CN111360233B - 用于氢能源汽车的铝合金铸件的铸造方法 - Google Patents
用于氢能源汽车的铝合金铸件的铸造方法 Download PDFInfo
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- CN111360233B CN111360233B CN202010206904.5A CN202010206904A CN111360233B CN 111360233 B CN111360233 B CN 111360233B CN 202010206904 A CN202010206904 A CN 202010206904A CN 111360233 B CN111360233 B CN 111360233B
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- 238000005266 casting Methods 0.000 title claims abstract description 60
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 33
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 title claims abstract description 11
- 229910052739 hydrogen Inorganic materials 0.000 title claims abstract description 11
- 239000001257 hydrogen Substances 0.000 title claims abstract description 11
- 238000003756 stirring Methods 0.000 claims abstract description 28
- FAPWRFPIFSIZLT-UHFFFAOYSA-M sodium chloride Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims abstract description 26
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 21
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminum Chemical compound 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[Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 21
- 239000002994 raw material Substances 0.000 claims abstract description 21
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M potassium chloride Chemical compound data:image/svg+xml;base64,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 data:image/svg+xml;base64,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 [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims abstract description 20
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000003723 Smelting Methods 0.000 claims abstract description 14
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound 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[C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 14
- 239000000203 mixture Substances 0.000 claims abstract description 14
- 238000004321 preservation Methods 0.000 claims abstract description 14
- 239000011780 sodium chloride Substances 0.000 claims abstract description 13
- VHHHONWQHHHLTI-UHFFFAOYSA-N Hexachloroethane Chemical compound 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ClC(Cl)(Cl)C(Cl)(Cl)Cl VHHHONWQHHHLTI-UHFFFAOYSA-N 0.000 claims abstract description 12
- 239000001103 potassium chloride Substances 0.000 claims abstract description 10
- 235000011164 potassium chloride Nutrition 0.000 claims abstract description 10
- 238000000498 ball milling Methods 0.000 claims abstract description 8
- 238000007670 refining Methods 0.000 claims abstract description 7
- 238000005303 weighing Methods 0.000 claims abstract description 7
- 229910052802 copper Inorganic materials 0.000 claims description 3
- 229910052706 scandium Inorganic materials 0.000 claims description 3
- 229910052727 yttrium Inorganic materials 0.000 claims description 3
- 229910052725 zinc Inorganic materials 0.000 claims description 3
- 230000000052 comparative effect Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006011 modification reaction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
Abstract
本发明提供一种用于氢能源汽车的铝合金铸件的铸造方法，包括以下步骤：称取各原料进行混合；将原料投入球磨机中球磨15～30min，获得混合料；将混合料投入熔炼炉中熔炼，待炉内出现铝液时，加入氯化钠和氯化钾，充分搅拌，混合均匀，然后加入六氯乙烷进行精炼，不断搅拌；搅拌均匀后停止搅拌，静置一段时间后进行撇渣；将撇渣后的铝液倒入保温炉中保温；将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。本发明提供的铸造方法在原料中加入了氧化石墨烯，使得制得的铝合金铸件耐磨性高、寿命长，安全性好，能有效提升车身的强度和模态，有利于车身横、纵梁的支撑。
Description
技术领域
本发明涉及氢能源汽车技术领域，尤其涉及一种用于氢能源汽车的铝合金铸件的铸造方法。
背景技术
在汽车车身设计过程中，前机舱纵梁与车身地板两大结构连接过度区域处理难度大。传统车辆采用的是铝合金型材焊接，结构简单、廉价，但是耐久性、安全性都比较差，不适用于高端汽车设计。
发明内容
有鉴于此，本发明提供了一种用于氢能源汽车的铝合金铸件的铸造方法，该铸造方法制得的铝合金铸件耐磨性好、安全性高。
本发明提供一种用于氢能源汽车的铝合金铸件的铸造方法，包括以下步骤：
S1，按照以下质量百分比称取原料进行混合：Si 10％～11％，Fe 0.2％～0.3％，Mg 0.4％～0.6％,Cu 1.0％～1.5％，Mn 3.5％～4.0％，Sr 0.04％～0.06％，Zn 0.2％～0.3％，Y 0.02％～0.03％，Sc 0.08％～0.1％，氧化石墨烯0.3％～0.5％，余量为Al；
S2，将步骤S1的原料投入球磨机中球磨15～30min，获得混合料；
S3，将步骤S2的混合料投入熔炼炉中熔炼，待炉内出现铝液时，加入氯化钠和氯化钾，充分搅拌，混合均匀，然后加入六氯乙烷进行精炼，不断搅拌；
S4，搅拌均匀后停止搅拌，静置一段时间后进行撇渣；
S5，将撇渣后的铝液倒入保温炉中保温；
S6，将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
进一步地，步骤S1中，按照以下质量百分比称取原料进行混合：Si 10.5％，Fe0.25％，Mg 0.5％,Cu 1.2％，Mn 3.8％，Sr 0.05％，Zn 0.25％，Y 0.02％，Sc 0.09％，氧化石墨烯0.4％，Al 82.94％。
进一步地，步骤S1中，按照以下质量百分比称取原料进行混合：Si 10.2％，Fe0.24％，Mg 0.45％,Cu 1.4％，Mn 3.6％，Sr 0.04％，Zn 0.27％，Y 0.03％，Sc 0.08％，氧化石墨烯0.35％，Al 83.34％。
进一步地，步骤S3中，熔炼的温度为680℃～750℃。
进一步地，步骤S3中，氯化钠和氯化钾的质量比为1:1，氯化钠的使用量为原料总质量的0.04％～0.08％。
进一步地，六氯乙烷的质量分数为0.6％，六氯乙烷的使用量为原料总质量的0.1％～0.2％。
本发明提供的技术方案带来的有益效果是：本发明提供的铸造方法工艺简单、原料易得；本发明提供的铸造方法在原料中加入了氧化石墨烯，使得制得的铝合金铸件耐磨性高、寿命长，安全性好，能有效提升车身的强度和模态，有利于车身横、纵梁的支撑。
附图说明
图1是本发明用于氢能源汽车的铝合金铸件的铸造方法的流程示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚，下面将结合附图对本发明实施方式作进一步地描述。
请参考图1，本发明的实施例提供了一种用于氢能源汽车的铝合金铸件的铸造方法，包括以下步骤：
步骤S1，按照以下质量百分比称取原料进行混合：Si 10％～11％，Fe 0.2％～0.3％，Mg 0.4％～0.6％,Cu 1.0％～1.5％，Mn 3.5％～4.0％，Sr 0.04％～0.06％，Zn0.2％～0.3％，Y 0.02％～0.03％，Sc 0.08％～0.1％，氧化石墨烯0.3％～0.5％，余量为Al；
步骤S2，将步骤S1的原料投入球磨机中球磨15～30min，获得混合料，球磨过程中氧化石墨烯和其他物质充分混合；
步骤S3，将步骤S2的混合料投入熔炼炉中在680℃～750℃的条件下进行熔炼，待炉内出现铝液时，加入氯化钠和氯化钾，充分搅拌，混合均匀，然后加入质量分数为0.6％的六氯乙烷进行精炼，不断搅拌；其中，氯化钠和氯化钾的质量比为1:1，氯化钠的使用量为原料总质量的0.04％～0.08％，六氯乙烷的使用量为原料总质量的0.1％～0.2％；
步骤S4，搅拌均匀后停止搅拌，静置一段时间后使用撇渣勺进行撇渣；
步骤S5，将撇渣后的铝液倒入保温炉中保温；
步骤S6，将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
下面结合实施例对本发明提供的用于氢能源汽车的铝合金铸件的铸造方法进行详细说明。
实施例1：
称取Si 10.5kg，Fe 0.25kg，Mg 0.5kg,Cu 1.2kg，Mn 3.8kg，Sr 0.05kg，Zn0.25kg，Y 0.02kg，Sc 0.09kg，氧化石墨烯0.4kg，Al 82.94kg，混合后投入球磨机中球磨15～30min，获得混合料；将混合料投入熔炼炉中在680℃～750℃的条件下进行熔炼，待炉内出现铝液时，加入0.05kg氯化钠和0.05kg氯化钾，充分搅拌，混合均匀，然后加入0.1kg质量分数为0.6％的六氯乙烷进行精炼，不断搅拌；搅拌均匀后停止搅拌，静置一段时间后使用撇渣勺进行撇渣；将撇渣后的铝液倒入保温炉中保温；将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
实施例1制得的铝合金铸件可以用于连接汽车的前机舱纵梁与车身地板，其力学性能见表1。
对比例1：
称取Si 10.5kg，Fe 0.25kg，Mg 0.5kg,Cu 1.2kg，Mn 3.8kg，Sr 0.05kg，Zn0.25kg，Y 0.02kg，Sc 0.09kg，Al 83.34kg，混合后投入球磨机中球磨15～30min，获得混合料；将混合料投入熔炼炉中在680℃～750℃的条件下进行熔炼，待炉内出现铝液时，加入0.05kg氯化钠和0.05kg氯化钾，充分搅拌，混合均匀，然后加入0.1kg质量分数为0.6％的六氯乙烷进行精炼，不断搅拌；搅拌均匀后停止搅拌，静置一段时间后使用撇渣勺进行撇渣；将撇渣后的铝液倒入保温炉中保温；将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
对比例1制得的铝合金铸件的力学性能见表1。
实施例2：
称取Si 10.2kg，Fe 0.24kg，Mg 0.45kg,Cu 1.4kg，Mn 3.6kg，Sr 0.04kg，Zn0.27kg，Y 0.03kg，Sc 0.08kg，氧化石墨烯0.35kg，Al 83.34kg，混合后投入球磨机中球磨15～30min，获得混合料；将混合料投入熔炼炉中在680℃～750℃的条件下进行熔炼，待炉内出现铝液时，加入0.06kg氯化钠和0.06kg氯化钾，充分搅拌，混合均匀，然后加入0.15kg质量分数为0.6％的六氯乙烷进行精炼，不断搅拌；搅拌均匀后停止搅拌，静置一段时间后使用撇渣勺进行撇渣；将撇渣后的铝液倒入保温炉中保温；将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
实施例2制得的铝合金铸件可以用于连接汽车的前机舱纵梁与车身地板，其力学性能见表1。
表1实施例1-2、对比例1制得的铝合金铸件的力学性能
| 基本参数 | 实施例1 | 实施例2 | 对比例1 |
| 硬度/HV0.5 | 108.3 | 108.6 | 84.5 |
| 密度/(g·cm<sup>-3</sup>) | 2.617 | 2.594 | 2.638 |
| 磨损率/(g·cm<sup>-2</sup>) | 4.325×10<sup>-8</sup> | 4.086×10<sup>-8</sup> | 8.417×10<sup>-8</sup> |
从表1可以看出，加入氧化石墨烯与不加入氧化石墨烯相比，制得的铝合金铸件的密度差别不明显，但是加入氧化石墨烯制得的铝合金铸件的硬度明显提高，磨损率明显降低。
在不冲突的情况下，本文中上述实施例及实施例中的特征可以相互结合。
以上所述仅为本发明的较佳实施例，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (5)
1.用于氢能源汽车的铝合金铸件的铸造方法，其特征在于，包括以下步骤：
S1，按照以下质量百分比称取原料进行混合：Si 10％～11％，Fe 0.2％～0.3％，Mg0.4％～0.6％,Cu 1.0％～1.5％，Mn 3.5％～4.0％，Sr 0.04％～0.06％，Zn 0.2％～0.3％，Y 0.02％～0.03％，Sc 0.08％～0.1％，氧化石墨烯0.3％～0.5％，余量为Al；
S2，将步骤S1的原料投入球磨机中球磨15～30min，获得混合料；
S3，将步骤S2的混合料投入熔炼炉中在680℃～750℃的条件下进行熔炼，待炉内出现铝液时，加入氯化钠和氯化钾，充分搅拌，混合均匀，然后加入六氯乙烷进行精炼，不断搅拌；
S4，搅拌均匀后停止搅拌，静置一段时间后进行撇渣；
S5，将撇渣后的铝液倒入保温炉中保温；
S6，将保温的铝液倒入模具中进行浇铸，浇铸完成后脱模，即得到铝合金铸件。
2.根据权利要求1所述的用于氢能源汽车的铝合金铸件的铸造方法，其特征在于，步骤S1中，按照以下质量百分比称取原料进行混合：Si 10.5％，Fe 0.25％，Mg 0.5％,Cu1.2％，Mn 3.8％，Sr 0.05％，Zn 0.25％，Y 0.02％，Sc 0.09％，氧化石墨烯0.4％，Al82.94％。
3.根据权利要求1所述的用于氢能源汽车的铝合金铸件的铸造方法，其特征在于，步骤S1中，按照以下质量百分比称取原料进行混合：Si 10.2％，Fe 0.24％，Mg 0.45％,Cu1.4％，Mn 3.6％，Sr 0.04％，Zn 0.27％，Y 0.03％，Sc 0.08％，氧化石墨烯0.35％，Al83.34％。
4.根据权利要求1所述的用于氢能源汽车的铝合金铸件的铸造方法，其特征在于，步骤S3中，氯化钠和氯化钾的质量比为1:1，氯化钠的使用量为原料总质量的0.04％～0.08％。
5.根据权利要求1所述的用于氢能源汽车的铝合金铸件的铸造方法，其特征在于，六氯乙烷的质量分数为0.6％，六氯乙烷的使用量为原料总质量的0.1％～0.2％。
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