Disclosure of Invention
The invention aims to solve the problems, and designs a continuous plate shearing and character pressing die, which solves the problems that the existing process is mainly divided for processing, the equipment cost is increased, the direction during shearing needs to be ensured manually, and therefore, due to human factors, errors are easy to occur, the precision of plate shearing equipment is not ensured well, the degree of automation is low, and two working procedures of plate shearing and character pressing are needed, the transfer cost and working procedures are increased, the equipment cost is increased, and the production efficiency is reduced.
The technical scheme of the invention for achieving the purpose is as follows: the continuous plate shearing character pressing die mainly comprises an upper structure and a bottom supporting structure, wherein the upper structure and the bottom supporting structure are mutually buckled, and a plurality of connecting pieces are arranged between the upper structure and the bottom supporting structure and are mutually connected;
The bottom support structure includes: the device comprises a bottom plate, a plurality of backing plates, a lower die holder, a lower die plate, two pairs of limiting blocks and a pair of guide seats;
The base plates are arranged on the bottom plate, the lower die plates are arranged on the base plates through lower die holders, the front supporting plate is arranged on one side of the lower die plates, two pairs of limiting blocks are respectively arranged on two sides of the lower die holders, and a pair of guide seats are arranged on two sides of the lower die holders and between the two pairs of limiting blocks;
The superstructure comprises: the device comprises an upper template, a character pressing assembly, a leveling plate and a cutting plate;
The upper template corresponds to the lower template, and the word pressing assembly, the material pressing plate and the cutting plate are sequentially arranged below the upper template along the feeding direction.
Preferably, the press word assembly includes: removing the template and the lettering;
the stripper plate is arranged on the lower wall surface of the upper template, the stripper plate is provided with a mounting hole, and the lettering is embedded in the mounting hole.
Preferably, the lower die plate is formed by splicing a plurality of rectangular plates on the lower die base, and the rectangular plates respectively correspond to the stripper plate, the material pressing plate and the cutting plate.
Preferably, the front supporting plate is obtained by extending a pair of rectangular lower templates out of the lower die base.
Preferably, a leveling plate is arranged on the lower template and positioned on one side of the stripper plate.
Preferably, two pairs of guide posts are arranged on two sides of the upper template, and two pairs of guide holes are formed in the two pairs of limiting blocks matched with the upper template.
Preferably, a pair of guide blocks are arranged on two sides of the upper template, and a pair of guide grooves matched with the pair of guide blocks are formed in the pair of guide seats.
Preferably, a pair of feeding positioning blocks are respectively arranged on the pair of front supporting plates, and the distance between the pair of feeding positioning blocks is the same as that between the stripper plate, the material pressing plate and the cutting plate.
Preferably, a pair of blanking locating blocks are arranged on the lower die plate and positioned on one side of the cutting plate.
Preferably, the upper structure and each member in the bottom support structure are connected by a plurality of screws.
The continuous plate shearing and word pressing die manufactured by the technical scheme of the invention adopts modularized integration, has the advantage of high automation degree, integrates leveling, word pressing and cutting functions respectively, is matched with a step pitch feeding device, continuously realizes leveling, word pressing and cutting of plates by matching step pitch feeding with a hydraulic press in the word pressing process, further improves the efficiency of continuous operation, reduces the occupied space and cost of the device, and is provided with an auxiliary supporting component without manual centering, thereby improving the processing precision and speed.
Detailed Description
The invention is specifically described below with reference to the accompanying drawings, as shown in fig. 1-7, a continuous plate shearing character pressing die mainly comprises an upper structure and a bottom supporting structure, wherein the upper structure and the bottom supporting structure are mutually buckled, and a plurality of connecting pieces are arranged between the upper structure and the bottom supporting structure and are mutually connected; the bottom support structure includes: the device comprises a bottom plate 1, a plurality of backing plates 2, a lower die holder 3, a lower die plate 4, two pairs of limiting blocks 5 and a pair of guide seats 6; the base plates 2 are arranged on the base plate 1, the lower die plates 4 are arranged on the base plates 2 through the lower die holders 3, the front support plates are arranged on one side of the lower die plates 4, two pairs of limiting blocks 5 are respectively arranged on two sides of the lower die holders 3, and a pair of guide seats 6 are arranged between the two pairs of limiting blocks 5 on two sides of the lower die holders 3; the superstructure comprises: an upper die plate, a letter press assembly, a leveling plate 119, and a cutoff plate 10; the upper template and the lower template 4 correspond to each other, and a character pressing assembly, a material pressing plate and a cutting plate 10 are sequentially arranged below the upper template along the feeding direction; the press word assembly includes: a stripper plate 8a1 and a lettering 8a2; the stripper plate 8a1 is arranged on the lower wall surface of the upper template, the stripper plate 8a1 is provided with a mounting hole, and the lettering 8a2 is embedded in the mounting hole; the lower die plate 4 is formed by splicing a plurality of rectangular plates on the lower die base 3, and the rectangular plates respectively correspond to the stripper plate 8a1, the material pressing plate and the cutting plate 10; the front support plate is formed by extending a pair of rectangular lower templates 4 out of a lower die holder 3; a leveling plate 119 is arranged on the lower template 4 and positioned on one side of the stripper plate 8a 1; two pairs of guide posts 12 are arranged on two sides of the upper template, and two pairs of guide holes are formed in two pairs of limiting blocks 5 matched with the guide posts; a pair of guide blocks 13 are arranged on two sides of the upper template, and a pair of guide grooves matched with the pair of guide blocks 13 are formed in the pair of guide seats 6; a pair of feeding positioning blocks 14 are respectively arranged on the pair of front support plates, and the distance between the pair of feeding positioning blocks 14 is the same as the distance between the stripper plate 8a1, the pressing plate and the cutting plate 10; a pair of blanking locating blocks 15 are arranged on the lower die plate 4 and positioned on one side of the cutting plate 10; the upper structure and the lower support structure are connected by a plurality of screws.
The embodiment is characterized by mainly comprising an upper structure and a bottom supporting structure, wherein the upper structure and the bottom supporting structure are mutually buckled, and a plurality of connecting pieces are arranged between the upper structure and the bottom supporting structure and are mutually connected; the bottom support structure includes: the device comprises a bottom plate 1, a plurality of backing plates 2, a lower die holder 3, a lower die plate 4, two pairs of limiting blocks 5 and a pair of guide seats 6; the base plates 2 are arranged on the base plate 1, the lower die plates 4 are arranged on the base plates 2 through the lower die base 3, the front support plate is arranged on one side of the lower die plates 4, two pairs of limiting blocks 5 are respectively arranged on two sides of the lower die base 3, and a pair of guide seats 6 are arranged between the two pairs of limiting blocks 5 on two sides of the lower die base 3; the superstructure comprises: an upper die plate, a character pressing assembly, a leveling plate 11 and a cutting plate 10; the upper template corresponds to the lower template 4, and a character pressing assembly, a material pressing plate 9 and a cutting plate 10 are sequentially arranged below the upper template along the feeding direction; this mould is pressed to continuous cut board adopts modularization integration, has the advantage that degree of automation is high, has integrated the leveling respectively, presses word and cuts off the function, cooperation stride feed equipment, at the word in-process of pressing, through stride feeding and hydraulic press cooperation, realize the leveling to panel in succession, press word and cut off, and then improve continuous operation's efficiency, occupation space and the cost of reduction equipment are equipped with auxiliary support subassembly simultaneously, do not need to manually right, have increased the precision and the speed of processing.
All electric components in the scheme are connected with an adaptive power supply through wires by a person skilled in the art, and an appropriate controller is selected according to actual conditions so as to meet control requirements, specific connection and control sequences, and the electric connection is completed by referring to the following working principles in the working sequence among the electric components, wherein the detailed connection means are known in the art, and the following main description of the working principles and processes is omitted from the description of electric control.
Examples: as can be seen from fig. 1-7 of the specification, the present case is a continuous plate shearing and character pressing mold, which is mainly composed of two parts, and mainly comprises an upper structure and a bottom supporting structure, wherein the upper structure and the bottom supporting structure are integrally rectangular and are buckled with each other, a plurality of connecting pieces are arranged between the upper structure and the bottom supporting structure and are connected with each other, and springs with buffering performance are respectively arranged around the upper structure and the bottom supporting structure;
as can be seen from fig. 1 to 7 of the specification, the bottom support structure comprises: the die comprises a bottom plate 1, a plurality of backing plates 2, a lower die holder 3, a lower die plate 4, two pairs of limiting blocks 5 and a pair of guide seats 6, wherein the connection relationship and the position relationship are as follows;
The base plates 2 are arranged on the base plate 1, the lower die plates 4 are arranged on the base plates 2 through the lower die base 3, the front support plate is arranged on one side of the lower die plates 4, two pairs of limiting blocks 5 are respectively arranged on two sides of the lower die base 3, and a pair of guide seats 6 are arranged between the two pairs of limiting blocks 5 on two sides of the lower die base 3;
In the specific implementation process, the lower die plate 4 is formed by splicing a plurality of rectangular die plates on the lower die holder 3, the rectangular die plates respectively correspond to the stripper plate 8a1, the pressing plate 9 and the cutting plate 10, the front support plate is formed by extending a pair of rectangular lower die plates 4 out of the lower die holder 3, the lower die plates 4 are all positioned on the same plane and play a role in supporting the profile, limiting blocks 5 on two sides of the lower die holder 3 are arranged around the lower die plates 4, and a pair of guide seats 6 are also positioned on two sides of the lower die plates 4;
as can be seen from fig. 1 to 7 of the specification, the superstructure comprises: the upper die plate, the character pressing assembly, the leveling plate 11 and the cutting plate 10 are connected in the following relation and the position relation;
The upper template corresponds to the lower template 4, a character pressing assembly, a material pressing plate 9 and a cutting plate 10 are sequentially arranged below the upper template along the feeding direction, and a leveling plate 11 is arranged on the lower template 4 and positioned on one side of the stripper plate 8a 1;
In the concrete implementation process, two pairs of guide posts 12 are arranged on two sides of the upper template, two pairs of guide holes are formed in two pairs of matched limiting blocks 5, the guide posts 12 are inserted into the guide holes in the pressing process of the upper template, the guide posts stabilize, a pair of guide blocks 13 are arranged on two sides of the upper template, a pair of guide grooves are formed in a pair of guide seats 6 and matched with the pair of guide blocks 13, and the guide blocks 13 are matched with the guide grooves to also assist in stabilization;
In the implementation process, the upper die plate is arranged on the punching end of the hydraulic machine through the base plate 2, the coiled material is placed on the feeder, the step distance is adjusted, the two-hand buttons are started, the hydraulic machine works, the punching end drives the upper die plate to press downwards, the upper structure and the bottom supporting structure are closed, the product is packed by pressing, the hydraulic machine resets, the upper die plate moves upwards, then the feeder works, the material belt moves forwards by the step distance, the plate is pushed forwards, the plate is made to travel to the leveling station, the hydraulic machine resets, the upper die plate moves upwards, the feeder works, the material belt moves forwards, the plate is pushed to travel to the character pressing station, the hydraulic machine works again, the plate is pressed by the character pressing component, then the hydraulic machine resets and pushes, the feeder moves downwards, the plate is made to the cutting station, the hydraulic machine cuts off through the cutting plate 10, the hydraulic machine resets, and then the finished product material is taken away by workers;
As can be seen from fig. 1 to 7 of the specification, the press word assembly includes: the connection and positional relationship of the stripper plate 8a1 and the lettering 8a2 are as follows;
the stripper plate 8a1 is arranged on the lower wall surface of the upper template, the stripper plate 8a1 is provided with a mounting hole, and the lettering 8a2 is embedded in the mounting hole;
In the specific implementation process, when the stripper plate 8a1 is used for pressing characters, the auxiliary flattening plate presses the characters through the character marks 8a2, and the character marks 8a2 and the stripper plate 8a1 are installed in a split mode, so that the split replacement can be realized, the equipment cost is reduced, and different characters can be replaced;
As can be seen from fig. 1 to 7 of the specification, a pair of feeding positioning blocks 14 are respectively arranged on a pair of front support plates, and the distance between the pair of feeding positioning blocks 14 is the same as that between the stripper plate 8a1, the pressing plate 9 and the cutting plate 10; a pair of blanking locating blocks 15 are arranged on the lower die plate 4 and located on one side of the cutting plate 10, and in the specific implementation process, the feeding locating blocks 14 and the blanking locating blocks 15 assist in righting the advancing process of the plate, so that the manual operation amount is reduced.
The upper structure and each component in the bottom supporting structure are connected through a plurality of screws respectively, so that each component is convenient to replace and disassemble, and the replacement is effectively improved and the equipment cost is reduced by adopting a modularized split structure;
In summary, the above-mentioned overall knowledge, this mould is pressed to continuous cut board adopts the modularization integration, have the advantage that degree of automation is high, integrated leveling, press word and cut-off function respectively, cooperation stride feed equipment, in the press word in-process, through stride feeding and hydraulic press cooperation, realize the leveling to panel in succession, press word and cut off, and then improve continuous operation's efficiency, occupation space and the cost of reduction equipment are equipped with auxiliary support subassembly simultaneously, do not need to manually right, processing precision and speed have been increased.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.