CN111366755A - Automatic adjusting limiting and capacity grading movement mechanism and clamping method of polymer soft package lithium battery - Google Patents
Automatic adjusting limiting and capacity grading movement mechanism and clamping method of polymer soft package lithium battery Download PDFInfo
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- CN111366755A CN111366755A CN202010135280.2A CN202010135280A CN111366755A CN 111366755 A CN111366755 A CN 111366755A CN 202010135280 A CN202010135280 A CN 202010135280A CN 111366755 A CN111366755 A CN 111366755A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/06705—Apparatus for holding or moving single probes
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/06—Measuring leads; Measuring probes
- G01R1/067—Measuring probes
- G01R1/073—Multiple probes
- G01R1/07392—Multiple probes manipulating each probe element or tip individually
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/378—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC] specially adapted for the type of battery or accumulator
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/385—Arrangements for measuring battery or accumulator variables
- G01R31/387—Determining ampere-hour charge capacity or SoC
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/389—Measuring internal impedance, internal conductance or related variables
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Abstract
聚合物软包锂电池的自动调节限位分容运动机构及夹紧方法,所述机构包括机构底板,用于支撑聚合物软包锂电池的自动调节限位分容运动机构的其他部件;探针位置调节与夹紧装置,共两套,分列于机构底板的左右两边,包括位置调节机构和极耳夹紧机构,用于对聚合物软包锂电池极耳进行定位和夹紧;电池托盘支撑装置,用于承载聚合物软包锂电池托盘;以及电池托盘,位用于承载软包锂电池;所述夹紧方法包括以下步骤:将两侧极耳分布的聚合物软包锂电池放入电池托盘;调整探针位置调节与夹紧装置位置直至极耳夹紧机构夹紧电池极耳即可。本发明的有益效果是:结构简单、易于装配以及适用性广。
A self-adjusting limit-capacity-distributing motion mechanism and a clamping method for a polymer soft-packed lithium battery, the mechanism comprises a mechanism bottom plate for supporting other components of the automatic-adjustment limit-volume-distributing motion mechanism for a polymer soft-packed lithium battery; There are two sets of needle position adjustment and clamping devices, which are arranged on the left and right sides of the bottom plate of the mechanism, including the position adjustment mechanism and the tab clamping mechanism, which are used to position and clamp the tabs of the polymer soft-pack lithium battery; the battery A tray support device for carrying a polymer soft-packed lithium battery tray; and a battery tray for carrying a soft-packed lithium battery; the clamping method includes the following steps: placing the polymer soft-packed lithium batteries distributed on both sides of the pole ears Put in the battery tray; adjust the position of the probe and the clamping device until the tab clamping mechanism clamps the battery tabs. The beneficial effects of the invention are: simple structure, easy assembly and wide applicability.
Description
技术领域technical field
本发明涉及一种聚合物软包锂电池的自动调节限位分容运动机构及夹紧方法,属于聚合物软包锂电池分容测试设备的技术领域。The invention relates to an automatic adjustment limit capacity dividing movement mechanism and a clamping method for a polymer soft-pack lithium battery, belonging to the technical field of a polymer soft-pack lithium battery capacity dividing test equipment.
背景技术Background technique
软包锂电池是锂电池的一种,其所用的关键材料:正极材料、负极材料及隔膜,与传统的钢壳、铝壳锂电池之间的区别不大。最大的不同之处在于软包装材料(铝塑复合膜),软包锂电池在结构上采用铝塑膜包装,而聚合物软包锂电池是软包锂电池的一种,其电解质材料为聚合物,具体为凝胶化液态有机溶剂,或者直接用全固态电解质。在聚合物软包锂电池的测试工艺中,分容测试是对已激活的电池进行几个满负荷的充放电循环过程,测试锂电池的内阻、充放电容量,一是用来淘汰质量有问题的(如容量过低、自放电过大、内阻过大)电池,二是对电池按容量与内组进行分组,以挑选性能相接近的电池来组成电池组。Soft-pack lithium battery is a kind of lithium battery. The key materials used in it: positive electrode material, negative electrode material and separator, are not much different from traditional steel shell and aluminum shell lithium battery. The biggest difference is the flexible packaging material (aluminum-plastic composite film). The soft-pack lithium battery is structurally packaged with aluminum-plastic film, while the polymer soft-pack lithium battery is a kind of soft-pack lithium battery, and its electrolyte material is polymer. , specifically gelling liquid organic solvents, or directly using all-solid-state electrolytes. In the testing process of polymer soft-pack lithium batteries, the capacity division test is to perform several full-load charge-discharge cycles on the activated battery to test the internal resistance and charge-discharge capacity of the lithium battery. Problems (such as too low capacity, too large self-discharge, too large internal resistance) batteries, the second is to group batteries according to capacity and internal group, and select batteries with similar performance to form a battery pack.
聚合物软包锂电池的极耳分布主要为两侧极耳分布,为了适应不同型号的聚合物软包锂电池,需要对软包锂电池分容运动机构进行换型,而软包锂电池的分容测试耗时长、工作量大,在换型的过程中,工作效率低,极大地增加时间成本与人工成本。The distribution of the polar tabs of the polymer soft-packed lithium battery is mainly distributed on both sides. In order to adapt to different types of polymer soft-packed lithium batteries, it is necessary to change the volume distribution movement mechanism of the soft-packed lithium battery. The capacity distribution test takes a long time and has a large workload. In the process of changing the model, the work efficiency is low, which greatly increases the time cost and labor cost.
发明内容SUMMARY OF THE INVENTION
为了解决这一问题,本发明提出了一种聚合物软包锂电池的自动调节限位分容运动机构及夹紧方法,这种结构具有结构简单、易于装配以及适应性多种型号的聚合物软包锂电池等特点。In order to solve this problem, the present invention proposes a self-adjusting limit and capacity-distributing movement mechanism and a clamping method for a polymer soft-packed lithium battery. This structure has the advantages of simple structure, easy assembly and adaptability to various types of polymers. Soft pack lithium battery and other characteristics.
本发明所述的聚合物软包锂电池的自动调节限位分容运动机构,其特征在于,包括:The automatic adjustment, limit, and capacity-distribution motion mechanism of the polymer soft-packed lithium battery according to the present invention is characterized in that it includes:
机构底板,具有一水平的安装平台,用于支撑聚合物软包锂电池的自动调节限位分容运动机构的其他部件;The bottom plate of the mechanism has a horizontal installation platform, which is used to support other parts of the automatic adjustment limit and volume separation movement mechanism of the polymer soft-packed lithium battery;
探针位置调节与夹紧装置,共两套,分列于机构底板的左右两边,包括位置调节机构和极耳夹紧机构,其中位置调节机构安装于机构底板的安装平台上,用于调整极耳夹紧机构的位置;极耳夹紧机构安装于位置调节部的活动部,并保持两套极耳夹紧部的夹紧部正对,用于对聚合物软包锂电池极耳进行夹紧;There are two sets of probe position adjustment and clamping devices, which are arranged on the left and right sides of the mechanism base plate, including the position adjustment mechanism and the pole lug clamping mechanism. The position adjustment mechanism is installed on the installation platform of the mechanism base plate and is used to adjust the pole The position of the lug clamping mechanism; the lug clamping mechanism is installed on the movable part of the position adjustment part, and keeps the clamping parts of the two sets of lug clamping parts facing each other, which is used to clamp the polar lugs of the polymer soft-pack lithium battery tight;
电池托盘支撑装置,安装于安装平台上,并位于两套探针位置调节与夹紧装置的之间,用于承载聚合物软包锂电池托盘;The battery tray support device is installed on the installation platform and located between the two sets of probe position adjustment and clamping devices, and is used to carry the polymer soft-pack lithium battery tray;
以及电池托盘,位于电池托盘支撑装置正上方,用于承载软包锂电池。And the battery tray, which is located just above the battery tray support device, is used to carry the soft-pack lithium battery.
所述探针位置调节与夹紧装置,有两套,组成零件一致,位置成镜像关系,对称安装在在机构底板的中心线的左右两侧,且面向两套电池托盘支撑装置;所述探针位置调节与夹紧装置的位置调节机构包括X方向气缸部件、X方向电缸部件和Y方向气缸部件,所述X方向气缸部件安装在机构底板上,用于调整两套极耳夹紧机构之间的距离;所述X方向电缸部件安装在X方向气缸部件的活动部,用于调节两套极耳夹紧机构之间的距离以适应聚合物软包锂电池极耳;Y方向气缸部件安装在X方向气缸部件的活动部上,用于带动极耳夹紧机构进行Y方向水平移动,用于与聚合物软包锂电池的极耳的Y方向位置进行配合;极耳夹紧机构安装在Y方向气缸部件的活动端,用于控制测试探针对聚合物软包锂电池的极耳的夹持与松开,其中定义X方向气缸部件以及X方向电缸部件的伸缩方向一致,为X向,定义Y方向气缸部件的伸缩方向沿极耳夹紧机构的夹紧方向布置,为Y向。The probe position adjustment and clamping device has two sets, the components are the same, the positions are in a mirror image relationship, and are symmetrically installed on the left and right sides of the center line of the mechanism bottom plate, and face two sets of battery tray support devices; the probe The position adjustment mechanism of the needle position adjustment and clamping device includes an X-direction cylinder part, an X-direction electric cylinder part and a Y-direction cylinder part. The X-direction cylinder part is installed on the mechanism base plate and is used to adjust the two sets of pole lug clamping mechanisms. distance between; the X-direction electric cylinder part is installed on the movable part of the X-direction cylinder part, and is used to adjust the distance between the two sets of tab clamping mechanisms to adapt to the polymer soft-pack lithium battery tabs; Y-direction cylinder The part is installed on the movable part of the cylinder part in the X direction, which is used to drive the tab clamping mechanism to move horizontally in the Y direction, and is used to cooperate with the Y direction position of the tab of the polymer soft-packed lithium battery; the tab clamping mechanism It is installed on the movable end of the cylinder part in the Y direction, and is used to control the clamping and loosening of the tab of the polymer soft-packed lithium battery by the test probe. It is the X-direction, which defines the Y-direction that the telescopic direction of the cylinder components is arranged along the clamping direction of the tab clamping mechanism, which is the Y-direction.
所述X方向气缸部件包括X向气缸、X向支撑轴、X向支撑座、X向轴承座和X向平板;所述X向气缸的前端支撑于安装平台上,其尾端通过X向轴承座与X向平板固连,用于提供X方向气缸部件在X方向运动的动力;所述X向支撑轴通过X向支撑座安装固定在机构底板上,用于提供X方向气缸部件的平移运动导向;所述X向轴承座套设于X向支撑轴上,并与之滑动连接,用于支撑与安装X向平板;所述X向平板安装在X向轴承座上,用于支撑与安装探针位置调节与夹紧装置的其他部件沿X向支撑轴轴向滑移。The X-direction cylinder components include an X-direction cylinder, an X-direction support shaft, an X-direction support seat, an X-direction bearing seat and an X-direction flat plate; the front end of the X-direction cylinder is supported on the installation platform, and its tail end passes through the X-direction bearing. The seat is fixedly connected with the X-direction plate to provide the power for the X-direction cylinder components to move in the X-direction; the X-direction support shaft is installed and fixed on the mechanism base plate through the X-direction support seat to provide the X-direction cylinder components for translational movement Guide; the X-direction bearing seat is sleeved on the X-direction support shaft and is slidably connected with it to support and install the X-direction plate; the X-direction plate is installed on the X-direction bearing seat for support and installation Other parts of the probe position adjustment and clamping device slide axially along the X-direction support shaft.
所述X方向电缸部件包括X向电缸、X向限位块与X向挡块;X向电缸安装在平板的下底面,并且X向电缸的伸缩方向与X向气缸的伸缩方向一致,所述X向电缸的尾端作为推动端安装有限位块;所述挡块安装安装平台上,并位于限位块的正前方的运动轨迹范围内,用于阻挡X向气缸继续移动。The X-direction electric cylinder components include an X-direction electric cylinder, an X-direction limit block and an X-direction stop; the X-direction electric cylinder is installed on the lower bottom surface of the flat plate, and the telescopic direction of the X-direction electric cylinder and the telescopic direction of the X-direction cylinder are Consistently, the end of the X-direction electric cylinder is installed with a limit block as the push end; the stopper is installed on the installation platform, and is located in the movement track range in front of the limit block, which is used to prevent the X-direction cylinder from continuing to move. .
所述Y方向气缸部件包括Y向气缸、Y向支撑板、Y向滑轨、Y向连接板和Y向支撑轴;所述Y向气缸安装在Y向支撑板上,并沿探针位置调节与夹紧装置的Y向布置,其推动端与极耳夹紧机构相连,用于带动极耳夹紧机构沿Y向平移;所述Y向支撑板通过滑轨滑动安装于X向平板上,用于支撑与安装极耳夹紧机构;所述滑轨安装在X方向气缸部件的X向平板上,与Y向支撑板滑动连接,用于Y向气缸推动Y向支撑板沿Y向平移滑动导向;所述Y向连接板有两个,安装在Y向支撑板的两端,通过Y向支撑轴相连接,用于支撑与安装极耳夹紧机构。The Y-direction cylinder component includes a Y-direction cylinder, a Y-direction support plate, a Y-direction slide rail, a Y-direction connecting plate and a Y-direction support shaft; the Y-direction cylinder is mounted on the Y-direction support plate and is adjusted along the probe position It is arranged in the Y direction of the clamping device, and its pushing end is connected with the pole lug clamping mechanism to drive the pole lug clamping mechanism to translate along the Y direction; the Y direction support plate is slidably installed on the X direction plate through the sliding rail, It is used to support and install the pole lug clamping mechanism; the slide rail is installed on the X-direction plate of the X-direction cylinder component, and is slidably connected with the Y-direction support plate, used for the Y-direction cylinder to push the Y-direction support plate to translate and slide along the Y-direction Guiding; there are two Y-direction connecting plates, which are installed at both ends of the Y-direction support plate, and are connected by Y-direction support shafts, which are used to support and install the tab clamping mechanism.
所述极耳夹紧机构包括夹紧气缸、探针夹具与安装板;所述夹紧气缸,有两套,分别安装在连接板的两端部,并且夹紧气缸的直线活动前端沿Y向布置,用于控制探针夹具对聚合物软包锂电池极耳的夹紧与松开动作;所述探针夹具安装在夹紧气缸的直线活动前端,且面向电池托盘支撑装置,所述探针夹具沿轴向设有若干个用于夹紧软包锂电池的极耳的夹紧格挡,用于将测试探针与聚合物软包锂电池的极耳相接触;所述安装板安装在Y向支撑板上,且位于Y向连接板的内侧,用于支撑与安装探针夹具。The pole ear clamping mechanism includes a clamping cylinder, a probe clamp and a mounting plate; the clamping cylinder has two sets, which are respectively installed at both ends of the connecting plate, and the linear movable front end of the clamping cylinder is along the Y direction. It is arranged to control the clamping and loosening actions of the probe clamp on the polymer soft-packed lithium battery tabs; the probe clamp is installed on the linear movable front end of the clamping cylinder and faces the battery tray support device, and the probe clamp The needle clamp is provided with several clamping blocks along the axial direction for clamping the tabs of the soft-packed lithium battery, so as to contact the test probe with the tabs of the polymer soft-packed lithium battery; the mounting plate is installed on the On the Y-direction support plate and inside the Y-direction connecting plate, it is used to support and install the probe holder.
所述电池托盘支撑装置,有两套,两套电池托盘支撑装置组成零件一致,位置成镜像关系,对称设置在机构底板的中心线的左右两侧,且位于两套探针位置调节与夹紧装置之间的水平加工平面上,用于安装电池托盘;所述电池托盘支撑装置包括托盘支撑部件、托盘放置部件、电池托盘抱紧部件和传感器检测部件;所述托盘支撑部件,有两个,安装在机构底板上,根据工作高度,起支撑托盘放置部件的作用;所述托盘放置部件安装在托盘支撑部件上方,用于电池托盘的放置,并为电池托盘的放置提供导向限位作用;所述托盘抱紧部件位于托盘放置部件的一端下面,用于电池托盘到位后提供抱紧作用;所述传感器检测部件位于托盘放置部件的一端,且与托盘抱紧部件相邻,用于辅助检测是否有电池托盘,然后电池托盘是否在工作位置的作用。The battery tray supporting device has two sets. The two sets of battery tray supporting devices have the same components and are located in a mirror image relationship. They are symmetrically arranged on the left and right sides of the center line of the mechanism bottom plate, and are located in the two sets of probe position adjustment and clamping. The battery tray is installed on the horizontal processing plane between the devices; the battery tray supporting device includes a tray supporting part, a tray placing part, a battery tray holding part and a sensor detection part; the tray supporting parts have two, Installed on the bottom plate of the mechanism, according to the working height, it plays the role of supporting the tray placement part; the tray placement part is installed above the tray support part, used for the placement of the battery tray, and provides a guiding and limiting role for the placement of the battery tray; so The tray holding part is located under one end of the tray placing part, and is used to provide a holding effect after the battery tray is in place; the sensor detection part is located at one end of the tray placing part, and is adjacent to the tray holding part, and is used to assist in detecting whether There is a role for the battery tray and then whether the battery tray is in the working position.
所述电池托盘包括底座、外框和内衬,且内盛有聚合物软包锂电池;所述底座是电池托盘的底板,与外框固装。所述外框,其相对的两侧面设有供聚合物软包锂电池极耳伸出的缺口;所述内衬,铺设在底的表面上,内设有若干个用于放置聚合物软包锂电池的卡位,使聚合物软包锂电池垂直放置在卡位上,且保持软包锂电池的极耳从外框的缺口左右伸出。The battery tray includes a base, an outer frame and an inner lining, and contains a polymer soft-packed lithium battery; the base is the bottom plate of the battery tray and is fixedly mounted with the outer frame. The outer frame is provided with gaps for extending the tabs of the polymer soft-packed lithium battery on its opposite sides; the inner lining is laid on the surface of the bottom, and there are several inside for placing the polymer soft-packs The card position of the lithium battery, so that the polymer soft-pack lithium battery is placed vertically on the card position, and the tabs of the soft-pack lithium battery are kept protruding from the gap of the outer frame to the left and right.
利用本发明所述的聚合物软包锂电池的自动调节限位分容运动机构对两侧极耳分布方式的聚合物软包锂电池的极耳进行位置调节与夹紧的方法,其特征在于,包括以下步骤:The method for adjusting and clamping the polar tabs of the polymer soft-packed lithium battery with the polar tab distribution on both sides by using the automatic adjustment, limit, and capacity-distribution motion mechanism of the polymer soft-packed lithium battery according to the present invention is characterized in that , including the following steps:
1)将两侧极耳分布的聚合物软包锂电池放入电池托盘中,然后将电池托盘放置在电池托盘支撑架上,安装准备完全,保证聚合物软包锂电池的极耳从两侧伸出;1) Put the polymer soft-packed lithium battery with the polar tabs on both sides into the battery tray, and then place the battery tray on the battery tray support frame. The installation preparation is complete, and ensure that the polar tabs of the polymer soft-packed lithium battery are from both sides stretch out;
2)电池托盘放入电池托盘支撑装置上时,X向气缸运动时,带动X向平板的运动,最终带动探针位置调节与夹紧装置的水平移动,当X方向电缸部件的X向限位块碰到挡块时,X方向气缸部件的X向气缸停止运动,然后探针位置调节与夹紧装置停止运动;2) When the battery tray is placed on the battery tray support device, when the X-direction cylinder moves, it drives the X-direction plate movement, and finally drives the probe position adjustment and the horizontal movement of the clamping device. When the X-direction limit of the X-direction electric cylinder part is When the position block hits the stopper, the X-direction cylinder of the X-direction cylinder part stops moving, and then the probe position adjustment and the clamping device stop moving;
3)X方向电缸部件的X向电缸启动,再带着X向平板水平运动,最终达到将极耳夹紧机构进行X方向水平精准移动,与聚合物软包锂电池极耳的X方向位置进行精准配合;3) The X-direction electric cylinder of the X-direction electric cylinder part starts, and then moves horizontally with the X-direction flat plate, and finally achieves the horizontal and precise movement of the tab clamping mechanism in the X-direction, which is consistent with the X-direction of the polymer soft-packed lithium battery tab. precise location;
4)Y方向气缸部件的Y向气缸运动时,带动支撑板的运动,进而带动极耳夹紧机构的水平移动,当移动到与聚合物软包锂电池极耳位置相匹配时,运动停止;4) When the Y-direction cylinder of the Y-direction cylinder part moves, it drives the movement of the support plate, which in turn drives the horizontal movement of the tab clamping mechanism. When it moves to match the position of the polar tab of the polymer soft-packed lithium battery, the movement stops;
5)当探针位置调节与夹紧装置的探针部件接触到极耳时,且位置匹配,启动极耳夹紧机构件的夹紧气缸使探针夹具对极耳进行夹紧。5) When the probe position adjustment and the probe part of the clamping device are in contact with the tab, and the positions are matched, the clamping cylinder of the tab clamping mechanism is activated to make the probe clamp clamp the tab.
本发明的有益效果是:这种结构具有结构简单、易于装配以及适用性广等特点,主要是广泛适应两侧极耳分布方式的不同尺寸极耳的聚合物软包锂电池。The beneficial effects of the present invention are: the structure has the characteristics of simple structure, easy assembly and wide applicability, and is mainly a polymer soft-packed lithium battery with different sizes of pole ears widely adapting to the distribution mode of the two sides of the pole ears.
附图说明Description of drawings
图1是本发明自动调节限位分容运动机构的结构图;Fig. 1 is the structure diagram of the present invention's automatic adjustment limit and capacity-distributing movement mechanism;
图2是本发明自动调节限位分容运动机构的主视图;Fig. 2 is the front view of the present invention's automatic adjustment limit and capacity dividing movement mechanism;
图3是本发明自动调节限位分容运动机构的俯视图;Fig. 3 is the top view of the present invention's automatic adjustment limit and capacity dividing movement mechanism;
图4是本发明自动调节限位分容运动机构的俯视图;Fig. 4 is the top view of the present invention's automatic adjustment limit and capacity dividing movement mechanism;
图5该分容运动机构的探针位置调节与夹紧装置的主视图;Figure 5 is a front view of the probe position adjustment and clamping device of the volume dividing movement mechanism;
图6该分容运动机构的探针位置调节与夹紧装置的主视图;Figure 6 is a front view of the probe position adjustment and clamping device of the volume dividing movement mechanism;
图7该分容运动机构的X方向气缸部件的主视图;Figure 7 is a front view of the X-direction cylinder component of the volume-division motion mechanism;
图8该分容运动机构的X方向气缸部件的俯视图;Figure 8 is a top view of the X-direction cylinder component of the volume-division motion mechanism;
图9该分容运动机构的X方向气缸部件的左视图;Figure 9 is a left side view of the X-direction cylinder component of the volume-distributing motion mechanism;
图10该分容运动机构的X方向电缸部件的结构图;Figure 10 is a structural diagram of the X-direction electric cylinder component of the volume-distributing motion mechanism;
图11该分容运动机构的X方向电缸部件的主视图;Figure 11 is a front view of the X-direction electric cylinder component of the volume dividing movement mechanism;
图12该分容运动机构的Y方向气缸部件的结构图;Figure 12 is a structural diagram of the Y-direction cylinder component of the volume-division motion mechanism;
图13该分容运动机构的Y方向气缸部件的主视图;Figure 13 is a front view of the Y-direction cylinder component of the volume dividing movement mechanism;
图14该分容运动机构的Y方向气缸部件的左视图;Figure 14 is a left side view of the Y-direction cylinder component of the volume dividing movement mechanism;
图15是分容运动机构的电池托盘支撑装置的结构图;Figure 15 is a structural diagram of a battery tray support device of a capacity-separating movement mechanism;
图16是分容运动机构的托盘抱紧部件的结构图;Fig. 16 is the structure diagram of the tray holding part of the dividing movement mechanism;
图17是分容运动机构的电池托盘的结构图。FIG. 17 is a structural diagram of a battery tray of a capacity-separating movement mechanism.
具体实施方式Detailed ways
下面结合附图进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings.
参照附图:Refer to the attached picture:
实施例1本发明所述的聚合物软包锂电池的自动调节限位分容运动机构,包括:
机构底板1,具有一水平的安装平台,用于支撑聚合物软包锂电池的自动调节限位分容运动机构的其他部件;The
探针位置调节与夹紧装置2,共两套,分列于机构底板的左右两边,包括位置调节机构和极耳夹紧机构24,其中位置调节机构安装于机构底板的安装平台上,用于调整极耳夹紧机构的位置;极耳夹紧机构安装于位置调节部的活动部,并保持两套极耳夹紧部的夹紧部正对,用于对聚合物软包锂电池极耳进行夹紧;The probe position adjustment and clamping
电池托盘支撑装置3,安装于安装平台上,并位于两套探针位置调节与夹紧装置的之间,用于承载聚合物软包锂电池托盘;The battery
以及电池托盘4,位于电池托盘支撑装置正上方,用于承载软包锂电池。and a
所述探针位置调节与夹紧装置2,有两套,组成零件一致,位置成镜像关系,对称安装在在机构底板的中心线的左右两侧,且面向两套电池托盘支撑装置;所述探针位置调节与夹紧装置的位置调节机构包括X方向气缸部件21、X方向电缸部件22和Y方向气缸部件23,所述X方向气缸部件21安装在机构底板1上,用于调整两套极耳夹紧机构之间的距离;所述X方向电缸部件22安装在X方向气缸部件21的活动部,用于调节两套极耳夹紧机构之间的距离以适应聚合物软包锂电池极耳;Y方向气缸部件23安装在X方向气缸部件21的活动部上,用于带动极耳夹紧机构进行Y方向水平移动,用于与聚合物软包锂电池的极耳的Y方向位置进行配合;极耳夹紧机构24安装在Y方向气缸部件23的活动端,用于控制测试探针对聚合物软包锂电池的极耳的夹持与松开,其中定义X方向气缸部件以及X方向电缸部件的伸缩方向一致,为X向,定义Y方向气缸部件的伸缩方向沿极耳夹紧机构的夹紧方向布置,为Y向。The probe position adjustment and clamping
所述X方向气缸部件21包括X向X向气缸211、X向X向支撑轴212、X向X向支撑座213、X向X向轴承座214和X向X向平板215;所述X向X向气缸211的前端支撑于安装平台上,其尾端通过X向X向轴承座214与X向X向平板215固连,用于提供X方向气缸部件在X方向运动的动力;所述X向X向支撑轴212通过X向支撑座214安装固定在机构底板上,用于提供X方向气缸部件21的平移运动导向;所述X向X向轴承座214套设于X向X向支撑轴212上,并与之滑动连接,用于支撑与安装X向平板;所述X向X向平板215安装在X向X向轴承座214上,用于支撑与安装探针位置调节与夹紧装置的其他部件沿X向支撑轴轴向滑移。The
所述X方向电缸部件22包括X向X向电缸221、X向X向X向挡块223与X向挡块223;X向电缸安装在平板的下底面,并且X向电缸的伸缩方向与X向气缸的伸缩方向一致,所述X向电缸的尾端作为推动端安装有限位块;所述挡块安装安装平台上,并位于限位块的正前方的运动轨迹范围内,用于阻挡X向气缸继续移动。The X-direction
所述Y方向气缸部件23包括Y向夹紧气缸231、Y向Y向支撑板232、Y向Y向滑轨233、Y向Y向连接板234和Y向Y向支撑轴235;所述Y向气缸安装在Y向支撑板上,并沿探针位置调节与夹紧装置的Y向布置,其推动端与极耳夹紧机构相连,用于带动极耳夹紧机构沿Y向平移;所述Y向支撑板通过滑轨滑动安装于X向平板上,用于支撑与安装极耳夹紧机构;所述滑轨安装在X方向气缸部件的X向平板上,与Y向支撑板滑动连接,用于Y向气缸推动Y向支撑板沿Y向平移滑动导向;所述Y向连接板有两个,安装在Y向支撑板的两端,通过Y向支撑轴相连接,用于支撑与安装极耳夹紧机构。The Y-
所述极耳夹紧机构24包括夹紧气缸241、探针夹具242与安装板243;所述夹紧气缸,有两套,分别安装在连接板的两端部,并且夹紧气缸的直线活动前端沿Y向布置,用于控制探针夹具对聚合物软包锂电池极耳的夹紧与松开动作;所述探针夹具安装在夹紧气缸的直线活动前端,且面向电池托盘支撑装置,所述探针夹具沿轴向设有若干个用于夹紧软包锂电池的极耳的夹紧格挡,用于将测试探针与聚合物软包锂电池的极耳相接触;所述安装板安装在Y向支撑板上,且位于Y向连接板的内侧,用于支撑与安装探针夹具。The
所述电池托盘支撑装置3,有两套,两套电池托盘支撑装置组成零件一致,位置成镜像关系,对称设置在机构底板的中心线的左右两侧,且位于两套探针位置调节与夹紧装置之间的水平加工平面上,用于安装电池托盘;所述电池托盘支撑装置3包括托盘支撑部件31、托盘放置部件32、电池托盘抱紧部件33和传感器检测部件34;所述托盘支撑部件,有两个,安装在机构底板上,根据工作高度,起支撑托盘放置部件的作用;所述托盘放置部件安装在托盘支撑部件上方,用于电池托盘的放置,并为电池托盘的放置提供导向限位作用;所述托盘抱紧部件位于托盘放置部件的一端下面,用于电池托盘到位后提供抱紧作用;所述传感器检测部件位于托盘放置部件的一端,且与托盘抱紧部件相邻,用于辅助检测是否有电池托盘,然后电池托盘是否在工作位置的作用。The battery
所述电池托盘4包括底座41、外框42和内衬43,且内盛有聚合物软包锂电池;所述底座是电池托盘的底板,与外框固装。所述外框,其相对的两侧面设有供聚合物软包锂电池极耳伸出的缺口;所述内衬,铺设在底的表面上,内设有若干个用于放置聚合物软包锂电池的卡位,使聚合物软包锂电池垂直放置在卡位上,且保持软包锂电池的极耳从外框的缺口左右伸出。The
实施例2本实施例所述的聚合物软包锂电池的自动调节限位分容运动机构,包括:
机构底板1,是聚合物软包锂电池的自动调节限位分容运动机构的基准基础部件。The
探针位置调节与夹紧装置2,位于机构底板中心线的左右两边,用于调整探针的X方向位置与Y方向位置,最终达到与聚合物软包锂电池极耳尺寸相匹配,并对聚合物软包锂电池极耳进行夹紧。The probe position adjustment and clamping
电池托盘支撑装置3,位于机构底板中心线的左右两边,且位于探针位置调节与夹紧装置的里侧,用于承载聚合物软包锂电池托盘。The battery
电池托盘4,位于电池托盘支撑装置正上方,用于承载软包锂电池。The
所述机构底板1,有水平支撑板,用于支撑聚合物软包锂电池的自动调节限位分容运动机构的其他部件。The
所述探针位置调节与夹紧装置2,位于机构底板1中心线的左右两边,用于调整探针的X方向位置与Y方向位置,最终达到与聚合物软包锂电池极耳尺寸相匹配,并对聚合物软包锂电池极耳进行夹紧;所述探针位置调节与夹紧装置2,有两套,为探针位置调节与夹紧装置A和探针位置调节与夹紧装置B,组成零件一致,位置成镜像关系,对称安装在在机构底板1的中心线的左右两侧,且面向两套电池托盘支撑装置3;所述探针位置调节与夹紧装置包括X方向气缸部件21、X方向电缸部件22、Y方向气缸部件23与极耳夹紧机构件24;所述X方向气缸部件21,安装在机构底板1上,用于在电池托盘4放入电池托盘支撑装置3上之前,两套探针位置调节与夹紧装置2之间张开到最大距离,然后电池托盘2放入后,两套探针位置调节与夹紧装置2之间缩小到最小距离;所述X方向电缸部件22,安装在X方向气缸部件21上,用于将极耳夹紧机构24进行X方向水平精准移动,用于靠近聚合物软包锂电池的极耳,与极耳的X方向位置进行配合;Y方向气缸部件23,安装在X方向气缸部件21上方,用于将极耳夹紧机构24进行Y方向水平移动,用于与聚合物软包锂电池的极耳的Y方向位置进行配合;极耳夹紧机构件24,安装在Y方向气缸部件23,用于控制测试探针对聚合物软包锂电池的极耳的夹持与松开。The probe position adjustment and clamping
所述X方向气缸部件21包括X向气缸211、X向支撑轴212、X向支撑座213、X向轴承座214、X向平板215;所述X向气缸211,其尾端安装固定在X向平板215的下底面,是动力部件,提供X方向气缸部件21在X方向运动的动力;所述X向支撑轴212,有两个,等间距分布在X向气缸211的左右两边,通过X向支撑座213,安装固定在机构底板1上,用于提供X方向气缸部件的平移运动导向;所述X向轴承座214,两个,分别连接在X向支撑轴212,上,与X向支撑轴212轴孔配合,用于支撑与安装X向平板215;所述X向平板215,安装在X向轴承座214上,用于支撑与安装探针位置调节与夹紧装置2的其他部件;当电池托盘4放入电池托盘支撑装置3上时,X向气缸211运动时,带动X向平板215的运动,进而X向平板215在X向轴承座214的支撑与X向支撑轴212的导向下进行X方向水平移动,最终带动探针位置调节与夹紧装置2的水平移动,当探针位置调节与夹紧装置2移动到一定的位置时,运动停止。The
所述X方向电缸部件22,包括X向电缸221、X向X向挡块223与挡块223;X向电缸221,安装在X向平板215的下底面,是动力来源,其尾端安装有X向X向挡块223,所述挡块223,安装在X向X向挡块223的正前方;当X方向气缸部件21的X向气缸211带动X向平板215水平运动时,同时X向电缸221也进行水平运动,然后X方向电缸部件22的X向X向挡块223碰到挡块223时,X方向气缸部件21的X向气缸211停止运动,此时X向电缸221启动,再带着X向平板215水平运动,X向电缸221可以将精确转速控制、精确转数控制、精确扭矩控制转变成精确速度控制、精确位置控制、精确推力控制,以实现高精度直线运动,最终达到将极耳夹紧机构24进行X方向水平精准移动,与聚合物软包锂电池极耳的X方向位置进行精准配合。The X-direction
所述Y方向气缸部件23,包括夹紧气缸231、Y向支撑板232、Y向滑轨233、Y向连接板234和Y向支撑轴235;所述夹紧气缸231,安装在Y向支撑板232上,是动力部件;所述Y向支撑板232,安装在Y向滑轨233上方,用于支撑与安装极耳夹紧机构24;所述Y向滑轨233,安装在X方向气缸部件21的X向平板215上,与Y向支撑板232滑动连接,用于夹紧气缸231推动Y向支撑板232沿Y方向平移滑动导向;所述Y向连接板234,有两个,安装在Y向支撑板232的两端,通过Y向支撑轴235连接,所述Y向连接板234用于支撑与安装极耳夹紧机构24;夹紧气缸231运动时,带动Y向支撑板232的运动,进而Y向支撑板232在Y向滑轨233的导向下进行Y方向水平移动,最终带动极耳夹紧机构24的水平移动,当移动到与聚合物软包锂电池极耳位置相匹配时,运动停止。The Y-direction cylinder part 23 includes a clamping cylinder 231, a Y-direction support plate 232, a Y-direction slide rail 233, a Y-direction connecting plate 234 and a Y-direction support shaft 235; the clamping cylinder 231 is installed on the Y-direction support The plate 232 is a power component; the Y-direction support plate 232 is installed above the Y-direction slide rail 233 for supporting and installing the pole lug clamping mechanism 24; the Y-direction slide rail 233 is installed on the X-direction cylinder The X-direction flat plate 215 of the component 21 is slidably connected to the Y-direction support plate 232 for the clamping cylinder 231 to push the Y-direction support plate 232 to translate and slide in the Y-direction; the Y-direction connecting plate 234 has two, installed The two ends of the Y-direction support plate 232 are connected by the Y-direction support shaft 235, and the Y-direction connecting plate 234 is used to support and install the tab clamping mechanism 24; when the clamping cylinder 231 moves, it drives the Y-direction support plate 232 Then, the Y-direction support plate 232 moves horizontally in the Y-direction under the guidance of the Y-direction slide rail 233, and finally drives the horizontal movement of the tab clamping mechanism 24. When there is a match, the movement stops.
所述极耳夹紧机构件24包括气缸241、探针夹具242与安装板243;所述气缸241,有两套,分布安装在Y方向气缸部件23的Y向连接板234上,是动力部件,用于控制探针夹具242对聚合物软包锂电池极耳的夹紧与松开动作;所述探针夹具243安装在气缸232的直线活动前端,且面向电池托盘支撑装置3,用于将测试探针与聚合物软包锂电池的极耳相接触;所述安装板243,安装在Y向支撑板232上,且位于Y向连接板234的内侧,用于支撑与安装探针夹具242。The
所述电池托盘支撑装置3,位于机构底板中心线的左右两边,且位于探针位置调节与夹紧装置的里侧,用于承载聚合物软包锂电池托盘;所述电池托盘支撑装置3,有两套,为电池托盘支撑装置A和电池托盘支撑装置B组成,电池托盘支撑装置A和电池托盘支撑装置B组成零件一致,位置成镜像关系,对称设置在机构底板1的中心线的左右两侧,且位于两套探针位置调节与夹紧装置2之间的水平加工平面上,用于安装电池托盘4;所述电池托盘支撑装置3包括托盘支撑部件31、托盘放置部件32、电池托盘抱紧部件33和传感器检测部件34;所述托盘支撑部件31,有两个,安装在机构底板1上,根据工作高度,起支撑托盘放置部件32的作用;所述托盘放置部件32,安装在托盘支撑部件31上方,用于电池托盘4的放置,并为电池托盘4的放置提供导向限位作用;所述托盘抱紧部件33,位于托盘放置部件32的一端下面,用于电池托盘4到位后提供抱紧作用;所述传感器检测部件34,位于托盘放置部件32的一端,且与托盘抱紧部件33相邻,用于辅助检测是否有电池托盘4,然后电池托盘4是否在工作位置的作用。The battery
所述电池托盘,位于电池托盘支撑装置正上方,用于承载软包锂电池;所述电池托盘4,包括底座41、外框42和内衬43,且内盛有聚合物软包锂电池。所述底座41是电池托盘4的底板,与外框42固装。所述外框42,其相对的两侧面设有供聚合物软包锂电池极耳伸出的缺口;所述内衬43,铺设在底41的表面上,内设有若干个用于放置聚合物软包锂电池的卡位,可以使聚合物软包锂电池垂直放置在卡位上,且保持软包锂电池的极耳从外框41的缺口左右伸出。The battery tray is located just above the battery tray support device and is used to carry the soft-pack lithium battery; the
实施例3本实施例中所述的电池托盘支撑装置3包括:
托盘支撑部件31,包括用于调节高度的轴套组件311和用于调整轴套组件长度的托架垫高块312,托架垫高块设置于轴套组件的调节处,用于调整托盘支撑高度;The
托盘放置部件32,设置在托盘支撑单元的上部,托盘放置单元的上部设有导向面,导向面的末端设有阻挡部,用于放置托盘并为托盘提供导向限位;The
托盘抱紧部件33,设置于托盘放置单元的底部,包括一对正对布置的支撑组件331和抱紧驱动装置,抱紧驱动装置通过支撑组件悬装于托盘放置单元的底部,并且抱紧驱动装置的伸缩端铰接一锁紧件;两套支撑组件上部安装于托盘放置单元的底部,两套支撑组件的下部分别铰接在抱紧驱动装置的头部、锁紧件上,通过调整锁紧件的角度以抱紧或放松到位后的托盘;The
以及传感器检测部件34,设置于托盘放置单元的底部,用于检测是否有托盘并判断托盘是否在工作位置。And the
所述轴套组件311由托架支撑轴和支撑轴导向销组成,托架支撑轴和支撑轴导向销同轴嵌套在一起,并可自由转动;支撑轴顶部与托盘抱紧单元固接,托架支撑轴的下端安装在底板上,托架支撑轴和支撑轴导向销的中间夹放托架垫高块312。The
所述托盘放置部件32包括作为安装基准的托架下平板321、托架槽板322、托架后挡板323和托架侧导向板324,托架下平板水平固定在支撑轴导向销顶部;托架槽板铺装在托架下平板表面,形成用于引导托盘滑入的导向面,托架后挡板、托架侧导向板分别固定在托架下平板的后端和侧面;托架槽板和托架侧导向板对托盘进行滑动导向,托架后挡板为托盘进行限位阻挡。The
托架侧导向板为多边圆角导向,用于适应纵向、横向的托盘导向。The bracket side guide plate is a polygonal rounded guide, which is used to adapt to the vertical and horizontal tray guidance.
所述抱紧驱动装置33包括气缸接头332、气缸333和气缸推动件334,所述锁紧件包括弯角336和弯角销子337,所述支撑组件为两块,一块为气缸连接块331,另一块为弯角连接块338,其中气缸连接块的顶部、弯角连接块的顶部均安装在托架下平板端部的底面上,气缸连接块的底端铰接在气缸接头上,弯角连接块的底端铰接在弯角上;气缸和弯角通过气缸推动件和弯角销子铰连,从而根据气缸的运动控制弯角对托盘抱紧与张开。The
所述弯角336具有第一连接端a、第二连接端b和锁紧端c,其中第一连接端和锁紧端的夹角为钝角,第二连接端设置在弯角的上中部,第一连接端通过弯角销子335与气缸的气缸推动件铰接,第二连接端与弯角连接块的底部铰接,锁紧端位于托架下平板的前端,并且锁紧端处于锁紧状态时,锁紧端的端部超出托盘下平板的表面。The
所述传感器检测部件34包括抱紧传感器固定板、托盘传感器固定板和传感器,抱紧传感器固定板和托盘传感器固定板固定在托架下平板上,传感器固定在抱紧传感器固定板和托盘传感器固定板上,从而保证托盘到达正确的工作位置。The
实施例4利用实施例1所述的聚合物软包锂电池的自动调节限位分容运动机构对两侧极耳分布方式的聚合物软包锂电池的极耳进行位置调节与夹紧的方法,包括以下步骤:Example 4 A method of adjusting and clamping the polar tabs of the polymer soft-packed lithium battery with the polar tab distribution on both sides by using the self-adjusting limit and capacity-distributing motion mechanism of the polymer soft-packed lithium battery described in Example 1 , including the following steps:
1)将两侧极耳分布的聚合物软包锂电池放入电池托盘4中,然后将电池托盘4放置在电池托盘支撑架上,安装准备完全,保证聚合物软包锂电池的极耳从两侧伸出。1) Put the polymer soft-packed lithium battery with the polar tabs on both sides into the
2)当电池托盘4放入电池托盘支撑装置3上时,X向气缸211运动时,带动X向平板215的运动,最终带动探针位置调节与夹紧装置2的水平移动,当X方向电缸部件22的X向X向挡块223碰到挡块223时,X方向气缸部件21的X向气缸211停止运动,然后探针位置调节与夹紧装置2停止运动;2) When the
3)然后X方向电缸部件22的X向电缸221启动,再带着X向平板215水平运动,最终达到将极耳夹紧机构24进行X方向水平精准移动,与聚合物软包锂电池极耳的X方向位置进行精准配合;3) Then the X-direction
4)Y方向气缸部件23的夹紧气缸231运动时,带动Y向支撑板232的运动,进而带动极耳夹紧机构24的水平移动,当移动到与聚合物软包锂电池极耳位置相匹配时,运动停止;4) When the
5)当探针位置调节与夹紧装置2的探针部件接触到极耳时,且位置匹配,启动极耳夹紧机构件24的气缸241使探针夹具242对极耳进行夹紧。5) When the probe position adjustment and the probe part of the
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包括本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of the present specification is merely an enumeration of the realization forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention also includes those skilled in the art Equivalent technical means conceivable according to the inventive concept.
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