CN111384012A - Frequency converter IGBT module liquid cooling heat abstractor of electronic loader - Google Patents

Frequency converter IGBT module liquid cooling heat abstractor of electronic loader Download PDF

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Publication number
CN111384012A
CN111384012A CN202010366086.5A CN202010366086A CN111384012A CN 111384012 A CN111384012 A CN 111384012A CN 202010366086 A CN202010366086 A CN 202010366086A CN 111384012 A CN111384012 A CN 111384012A
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water
igbt module
radiator
cooling
heat dissipation
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张坤
王立群
刘鹏
白雨鑫
钟宏昊
刘佳鑫
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Tangshan Dingshi Automobile Manufacturing Co ltd
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Tangshan Dingshi Automobile Manufacturing Co ltd
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Priority to CN202010366086.5A priority Critical patent/CN111384012A/en
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    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W40/00Arrangements for thermal protection or thermal control
    • H10W40/40Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids
    • H10W40/47Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids by flowing liquids, e.g. forced water cooling
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W40/00Arrangements for thermal protection or thermal control
    • H10W40/20Arrangements for cooling
    • H10W40/22Arrangements for cooling characterised by their shape, e.g. having conical or cylindrical projections
    • H10W40/226Arrangements for cooling characterised by their shape, e.g. having conical or cylindrical projections characterised by projecting parts, e.g. fins to increase surface area
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10WGENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10
    • H10W40/00Arrangements for thermal protection or thermal control
    • H10W40/40Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids
    • H10W40/43Arrangements for thermal protection or thermal control involving heat exchange by flowing fluids by flowing gases, e.g. forced air cooling

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  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

The invention relates to an electric loader, in particular to a liquid cooling heat dissipation device for an IGBT module of a frequency converter of the electric loader. The IGBT module is tightly attached to the upper surface of a top panel of the water cooling head, and a plurality of vertical radiating fins are densely distributed on the lower surface of the top panel of the water cooling head; the water pump is arranged at the bottom in the water-cooling head, the inlet of the water pump is communicated with the water outlet chamber of the radiator through a liquid inlet pipe, the water-cooling head is communicated with the water inlet chamber of the radiator through a liquid outlet pipe, and a plurality of heat dissipation water channels are arranged between the water outlet chamber and the water inlet chamber of the radiator; and a fan is arranged on one side of the radiator, and the water pump and the fan are electrically connected with the control circuit. According to the IGBT module, the heat is quickly dissipated through the heat dissipation fins, and the heat dissipation fins are cooled by water, so that the heat dissipation efficiency of the IGBT module is improved; the fan increases the heat dissipation power of the heat sink, so that the functions of the heat sink are centralized; the water cooling head adopts direct injection pressurization in the cavity, so that the heat exchange efficiency is higher, and the service life of the pump body is longer.

Description

电动装载机的变频器IGBT模块液冷散热装置Inverter IGBT module liquid cooling device for electric loader

技术领域technical field

本发明涉及电动装载机,特别是一种电动装载机的变频器IGBT模液冷散热装置。The invention relates to an electric loader, in particular to a liquid-cooling radiator for an inverter IGBT mold of the electric loader.

背景技术Background technique

IGBT模块是能源变换与传输的核心器件,俗称电力电子装置的“CPU”,在轨道交通、智能电网、航空航天、电动汽车与新能源装备等领域应用极广。电动装载机的主电机采用变频电机,主电机由变频器调节转速,IGBT模块应用于电动装载机的变频器, IGBT模块在工作时会产生大量的热。目前IGBT模块采用风冷散热器,受电动装载机结构和工作工况的影响,风冷的散热效率不高,散热不佳会影响IGBT模块的正常工作,从而影响电动装载机的正常工作。IGBT module is the core device for energy conversion and transmission, commonly known as the "CPU" of power electronic devices, and is widely used in rail transit, smart grid, aerospace, electric vehicles and new energy equipment. The main motor of the electric loader adopts a frequency conversion motor, and the main motor is adjusted by the inverter to adjust the speed. The IGBT module is applied to the inverter of the electric loader, and the IGBT module will generate a lot of heat during operation. At present, the IGBT module adopts an air-cooled radiator. Affected by the structure and working conditions of the electric loader, the air-cooled heat dissipation efficiency is not high, and the poor heat dissipation will affect the normal operation of the IGBT module, thereby affecting the normal operation of the electric loader.

发明内容SUMMARY OF THE INVENTION

本发明要解决的技术问题是提供一种电动装载机的变频器IGBT模块液冷散热装置,以提高IGBT模块的散热效率。The technical problem to be solved by the present invention is to provide a liquid-cooled heat dissipation device for an inverter IGBT module of an electric loader, so as to improve the heat dissipation efficiency of the IGBT module.

本发明解决其技术问题采用的技术方案是:The technical scheme adopted by the present invention to solve the technical problem is:

一种电动装载机的变频器IGBT模块液冷散热装置,包括水冷头,水泵,所述水冷头为密闭的箱体结构,IGBT模块紧贴安装在水冷头的顶面板的上表面,水冷头的顶面板的下表面密布多个竖向的散热翅片;水泵置于水冷头内的底部,水泵的进口通过进液管与散热器的出水室连通,水冷头通过出液管与散热器的进水室连通,散热器的出水室与进水室之间设有多个散热水道;散热器的一侧安装风扇,水泵和风扇分别与控制电路电连接。An inverter IGBT module liquid-cooling heat dissipation device for an electric loader, comprising a water-cooling head and a water pump, wherein the water-cooling head is a closed box structure, the IGBT module is closely installed on the upper surface of the top panel of the water-cooling head, and the The lower surface of the top panel is densely covered with a plurality of vertical cooling fins; the water pump is placed at the bottom of the water cooling head, the inlet of the water pump is connected with the water outlet chamber of the radiator through the liquid inlet pipe, and the water cooling head is connected with the inlet of the radiator through the liquid outlet pipe. The water chambers are connected, and a plurality of cooling water channels are arranged between the water outlet chamber and the water inlet chamber of the radiator; a fan is installed on one side of the radiator, and the water pump and the fan are respectively electrically connected to the control circuit.

采用上述技术方案的本发明,与现有技术相比,有益效果是:The present invention that adopts the above-mentioned technical scheme, compared with the prior art, the beneficial effects are:

IGBT模块通过散热翅片快速散热,散热翅片用水冷却,提高了散热效率,降低了IGBT模块工作温度,提高了IGBT模块工作稳定性;风扇增加散热器的散热功率,使散热器功能集中,既减少了装置占用空间又增加散热速度;水冷头采用腔内直喷增压,使热交换效率更高,泵体寿命更长。The IGBT module rapidly dissipates heat through the cooling fins, which are cooled by water, which improves the heat dissipation efficiency, reduces the working temperature of the IGBT module, and improves the working stability of the IGBT module; It reduces the space occupied by the device and increases the heat dissipation speed; the water-cooled head adopts the direct injection pressure in the cavity, which makes the heat exchange efficiency higher and the pump body longer life.

进一步的,本发明的优化方案是:Further, the optimization scheme of the present invention is:

水冷头内设有循环水道,该循环水道使冷却液由水泵的出口经散热翅片流向出液管。A circulating water channel is arranged in the water cooling head, and the circulating water channel makes the cooling liquid flow from the outlet of the water pump to the liquid outlet pipe through the cooling fins.

IGBT模块与水冷头之间涂有导热硅脂。Thermal grease is applied between the IGBT module and the water block.

附图说明Description of drawings

图1是本发明实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;

图2是本发明实施例的IGBT模块与水冷头连接示意图;2 is a schematic diagram of the connection between an IGBT module and a water-cooled head according to an embodiment of the present invention;

图3是本发明实施例的散热原理图;Fig. 3 is the heat dissipation principle diagram of the embodiment of the present invention;

图中: IGBT模块1;水冷头2;循环水道2-1;散热器3;进液管4;出液管5;风扇6;导热硅脂7;水泵电源线8;风扇电源线9;散热翅片10;水泵11。In the figure: IGBT module 1; water block 2; circulating water channel 2-1; radiator 3; liquid inlet pipe 4; liquid outlet pipe 5; fan 6; thermal grease 7; water pump power cord 8; fan power cord 9; heat dissipation fins 10; water pump 11.

具体实施方式Detailed ways

下面结合附图和实施例进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.

参见图1,本实施例是一种电动装载机的变频器IGBT模块液冷散热装置,由水冷头2、散热器3、进液管4、出液管5和风扇6等构成。水冷头2为密闭的长方形的箱体结构,水冷头2的顶面板的下表面密布多个竖向的散热翅片10,具体的,散热翅片10的材质是铜或铝,散热翅片10增加导热铜面与水冷头2内的冷却介质的接触面积。IGBT模块1紧贴安装在水冷头2的顶面板的上表面, IGBT模块1与水冷头2之间涂有导热硅脂,能够使IGBT模块1产生的热量更加顺利的传递到水冷头2上的散热翅片10。Referring to FIG. 1 , the present embodiment is a liquid cooling device for an inverter IGBT module of an electric loader, which is composed of a water cooling head 2 , a radiator 3 , a liquid inlet pipe 4 , a liquid outlet pipe 5 and a fan 6 . The water-cooling head 2 is a closed rectangular box structure. The lower surface of the top panel of the water-cooling head 2 is densely covered with a plurality of vertical heat dissipation fins 10. Specifically, the material of the heat dissipation fins 10 is copper or aluminum, and the heat dissipation fins 10 Increase the contact area between the thermally conductive copper surface and the cooling medium in the water cooling head 2 . The IGBT module 1 is closely installed on the upper surface of the top panel of the water-cooled head 2. Thermal grease is coated between the IGBT module 1 and the water-cooled head 2, which can make the heat generated by the IGBT module 1 more smoothly transferred to the water-cooled head 2. Cooling fins 10 .

水冷头2内的底部安装水泵11,水泵11的进口端置于水冷头2的外部,水冷头2设有出液口,水冷头2内设有回字形的循环水道2-1,循环水道2-1使冷却液由水泵11的出口经散热翅片10流向水冷头2的出液口。水冷头2的出液口通过出液管5与散热器3的进水室连通,水泵11的进口通过进液管4与散热器3的出水室连通,散热器3的出水室与进水室之间设有多个散热水道。散热器3的一侧安装风扇6,水泵电源线8与风扇电源线9分别与控制电路电连接。风扇6增加散热器3的散热功率,使散热器3功能集中,既减少了装置占用空间又增加散热速度。水冷头2采用腔内直喷增压,使热交换效率更高,水泵11寿命更长。A water pump 11 is installed at the bottom of the water-cooled head 2. The inlet end of the water pump 11 is placed outside the water-cooled head 2. The water-cooled head 2 is provided with a liquid outlet. -1 Make the cooling liquid flow from the outlet of the water pump 11 to the liquid outlet of the water cooling head 2 through the cooling fins 10 . The liquid outlet of the water cooling head 2 is communicated with the water inlet chamber of the radiator 3 through the liquid outlet pipe 5, the inlet of the water pump 11 is communicated with the water outlet chamber of the radiator 3 through the liquid inlet pipe 4, and the water outlet chamber of the radiator 3 is connected with the water inlet chamber. There are multiple cooling channels in between. A fan 6 is installed on one side of the radiator 3 , and the water pump power line 8 and the fan power line 9 are respectively electrically connected to the control circuit. The fan 6 increases the heat dissipation power of the radiator 3, so that the functions of the radiator 3 are concentrated, which not only reduces the space occupied by the device but also increases the heat dissipation speed. The water-cooling head 2 adopts the direct injection pressure in the cavity, so that the heat exchange efficiency is higher, and the life of the water pump 11 is longer.

本实施例的工作过程是(如图3所示),在水冷头2、散热器3、进液管4和出液管5内充满冷却介质,本实施例中,冷却介质是水或冷却液,当电动装载机的主电机开始作业,用于电机系统控制的IGBT模块1会迅速产生热量,同时水冷头2和水泵11通电后也开始工作,水道中的水开始在水冷头2和散热器3中循环流动,IGBT模块1放出的热量通过导热硅脂传递给水冷头2内的散热翅片10,冷却介质通过在水冷头2的循环水道2-1内循环流动带走绝大部分热量并流动到散热器3中,散热器3上设置有水冷板,水冷板集成化高,散热速度快,同时在散热器3上设置有风扇6,用对流的散热方式尽快地将热量从散热器3中散发出去,降低冷却介质的温度,进入下一冷却循环,如此冷却介质的循环流动,将IGBT产生的热量快速、有效的散发出去。The working process of this embodiment is (as shown in FIG. 3 ), the water cooling head 2 , the radiator 3 , the liquid inlet pipe 4 and the liquid outlet pipe 5 are filled with cooling medium. In this embodiment, the cooling medium is water or cooling liquid , When the main motor of the electric loader starts to work, the IGBT module 1 used for motor system control will quickly generate heat, and at the same time, the water block 2 and the water pump 11 will start to work after powering on, and the water in the water channel will start to flow in the water block 2 and the radiator. 3, the heat released by the IGBT module 1 is transferred to the heat dissipation fins 10 in the water-cooled head 2 through the thermal grease, and the cooling medium takes most of the heat away by circulating in the circulating water channel 2-1 of the water-cooled head 2. Flow into the radiator 3, the radiator 3 is provided with a water-cooling plate, the water-cooling plate is highly integrated, and the heat dissipation speed is fast, and at the same time, a fan 6 is arranged on the radiator 3, and the heat is dissipated from the radiator 3 as soon as possible by convection heat dissipation. The temperature of the cooling medium is reduced, and the next cooling cycle is entered. In this way, the circulating flow of the cooling medium quickly and effectively dissipates the heat generated by the IGBT.

以上所述仅为本发明较佳可行的实施例而已,并非因此局限本发明的权利范围,凡运用本发明说明书及附图内容所作的等效结构变化,均包含于本发明的权利范围之内。The above descriptions are only preferred feasible embodiments of the present invention, and are not intended to limit the scope of rights of the present invention. Any equivalent structural changes made by using the contents of the description and accompanying drawings of the present invention are included in the scope of rights of the present invention. .

Claims (3)

1.一种电动装载机的变频器IGBT模块液冷散热装置,包括水冷头,水泵,其特征在于:所述水冷头为密闭的箱体结构,IGBT模块紧贴安装在水冷头的顶面板的上表面,水冷头的顶面板的下表面密布多个竖向的散热翅片;水泵置于水冷头内的底部,水泵的进口通过进液管与散热器的出水室连通,水冷头通过出液管与散热器的进水室连通,散热器的出水室与进水室之间设有多个散热水道;散热器的一侧安装风扇,水泵和风扇分别与控制电路电连接。1. A frequency converter IGBT module liquid-cooling radiator of an electric loader, comprising a water-cooled head, a water pump, and it is characterized in that: the water-cooled head is a closed box structure, and the IGBT module is closely installed on the top panel of the water-cooled head. The upper surface and the lower surface of the top panel of the water-cooled head are densely covered with a plurality of vertical cooling fins; the water pump is placed at the bottom of the water-cooled head, the inlet of the water pump is connected to the water outlet chamber of the radiator through the liquid inlet pipe, and the water-cooled head passes the liquid outlet The pipe communicates with the water inlet chamber of the radiator, and a plurality of cooling water channels are arranged between the water outlet chamber and the water inlet chamber of the radiator; a fan is installed on one side of the radiator, and the water pump and the fan are respectively electrically connected to the control circuit. 2.根据权利要求1所述的电动装载机的变频器IGBT模块液冷散热装置,其特征在于:水冷头内设有回字形的循环水道,该循环水道使冷却液由水泵的出口经散热翅片流向出液管。2. The inverter IGBT module liquid-cooling heat dissipation device of an electric loader according to claim 1, wherein the water-cooling head is provided with a back-shaped circulating water channel, and the circulating water channel enables the cooling liquid to pass through the cooling fins from the outlet of the water pump The flakes flow to the outlet tube. 3.根据权利要求1所述的电动装载机的变频器IGBT模块液冷散热装置,其特征在于:IGBT模块与水冷头的顶面板之间涂有导热硅脂。3. The inverter IGBT module liquid-cooling heat dissipation device of an electric loader according to claim 1, wherein a thermally conductive silicone grease is coated between the IGBT module and the top panel of the water-cooled head.
CN202010366086.5A 2020-04-30 2020-04-30 Frequency converter IGBT module liquid cooling heat abstractor of electronic loader Pending CN111384012A (en)

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Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN114679894A (en) * 2022-04-18 2022-06-28 北京汇智天华新能源科技有限公司 Frequency converter processing method of wind turbine
CN115066151A (en) * 2022-06-22 2022-09-16 西安易朴通讯技术有限公司 A kind of heat dissipation method and device
CN119381365A (en) * 2024-09-06 2025-01-28 复旦大学 Microchannel heat dissipation structure and heat dissipation method for high power density packaging

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CN106486433A (en) * 2016-12-30 2017-03-08 株洲时代金属制造有限公司 Igbt radiator
CN109152286A (en) * 2018-08-29 2019-01-04 南京航空航天大学 Aero dynamo starter controller enclosed liquid cooling apparatus and liquid cooling method
CN211555865U (en) * 2020-04-30 2020-09-22 唐山鼎石汽车制造有限公司 Inverter IGBT module liquid cooling device for electric loader

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Publication number Priority date Publication date Assignee Title
CN101533917A (en) * 2009-04-02 2009-09-16 大连理工大学 Device for heating and refrigerating flowing liquid
CN103413794A (en) * 2013-08-16 2013-11-27 中国科学院深圳先进技术研究院 Radiating packaging structure of semiconductor power device
WO2016045184A1 (en) * 2014-09-24 2016-03-31 中国北车集团大连机车研究所有限公司 Cooling unit for traction converter
CN106486433A (en) * 2016-12-30 2017-03-08 株洲时代金属制造有限公司 Igbt radiator
CN109152286A (en) * 2018-08-29 2019-01-04 南京航空航天大学 Aero dynamo starter controller enclosed liquid cooling apparatus and liquid cooling method
CN211555865U (en) * 2020-04-30 2020-09-22 唐山鼎石汽车制造有限公司 Inverter IGBT module liquid cooling device for electric loader

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114679894A (en) * 2022-04-18 2022-06-28 北京汇智天华新能源科技有限公司 Frequency converter processing method of wind turbine
CN115066151A (en) * 2022-06-22 2022-09-16 西安易朴通讯技术有限公司 A kind of heat dissipation method and device
CN119381365A (en) * 2024-09-06 2025-01-28 复旦大学 Microchannel heat dissipation structure and heat dissipation method for high power density packaging
CN119381365B (en) * 2024-09-06 2025-10-17 复旦大学 Micro-channel heat dissipation structure and heat dissipation method for high-power density packaging

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Application publication date: 20200707