CN111354568A - Winding foot-closing straightening angle shaping mechanism - Google Patents
Winding foot-closing straightening angle shaping mechanism Download PDFInfo
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- CN111354568A CN111354568A CN202010320359.2A CN202010320359A CN111354568A CN 111354568 A CN111354568 A CN 111354568A CN 202010320359 A CN202010320359 A CN 202010320359A CN 111354568 A CN111354568 A CN 111354568A
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- 238000004804 winding Methods 0.000 title claims abstract description 37
- 238000007493 shaping process Methods 0.000 title claims abstract description 35
- 230000007246 mechanism Effects 0.000 title claims abstract description 22
- 238000003825 pressing Methods 0.000 claims abstract description 221
- 238000009434 installation Methods 0.000 claims description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 14
- 230000000694 effects Effects 0.000 description 5
- 238000004080 punching Methods 0.000 description 3
- 208000010727 head pressing Diseases 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
- Wire Processing (AREA)
Abstract
The invention relates to a winding and foot-collecting straightening angle shaping mechanism which comprises a wire-pressing forward-backward moving cylinder, a wire-pressing forward-backward moving cylinder mounting frame, a wire-pressing forward-backward cross rod, a wire-pressing right-angle head mounting rod, a wire-pressing right-angle head, two mounting rod assembling seats, two wire-pressing cylinder mounting seats, two wire-pressing upward-downward moving cylinders, two wire-pressing forward-backward sliding shafts and the like. The invention can meet the requirement of respectively carrying out two kinds of straightening angle shaping on the winding tail end receiving pin of the framework on one device by one operation, and the two kinds of straightening angle shaping operation can be finished without two machines and without manual participation operation, thereby not only solving the problems of low working efficiency and high labor cost of enterprises when the transformer is wound by adopting a manual operation mode in the prior art, but also effectively solving the problems that the operation of the device for carrying out right angle winding on the tail end of the transformer can be finished by two mechanisms separately and the device can not produce twice different right angle products.
Description
Technical Field
The invention relates to a winding foot-closing straightening and angle-shaping mechanism.
Background
In transformer winding products in the industry, winding, starting and straightening angles are always finished in a manual operation mode, and the manual operation mode has the defects of low working efficiency, high labor cost of workers and poor winding right angle shaping effect. Later, some equipment capable of winding wires for transformers are researched and developed on the market, but the tail end of each transformer needs to be divided into two machines to finish the operation of twice squaring or needs to be divided into two times to finish the operation of twice identical right angles, but the tail end of each transformer can not finish the operation of squaring only by two machines, so that the operation of squaring can be finished only by wasting a large amount of time, the process for squaring the angle is complex and tedious, the machine purchasing cost is high, the large-scale batch production of enterprises is inconvenient, and the equipment is not convenient for being widely popularized and used by enterprises.
Disclosure of Invention
The invention provides a winding and winding foot straightening angle shaping mechanism which can meet the requirements of respectively performing two different straightening angle shaping operations on a winding and winding foot of a framework on one device by one operation, can complete the two straightening angle shaping operations without being divided into two machines, reduces the machine purchasing cost and saves the time for separate operation, so that the mechanism has the advantages of high working efficiency, good straightening angle shaping effect and low cost, not only solves the problem that the two straightening angle shaping operations performed on the tail end of the transformer framework by the current device can be completed by two machines, but also solves the problem that the current device cannot punch secondary products with different right angles in different directions or cannot punch secondary products with different right angles on the tail end of the transformer framework. The invention is realized by the following technical scheme:
a winding and foot-collecting straightening angle shaping mechanism comprises a wire-pressing front-and-back moving cylinder, wherein a wire-pressing front-and-back moving cylinder mounting frame is arranged on the front side of the wire-pressing front-and-back moving cylinder mounting frame, a wire-pressing front-and-back cross rod is arranged on the front side of the wire-pressing front-and-back moving cylinder mounting frame, a straightening head mounting rod is arranged in front of the wire-pressing front-and-back cross rod, a plurality of straightening head mounting frames are distributed in parallel on the front side of the straightening head mounting rod, and a straightening head is; one end of the right angle pressing head mounting rod is provided with a first mounting rod assembling seat, and the other end of the right angle pressing head mounting rod is provided with a second mounting rod assembling seat; a first pressing line cylinder mounting seat is arranged on one side of the first mounting rod assembling seat, and a first pressing line up-and-down moving cylinder is arranged on the first pressing line cylinder mounting seat; one side of second installation pole equipment seat is provided with the line ball cylinder mount pad of the second time, is provided with the second line ball cylinder that reciprocates above the line ball cylinder mount pad of the second time. The right-angle pressing head refers to a jig or a structural member capable of pressing a right-angle shape to a workpiece to be processed.
Preferably, a first secondary pressing line cylinder mounting plate is arranged on the first pressing line up-and-down moving cylinder, and a first secondary pressing line cylinder is arranged on the first secondary pressing line cylinder mounting plate.
Preferably, a second secondary pressing line cylinder mounting plate is arranged on the second pressing line up-and-down moving cylinder, and a second secondary pressing line cylinder is arranged on the second secondary pressing line cylinder mounting plate.
Preferably, the first pressing line cylinder mounting seat and the pressing line forward-backward moving cylinder mounting frame are connected with a first pressing line forward-backward sliding shaft.
Preferably, the second secondary wire pressing cylinder mounting seat and the wire pressing front-and-back moving cylinder mounting frame are connected with a second wire pressing front-and-back sliding shaft.
Preferably, a skeleton is provided on the front side of each corner-pressing head.
The invention relates to a winding and foot-collecting straightening angle shaping mechanism which comprises a wire-pressing front-and-back moving cylinder, a wire-pressing front-and-back moving cylinder mounting frame, a wire-pressing front-and-back cross rod, a wire-pressing right-angle head mounting frame, a wire-pressing right-angle head, a first mounting rod assembling seat, a second mounting rod assembling seat, a first wire-pressing cylinder mounting seat, a first wire-pressing vertical moving cylinder, a second wire-pressing cylinder mounting seat, a second wire-pressing vertical moving cylinder, a first wire-pressing cylinder mounting plate, a first wire-pressing cylinder, a second wire-pressing cylinder mounting plate, a second wire-pressing cylinder, a first wire-pressing front-and. According to the invention, a front and a rear pressing line cross bars are clamped on a front and a rear pressing line sliding shafts of a left and a right pressing lines, and a front and a rear pressing line cross bars and the front and the rear pressing line sliding shafts of the two pressing lines are driven by a front and rear pressing line moving cylinder to move back and forth on a front and rear pressing line moving cylinder mounting frame of the pressing lines, so that each pressing line cylinder mounting seat, each pressing line up and down moving cylinder, a first pressing line cylinder mounting plate, a second pressing line cylinder mounting plate, a first pressing line cylinder, a second pressing line cylinder, a pressing right-angled head mounting rod, a pressing right-angled head mounting frame; when the right angle pressing head mounting rod, the right angle pressing head mounting frame and the right angle pressing head are driven by the first time line pressing cylinder to move rightwards, the right angle pressing head can be positioned to the right end of the framework; when the right angle pressing head mounting rod, the right angle pressing head mounting frame and the right angle pressing head are driven by the second time of pressing line air cylinder to move leftwards, the right angle pressing head can be positioned to the left end of the framework, and preparation is made for the mechanism to perform subsequent winding and right angle pressing operation on the framework; a first-time pressing line cylinder mounting seat is mounted at the front end of a first-time pressing line front-back sliding shaft, a second-time pressing line cylinder mounting seat is mounted at the front end of a second-time pressing line front-back sliding shaft, a first-time pressing line up-and-down moving cylinder is mounted on the first-time pressing line cylinder mounting seat, and a second-time pressing line up-and-down moving cylinder is mounted on the second-time pressing line cylinder mounting seat, so that the first-time pressing line cylinder mounting plate can move up and down under the driving of the first-time pressing line up-and-down moving cylinder, and the second-time pressing line cylinder mounting plate can move up and down under the driving of the second-time pressing line up-and-down moving cylinder, and the first-angle head mounting rod can move up and down under the common driving of the first-time pressing line cylinder and the second-time pressing line cylinder, each right angle pressing head can synchronously move up and down along with the movement of the right angle pressing head mounting rod through the right angle pressing head mounting rack connected with the right angle pressing head, and because the front end and the side end of each right angle pressing head are respectively provided with an L-shaped structure which rotates 90 degrees clockwise, the right angle can be formed at two ends of the framework in different directions when each right angle pressing head moves up and down; when the framework starts to wind, the straightening head is positioned on the left end of the framework, the copper wire for winding is positioned behind the straightening head, the copper wire can be wound to the left side of the straightening head through the guide pin, the copper wire can shape the framework which finishes straightening and then wind the framework with the guide pin, the copper wire is cut after the framework is wound, then the straightening head performs reset motion and is positioned to the upper side of the right end of the framework, the copper wire is positioned behind the straightening head, the copper wire is wound to the right side of the straightening head through the guide pin, the copper wire can shape the framework which finishes straightening and then wind the framework with the guide pin, the integral structural design can meet the requirement that two straightening angle shaping operations are respectively performed at the tail end of the winding on one device and in one operation, and the two straightening angle shaping operations can be completed without two machines, the machine purchasing cost is reduced, the time needing to be separately operated is saved, and the machine has the advantages of high working efficiency, good straightening and shaping effects and low cost.
Drawings
For ease of illustration, the present invention is described in detail by the following preferred embodiments and the accompanying drawings.
Fig. 1 is a perspective view of a winding foot-closing straightening angle shaping mechanism of the invention.
Fig. 2 is an enlarged structural view of a straightening head of a winding foot straightening and angle shaping mechanism of the invention.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
In the embodiment, referring to fig. 1 to 2, the winding and foot-receiving straightening angle shaping mechanism comprises a pressing line forward-backward moving cylinder 1, a pressing line forward-backward moving cylinder mounting frame 2 is arranged on the front side of the pressing line forward-backward moving cylinder 1, a pressing line forward-backward cross rod 3 is arranged on the front side of the pressing line forward-backward moving cylinder mounting frame 2, a straightening head mounting rod 4 is arranged in front of the pressing line forward-backward cross rod 3, a plurality of straightening head mounting frames 5 are distributed on the front side of the straightening head mounting rod 4 in parallel, and a straightening head 6 is arranged on the front side of each straightening head mounting frame 5; a first mounting rod assembling seat 71 is arranged at one end of the right angle head pressing mounting rod 4, and a second mounting rod assembling seat 72 is arranged at the other end of the right angle head pressing mounting rod 4; a first pressing line cylinder mounting seat 81 is arranged on one side of the first mounting rod assembling seat 71, and a first pressing line up-and-down moving cylinder 91 is arranged on the first pressing line cylinder mounting seat 81; a second pressing line cylinder mounting seat 82 is arranged on one side of the second mounting rod assembling seat 72, and a second pressing line up-and-down moving cylinder 92 is arranged on the second pressing line cylinder mounting seat 82.
In one embodiment, a first upper press line cylinder mounting plate 10 is disposed on the first upper press line up-down cylinder 91, and a first upper press line cylinder 11 is disposed on the first upper press line cylinder mounting plate 10.
In one embodiment, a second pressing line cylinder mounting plate 12 is provided on the second pressing line up-and-down cylinder 92, and a second pressing line cylinder 13 is provided on the second pressing line cylinder mounting plate 12.
In one embodiment, the first secondary wire pressing cylinder mounting seat 81 and the wire pressing forward-backward moving cylinder mounting frame 2 are connected with a first wire pressing forward-backward sliding shaft 14.
In one embodiment, the second secondary pressing line cylinder mounting seat 82 and the pressing line forward-backward moving cylinder mounting frame 2 are connected with a second pressing line forward-backward sliding shaft 15.
In one embodiment, a skeleton 16 is provided on the front side of each corner-pressing head 6.
In one embodiment, the lower right corner of the front end of each right angle head 6 has an "L" shaped structure 60 that is concave upward and rotated 90 degrees clockwise when viewed from the front. Each right angle head 6 has an "L" shaped structure that is recessed upward and rotated 90 degrees clockwise when viewed from the left or right. The design not only enables each right-angle pressing head to simultaneously and respectively carry out right-angle punching operation on two different ends of a product, but also realizes punching of two different (different-direction) right-angle products, and not only is the problem that the conventional equipment cannot simultaneously carry out right-angle punching operation on two different ends of the product, but also the problem that the conventional equipment cannot punch two different right-angle products is solved.
In one embodiment, the operation process of the winding foot-closing straightening angle shaping mechanism is as follows: the front and rear cross bars 3 of the pressing line are clamped on the front and rear sliding shafts of the left and right pressing lines, the front and rear pressing line moving cylinder 1 drives the front and rear cross bars 3 of the pressing line and the front and rear sliding shafts of the two pressing lines to move back and forth in front of the mounting frame 2 of the front and rear pressing line moving cylinder, so that each mounting seat of the pressing line cylinder, each vertical moving cylinder of the pressing line, a first pressing line cylinder mounting plate 10, a second pressing line cylinder mounting plate 12, a first pressing line cylinder 11, a second pressing line cylinder 13, a right angle head mounting rod 4, a right angle head mounting frame 5 and a right angle head 6 of the pressing line move back and forth together; when the right angle pressing head mounting rod 4, the right angle pressing head mounting frame 5 and the right angle pressing head 6 are driven by the first time pressing cylinder 11 to move rightwards together, the right angle pressing head 6 can be positioned to the right end of the framework; when the right angle pressing head mounting rod 4, the right angle pressing head mounting frame 5 and the right angle pressing head 6 are driven by the second time of pressing cylinder 13 to move leftwards, the right angle pressing head 6 can be positioned at the left end of the framework, so that the right angle pressing head can move leftwards and rightwards to perform winding, foot closing and right angle pressing operation on the framework; a first pressing line cylinder mounting seat 81 is mounted at the front end of a first pressing line front and rear sliding shaft 14, a second pressing line cylinder mounting seat 82 is mounted at the front end of a second pressing line front and rear sliding shaft 15, a first pressing line up-down moving cylinder 91 is mounted on the first pressing line cylinder mounting seat 81, a second pressing line up-down moving cylinder 92 is mounted on the second pressing line up-down moving cylinder mounting seat 82, the first pressing line cylinder mounting plate 10 can move up and down under the driving of the first pressing line up-down moving cylinder 91, the second pressing line cylinder mounting plate 12 can move up and down under the driving of the second pressing line up-down moving cylinder 92, the first pressing line cylinder 11 can move up and down along with the movement of the first pressing line cylinder mounting plate 10, the second pressing line cylinder 13 can move up and down along with the movement of the second pressing line cylinder mounting plate 12, and a straight angle head mounting rod 4 is driven by the first pressing line cylinder 11 and the second pressing line cylinder 13 The vertical moving device moves up and down to enable each right angle pressing head 6 to synchronously move up and down along with the movement of the right angle pressing head mounting rod 4 through the right angle pressing head mounting rack 5 connected with the right angle pressing head 6, and because the front end and the side ends (namely the left side end and the right side end) of each right angle pressing head 6 are respectively provided with an L-shaped structure which rotates 90 degrees clockwise, the right angle can be formed at two positions of the framework in different directions when each right angle pressing head 6 moves up and down; when the bobbin starts to wind, the right-angle pressing head 6 is positioned on the left end of the bobbin, a copper wire for winding is positioned behind the right-angle pressing head 6, the copper wire can be wound to the left side of the right-angle pressing head 6 through a guide pin, the copper wire can shape the left end of the bobbin which finishes the right angle winding and then wind the bobbin (take-up) through the guide pin, the copper wire is cut after the bobbin finishes the winding, then the right-angle pressing head 6 performs the resetting motion to be positioned on the right end of the bobbin, the copper wire is positioned behind the right-angle pressing head 6, the copper wire is wound to the right side of the right-angle pressing head 6 through the guide pin, the copper wire can shape the right end of the bobbin which finishes the winding and then wind or take-up the bobbin through the guide pin, the integral structural design can meet the requirements of respectively performing two different right-angle shaping on the tail end of the winding bobbin after operating once on one device, and the two straightening angle shaping operations can be completed without dividing into two machines, so that the machine purchasing cost is reduced, the time required for the dividing operation is saved, and the straightening angle shaping device has the advantages of high working efficiency, good straightening angle shaping effect and low cost.
The invention relates to a straightening angle shaping mechanism for winding and withdrawing legs, which is characterized in that a pressing line back-and-forth moving cylinder, a pressing line back-and-forth moving cylinder mounting rack, a pressing line front-and-back transverse rod, a pressing right-angle head mounting rack, a first mounting rod assembly seat, a second mounting rod assembly seat, a first pressing line cylinder mounting seat, a first pressing line up-and-down moving cylinder, a second pressing line cylinder mounting seat, a second pressing line up-and-down moving cylinder, a first pressing line cylinder mounting plate, a first pressing line cylinder, a second pressing line cylinder mounting plate, a second pressing line cylinder, a first pressing line front-and-back sliding shaft, a second pressing line front-and-back sliding shaft and a framework are assembled into a whole for use, so that the straightening angle shaping mechanism can meet the requirements of two types of right angle shaping on the winding and withdrawing legs of the framework respectively on one device and can be finished by one type of straightening, the device reduces the machine purchasing cost and saves the time needing separate operation, so that the device has the advantages of high working efficiency, good straightening angle shaping effect and low cost, and not only solves the problems that the prior device needs to finish twice straightening angle shaping operation on the tail end of the transformer framework by two machines, but also solves the problems that the prior device can not punch products with secondary right angles in different directions or can not punch products with secondary right angles in different directions on the tail end of the transformer framework.
The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the scope of the present invention, and all technical solutions that are the same as or equivalent to the contents of the claims of the present invention should be included in the scope of the present invention.
Claims (6)
1. The utility model provides a wire winding is received foot and is beaten straight angle plastic mechanism which characterized in that: the front side of the pressing line front-back moving cylinder is provided with a pressing line front-back moving cylinder mounting rack, the front side of the pressing line front-back moving cylinder mounting rack is provided with a pressing line front-back cross bar, a pressing right-angle head mounting rod is arranged in front of the pressing line front-back cross bar, a plurality of pressing right-angle head mounting racks are distributed in parallel on the front side of the pressing right-angle head mounting rod, and a pressing right-angle head is arranged on the front side of each pressing right-angle head mounting rack; one end of the right angle pressing head mounting rod is provided with a first mounting rod assembling seat, and the other end of the right angle pressing head mounting rod is provided with a second mounting rod assembling seat; a first pressing line cylinder mounting seat is arranged on one side of the first mounting rod assembling seat, and a first pressing line up-and-down moving cylinder is arranged on the first pressing line cylinder mounting seat; one side of second installation pole equipment seat is provided with the line ball cylinder mount pad of the second time, is provided with the second line ball cylinder that reciprocates above the line ball cylinder mount pad of the second time.
2. The winding foot-closing straightening angle shaping mechanism according to claim 1, characterized in that: the first pressing line cylinder mounting plate is arranged on the first pressing line up-down moving cylinder, and the first pressing line cylinder is arranged on the first pressing line cylinder mounting plate.
3. The winding foot-closing straightening angle shaping mechanism according to claim 1, characterized in that: and a second secondary wire pressing cylinder mounting plate is arranged on the second wire pressing cylinder vertical moving cylinder, and a second secondary wire pressing cylinder is arranged on the second secondary wire pressing cylinder mounting plate.
4. The winding foot-closing straightening angle shaping mechanism according to claim 1, characterized in that: the first-time pressing line cylinder mounting seat and the pressing line front-back moving cylinder mounting frame are connected with a first pressing line front-back sliding shaft.
5. The winding foot-closing straightening angle shaping mechanism according to claim 1, characterized in that: and the second secondary pressing line cylinder mounting seat and the pressing line forward-backward moving cylinder mounting frame are connected with a second pressing line forward-backward sliding shaft.
6. The winding foot-closing straightening angle shaping mechanism according to claim 1, characterized in that: the front side of each right angle pressing head is provided with a framework.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010320359.2A CN111354568B (en) | 2020-04-22 | 2020-04-22 | Right angle shaping mechanism is beaten to wire winding receipts foot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010320359.2A CN111354568B (en) | 2020-04-22 | 2020-04-22 | Right angle shaping mechanism is beaten to wire winding receipts foot |
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| Publication Number | Publication Date |
|---|---|
| CN111354568A true CN111354568A (en) | 2020-06-30 |
| CN111354568B CN111354568B (en) | 2024-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010320359.2A Active CN111354568B (en) | 2020-04-22 | 2020-04-22 | Right angle shaping mechanism is beaten to wire winding receipts foot |
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| JP2002241053A (en) * | 2001-02-16 | 2002-08-28 | Furukawa Electric Co Ltd:The | Method and device for winding wire |
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| CN111354568B (en) | 2024-10-01 |
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