing mechanism, a profile trimming mechanism and an edge scraping mechanism; materials are fed from a feeding port of the edge banding machine , After feeding, it will pass through the belt supply mechanism, the flushing and flushing mechanism, the finishing mechanism, the profiling trimming mechanism and the scraping mechanism in turn under the conveying of the conveying mechanism;
并包括以下步骤:and includes the following steps:
A. 物料经过供带机构,供带机构从外部的储带机构将料带输送至切带机构和供胶机构的工作区域;A. The material passes through the belt supply mechanism, and the belt supply mechanism transports the material belt from the external belt storage mechanism to the working area of the belt cutting mechanism and the glue supply mechanism;
B. 物料经过平切齐头机构,平切齐头机构对位于输送机构上的工件的两端多余边带切除;B. The material passes through the flushing and flushing mechanism, and the flushing and flushing mechanism cuts off the excess sidebands at both ends of the workpiece located on the conveying mechanism;
C. 物料经过精修机构,精修机构对位于输送机构上的工件的边带上下边线切割出圆弧;C. The material passes through the finishing mechanism, and the finishing mechanism cuts arcs on the upper and lower sides of the sideband of the workpiece on the conveying mechanism;
D. 物料经过仿形修边机构,对位于输送机构上的工件的两端锐边进行仿形修边;D. The material passes through the profiling and trimming mechanism, and the sharp edges at both ends of the workpiece located on the conveying mechanism are profiled and trimmed;
E. 物料经过刮边机构,对位于输送机构上的工件刮出圆弧棱边。E. The material passes through the edge scraping mechanism to scrape the arc edge on the workpiece located on the conveying mechanism.
其中,所述步骤B包括:Wherein, the step B includes:
B1. 封边机驱动工件移动至第一平切切割机构的工作区域;B1. The edge banding machine drives the workpiece to move to the working area of the first flat cutting mechanism;
B2. 工件经驱动而与第一平切切割机构处于齐头状态时,第一平切平移机构驱动第一平切切割机构移动使得第一平切切割机构整体与工件在工件移动的方向上保持相对静止状态,同时第一平切靠模机构往靠近工件的方向移动直至第一平切靠模机构抵压于工件;B2. When the workpiece is driven to be flush with the first flush cutting mechanism, the first flush translation mechanism drives the first flush cutting mechanism to move so that the entire first flush cutting mechanism and the workpiece remain in the direction of the workpiece movement In a relatively static state, at the same time, the first flat-cutting die-backing mechanism moves toward the direction close to the workpiece until the first flat-cutting die-backing mechanism presses against the workpiece;
B3. 第一平切推动气缸驱动第一平切转动组件往靠近工件的方向转动,同时第一平切切割装置对设置于工件的封边带进行切断;B3. The first flat cutting pushes the cylinder to drive the first flat cutting rotating assembly to rotate in the direction close to the workpiece, and at the same time, the first flat cutting device cuts off the edge band set on the workpiece;
B4. 第一平切平移机构驱动第一平切切割机构远离工件并进行复位,第一平切靠模机构和第一平切推动气缸同时复位。B4. The first flat-cut translation mechanism drives the first flat-cut cutting mechanism away from the workpiece and resets, and the first flat-cut cam mechanism and the first flat-cut push cylinder are reset at the same time.
其中,所述步骤D包括:Wherein, the step D includes:
D1. 封边机驱动工件移动至第一仿形机构的工作区域;D1. The edge banding machine drives the workpiece to move to the working area of the first profiling mechanism;
D2. 工件经驱动而与第一仿形机构处于齐头状态时,第一仿形横移机构驱动第一仿形机构横移使得仿形切割机构对准工件的一边角,同时第一仿形横移机构驱动仿形切割机构与工件在工件移动的方向上保持相对静止;D2. When the workpiece is driven to be flush with the first profiling mechanism, the first profiling traverse mechanism drives the first profiling mechanism to traverse so that the profiling cutting mechanism is aligned with one corner of the workpiece, while the first profiling The traversing mechanism drives the profiling cutting mechanism and the workpiece to remain relatively stationary in the direction of the workpiece movement;
D3. 仿形退刀驱动机构驱动仿形切割机构伸出,在仿形切割机构启动的同时由仿形升降驱动机构驱动仿形切割机构相对于第一仿形横移机构进行一个四分之一圆的差补运动。D3. The profiling retracting drive mechanism drives the profiling cutting mechanism to extend. When the profiling cutting mechanism is activated, the profiling lift driving mechanism drives the profiling cutting mechanism to perform a quarter relative to the first profiling traverse mechanism. Circular offset movement.
本发明的有益效果:Beneficial effects of the present invention:
解决了封边机封边效率受阻的问题:本发明的一种自动封边机的加工方法,该封边机设置有供带机构、平切齐头机构、精修机构、仿形修边机构以及刮边机构,通过本发明的加工方法配合以控制各机构的精确运转,以达到增加封边机封边效率的效果。Solve the problem that the edge banding efficiency of the edge banding machine is hindered: a processing method of an automatic edge banding machine of the present invention, the edge banding machine is provided with a belt supply mechanism, a flush cutting mechanism, a finishing mechanism, and a profile trimming mechanism and the edge scraping mechanism, the precise operation of each mechanism can be controlled through the cooperation of the processing method of the present invention, so as to achieve the effect of increasing the edge sealing efficiency of the edge sealing machine.
附图说明Description of drawings
利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。The present invention will be further described by using the accompanying drawings, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention. For those of ordinary skill in the art, under the premise of no creative work, other Attached.
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为供带机构的示意图。Fig. 2 is a schematic diagram of the belt feeding mechanism.
图3为图2中B区域的放大图。FIG. 3 is an enlarged view of region B in FIG. 2 .
图4为送带组件的示意图。Figure 4 is a schematic diagram of the belt feed assembly.
图5为压带机构的示意图。FIG. 5 is a schematic diagram of the belt pressing mechanism.
图6为供带升降机构的示意图。FIG. 6 is a schematic diagram of the feeding and lifting mechanism.
图7为平切齐头机构的示意图。FIG. 7 is a schematic diagram of a flush-cut flush mechanism.
图8为平切齐头机构的部分结构示意图。FIG. 8 is a partial structural schematic diagram of the flush-cut flush mechanism.
图9为第一切割机构的示意图。FIG. 9 is a schematic diagram of the first cutting mechanism.
图10为第一切割机构的分解示意图。FIG. 10 is an exploded schematic view of the first cutting mechanism.
图11为精修机构的示意图。Figure 11 is a schematic diagram of a finishing mechanism.
图12为第二精修组件的示意图。12 is a schematic diagram of a second finishing assembly.
图13为第二精修组件的分解示意图。FIG. 13 is an exploded schematic view of the second finishing assembly.
图14为第二精修组件的另一分解示意图。FIG. 14 is another exploded schematic view of the second finishing assembly.
图15为第一精修组件的示意图。FIG. 15 is a schematic diagram of the first finishing assembly.
图16为第一精修组件的分解示意图。FIG. 16 is an exploded schematic view of the first finishing assembly.
图17为第一精修组件的另一分解示意图。FIG. 17 is another exploded schematic view of the first finishing assembly.
图18为仿形修边机构的示意图。Fig. 18 is a schematic diagram of a profile trimming mechanism.
图19为第一仿形机构以及第一仿形横移机构的示意图。FIG. 19 is a schematic diagram of the first profiling mechanism and the first profiling traverse mechanism.
图20为第一仿形横移机构的示意图。FIG. 20 is a schematic diagram of the first profiling traverse mechanism.
图21为第一仿形机构的示意图。FIG. 21 is a schematic diagram of the first profiling mechanism.
图22为第一仿形机构的另一示意图。Fig. 22 is another schematic view of the first profiling mechanism.
图23为仿形退刀驱动机构的示意图。Fig. 23 is a schematic diagram of a profiling tool retracting drive mechanism.
图24为仿形退刀驱动机构的另一示意图。Fig. 24 is another schematic diagram of the profiling tool retracting drive mechanism.
图25为仿形切割机构的示意图。FIG. 25 is a schematic diagram of a profile cutting mechanism.
图26为导气管未充气时仿形刀座的剖视图。Figure 26 is a cross-sectional view of the profiling knife holder when the airway is not inflated.
图27为导气管充气时仿形刀座的剖视图。Figure 27 is a cross-sectional view of the profiling knife holder when the airway is inflated.
图28精修机构的示意图。Figure 28 Schematic diagram of the finishing mechanism.
图29为第一刮边组件的示意图。Figure 29 is a schematic view of the first edge scraping assembly.
图30为第一刮边组件的分解示意图。Figure 30 is an exploded schematic view of the first edge scraping assembly.
图31为第一刮边组件的另一分解示意图。Figure 31 is another exploded schematic view of the first edge scraping assembly.
图32为第二刮边组件的示意图。Figure 32 is a schematic view of the second edge scraping assembly.
图33为第二刮边组件的分解示意图。Figure 33 is an exploded schematic view of the second edge scraping assembly.
图34为第二刮边组件的另一分解示意图。Figure 34 is another exploded schematic view of the second edge scraping assembly.
附图标记reference number
供带机构--2,供带机架--21,第一供带槽--211,第二供带槽--212,Tape supply mechanism--2, tape supply rack--21, first tape supply slot--211, second tape supply slot--212,
压带机构--22,压带执行器--221,压带螺杆--222,压带螺母--223,折弯板件--224,铁板--225,压带导杆--226,压块--227,Clamping mechanism--22, Clamping actuator--221, Clamping screw--222, Clamping nut--223, Bending plate--224, Iron plate--225, Clamping guide rod--226 , briquetting--227,
送带组件--23,供带伺服电机--231,供带主动轮--232,第一供带压轮--233,第二供带压轮--234,第三供带压轮--235,第四供带压轮--236,第一供带摆臂--237,第二供带摆臂--238,第一供带气缸--239,第二供带气缸--230,供带升降机构--24,Feeding assembly--23, supplying servo motor--231, supplying driving pulley--232, first supplying pressure roller--233, second supplying pressure roller--234, third supplying pressure roller- -235, the fourth supply pressure roller--236, the first supply swing arm--237, the second supply swing arm--238, the first supply air cylinder--239, the second supply air cylinder--230 , for the belt lifting mechanism--24,
平切齐头机构--3,平切固定座--31,平切滑轨--311,第一平切缓冲器--312,第二平切缓冲器--313,Flush flush mechanism--3, flush mount--31, flush slide rail--311, first flush buffer--312, second flush buffer--313,
第一平切平移机构--32,第一平切直线气缸--321,第一平切加速气缸--322,The first flat-cut translation mechanism--32, the first flat-cut linear cylinder--321, the first flat-cut acceleration cylinder--322,
第一平切切割机构--33,第一平切滑块--331,The first flat cutting mechanism--33, the first flat cutting slider--331,
第一平切底座--332,第一平切y轴缓冲组件--3321,第一平切y轴滑块--33211,第一平切y轴滑轨--33212,第一平切y轴缓冲气缸--33213,第一平切y轴固定板--33214,第一平切x轴缓冲组件--3322,第一平切x轴滑块--33221,第一平切x轴滑轨--33222,第一平切x轴缓冲气缸--33223,第一平切x轴固定板--33224,The first flat-cut base--332, the first flat-cut y-axis buffer assembly--3321, the first flat-cut y-axis slider--33211, the first flat-cut y-axis slide rail--33212, the first flat-cut y Axle buffer cylinder--33213, the first flat-cut y-axis fixed plate--33214, the first flat-cut x-axis buffer assembly--3322, the first flat-cut x-axis slider--33221, the first flat-cut x-axis slide Rail--33222, 1st flush-cut x-axis buffer cylinder--33223, 1st flush-cut x-axis fixed plate--33224,
第一平切转动组件--333,第一平切转动底板--3331,第一平切横向调节座--3332,第一平切转动座--3333,The first flat cutting rotating assembly--333, the first flat cutting rotating base plate--3331, the first flat cutting lateral adjustment seat--3332, the first flat cutting rotating seat--3333,
第一平切推动气缸--334,第一平切切割装置--335,The first flat cutting push cylinder--334, the first flat cutting cutting device--335,
第一平切靠模机构--336,第一平切靠模底板--3361,第一平切靠模滑块--3362,第一平切靠模滑轨--3363,第一平切靠模升降气缸--3364,第一平切靠模压件--3365,第一平切抵触轮--337,The first flush-cutting die mechanism--336, the first flush-cut die-back plate--3361, the first flush-cut die-back slider--3362, the first flush-cut die-back rail--3363, the first flush-cut The die lift cylinder--3364, the first flat cut back molding part--3365, the first flat cut contact wheel--337,
第二平切平移机构--34,第二平切直线气缸--341,第二平切加速气缸--342,第二平切切割机构--35,第二平切抵触轮--351,The second flat cutting translation mechanism--34, the second flat cutting linear cylinder--341, the second flat cutting acceleration cylinder--342, the second flat cutting cutting mechanism--35, the second flat cutting friction wheel--351,
平切限位件--36,第一平切斜面--361,第二平切斜面--362,Flat-cut limiter--36, the first flat-cut bevel--361, the second flat-cut bevel--362,
精修机构--4,精修架体--41,第一精修缓冲件--421,第二精修缓冲件--422,Finishing mechanism--4, finishing frame--41, first finishing buffer--421, second finishing buffer--422,
第一精修组件--43,第一精修横移滑块--4301,第一精修横移螺母--4302,第一精修横移螺杆--4303,第一精修横移执行器--4304,第一精修横移框架--4305,第一精修升降螺母--4306,第一精修升降滑块--4307,第一精修升降螺杆--4308,第一精修升降执行器--4309,第一精修进退执行器--4310,第一精修进退螺杆--4311,第一精修进退螺母--4312,第一精修刀座--4313,第一精修刀具--4314,第一精修电机--4315,精修上靠模抵触轮--4316,第三精修缓冲件--4317,第一精修侧靠模抵触轮--4318,第一精修集尘罩--4319,The first finishing assembly--43, the first finishing traverse slider--4301, the first finishing traverse nut--4302, the first finishing traverse screw--4303, the first finishing traverse execution Device--4304, the first finishing traverse frame--4305, the first finishing lifting nut--4306, the first finishing lifting slider--4307, the first finishing lifting screw--4308, the first finishing lifting Repair lift actuator--4309, the first finishing advance and retreat actuator--4310, the first finishing advance and retreat screw--4311, the first finishing advance and retreat nut--4312, the first finishing knife seat--4313, A finishing tool--4314, the first finishing motor--4315, the finishing upper die contact wheel--4316, the third finishing buffer piece--4317, the first finishing side die contact wheel--4318 , the first refined dust hood -- 4319,
第二精修组件--44,第二精修横移滑块--4401,第二精修横移螺母--4402,第二精修横移螺杆--4403,第二精修横移执行器--4404,第二精修横移框架--4405,第二精修升降螺母--4406,第二精修升降滑块--4407,第二精修升降螺杆--4408,第二精修升降执行器--4409,第二精修进退执行器--4410,第二精修进退螺杆--4411,第二精修进退螺母--4412,第二精修刀座--4413,第二精修刀具--4414,第二精修电机--4415,精修下靠模抵触轮--4416,第四精修缓冲件--4417,第二精修侧靠模抵触轮--4418,第二精修集尘罩--4419,The second finishing assembly--44, the second finishing traverse slider--4401, the second finishing traverse nut--4402, the second finishing traverse screw--4403, the second finishing traverse execution Device--4404, second finishing traverse frame--4405, second finishing lifting nut--4406, second finishing lifting slide--4407, second finishing lifting screw--4408, second finishing lifting screw--4408 Repair lift actuator--4409, the second finishing advance and retreat actuator--4410, the second finishing advance and retreat screw--4411, the second finishing advance and retreat nut--4412, the second finishing knife seat--4413, The second finishing tool--4414, the second finishing motor--4415, the finishing lower die contact wheel--4416, the fourth finishing buffer piece--4417, the second finishing side die contact wheel--4418 , the second finishing dust hood -- 4419,
仿形修边机构--5,第一仿形机构--51,仿形底座--52,仿形底板--521,第一缓冲气弹簧--522,仿形架--523,顶杆--524,Profile trimming mechanism--5, the first profile mechanism--51, profile base--52, profile bottom plate--521, the first buffer gas spring--522, profile frame--523, ejector rod --524,
仿形升降驱动机构--53,仿形升降滑轨--531,仿形升降滑块--532,仿形升降板--533,仿形升降齿条--534,仿形升降齿轮--535,仿形升降电机--536,缓冲部--537,缓冲顶块--538,缓冲升降板--539,第二缓冲气弹簧--530,Profile lift drive mechanism--53, profile lift rail--531, profile lift slider--532, profile lift plate--533, profile lift rack--534, profile lift gear-- 535, copy lift motor--536, buffer part--537, buffer top block--538, buffer lift plate--539, second buffer gas spring--530,
仿形退刀驱动机构--54,仿形退刀架--541,仿形退刀滑轨--542,仿形退刀滑块--543,仿形退刀气缸--544,Copy tool retract drive mechanism--54, copy tool retract holder--541, copy tool retract slide rail--542, copy tool retract slider--543, copy tool retract cylinder--544,
仿形切割机构--55,仿形刀座--551,刀座壳体--5511,刀座活塞--5512,卡爪--5513,卡爪顶柱--5514,导气管--5515,弹性件--5516,仿形集尘罩--5517,仿形刀头组件--552,仿形切割电机--553,Copy cutting mechanism--55, copy knife seat--551, knife seat shell--5511, knife seat piston--5512, claw--5513, claw top column--5514, air guide pipe--5515 , elastic parts--5516, copying dust cover--5517, copying cutter head assembly--552, copying cutting motor--553,
第一仿形横移机构--56,仿形横移电机--561,仿形横移座--562,仿形横移滑块--563,仿形横移滑轨--564,仿形横移齿条--565,仿形横移齿轮--566,The first profiling traverse mechanism--56, profiling traverse motor--561, profiling traverse seat--562, profiling traverse sliding block--563, profiling traverse sliding rail--564, copying Shape traverse rack -- 565, copy traverse gear -- 566,
水平缓冲气缸--571,水平缓冲滑块--572,水平缓冲导柱--573,Horizontal buffer cylinder--571, Horizontal buffer slider--572, Horizontal buffer guide column--573,
第二仿形机构--581,第二仿形横移机构--582,The second profiling mechanism--581, the second profiling traverse mechanism--582,
刮边机构--6,刮边架体--61,第一刮边缓冲件--621,第二刮边缓冲件--622,Scraping mechanism--6, scraping frame body--61, first scraping buffer--621, second scraping buffer--622,
第一刮边组件--63,第一刮边横移滑块--6301,第一刮边横移螺母--6302,第一刮边横移螺杆--6303,第一刮边横移执行器--6304,第一刮边横移框架--6305,第一刮边升降螺母--6306,第一刮边升降滑块--6307,第一刮边升降螺杆--6308,第一刮边升降执行器--6309,第一刮边进退执行器--6310,第一刮边进退螺杆--6311,第一刮边进退螺母--6312,第一刮边刀座--6313,第一刮边刀具--6314,刮边上靠模抵触轮--6316,第三刮边缓冲件--6317,第一刮边侧靠模抵触轮--6318,第一刮边集尘罩--6319,The first scraper assembly--63, the first scraper traverse slider--6301, the first scraper traverse nut--6302, the first scraper traverse screw--6303, the first scraper traverse execution Device--6304, the first scraping edge traverse frame--6305, the first scraping edge lifting nut--6306, the first scraping edge lifting slider--6307, the first scraping edge lifting screw--6308, the first scraping edge Side lift actuator--6309, the first scraping edge advance and retreat actuator--6310, the first scraping edge advance and retreat screw--6311, the first scraping edge advance and retreat nut--6312, the first scraper blade seat--6313, the first 1st scraping tool--6314, upper scraper-die contact wheel--6316, third scraper-buffer--6317, first scraper side-die abutment wheel--6318, first scraper dust cover- -6319,
第二刮边组件--64,第二刮边横移滑块--6401,第二刮边横移螺母--6402,第二刮边横移螺杆--6403,第二刮边横移执行器--6404,第二刮边横移框架--6405,第二刮边升降螺母--6406,第二刮边升降滑块--6407,第二刮边升降螺杆--6408,第二刮边升降执行器--6409,第二刮边进退执行器--6410,第二刮边进退螺杆--6411,第二刮边进退螺母--6412,第二刮边刀座--6413,第二刮边刀具--6414,刮边下靠模抵触轮--6416,第四刮边缓冲件--6417,第二刮边侧靠模抵触轮--6418,第二刮边仿形集尘罩--6419。The second scraper assembly--64, the second scraper traverse slider--6401, the second scraper traverse nut--6402, the second scraper traverse screw--6403, the second scraper traverse execution Device--6404, the second scraping edge traverse frame--6405, the second scraping edge lifting nut--6406, the second scraping edge lifting slider--6407, the second scraping edge lifting screw--6408, the second scraping Side lift actuator--6409, second scraper forward and backward actuator--6410, second scraper forward and backward screw--6411, second scraper forward and backward nut--6412, second scraper blade seat--6413, No. The second scraping tool--6414, the scraping edge lower mold contact wheel--6416, the fourth scraping edge buffer part--6417, the second scraping edge side mold contact wheel--6418, the second scraping edge copying dust collector Hood -- 6419.
具体实施方式Detailed ways
以下通过特定的具体实例说明本发明的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本发明的其他优点与功效。本发明还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本发明的精神下进行各种修饰或改变。The embodiments of the present invention are described below through specific specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and various details in this specification can also be modified or changed based on different viewpoints and applications without departing from the spirit of the present invention.
需要说明的是,本说明书附图所绘示的结构,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰或调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。It should be noted that the structures shown in the accompanying drawings in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not used to limit the conditions for the implementation of the present invention. Therefore, Without technical substantive significance, any structural modification or adjustment should still fall within the scope that the technical content disclosed in the present invention can cover without affecting the effect that the present invention can produce and the purpose that can be achieved. .
本实施例公开了一种自动封边机的加工方法,物料从封边机的上料口上料,上料后在输送机构的输送下依次经过供带机构2、平切齐头机构3、精修机构4、仿形修边机构5以及刮边机构6;This embodiment discloses a processing method of an automatic edge banding machine. The material is loaded from the feeding port of the edge banding machine, and after the material is loaded, it passes through the belt supply mechanism 2, the flushing and
并包括以下步骤:and includes the following steps:
A. 物料经过供带机构2,供带机构2从外部的储带机构将料带输送至切带机构和供胶机构的工作区域;A. The material passes through the belt supply mechanism 2, and the belt supply mechanism 2 transports the material belt from the external belt storage mechanism to the working area of the belt cutting mechanism and the glue supply mechanism;
B. 物料经过平切齐头机构3,平切齐头机构3对位于输送机构上的工件的两端多余边带切除;B. The material passes through the flushing and
C. 物料经过精修机构4,精修机构4对位于输送机构上的工件的边带上下边线切割出圆弧;C. The material passes through the
D. 物料经过仿形修边机构5,对位于输送机构上的工件的两端锐边进行仿形修边;D. The material passes through the profiling and
E. 物料经过刮边机构6,对位于输送机构上的工件刮出圆弧棱边。E. The material passes through the
具体的,该自动封边机的加工方法应用于如图1至图34所示的一种自动封边机,包括输送机构、设于输送机构周围的切带机构以及供胶机构,所述自动封边机还包括沿着输送机构的送料方向依次设于输送机构周围的供带机构2、平切齐头机构3、精修机构4、仿形修边机构5、刮边机构6、供带驱动机构、平切齐头驱动机构、精修驱动机构、仿形修边驱动机构以及刮边驱动机构,Specifically, the processing method of the automatic edge banding machine is applied to an automatic edge banding machine as shown in Figs. The edge banding machine also includes a belt supply mechanism 2, a flushing and
所述供带驱动机构用于驱动供带机构2,供带机构2用于从外部的储带机构将料带输送至切带机构和供胶机构的工作区域;The belt supply driving mechanism is used to drive the belt supply mechanism 2, and the belt supply mechanism 2 is used to transport the material tape from the external belt storage mechanism to the working area of the belt cutting mechanism and the glue supply mechanism;
所述平切齐头驱动机构用于驱动平切齐头机构3,平切齐头机构3用于对位于输送机构上的工件的两端多余边带切除;The flushing and flushing drive mechanism is used to drive the flushing and
所述精修驱动机构用于驱动精修机构4,精修机构4用于对位于输送机构上的工件的边带上下边线切割出圆弧;The finishing drive mechanism is used to drive the
所述仿形修边驱动机构用于驱动仿形修边机构5,仿形修边机构5用于对位于输送机构上的工件的两端锐边进行仿形修边;The profile trimming drive mechanism is used to drive the
所述刮边驱动机构用于驱动刮边机构6,刮边机构6用于对位于输送机构上的工件刮出圆弧棱边。The edge scraping driving mechanism is used to drive the
具体的,所述供带机构2包括供带机架21,所述供带机架21并排设置有多组供带组,所述供带组用于输送至多两条料带;多个所述供带组的末端还设置有压带机构22,所述压带机构22用于抵触位于供带组的料带。Specifically, the tape supply mechanism 2 includes a
具体的,所述供带组包括间隔设置的第一供带槽211和第二供带槽212以及位于第一供带槽211和第二供带槽212之间的送带组件23,所述送带组件23位于第一供带槽211和第二供带槽212之间;所述供带驱动机构包括供带伺服电机231、第一供带气缸239、第二供带气缸230以及压带执行器221,所述送带组件23包括供带主动轮232、第一供带压轮233、第二供带压轮234、第三供带压轮235、第四供带压轮236、第一供带摆臂237以及第二供带摆臂238,所述供带伺服电机231设于供带机架21,所述供带主动轮232设于供带伺服电机231的输出端,所述送带组件23用于将位于第一供带槽211上的料带输送至第一供带槽211的末端或用于将位于第二供带槽212上的料带输送至第二供带槽212的末端。Specifically, the tape supply group includes a first
在本实施例中,供带机架21呈扇形,第一供带槽211和第二供带槽212的进料端平行设置,并在沿着供带机架21逐渐变窄,从而使得第一供带槽211和第二供带槽212的末端收紧,减少供带机架21的整体占地面积。In this embodiment, the
具体的,所述第一供带气缸239远离输出端的一端、第二供带气缸230远离输出端的一端、第一供带摆臂237以及第二供带摆臂238均转动设置于供带机架21,所述第一供带气缸239的输出端与第一供带摆臂237的非两端位置连接,所述第二供带气缸230的输出端与第二供带摆臂238的非两端位置连接,所述第一供带压轮233和第三供带压轮235分别设于第一供带摆臂237的两端,所述第二供带压轮234以及第四供带压轮236分别设于第二供带摆臂238的两端;所述供带主动轮232位于第一供带槽211和第二供带槽212之间,所述第一供带压轮233和第三供带压轮235均位于第一供带槽211的外侧,所述第二供带压轮234和第四供带压轮236均位于第二供带槽212的外侧,所述第一供带气缸239驱动第一供带摆臂237转动以使得第一供带压轮233抵触或脱离供带主动轮232,所述第二供带气缸230驱动第二供带摆臂238转动以使得第二供带压轮234抵触或脱离供带主动轮232。Specifically, the end of the first
在实际使用时,以供带组为单位,从第一供带槽211和第二供带槽212的进料端分别送入料带,料带从第一供带槽211中经过第三供带压轮235后到达第一供带压轮233与供带主动轮232之间的位置,此时第一供带气缸239的驱动第一供带摆臂237转动,使得第一供带压轮233抵触于料带上并使得料带与供带主动轮232贴紧,随后供带伺服电机231驱动供带主动轮232转动,在摩擦力的作用下完成对第一供带槽211上的送带;同理,第二供带槽212上的送带与第一供带槽211上的送带原理一致,由供带主动轮232、第二供带压轮234、第四供带压轮236、第二供带气缸230以及第二供带摆臂238配合完成,只是供带伺服电机231的转动方向相反,在此不再赘述。即在本实施例中,可通过随时切换供带伺服电机231的转动方向以及第一供带气缸239或第二供带气缸230的启动,即可完成对第一供带槽211和第二供带槽212上送带的自由切换,操作方便控制精准。In actual use, the tape is fed from the feed ends of the first
具体的,所述第三供带压轮235内和第四供带压轮236内均设有单向轴承,以防止料带在第一供带槽211和第二供带槽212上倒退。Specifically, one-way bearings are provided in the third tape
具体的,所述压带机构22包括压带螺杆222、压带螺母223以及折弯板件224,所述压带执行器221设于供带机架21,所述压带执行器221用于驱动压带螺杆222带动压带螺母223升降,所述折弯板件224设于压带螺母223的一侧;所述折弯板件224设有若干压块227,若干所述压块227均位于多个所述供带组的末端的上方;所述折弯板件224由多根铁板225弯折而成;所述压块227的数量为两个,两个压块227分别设于折弯板件224的两端,两个压块227前后设置。料带在第一供带槽211和第二供带槽212上送带时,由压带执行器221驱动压带螺母223的升降,从而使得料带在送带过程中,始终被压块227限制于第一供带槽211或第二供带槽212内,避免发生脱离导致料带损坏或断裂。Specifically, the
具体的,为了避免压带螺母223在升降过程中偏移导致压块227未能压在料带上,所述供带机架21还竖直设置有压带导杆226,所述压带螺母223滑动设置于压带导杆226,以保证压带螺母223升降的平稳性和准确性;另外,由于料带在切带机构的切割下,从第一供带槽211和第二供带槽212上分离,压带机构22的前后压带均可通过压带执行器221实现自动上下升降调节,此结构综合了本实施例中前面结构的优点,提高了木板封边加工效率,减少了劳动力,配合封边机各部装,实现了封边机的全自动化。Specifically, in order to prevent the pressure block 227 from being pressed against the material belt due to the deviation of the
具体的,所述供带机构2还包括升降机构,所述升降机构设于供带机架21的下方并用于驱动供带机架21升降。在本实施例中,升降机构由常规的执行器、链条、链轮以及螺杆组成,执行器通过链条链轮带动螺杆上下升降,可针对不同高度封边带进行调节,以便封带时整齐无偏差。Specifically, the tape supply mechanism 2 further includes a lift mechanism, and the lift mechanism is arranged below the
具体的,所述平切齐头机构3包括平切固定座31以及均滑动设置于平切固定座31的第一平切切割机构33和第二平切切割机构35,所述平切齐头驱动机构包括第一平切平移机构32、第二平切平移机构34、第一平切y轴缓冲气缸33213、第一平切x轴缓冲气缸33223以及第一平切靠模升降气缸3364,所述第一平切平移机构32包括第一平切直线气缸321以及第一平切加速气缸322,所述第一平切平移机构32和第二平切平移机构34均设置于平切固定座31,所述第二平切平移机构34包括第二平切直线气缸341以及第二平切加速气缸342;所述第二平切切割机构35的结构与第一平切切割机构33的结构镜像对称,所述第一平切平移机构32用于驱动第一平切切割机构33横移,所述第二平切平移机构34用于驱动第二平切切割机构35横移;所述第一平切切割机构33包括第一平切底座332、第一平切转动组件333、第一平切推动气缸334、第一平切切割装置335、第一平切滑块331以及第一平切靠模机构336,所述平切固定座31设有平切滑轨311,所述第一平切滑块331滑动设置于平切滑轨311;所述第一平切滑块331设置于第一平切底座332的一端,所述第一平切靠模机构336设于第一平切底座332的一侧,所述第一平切靠模机构336用于抵压工件;所述第一平切转动组件333转动设置于第一平切底座332的另一端,所述第一平切切割装置335装设于第一平切转动组件333,所述第一平切推动气缸334用于驱动第一平切转动组件333沿着第一平切底座332转动。Specifically, the flush-cutting
当物料经过平切齐头机构3时,对工件的加工方法具体为:When the material passes through the flushing and
B1. 封边机驱动工件移动至第一平切切割机构33的工作区域;B1. The edge banding machine drives the workpiece to move to the working area of the first
B2. 工件经驱动而与第一平切切割机构33处于齐头状态时,第一平切平移机构32驱动第一平切切割机构33移动使得第一平切切割机构33整体与工件在工件移动的方向上保持相对静止状态,同时第一平切靠模机构336往靠近工件的方向移动直至第一平切靠模机构336抵压于工件;B2. When the workpiece is driven to be flush with the first
B3. 第一平切推动气缸334驱动第一平切转动组件333往靠近工件的方向转动,同时第一平切切割装置335对设置于工件的封边带进行切断;B3. The first flat
B4. 第一平切平移机构32驱动第一平切切割机构33远离工件并进行复位,第一平切靠模机构336和第一平切推动气缸334同时复位。B4. The first flat-
本实施例的平切齐头机构3,配合上述加工方法,由于转动的行程较小,故切割的时间较短,可极大减少对工件的封边带的切断时间,增加封边机切带的工作效率。The flush cutting and
具体的,所述第一平切加速气缸322设于平切固定座31的一端,所述第一平切直线气缸321设于平切固定座31的非两端位置,所述第一平切底座332与第一平切直线气缸321的输出端连接;所述第二平切加速气缸342设于平切固定座31的另一端,所述第二平切直线气缸341设于平切固定座31的非两端位置,所述第二平切切割机构35与第二平切直线气缸341的输出端连接。在封边机的传感器检测到工件移动至相应位置后,由第一平切加速气缸322的输出端直接撞击第一平切切割机构33,以对第一平切切割机构33施加一个横向加速力,以使得第一平切切割机构33的匀速平移更加稳定;同理,第二平切加速气缸342的作用与第一平切加速气缸322的作用一致,第二平切直线气缸341的作用与第一平切直线气缸321的作用一致,在此不再赘述。Specifically, the first flat-
具体的,所述第一平切底座332包括第一平切y轴缓冲组件3321以及第一平切x轴缓冲组件3322;所述第一平切y轴缓冲组件3321包括第一平切y轴滑块33211、第一平切y轴滑轨33212以及第一平切y轴固定板33214,所述第一平切x轴缓冲组件3322包括第一平切x轴滑块33221、第一平切x轴滑轨33222以及第一平切x轴固定板33224,所述第一平切滑块331设于第一平切y轴固定板33214的一端面,所述第一平切y轴滑轨33212以及第一平切y轴缓冲气缸33213均设于第一平切y轴固定板33214的另一端面,所述第一平切y轴滑块33211设于第一平切x轴固定板33224的一端面,所述第一平切y轴滑块33211滑动设置于第一平切y轴滑轨33212;所述第一平切x轴滑轨33222以及第一平切x轴缓冲气缸33223均设于第一平切x轴固定板33224的另一端面,所述第一平切x轴滑块33221设于第一平切转动组件333,所述第一平切x轴滑块33221滑动设置于第一平切x轴滑轨33222。Specifically, the first flat-cut base 332 includes a first flat-cut y-axis buffer assembly 3321 and a first flat-cut x-axis buffer assembly 3322; the first flat-cut y-axis buffer assembly 3321 includes a first flat-cut y-axis The slider 33211, the first flat-cut y-axis slide rail 33212, and the first flat-cut y-axis fixing plate 33214, the first flat-cut x-axis buffer assembly 3322 includes the first flat-cut x-axis slider 33221, the first flat-cut x-axis The x-axis slide rail 33222 and the first flat-cut x-axis fixing plate 33224, the first flat-cut sliding block 331 is arranged on one end surface of the first flat-cut y-axis fixing plate 33214, the first flat-cut y-axis slide rail 33212 and the first flush-cut y-axis buffer cylinder 33213 are both arranged on the other end face of the first flush-cut y-axis fixing plate 33214, and the first flush-cut y-axis slider 33211 is arranged on the first flush-cut x-axis fixing plate 33224 One end face of the first flat-cut y-axis slider 33211 is slidably arranged on the first flat-cut y-axis slide rail 33212; the first flat-cut x-axis slide rail 33222 and the first flat-cut x-axis buffer cylinder 33223 are both Set on the other end face of the first flat-cut x-axis fixing plate 33224, the first flat-cut x-axis slider 33221 is set on the first flat-cut rotation component 333, and the first flat-cut x-axis slider 33221 is slidably arranged On the first flat-cut x-axis slide rail 33222.
具体的,所述平切齐头机构3还包括第一平切靠模机构336,所述第一平切靠模机构336包括第一平切靠模底板3361、第一平切靠模滑块3362、第一平切靠模滑轨3363以及第一平切靠模压件3365,所述第一平切靠模底板3361的一端面设于第一平切底座332,所述第一平切靠模升降气缸3364设于第一平切靠模底板3361的一侧,所述第一平切靠模滑块3362设于第一平切靠模底板3361的另一端面;所述第一平切靠模滑块3362滑动设置于第一平切靠模滑轨3363,所述第一平切靠模滑轨3363设于第一平切靠模压件3365,所述第一平切靠模升降气缸3364的输出端与第一平切靠模压件3365连接。如图10所示,通过设置第一平切y轴缓冲组件3321,可很好地控制第一平切靠模机构336与工件之间的松紧度。Specifically, the
具体的,所述第一平切转动组件333包括第一平切转动底板3331、第一平切横向调节座3332以及第一平切转动座3333,所述第一平切转动底板3331的一端面与第一平切底座332连接,所述第一平切横向调节座3332滑动设置于第一平切转动底板3331的另一端面;所述第一平切转动座3333转动设置于第一平切横向调节座3332,所述第一平切推动气缸334的输出端与第一平切转动座3333连接,所述第一平切切割装置335设置于第一平切转动座3333;在本实施例中,第一平切切割装置335由常规的切锯片和电机组合而成,通过调节第一平切横向调节座3332的位置,可对第一平切切割装置335的位置进行调节;另外,由于第一平切切割装置335的重量较大,因此第一平切x轴缓冲组件3322的设置,在第一平切推动气缸334将第一平切转动组件333拉回时,可对第一平切切割装置335起到一定的缓冲作用,避免惯性对部件造成损坏。Specifically, the first flush-cut
所述第一平切转动组件333的一侧设有第一平切抵触轮337,所述平切固定座31靠近第一平切切割机构33的一侧设有平切限位件,所述平切限位件设有用于与第一平切抵触轮337抵触的第一平切斜面361;当第一平切平移机构32驱动第一平切切割机构33移动并使得第一平切抵触轮337抵触于第一平切斜面361时,第一平切抵触轮337沿着第一平切斜面361滚动并驱使第一平切转动组件333往远离第一平切切割装置335的方向转动。通过设置平切限位件,对第一平切切割机构33的移动进行强行移位,从而防止擦伤板料。One side of the first flush-cut
所述平切固定座31靠近第一平切切割机构33的一端还设有第一平切缓冲器312,所述第一平切缓冲器312用于抵触第一平切底座332,通过第一平切缓冲器312作用于第一平切切割机构33增加第一平切切割机构33在高速移动中的刹车效果。The end of the flat-
在本实施例中,第二平切切割机构35与第一平切切割机构33镜像对称,工件从平切固定座31靠近第一平切切割机构33的一端进入从而到达本发明的工作区域,随后第一平切切割机构33和第二平切切割机构35同步移动,并分别对工件的前后的封边带进行切割,而第二平切切割机构35的工作原理与第一平切切割机构33的工作原理基本一致,在此不再赘述。同时,在平切固定座31的另一端还设有第二平切缓冲器313,通过第二平切缓冲器313作用于第二平切切割机构35增加第二平切切割机构35在高速移动中的刹车效果;另外,在第二平切切割机构35的对应位置也设置有第二平切抵触轮351,平切限位件上也设有用于第二平切抵触轮351抵触的第二平切斜面362,第二平切斜面362的斜面方向与第一平切斜面361的方向相反,第二平切抵触轮351与第二平切斜面362的配合使得第二平切切割机构35在一开始便通过物理限位,避免工件移动至相应位置时第二平切切割机构35与工件发生擦碰,并在第二平切切割机构35移动后由第二平切抵触轮351逐渐脱离第二平切斜面362,随后即可正常对工件进行切割。In this embodiment, the second
具体的,所述精修机构4包括精修架体41、第一精修缓冲件421、第二精修缓冲件422以及均滑动设置于精修架体41的第一精修组件43和第二精修组件44,所述第一精修组件43位于第二精修组件44的上方,所述第一精修组件43用于对工件上端面的一边切割出圆弧,所述第二精修组件44用于对工件下端面的同一边切割出圆弧;所述第一精修缓冲件421的两端分别与第一精修组件43以及精修架体41的下端连接,所述第二精修缓冲件422的两端分别与第二精修组件44以及精修架体41的上端连接。Specifically, the
实际使用时,工件在输送机构的输送下到达精修机构4的工作区域,假设工件从第一精修组件43进入,第一精修组件43首先与工件一边的上边接触,并在工件持续移动的同时由第一精修组件43用于对工件上端面的一边切割出圆弧;随后工件继续往第二精修组件44的方向前进并与第二精修组件44接触,并在工件持续移动的同时由第二精修组件44用于对工件下端面的一边切割出圆弧。在本实施例中,第一精修缓冲件421和第二精修缓冲件422优选为气弹簧,在第一精修组件43和第二精修组件44对工件精修的同时,即可同时对工件同时进行自动调节,减少误差。In actual use, the workpiece arrives at the working area of the
具体的,所述精修驱动机构包括第一精修横移执行器4304、第一精修升降执行器4309、第一精修进退执行器4310以及第一精修电机4315,所述第一精修组件43包括第一精修横移滑块4301、第一精修横移螺母4302、第一精修横移螺杆4303、第一精修横移框架4305、第一精修升降螺母4306、第一精修升降滑块4307、第一精修升降螺杆4308、第一精修进退螺杆4311、第一精修进退螺母4312、第一精修刀座4313以及第一精修刀具4314,所述第一精修横移滑块4301滑动设置于精修架体41,所述第一精修缓冲件421的一端与第一精修横移滑块4301连接;所述第一精修横移滑块4301滑动设置于第一精修横移框架4305,所述第一精修横移执行器4304装设于第一精修横移框架4305,所述第一精修横移螺杆4303专设于第一精修横移执行器4304的输出端,所述第一精修横移螺母4302螺接于第一精修横移螺杆4303,所述第一精修横移螺母4302与第一精修横移滑块4301链接;所述第一精修升降螺母4306滑动设置于第一精修横移框架4305,所述第一精修升降螺母4306的滑动方向与第一精修横移滑块4301的滑动方向垂直相交,所述第一精修升降执行器4309设于第一精修横移框架4305,所述第一精修升降螺杆4308装设于第一精修升降执行器4309的输出端,所述第一精修升降螺母4306螺接于第一精修升降螺杆4308;所述第一精修升降滑块4307与第一精修升降螺母4306连接,所述第一精修进退执行器4310设于第一精修升降滑块4307,所述第一精修进退螺杆4311装设于第一精修进退执行器4310的输出端,所述第一精修进退螺母4312螺接于第一精修进退螺杆4311,所述第一精修刀座4313与第一精修进退螺母4312连接;所述第一精修电机4315设于第一精修刀座4313,所述第一精修刀具4314装设于第一精修电机4315的输出端。在本实施例中,所述第一精修刀具4314为宝塔多刃刀,该宝塔多刃刀水平放置,通过各个执行器的相互配合,即可对第一精修刀具4314进行三轴方向的精准调节,以达到精确精修的目的。Specifically, the finishing drive mechanism includes a first
所述第一精修横移框架4305的一侧往外延伸有多个精修上靠模抵触轮4316,多个精修上靠模抵触轮4316均水平排布于第一精修刀具4314的一侧;多个所述精修上靠模抵触轮4316与第一精修横移框架4305之间均设有第三精修缓冲件4317;所述第一精修横移框架4305的下端往外延伸有第一精修侧靠模抵触轮4318,所述第一精修侧靠模抵触轮4318的一侧位于第一精修刀具4314的正下方。本实施例的各个精修执行器自动定位精修上靠模抵触轮4316以及第一精修侧靠模抵触轮4318位置,可很好地控制精修时工件的松紧度,进一步地增加精修的精确度;同时由第三精修缓冲件4317进行缓冲,在本实施例中,第三精修缓冲件4317优选为弹簧。One side of the first
所述第一精修刀座4313还连接有第一精修集尘罩4319,所述第一精修集尘罩4319包裹于第一精修刀具4314,所述第一精修集尘罩4319的下端设有用于显露第一精修刀具4314的第一精修开口(图中未示出)。由于本实施例的第一精修刀具4314为逆时针旋转,工件修边的碎渣会摔在刀的右边,故本实施例的第一精修集尘罩4319的开口设计朝下,第一精修集尘罩4319吸尘口的方向顺着刀的排屑方向,同时有密封板(图中未示出)封住第一精修电机4315的缺口,吸尘局部吸力大,能很好的把屑渣抽走。The first
所述精修驱动机构还包括第二精修横移执行器4404、第二精修升降执行器4409、第二精修进退执行器4410以及第二精修电机4415;所述第二精修组件44包括第二精修横移滑块4401、第二精修横移螺母4402、第二精修横移螺杆4403、第二精修横移框架4405、第二精修升降螺母4406、第二精修升降滑块4407、第二精修升降螺杆4408、第二精修进退螺杆4411、第二精修进退螺母4412、第二精修刀座4413以及第二精修刀具4414,所述第二精修横移滑块4401滑动设置于精修架体41,所述第二精修缓冲件422的一端与第二精修横移滑块4401连接;所述第二精修横移滑块4401滑动设置于第二精修横移框架4405,所述第二精修横移执行器4404装设于第二精修横移框架4405,所述第二精修横移螺杆4403专设于第二精修横移执行器4404的输出端,所述第二精修横移螺母4402螺接于第二精修横移螺杆4403,所述第二精修横移螺母4402与第二精修横移滑块4401链接;所述第二精修升降螺母4406滑动设置于第二精修横移框架4405,所述第二精修升降螺母4406的滑动方向与第二精修横移滑块4401的滑动方向垂直相交,所述第二精修升降执行器4409设于第二精修横移框架4405,所述第二精修升降螺杆4408装设于第二精修升降执行器4409的输出端,所述第二精修升降螺母4406螺接于第二精修升降螺杆4408;所述第二精修升降滑块4407与第二精修升降螺母4406连接,所述第二精修进退执行器4410设于第二精修升降滑块4407,所述第二精修进退螺杆4411装设于第二精修进退执行器4410的输出端,所述第二精修进退螺母4412螺接于第二精修进退螺杆4411,所述第二精修刀座4413于第二精修进退螺母4412连接;所述第二精修电机4415设于第二精修刀座4413,所述第二精修刀具4414装设于第二精修电机4415的输出端。在本实施例中,所述第二精修刀具4414为宝塔多刃刀,该宝塔多刃刀水平放置,通过各个执行器的相互配合,即可对第二精修刀具4414进行三轴方向的精准调节,以达到精确精修的目的。The finishing drive mechanism further includes a second
所述第二精修横移框架4405的一侧往外延伸有多个精修下靠模抵触轮4416,多个精修下靠模抵触轮4416均水平排布于第二精修刀具4414的一侧;多个所述精修下靠模抵触轮4416与第二精修横移框架4405之间均设有第四精修缓冲件4417;所述第二精修横移框架4405的下端往外延伸有第二精修侧靠模抵触轮4418,所述第二精修侧靠模抵触轮4418的一侧位于第二精修刀具4414的正上方。本实施例的各个执行器自动定位精修下靠模抵触轮4416以及第二精修侧靠模抵触轮4418位置,可很好地控制精修时工件的松紧度,进一步地增加精修的精确度;同时由第四精修缓冲件4417进行缓冲,在本实施例中,第四精修缓冲件4417优选为弹簧。One side of the second
所述第二精修刀座4413还连接有第二精修集尘罩4419,所述第二精修集尘罩4419包裹于第二精修刀具4414,所述第二精修集尘罩4419的上端设有用于显露第二精修刀具4414的第二精修开口(图中未示出)。由于本实施例的第二精修刀具4414为逆时针旋转,工件修边的碎渣会摔在刀的右边,故本实施例的第二精修集尘罩4419的开口设计朝上,第二精修集尘罩4419的吸尘口的方向顺着刀的排屑方向,同时有密封板(图中未示出)封住第二精修电机4415的缺口,吸尘局部吸力大,能很好的把屑渣抽走。The second
具体的,所述仿形修边机构5包括第一仿形机构51,所述第一仿形机构51包括仿形底座52以及仿形切割机构55;所述仿形修边驱动机构包括第一仿形横移机构56、仿形升降驱动机构53以及仿形退刀驱动机构54,所述第一仿形横移机构用于驱动第一仿形机构51横移,所述仿形升降驱动机构53用于驱动仿形退刀驱动机构54升降,所述仿形升降驱动机构53设于仿形底座52,所述仿形退刀驱动机构54用于驱动仿形切割机构55横移。Specifically, the profiling and
当物料经过仿形修边机构5时,对工件的加工方法具体为:When the material passes through the profiling and
D1. 封边机驱动工件移动至第一仿形机构51的工作区域;D1. The edge banding machine drives the workpiece to move to the working area of the
D2. 工件经驱动而与第一仿形机构51处于齐头状态时,第一仿形横移机构56驱动第一仿形机构51横移使得仿形切割机构55对准工件的一边角,同时第一仿形横移机构56驱动仿形切割机构55与工件在工件移动的方向上保持相对静止;D2. When the workpiece is driven to be in a flush state with the
D3. 仿形退刀驱动机构54驱动仿形切割机构55伸出,在仿形切割机构55启动的同时由仿形升降驱动机构53驱动仿形切割机构55相对于第一仿形横移机构56进行一个四分之一圆的差补运动。D3. The profiling
实际使用时,第一仿形横移机构56与仿形升降驱动机构53进行一个四分之一圆的差补运动,此时,第一仿形横移机构56的差补运动会与前面所述的与工件同步的运动叠加在一起,实现一个综合运动,将工件上表面交叉点圆角加工出来。In actual use, the first
本实施例的仿形修边机构5,通过设置仿形升降驱动机构53、仿形退刀驱动机构54以及仿形切割机构55的设置,并由上述机构配合伺服跟踪修边仿形的加工方法,自动地对工件进行仿形修边,从而封边机提高仿形修补的效率。The
具体的,所述第一仿形横移机构56包括仿形横移电机561、仿形横移座562、仿形横移滑块563、仿形横移滑轨564、仿形横移齿条565以及仿形横移齿轮566,所述仿形横移滑轨564以及仿形横移齿条565均设于仿形横移座562,所述仿形横移滑块563设于仿形底座52,所述仿形横移滑块563滑动设置于仿形横移滑轨564;所述仿形横移电机561设于仿形底座52,所述仿形横移齿轮566装设于仿形横移电机561的输出端,所述仿形横移齿轮566与仿形横移齿条565啮合。在本实施例中,仿形横移电机561优选为伺服电机,而仿形横移齿条565以及仿形横移齿轮566优选为斜齿轮,通过上述结构的配合,以起到由仿形横移电机561对第一仿形机构51横向移动的精准控制效果。Specifically, the first
所述仿形底座52包括仿形底板521、第一缓冲气弹簧522以及转动设置于仿形底板521的仿形架523,仿形底板521装设于第一仿形横移机构56,所述仿形升降驱动机构53设于仿形架523,通过设置可转动的仿形架523,当工作中出现异常时,例如工件即将撞上本发明时,可使仿形架523产生旋转而让工件通过,保护了本发明以及工件不会被撞坏;所述第一缓冲气弹簧522的一端转动设置于仿形架523的一侧,所述第一缓冲气弹簧522的另一端转动设置于仿形底板521,通过设置第一缓冲气弹簧522,可避免仿形架523的转动速度过快而导致本发明中的部件松动;所述仿形底板521还设有用于抵触仿形架523的顶杆524,顶杆524的放置方向如图21和图22所示,用于避免仿形架523进行相反方向的转动。The
所述仿形升降驱动机构53包括仿形升降滑轨531、仿形升降滑块532、仿形升降板533、仿形升降齿条534、仿形升降齿轮535以及仿形升降电机536,所述仿形升降滑轨531以及所述仿形升降齿条534均设于仿形底座52,所述仿形升降滑块532、仿形退刀驱动机构54以及仿形升降电机536均设于仿形升降板533,所述仿形升降滑块532滑动设置于仿形升降滑轨531;所述仿形升降齿轮535装设于仿形升降电机536的输出端,所述仿形升降齿轮535与仿形升降齿条534啮合;在本实施例中,仿形升降电机536优选为伺服电机,而仿形升降齿条534和仿形升降齿轮535优选为斜齿轮,通过上述结构的配合,以起到对第一仿形机构51升降移动的精准控制。The profile
所述仿形升降板533的一端设有缓冲部537,所述仿形底座52设有用于抵触缓冲部537的缓冲顶块538,缓冲部537和缓冲顶块538的设置可有效地避免仿形升降驱动机构53过度下降;所述仿形升降驱动机构53还包括缓冲升降板539以及第二缓冲气弹簧530,所述缓冲升降板539滑动设置于仿形底座52,所述第二缓冲气弹簧530的一端连接于缓冲升降板539,所述第二缓冲气弹簧530的另一端连接于仿形升降板533,通过竖直方向设置的第二缓冲气弹簧530和缓冲升降板539,可以有效弥补仿形升降驱动机构53与工件竖直方向上的运行差异。One end of the
所述仿形退刀驱动机构54包括仿形退刀架541、仿形退刀滑轨542、仿形退刀滑块543以及仿形退刀气缸544,所述仿形修边机构5、仿形退刀气缸544的输出端以及仿形退刀滑轨542均设于仿形退刀架541,所述仿形退刀滑块543以及仿形退刀气缸544均设于仿形升降驱动机构53,所述仿形退刀滑块543滑动设置于仿形退刀滑轨542,通过设置仿形退刀气缸544,可快速地实行仿形切割机构55的进刀和退刀。The profiling tool retracting
另外,除了竖直方向外,在仿形退刀驱动机构54与仿形升降驱动机构53之间,还设置有与工件的输送方向平行的水平缓冲气缸571,同时通过设置水平缓冲滑块572与水平缓冲导柱573进行导向与限位,具体为:水平缓冲滑块572设置于仿形退刀驱动机构54与仿形升降驱动机构53之间,水平缓冲导柱573穿过仿形升降板533与水平缓冲滑块572滑动连接,可有效弥补机构与工件水平方向上的运行差异。In addition, in addition to the vertical direction, a
所述仿形修边机构5包括仿形刀座551、仿形刀头组件552以及仿形修边电机,所述仿形刀座551设于仿形退刀驱动机构54,所述仿形修边电机设于仿形刀座551,所述仿形修边电机用于驱动仿形刀头组件552转动;所述仿形刀头组件552可拆卸设置于仿形刀座551。所述仿形刀座551包括刀座壳体5511以及滑动设置于刀座壳体5511内的刀座活塞5512,所述仿形修边电机的输出端穿过刀座壳体5511的一端并延伸至刀座壳体5511内;所述刀座壳体5511靠近仿形修边电机的输出端的一端面转动设置有多个用于夹持仿形刀头组件552的卡爪5513,所述刀座活塞5512靠近卡爪5513的侧壁设有多个与多个卡爪5513一一对应的卡爪顶柱5514;所述刀座活塞5512与仿形刀座551之间形成密闭空间,所述刀座活塞5512设有与所述密闭空间连通的导气管5515,所述导气管5515用于与外界的气源连接,所述仿形刀座551与刀座活塞5512之间还设有弹性件5516,所述弹性件5516用于抵压刀座活塞5512以使得卡爪顶柱5514抵触于卡爪5513的中部,所述弹性件5516还用于驱动多个卡爪5513转动并同时夹持于仿形刀头组件552;当外部的气源往所述密闭空间通气时,刀座活塞5512往远离卡爪5513的方向移动,卡爪顶柱5514抵触于卡爪5513的末端的同时驱动卡爪5513转动以松开仿形刀头组件552;当外部的气源往所述密闭空间通气时,刀座活塞5512往远离卡爪5513的方向移动,卡爪顶柱5514抵触于卡爪5513的末端的同时驱动卡爪5513转动以松开仿形刀头组件552,从而便于进行更换仿形刀头组件552的动作。通过本实施例的结构,可实现快速更换仿形刀头组件552的操作,使得当磨损或改变需加工的产品而导致要更换仿形刀头组件552时,本实施例的仿形切割机构55能实现快速换刀。在本实施例中,弹性件5516优选为弹簧。The
所述仿形刀头组件552的一侧还设有仿形集尘罩5517,所述仿形集尘罩5517的一端与仿形刀头组件552的刀头连通,所述仿形集尘罩5517的另一端往外延伸,可有效地对切割工件造成的灰尘进行收集而抑制灰尘的飞扬。One side of the profiled
在本实施例中,可通过分别驱动第一仿形机构51两次,从而实现对工件前后两端的仿形修边,但由于工件还存在另外两个角,故在本实施例中,通过增加一组与第一仿形机构51结构相似的第二仿形机构581以及驱动第二仿形机构581移动的第二仿形横移机构582(若第一仿形机构51的刀头朝下,则第二仿形机构581的刀头朝上),工件从封边机的上一工位进入本发明的工作区域,随后第一仿形机构51按照本实施例公开的伺服跟踪修边仿形的加工方法,对工件的上前端以及上后端进行仿形修边;待第一仿形机构51修边完成后,再由第二仿形机构581参照本实施例公开的伺服跟踪修边仿形的加工方法,对工件的下前端以及下后端进行仿形修边,进而增加本发明整体的加工效率。In this embodiment, the
具体的,所述刮边机构6包括刮边架体61、第一刮边缓冲件621、第二刮边缓冲件622以及均滑动设置于刮边架体61的第一刮边组件63和第二刮边组件64,所述第一刮边组件63位于第二刮边组件64的上方,所述第一刮边组件63用于对工件上端面的一边刮出圆弧棱边,所述第二刮边组件64用于对工件下端面的同一边刮出圆弧棱边;所述第一刮边缓冲件621的两端分别与第一刮边组件63以及刮边架体61的下端连接,所述第二刮边缓冲件622的两端分别与第二刮边组件64以及刮边架体61的上端连接。Specifically, the
实际使用时,工件在封边机的输送下到达本发明的工作区域,假设工件从第一刮边组件63进入,第一刮边组件63首先与工件一边的上边接触,并在工件持续移动的同时由第一刮边组件63用于对工件上端面的一边刮出圆弧棱边;随后工件继续往第二刮边组件64的方向前进并与第二刮边组件64接触,并在工件持续移动的同时由第二刮边组件64用于对工件下端面的一边刮出圆弧棱边。在本实施例中,第一刮边缓冲件621和第二刮边缓冲件622优选为气弹簧,在第一刮边组件63和第二刮边组件64对工件刮边的同时,即可同时对工件同时进行自动调节,减少误差。In actual use, the workpiece arrives at the working area of the present invention under the conveyance of the edge banding machine. Assuming that the workpiece enters from the first
所述刮边驱动机构包括第一刮边横移执行器6304、第一刮边升降执行器6309以及第一刮边进退执行器6310;所述第一刮边组件63包括第一刮边横移滑块6301、第一刮边横移螺母6302、第一刮边横移螺杆6303、第一刮边横移框架6305、第一刮边升降螺母6306、第一刮边升降滑块6307、第一刮边升降螺杆6308、第一刮边进退螺杆6311、第一刮边进退螺母6312、第一刮边刀座6313以及第一刮边刀具6314,所述第一刮边横移滑块6301滑动设置于刮边架体61,所述第一刮边缓冲件621的一端与第一刮边横移滑块6301连接;所述第一刮边横移滑块6301滑动设置于第一刮边横移框架6305,所述第一刮边横移执行器6304装设于第一刮边横移框架6305,所述第一刮边横移螺杆6303专设于第一刮边横移执行器6304的输出端,所述第一刮边横移螺母6302螺接于第一刮边横移螺杆6303,所述第一刮边横移螺母6302与第一刮边横移滑块6301链接;所述第一刮边升降螺母6306滑动设置于第一刮边横移框架6305,所述第一刮边升降螺母6306的滑动方向与第一刮边横移滑块6301的滑动方向垂直相交,所述第一刮边升降执行器6309设于第一刮边横移框架6305,所述第一刮边升降螺杆6308装设于第一刮边升降执行器6309的输出端,所述第一刮边升降螺母6306螺接于第一刮边升降螺杆6308;所述第一刮边升降滑块6307与第一刮边升降螺母6306连接,所述第一刮边进退执行器6310设于第一刮边升降滑块6307,所述第一刮边进退螺杆6311装设于第一刮边进退执行器6310的输出端,所述第一刮边进退螺母6312螺接于第一刮边进退螺杆6311,所述第一刮边刀座6313与第一刮边进退螺母6312连接;所述第一刮边刀具6314设于第一刮边刀座6313的一端。在本实施例中,所述第一刮边刀具6314为宝塔多圆弧刮边刀,该宝塔多圆弧刮边刀水平放置,通过各个刮边执行器的相互配合,即可对第一刮边刀具6314进行三轴方向的精准调节,以达到精确刮边的目的。The scraping edge driving mechanism includes a first scraping edge traverse actuator 6304, a first scraping edge lifting actuator 6309 and a first scraping edge forward and backward actuator 6310; the first scraping edge assembly 63 includes a first scraping edge traverse actuator 6309 Slider 6301, first scraper traverse nut 6302, first scraper traverse screw 6303, first scraper traverse frame 6305, first scraper lifting nut 6306, first scraper lifting slider 6307, first scraper The scraping edge lifting screw 6308, the first scraping edge advancing and retreating screw 6311, the first scraping edge advancing and retreating nut 6312, the first scraping edge knife seat 6313 and the first scraping edge knife 6314, the first scraping edge traverse slider 6301 is slidably arranged In the scraping frame body 61, one end of the first scraping buffer 621 is connected with the first scraping lateral sliding slider 6301; the first scraping lateral sliding slider 6301 is slidably arranged on the first scraping lateral sliding The frame 6305, the first scraper traverse actuator 6304 is installed on the first scraper traverse frame 6305, and the first scraper traverse screw 6303 is specially set at the output of the first scraper traverse actuator 6304 At the end, the first scraper traverse nut 6302 is screwed to the first scraper traverse screw 6303, and the first scraper traverse nut 6302 is linked with the first scraper traverse slider 6301; the first The scraping edge lifting nut 6306 is slidably arranged on the first scraping edge traverse frame 6305. The sliding direction of the first scraping
所述第一刮边横移框架6305的一侧往外延伸有多个刮边上靠模抵触轮6316,多个刮边上靠模抵触轮6316均水平排布于第一刮边刀具6314的一侧;多个所述刮边上靠模抵触轮6316与第一刮边横移框架6305之间均设有第三刮边缓冲件6317;所述第一刮边横移框架6305的下端往外延伸有第一刮边侧靠模抵触轮6318,所述第一刮边侧靠模抵触轮6318的一侧位于第一刮边刀具6314的正下方。本实施例的各个刮边执行器自动定位刮边上靠模抵触轮6316以及第一刮边侧靠模抵触轮6318位置,可很好地控制刮边时工件的松紧度,进一步地增加刮边的精确度;同时由第三刮边缓冲件6317进行缓冲,在本实施例中,第三刮边缓冲件6317优选为弹簧。One side of the first scraping edge traverse frame 6305 extends outwardly with a plurality of scraping edge upper
所述第一刮边刀座6313还连接有第一刮边集尘罩6319,所述第一刮边集尘罩6319包裹于第一刮边刀具6314,所述第一刮边集尘罩6319的下端设有用于显露第一刮边刀具6314的第一刮边开口(图中未示出)。由于本实施例的第一刮边刀具6314对工件刮边后,刮丝与工件的输送方向相反,故本实施例的第一刮边集尘罩6319的开口设计朝下,第一刮边集尘罩6319吸尘口的方向逆着刀的排屑方向,吸尘局部吸力大,能很好的把屑渣抽走。The first edge scraping
所述刮边驱动机构还包括第二刮边横移执行器6404、第二刮边升降执行器6409以及第二刮边进退执行器6410;所述第二刮边组件64包括第二刮边横移滑块6401、第二刮边横移螺母6402、第二刮边横移螺杆6403、第二刮边横移框架6405、第二刮边升降螺母6406、第二刮边升降滑块6407、第二刮边升降螺杆6408、第二刮边进退螺杆6411、第二刮边进退螺母6412、第二刮边刀座6413、第二刮边刀具6414以及第二刮边电机,所述第二刮边横移滑块6401滑动设置于刮边架体61,所述第二刮边缓冲件622的一端与第二刮边横移滑块6401连接;所述第二刮边横移滑块6401滑动设置于第二刮边横移框架6405,所述第二刮边横移执行器6404装设于第二刮边横移框架6405,所述第二刮边横移螺杆6403专设于第二刮边横移执行器6404的输出端,所述第二刮边横移螺母6402螺接于第二刮边横移螺杆6403,所述第二刮边横移螺母6402与第二刮边横移滑块6401链接;所述第二刮边升降螺母6406滑动设置于第二刮边横移框架6405,所述第二刮边升降螺母6406的滑动方向与第二刮边横移滑块6401的滑动方向垂直相交,所述第二刮边升降执行器6409设于第二刮边横移框架6405,所述第二刮边升降螺杆6408装设于第二刮边升降执行器6409的输出端,所述第二刮边升降螺母6406螺接于第二刮边升降螺杆6408;所述第二刮边升降滑块6407与第二刮边升降螺母6406连接,所述第二刮边进退执行器6410设于第二刮边升降滑块6407,所述第二刮边进退螺杆6411装设于第二刮边进退执行器6410的输出端,所述第二刮边进退螺母6412螺接于第二刮边进退螺杆6411,所述第二刮边刀座6413于第二刮边进退螺母6412连接;所述第二刮边刀具6414设于第二刮边刀座6413的一端。在本实施例中,所述第二刮边刀具6414为宝塔多圆弧刮边刀,该宝塔多圆弧刮边刀水平放置,通过各个执行器的相互配合,即可对第二刮边刀具6414进行三轴方向的精准调节,以达到精确刮边的目的。The scraping drive mechanism further includes a second scraping lateral movement actuator 6404, a second scraping lifting actuator 6409 and a second scraping forward and backward actuator 6410; the second scraping assembly 64 includes a second scraping lateral The sliding block 6401, the second scraping edge traverse nut 6402, the second scraping edge traverse screw 6403, the second scraping edge traverse frame 6405, the second scraping edge lifting nut 6406, the second scraping edge lifting slider 6407, the first The second edge scraper lifting screw 6408, the second edge scraper advance and retreat screw 6411, the second edge scraper advance and retreat nut 6412, the second edge scraper knife seat 6413, the second edge scraper tool 6414 and the second edge scraper motor, the second edge scraper The traverse slider 6401 is slidably arranged on the edge scraping frame body 61, and one end of the second edge scraper buffer 622 is connected with the second edge scraper traverse slider 6401; the second edge scraper traverse slider 6401 is slidably arranged In the second squeegee traverse frame 6405, the second squeegee traverse actuator 6404 is installed on the second squeegee traverse frame 6405, and the second squeegee traverse screw 6403 is specially arranged on the second squeegee traverse frame 6405 At the output end of the traverse actuator 6404, the second scraper traverse nut 6402 is screwed to the second scraper traverse screw 6403, the second scraper traverse nut 6402 and the second scraper traverse slider 6401 link; the second edge scraper lifting nut 6406 is slidably arranged on the second edge scraper traverse frame 6405, and the sliding direction of the second edge scraper lifting nut 6406 is perpendicular to the sliding direction of the second edge scraper traverse slider 6401 Intersecting, the second edge scraper lift actuator 6409 is installed on the second edge scraper traverse frame 6405, the second edge scraper lift screw 6408 is installed at the output end of the second edge scraper lift The second edge scraper lifting nut 6406 is screwed on the second edge scraper lifting screw 6408; the second edge scraper lifting slider 6407 is connected with the second edge scraper lifting nut 6406, and the second edge scraper forward and backward actuator 6410 is arranged on the second edge scraper lifting nut 6406. Two scraping
所述第二刮边横移框架6405的一侧往外延伸有多个刮边下靠模抵触轮6416,多个刮边下靠模抵触轮6416均水平排布于第二刮边刀具6414的一侧;多个所述刮边下靠模抵触轮6416与第二刮边横移框架6405之间均设有第四刮边缓冲件6417;所述第二刮边横移框架6405的下端往外延伸有第二刮边侧靠模抵触轮6418,所述第二刮边侧靠模抵触轮6418的一侧位于第二刮边刀具6414的正上方。本实施例的各个执行器自动定位刮边下靠模抵触轮6416以及第二刮边侧靠模抵触轮6418位置,可很好地控制刮边时工件的松紧度,进一步地增加刮边的精确度;同时由第四刮边缓冲件6417进行缓冲,在本实施例中,第四刮边缓冲件6417优选为弹簧。One side of the second scraping
所述第二刮边刀座6413还连接有第二刮边仿形集尘罩6419,所述第二刮边仿形集尘罩6419包裹于第二刮边刀具6414,所述第二刮边仿形集尘罩6419的上端设有用于显露第二刮边刀具6414的第二刮边开口(图中未示出)。由于本实施例的第二刮边刀具6414对工件刮边后,刮丝与工件的输送方向相反,故本实施例的第二刮边仿形集尘罩6419的开口设计朝上,第二刮边仿形集尘罩6419的吸尘口的方向逆着刀的排屑方向,吸尘局部吸力大,能很好的把屑渣抽走。The second edge scraping
需要说明的是,在本实施例中,输送机构、切带机构以及供胶机构均为现有技术,且该封边机还设置有进料机构、分离剂机构、压梁机构、上溶胶机构、下溶胶机构、粗修机构、断丝机构、清洁剂机构以及抛光机构,即工件从上料机构进入封边机后,由输送机构输送依次经过分离剂机构、压梁机构、送带切带机构、上溶胶机构、下溶胶机构、平切齐头机构、粗修机构、精修机构、仿形修边机构、刮边机构6、断丝机构、清洁剂机构以及抛光机构后,工件下料或输送至下个工序;鉴于其之间的工作互不影响,未在本实施例记载的机构,其设置于封边机的位置以及其工作原理均为现有技术,在此不再赘述。It should be noted that, in this embodiment, the conveying mechanism, the belt cutting mechanism and the glue supplying mechanism are all in the prior art, and the edge banding machine is also provided with a feeding mechanism, a separating agent mechanism, a pressing beam mechanism, and a sol applying mechanism , lower sol mechanism, rough repair mechanism, broken wire mechanism, cleaning agent mechanism and polishing mechanism, that is, after the workpiece enters the edge banding machine from the feeding mechanism, it is transported by the conveying mechanism through the separating agent mechanism, the pressure beam mechanism, and the belt feeding and cutting belt. After the mechanism, the upper sol mechanism, the lower sol mechanism, the flushing and flushing mechanism, the rough trimming mechanism, the fine trimming mechanism, the profile trimming mechanism, the
综上,本发明的一种自动封边机的加工方法,设置有规方供带机构2、平切齐头机构3、精修机构4、仿形修边机构5以及刮边机构6,通过本发明的加工方法配合以控制各机构的精确运转,以达到增加封边机封边效率的效果。To sum up, the processing method of an automatic edge banding machine of the present invention is provided with a square tape supply mechanism 2, a
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit the protection scope of the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that , the technical solutions of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solutions of the present invention.
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IT202000019639A1 (en) * | 2020-08-07 | 2022-02-07 | Scm Group Spa | WORKING UNIT FOR ADJUSTING THE FINISHING OF WOODEN PANELS AND SIMILAR SURFACES, AND RELATIVE MACHINE FOR PROCESSING WOODEN PANELS AND SIMILAR. |
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