CN111347541A - A kind of autoclaved sand aerated block brick autoclave tail gas treatment device and method - Google Patents

A kind of autoclaved sand aerated block brick autoclave tail gas treatment device and method Download PDF

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CN111347541A
CN111347541A CN202010391743.1A CN202010391743A CN111347541A CN 111347541 A CN111347541 A CN 111347541A CN 202010391743 A CN202010391743 A CN 202010391743A CN 111347541 A CN111347541 A CN 111347541A
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steam
valve
exhaust gas
autoclave
pipe
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徐洋晨
周远才
黄成军
马献林
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Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
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Hubei Chufeng Jianke Group Jingzhou Kaiyuan New Material Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F22STEAM GENERATION
    • F22BMETHODS OF STEAM GENERATION; STEAM BOILERS
    • F22B33/00Steam-generation plants, e.g. comprising steam boilers of different types in mutual association
    • F22B33/18Combinations of steam boilers with other apparatus
    • F22B33/185Combinations of steam boilers with other apparatus in combination with a steam accumulator

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
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  • General Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
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  • Physics & Mathematics (AREA)
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  • General Engineering & Computer Science (AREA)
  • Treating Waste Gases (AREA)

Abstract

The invention relates to a tail gas treatment device for an autoclave of autoclaved sand aerated block bricks, and belongs to the technical field of auxiliary equipment for producing autoclaved sand aerated block bricks. The tail gas treatment device for the autoclaved sand aerated block brick autoclave comprises a steam source box, a steam generator, a waste heat utilization mechanism, a tail gas purification mechanism, a steam inlet main pipe, a steam outlet main pipe and a plurality of autoclaves; the steam source box is communicated with the steam inlet main pipe through a steam source valve; the steam inlet main pipe is communicated with an inlet of the still kettle through a steam inlet branch pipe and a steam pressure regulating valve; a tail gas outlet of the still kettle is communicated with a steam outlet main pipe through a steam outlet branch pipe and a steam outlet valve; the tail gas treatment device of the autoclaved sand aerated block brick autoclave has a compact structure and is ingenious in design, and the problems of low heat utilization rate, low working efficiency and high failure rate existing in the conventional tail gas treatment mode of the autoclaved sand aerated block brick autoclave are solved; the requirement of autoclaved sand aerated block brick production and use is met.

Description

一种蒸压砂加气砌块砖蒸压釜尾气处理装置及方法A kind of autoclaved sand aerated block brick autoclave tail gas treatment device and method

技术领域technical field

本发明涉及一种蒸压砂加气砌块砖蒸压釜尾气处理装置,属蒸压砂加气砌块砖生产附属设备技术领域。The invention relates to an autoclave tail gas treatment device for autoclaved sand aerated block bricks, which belongs to the technical field of auxiliary equipment for the production of autoclaved sand aerated block bricks.

背景技术Background technique

蒸压砂加气砌块是用钙质材料(水泥、石灰等)和硅质材料(砂子、粉煤灰等)配料中加入加气剂,经加水搅拌、浇筑成型、发气膨胀、预养室预养处理、静停室的静养切割后再经蒸压釜蒸压养护后才能成型销售。Autoclaved sand aerated blocks are made of calcareous materials (cement, lime, etc.) and siliceous materials (sand, fly ash, etc.) with air-entraining agents added to them. It can be shaped and sold after pre-curing treatment in the room, static curing and cutting in the static stop room, and then autoclave curing.

在蒸压釜对蒸压砂加气砌块进行蒸压养护过程中,蒸压釜需要进行尾气排空作业;因为蒸压砂加气砌块砖蒸压釜尾气中的主要成分是水蒸汽以及少许养护过程中产生的粉尘和蒸压砂加气砌块散发的气味;在传统的生产过程中,企业一直采用的是直接排空的方式进行处理,存有污染环境的问题。此外蒸压砂加气砌块砖蒸压釜尾气的直接排放还存有能源浪费的问题。与此同时预养室预养处理和静停室的静养处理又需要消耗大量的能量保持室内温度;存有能耗大的问题。In the autoclave curing process of the autoclaved sand aerated blocks, the autoclave needs to be exhausted; because the main components in the autoclave tail gas of the autoclaved sand aerated block bricks are water vapor and A little dust generated in the maintenance process and the odor emitted by the autoclaved sand aerated blocks; in the traditional production process, the company has always adopted the method of direct emptying, which has the problem of polluting the environment. In addition, there is also the problem of energy waste in the direct emission of tail gas from the autoclave of autoclaved sand aerated block bricks. At the same time, the pre-curing treatment in the pre-curing room and the rest-curing treatment in the static stop room need to consume a lot of energy to maintain the indoor temperature; there is a problem of large energy consumption.

为了解决上述问题目前市面上也存有尾气处理装置,如授权公告号为CN105291257B的发明专利公开的一种蒸压釜系统,其是通过将尾气通入汽汽抽气管引入到其它的蒸压釜中作为预热能源使用的方式,完成尾气回收的;其虽然达到了全部回收尾气的目的但其存有以下几个问题:In order to solve the above problems, there are also tail gas treatment devices on the market. For example, an autoclave system disclosed in the invention patent with the authorization announcement number of CN105291257B is introduced into other autoclaves by introducing the tail gas into the steam extraction pipe. It is used as a preheating energy source to complete the recovery of tail gas; although it achieves the purpose of recovering all tail gas, it has the following problems:

1、现有的蒸压釜排气时是通过自然减压的方式通过汽汽抽气管进入到其它蒸压釜中的,由于其是一个密封的循环,因此蒸压釜存有自然减压时间过长,导致的蒸压釜工作效率低的问题。1. When the existing autoclave is exhausted, it enters other autoclaves through the steam extraction pipe by means of natural decompression. Because it is a sealed cycle, the autoclave has a natural decompression time. If it is too long, it will cause the problem of low working efficiency of the autoclave.

2、当现有蒸压釜自然降压后,其剩余的尾气需要引入外界的热源对其进行加热后,再通入到其它的蒸压釜中作为预热能源使用。由于采用外界的热源对剩余的尾气进行加热存有一个热交换的过程其必定存有一定的热量损失,其还不如直接将外界热源通入到蒸压釜进行利用,存有“热量利用率低的问题”。2. After the existing autoclave is naturally depressurized, the remaining tail gas needs to be heated by introducing an external heat source, and then introduced into other autoclaves as a preheating energy source. Since the remaining exhaust gas is heated by an external heat source, there must be a certain heat loss in the process of heat exchange. It is better to directly pass the external heat source into the autoclave for utilization, and there is a "low heat utilization rate". The problem".

3、蒸压砂加气砌块砖蒸压釜尾气中除了水蒸汽以外还存有粉尘等其他杂质,将其直接通入到其它蒸压釜中作为预热能源使用时,存有“易结垢”等问题导致的蒸压釜故障率高的问题。3. In addition to water vapor, there are other impurities such as dust in the autoclave tail gas of autoclaved sand-entrained block bricks. When it is directly passed into other autoclaves for use as preheating energy, there are "easy-to-build" problems. The problem of high failure rate of autoclave caused by problems such as "scale".

因此针对以上问题有必要研发一种蒸压砂加气砌块砖蒸压釜尾气处理装置,使其即能够对蒸压釜尾气的余热进行有效利用,又能够达到优化生产环境的目的。Therefore, in view of the above problems, it is necessary to develop an autoclave tail gas treatment device for autoclaved sand aerated block bricks, which can not only effectively utilize the waste heat of the autoclave tail gas, but also achieve the purpose of optimizing the production environment.

发明内容SUMMARY OF THE INVENTION

本发明的目的在于:提供一种结构简单、使用方便,以解决现有蒸压砂加气砌块砖蒸压釜尾气处理方式存有的热量利用率低、工作效率低以及故障率高问题的蒸压砂加气砌块砖蒸压釜尾气处理装置。The purpose of the present invention is to: provide a kind of simple structure, easy to use, so as to solve the problems of low heat utilization rate, low work efficiency and high failure rate existing in the existing autoclaved sand aerated block brick autoclave tail gas treatment method. Autoclaved sand aerated block brick autoclave tail gas treatment device.

本发明的技术方案是:The technical scheme of the present invention is:

一种蒸压砂加气砌块砖蒸压釜尾气处理装置,包括汽源箱、蒸汽发生器、余热利用机构、尾气净化机构、进汽总管、出汽总管和多个蒸压釜;所述的汽源箱通过汽源阀与进汽总管连通;进汽总管通过进汽支管和蒸汽调压阀与蒸压釜的进口连通;其特征在于:所述的蒸压釜的尾气出口通过出汽支管和出汽阀与出汽总管连通;所述的出汽总管通过开关阀A与蒸汽发生器的加热进口连通;蒸汽发生器的加热出口通过管道连接有出汽总阀;出汽总阀通过开关阀B与尾气净化机构连通;出汽总阀通过开关阀C与余热利用机构连通;所述的蒸汽发生器的蒸汽出口通过补汽阀与进汽总管连通;所述的出汽总管通过排放阀和开关阀B与尾气净化机构连通。An autoclaved sand aerated block brick autoclave tail gas treatment device, comprising a steam source box, a steam generator, a waste heat utilization mechanism, a tail gas purification mechanism, a steam inlet header, a steam outlet header and a plurality of autoclaves; the The steam source box is communicated with the steam inlet main pipe through the steam source valve; the steam inlet main pipe is communicated with the inlet of the autoclave through the steam inlet branch pipe and the steam pressure regulating valve; it is characterized in that: the tail gas outlet of the autoclave passes the steam outlet The branch pipe and the steam outlet valve are communicated with the steam outlet main pipe; the steam outlet main pipe is communicated with the heating inlet of the steam generator through the switch valve A; the heating outlet of the steam generator is connected with the steam outlet main valve through the pipeline; the steam outlet main valve passes through The on-off valve B is communicated with the exhaust gas purification mechanism; the main steam outlet valve is communicated with the waste heat utilization mechanism through the on-off valve C; the steam outlet of the steam generator is communicated with the steam inlet main pipe through the supplementary steam valve; The valve and the on-off valve B communicate with the exhaust gas purification mechanism.

所述的蒸汽发生器由主筒体、汽包、补水阀、封头、封隔板和换热管构成;所述的主筒体的上端连通有汽包;汽包通过其自身的蒸汽出口和补汽阀与进汽总管连通;主筒体的内部对称状固装有封隔板;封隔板之间呈规格状安装有多个换热管;封隔板之间的主筒体上连接有补水阀;补水阀与外界水源连通;所述的主筒体的两端分别固装有封头;所述的主筒体一端的封头通过其自身的加热进口与开关阀A连通;主筒体另一端的封头通过其自身的加热出口与出汽总阀连通。The steam generator is composed of a main cylinder, a steam drum, a water replenishing valve, a head, a sealing plate and a heat exchange tube; the upper end of the main cylinder is connected with a steam drum; the steam drum passes through its own steam outlet It is connected with the steam intake valve and the steam inlet main pipe; the interior of the main cylinder is symmetrically fixed with packing plates; a plurality of heat exchange tubes are installed between the packing plates in a standard shape; on the main cylinder between the packing plates A water supply valve is connected; the water supply valve is communicated with the external water source; the two ends of the main cylinder body are respectively fixed with sealing heads; the sealing head at one end of the main cylinder body is communicated with the on-off valve A through its own heating inlet; The head at the other end of the main cylinder communicates with the steam outlet main valve through its own heating outlet.

所述的汽包上连接安装有安全阀。A safety valve is connected and installed on the steam drum.

所述的尾气净化机构由密封冷却池、散热水池、输送风机、净化器和喷淋水泵构成;所述的散热水池一侧的岸边设置有密封冷却池;密封冷却池中部设置有隔断墙;隔断墙的上表面与密封冷却池的顶部密封连接;隔断墙的两端端头分别与密封冷却池的两端存有一定间隙;隔断墙一侧的密封冷却池的一端连接有进气管;进气管与开关阀B连通;隔断墙另一侧的密封冷却池上通过排气管和输送风机与密封冷却池上的净化器相连接;净化器通过管道和喷淋水泵与散热水池连通;所述的密封冷却池的侧面连接有溢流管A,溢流管A与散热水池连通。The exhaust gas purification mechanism is composed of a sealed cooling pool, a heat dissipation pool, a conveying fan, a purifier and a spray water pump; a sealed cooling pool is arranged on the bank of one side of the heat dissipation pool; a partition wall is arranged in the middle of the sealed cooling pool; The upper surface of the partition wall is sealedly connected with the top of the sealed cooling pool; the two ends of the partition wall have a certain gap with the two ends of the sealed cooling pool respectively; one end of the sealed cooling pool on one side of the partition wall is connected with an air intake pipe; The air pipe is connected with the switch valve B; the sealed cooling pool on the other side of the partition wall is connected with the purifier on the sealed cooling pool through the exhaust pipe and the conveying fan; the purifier is connected with the cooling pool through the pipeline and the spray water pump; the sealing An overflow pipe A is connected to the side of the cooling pool, and the overflow pipe A is communicated with the cooling pool.

所述的隔断墙两侧的密封冷却池的内部分别设置有喷淋支管;喷淋支管的一端连接有喷淋总管,喷淋总管的一端穿出密封冷却池后通过管道和喷淋水泵与散热水池连通。The inside of the sealed cooling pool on both sides of the partition wall is respectively provided with a spray branch pipe; one end of the spray branch pipe is connected with a spray main pipe, and one end of the spray main pipe passes through the sealed cooling pool and passes through pipes and a spray water pump to dissipate heat. The pool is connected.

所述的进气管的进气方向与隔断墙的横向方向一致;进气管的竖直位置高于溢流管A的竖直位置。The air intake direction of the air intake pipe is consistent with the lateral direction of the partition wall; the vertical position of the air intake pipe is higher than the vertical position of the overflow pipe A.

所述的进气管上通过排空阀装有排空管。The air intake pipe is provided with an emptying pipe through an emptying valve.

所述的净化器由装配箱体、支架和喷淋头构成;所述的散热水池上方通过支架固装有装配箱体;装配箱体内部通过分隔板将其分为储气室和吸附室;储气室的一侧与输送风机的出口连通;吸附室的顶部装有喷淋头,喷淋头通过管道和喷淋水泵与散热水池连通;喷淋头下方的吸附室内通过格栅间隔状设置有多个活性炭层;活性炭层之间的分隔板上设置有通气孔;活性炭层的下方设置有矽藻土层;矽藻土层下方的装配箱体呈敞开状态。The purifier is composed of an assembly box, a bracket and a shower head; an assembly box is fixed above the heat dissipation pool through a bracket; the inside of the assembly box is divided into an air storage chamber and an adsorption chamber by a partition plate ; One side of the air storage chamber is connected to the outlet of the conveying fan; the top of the adsorption chamber is equipped with a sprinkler head, and the sprinkler head is connected to the cooling pool through pipes and a sprinkler pump; the adsorption chamber under the sprinkler head is separated by a grid. A plurality of activated carbon layers are arranged; ventilation holes are arranged on the partition plate between the activated carbon layers; a diatomaceous earth layer is arranged below the activated carbon layer;

所述的余热利用机构由分气缸、加热盘管A、加热盘管B、预养室、静停室、混水箱、加压泵A和加压泵B构成:所述的静停室内设置有加热盘管A和混水箱;预养室内设置有加热盘管B;混水箱通过加压泵A与加热盘管A的一端连通;混水箱通过加压泵B与加热盘管B的一端连通;加热盘管A的另一端和加热盘管B的另一端与混水箱连通;混水箱通过输汽管和分汽缸与开关阀C连通。The waste heat utilization mechanism is composed of a sub-cylinder, a heating coil A, a heating coil B, a pre-curing room, a static stop room, a mixing tank, a pressure pump A and a pressure pump B: the static stop room is provided with Heating coil A and mixing tank; heating coil B is arranged in the pre-curing chamber; mixing tank is connected with one end of heating coil A through pressurizing pump A; mixing tank is connected with one end of heating coil B through pressurizing pump B; The other end of the heating coil A and the other end of the heating coil B are connected with the mixing tank; the mixing tank is connected with the switch valve C through the steam pipe and the sub-cylinder.

所述的分汽缸由分汽缸本体和疏水阀构成;分汽缸本体的一侧设置有进汽口,分汽缸本体通过进汽口与开关阀C连通;分汽缸本体的上端设置有出汽口,出汽口通过开关阀D和输汽管与混水箱连通;分汽缸本体的下端设置有疏水口,疏水口连接有疏水阀。The sub-cylinder is composed of a sub-cylinder body and a steam trap; one side of the sub-cylinder body is provided with a steam inlet, and the sub-cylinder body is communicated with the switch valve C through the steam inlet; the upper end of the sub-cylinder body is provided with a steam outlet, The steam outlet is communicated with the mixing tank through the switch valve D and the steam transmission pipe; the lower end of the sub-cylinder body is provided with a drain port, and the drain port is connected with a drain valve.

所述的进汽口一侧的分汽缸本体内通过支撑板倾斜状固装有阻汽板。In the sub-cylinder body on one side of the steam inlet, a steam blocking plate is fixed in an inclined shape through a support plate.

所述的预养室和静停室内分别设置有温度感应器;预养室内的温度感应器与加压泵B电连接;静停室内的温度感应器与加压泵A电连接。The pre-curing room and the static stop room are respectively provided with temperature sensors; the temperature sensor in the pre-curing room is electrically connected with the pressure pump B; the temperature sensor in the static stop room is electrically connected with the pressure pump A.

所述的混水箱的上端设置有溢流管B。The upper end of the mixing tank is provided with an overflow pipe B.

所述的该蒸压砂加气砌块砖蒸压釜尾气处理装置的工作方法包括如下步骤:The described working method of the autoclaved sand aerated block brick autoclave tail gas treatment device comprises the following steps:

(1)、对于需要排放尾气的蒸压釜7进行蒸汽排放:(1), perform steam discharge for the autoclave 7 that needs to discharge tail gas:

a、打开蒸压釜的尾气排放口,以及对应的出汽阀;开启开关阀A,使蒸压釜排出的尾气能够顺着出汽支管、出汽阀、出汽总管和开关阀A进入到蒸汽发生器一端封头的内部;a. Open the tail gas discharge port of the autoclave and the corresponding steam outlet valve; open the switch valve A, so that the exhaust gas discharged from the autoclave can enter the outlet along the steam outlet branch pipe, the steam outlet valve, the steam outlet main pipe and the switch valve A. Inside the head of one end of the steam generator;

b、开启出汽总阀和开关阀C,使进入蒸汽发生器一端封头内部的尾气能够穿过换热管进入到蒸汽发生器另一端封头的内部;随后尾气将沿着出汽总阀和开关阀C进入到余热利用机构的内部;在这一过程中,需随时通过补水阀给主筒体补水;从而使尾气能够通过换热管给主筒体1的水加热产生蒸汽并存储到汽包当中;b. Open the main steam outlet valve and the on-off valve C, so that the exhaust gas entering the head of one end of the steam generator can pass through the heat exchange tube and enter the inner head of the other end of the steam generator; then the exhaust gas will follow the main steam outlet valve. and the switch valve C into the waste heat utilization mechanism; in this process, the main cylinder body needs to be replenished with water through the water replenishment valve at any time; so that the exhaust gas can heat the water in the main cylinder body 1 through the heat exchange pipe to generate steam and store it in the in the steam drum;

c、尾气在蒸汽发生器换热后会产生一定的冷凝水,该冷凝水会连通尾气进入一起到余热利用机构的内部;在这一过程中尾气连同冷凝水首先通过开关阀C和进汽口进入到分汽缸本体中;进入到分汽缸本体中的冷凝水将通过疏水阀外排;进入到分汽缸本体中的尾气将通过开关阀D和输汽管进入到混水箱中;进入到混水箱中的尾气将与其内部的循环水混合;混合后的循环水温度会升高;在这一过程中,加压泵A和加压泵B将升温后的循环水分别输送至加热盘管A和加热盘管B中给静停室和预养室加热后回流到混水箱中重新参与循环;在上述过程中,当预养室内的温度感应器感应到温度高于一定温度时,温度感应器将通过降低加压泵B运行功率的方式,降低加热盘管B中的循环水的流通速度,反之当预养室内的温度感应器感应到温度低于一定温度时,温度感应器将通过加大加压泵B运行功率的方式,加大加热盘管B中的循环水的流通速度,从而使预养室内的温度一直维持在一定的范围内;同理静停室将通过温度感应器控制加压泵A的方式,使其室内的温度保持在一定的范围内;c. The exhaust gas will generate a certain amount of condensed water after the heat exchange of the steam generator, and the condensed water will be connected with the exhaust gas and enter the waste heat utilization mechanism together; in this process, the exhaust gas and the condensed water will first pass through the on-off valve C and the steam inlet. Enter into the sub-cylinder body; the condensed water entering the sub-cylinder body will be discharged through the trap; the exhaust gas entering the sub-cylinder body will enter the mixing tank through the switch valve D and the steam pipe; enter the mixing tank The exhaust gas in the boiler will be mixed with the circulating water inside; the temperature of the mixed circulating water will increase; in this process, the booster pump A and the booster pump B will transport the heated circulating water to the heating coils A and B respectively. In the heating coil B, the static stop room and the pre-curing chamber are heated and then returned to the mixing tank to participate in the circulation again; in the above process, when the temperature sensor in the pre-curing chamber senses that the temperature is higher than a certain temperature, the temperature sensor will By reducing the operating power of the booster pump B, the circulation speed of the circulating water in the heating coil B is reduced. On the contrary, when the temperature sensor in the pre-curing room senses that the temperature is lower than a certain temperature, the temperature sensor will increase the pressure The way of operating power of the pressure pump B increases the circulation speed of the circulating water in the heating coil B, so that the temperature in the pre-curing room is always maintained within a certain range; in the same way, the static room will be pressurized through the temperature sensor. The way of pump A keeps the indoor temperature within a certain range;

(2)、对于需要升压的蒸压釜进行升压预热:(2) Boost preheating for the autoclave that needs to be boosted:

a、开启补汽阀和与需要升压蒸压釜连接的蒸汽调压阀,使蒸汽发生器的汽包中的蒸汽能够通过进汽总管、进汽支管和蒸汽调压阀进入到蒸压釜中对其进行升压预热;a. Open the steam supplement valve and the steam pressure regulating valve connected with the autoclave that needs to be boosted, so that the steam in the steam drum of the steam generator can enter the autoclave through the steam inlet main pipe, the steam inlet branch pipe and the steam pressure regulating valve It is boosted and preheated in it;

b、在蒸汽发生器内的蒸汽通过蒸汽调压阀进入到蒸压釜对其进行升压预热过程中:若蒸汽发生器的汽包中的蒸汽充足,则需要通过蒸汽调压阀对进入到蒸压釜中的蒸汽压力进行调节,以使蒸汽能够以标准压力进入到蒸压釜中完成升压预热工作;若蒸汽发生器的汽包中的蒸汽不足,则需开启汽源阀,使汽源箱中的蒸汽能够通过进汽总管、进汽支管和蒸汽调压阀进入到蒸压釜中进行预热,从而达到弥补蒸汽发生器中蒸汽不足的目的;b. The steam in the steam generator enters the autoclave through the steam pressure regulating valve for boosting and preheating it: if the steam in the steam drum of the steam generator is sufficient, it is necessary to pass the steam pressure regulating valve to enter the autoclave. The steam pressure in the autoclave is adjusted so that the steam can enter the autoclave at standard pressure to complete the boosting preheating work; if the steam in the steam drum of the steam generator is insufficient, the steam source valve needs to be opened. The steam in the steam source box can enter the autoclave through the steam inlet main pipe, the steam inlet branch pipe and the steam pressure regulating valve for preheating, so as to achieve the purpose of making up for the lack of steam in the steam generator;

(3)、对于蒸汽发生器发生异常的处理:(3) Handling of abnormality in steam generator:

a、当蒸汽发生器发生异常时,首先关闭出汽总阀、补汽阀、开关阀A以及补水阀,使蒸汽发生器完全与外界隔离,进而便于人们对蒸汽发生器进行检修;与此同时开启汽源阀和排放阀;使汽源箱能够替代蒸汽发生器为蒸压釜提供升压热源,使蒸压釜中的尾气能够通过出汽总管和开关阀C进入到余热利用机构的内部,为静停室和预养室的保温提供热源;a. When the steam generator is abnormal, firstly close the main steam outlet valve, the steam supplement valve, the switch valve A and the water supplement valve, so that the steam generator is completely isolated from the outside world, which is convenient for people to repair the steam generator; at the same time Open the steam source valve and the discharge valve; enable the steam source box to replace the steam generator to provide a boost heat source for the autoclave, so that the exhaust gas in the autoclave can enter the waste heat utilization mechanism through the steam outlet main pipe and the switch valve C. Provide heat source for the insulation of static room and pre-curing room;

b、当余热利用机构消耗不了蒸压釜中的排出的尾气时,开启开关阀B,使蒸压釜中排出的尾气能够有部分随着排放阀和开关阀B进入到尾气净化机构中外排;b. When the waste heat utilization mechanism cannot consume the exhaust gas discharged from the autoclave, open the on-off valve B, so that part of the exhaust gas discharged from the autoclave can enter the exhaust gas purification mechanism with the discharge valve and the switch valve B for external discharge;

c、当尾气进入到尾气净化机构中后,首先首先开启喷淋水泵,使其通过管道为净化器中的喷淋头和密封冷却池中的喷淋支管提供喷淋水源;随后开启输送风机使尾气通过进气管进入到密封冷却池;随后尾气在自身压力以及隔断墙的引导作用下绕着隔断墙移动;在这一过程中喷淋支管喷出的喷淋水会与尾气混合与之发生热交换,从而达到了给尾气喷淋降温减压的作用,同时也通过水洗的方式使尾气中的部分粉尘溶解于水中,并最终通过溢流管A溢流到散热水池中;当经过冷却减压的尾气移动至隔断墙的另一侧时,尾气将在输送风机的抽吸作用下通过排气管进入到净化器的储气室中;进入到储气室中的尾气通过通气孔进入到活性炭层之间的空间内;在这一过程中,喷淋头喷出的喷淋水将与尾气充分混合并带动其一起穿过活性炭层和矽藻土层后,回落到散热水池中;在尾气随着喷淋水穿过活性炭层和矽藻土层的过程中,活性炭层和矽藻土层将尾气中的粉尘和刺激性气味吸附进而达到了净化尾气的目的;c. When the exhaust gas enters the exhaust gas purification mechanism, firstly turn on the spray water pump to provide the spray water source for the spray head in the purifier and the spray branch pipe in the sealed cooling pool through the pipeline; then turn on the conveying fan to make The exhaust gas enters the sealed cooling pool through the intake pipe; then the exhaust gas moves around the partition wall under the guidance of its own pressure and the partition wall; in this process, the spray water sprayed from the spray branch pipe will mix with the exhaust gas and generate heat with it. The effect of spraying, cooling and decompressing the exhaust gas is achieved, and at the same time, part of the dust in the exhaust gas is dissolved in the water by washing with water, and finally overflows into the cooling pool through the overflow pipe A; When the exhaust gas moves to the other side of the partition wall, the exhaust gas will enter the gas storage chamber of the purifier through the exhaust pipe under the suction of the conveying fan; the exhaust gas entering the gas storage chamber will enter the activated carbon through the ventilation hole. In the space between the layers; in this process, the spray water sprayed by the sprinkler head will be fully mixed with the exhaust gas and drive it to pass through the activated carbon layer and the diatomite layer together, and then fall back into the cooling pool; in the exhaust gas As the spray water passes through the activated carbon layer and the diatomaceous earth layer, the activated carbon layer and the diatomaceous earth layer adsorb the dust and pungent odor in the exhaust gas to achieve the purpose of purifying the exhaust gas;

d、当多个蒸压釜同时外排尾气,出汽总管中的压力超过设定值时,开启尾气净化机构中的排空阀使部分尾气能够通过其外排;当出汽总管中的压力恢复至正常值时,关闭排空阀即可。d. When multiple autoclaves discharge the exhaust gas at the same time and the pressure in the steam outlet main pipe exceeds the set value, open the exhaust valve in the exhaust gas purification mechanism so that part of the exhaust gas can be discharged through it; when the pressure in the steam outlet main pipe When it returns to normal value, close the vent valve.

本发明的优点在于:The advantages of the present invention are:

该蒸压砂加气砌块砖蒸压釜尾气处理装置,结构紧凑、设计巧妙,能够在保证蒸压釜高效运转的前提下通过逐级利用的方式提高了蒸压釜尾气的余热利用率,同时也能够对“尾气进行净化回收”由此解决了现有蒸压砂加气砌块砖蒸压釜尾气处理方式存有的热量利用率低、工作效率低以及故障率高的问题;满足了蒸压砂加气砌块砖生产使用的需要。The autoclaved sand aerated block brick autoclave tail gas treatment device has a compact structure and ingenious design, and can improve the utilization rate of waste heat of the autoclave tail gas by means of step-by-step utilization on the premise of ensuring the efficient operation of the autoclave. At the same time, it can also purify and recover the exhaust gas, thereby solving the problems of low heat utilization rate, low work efficiency and high failure rate of the existing autoclaved sand aerated block brick autoclave exhaust gas treatment method; The need for the production and use of autoclaved sand aerated block bricks.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is the structural representation of the present invention;

图2为本发明的蒸汽发生器的结构示意图;Fig. 2 is the structural representation of the steam generator of the present invention;

图3为本发明尾气净化机构的结构示意图;Fig. 3 is the structural representation of the exhaust gas purification mechanism of the present invention;

图4为图3中A-A向的结构示意图;Fig. 4 is the structural representation of A-A direction in Fig. 3;

图5为图3中B-B向的结构示意图;Fig. 5 is the structural representation of the direction B-B in Fig. 3;

图6为图4中C处的放大结构示意图;Fig. 6 is the enlarged structure schematic diagram of C place in Fig. 4;

图7为本发明余热利用机构的结构示意图;7 is a schematic structural diagram of the waste heat utilization mechanism of the present invention;

图8本发明分汽缸本体的结构示意图。FIG. 8 is a schematic structural diagram of the sub-cylinder body of the present invention.

图中:1、汽源箱,2、蒸汽发生器,3、余热利用机构,4、尾气净化机构,5、进汽总管,6、出汽总管,7、蒸压釜,8、汽源阀,9、蒸汽调压阀,10、进汽支管,11、出汽支管,12、出汽阀,13、开关阀A,14、出汽总阀,15、开关阀B,16、开关阀C,17、排放阀,18、补汽阀,19、主筒体,20、汽包,21、补水阀,22、封头,23、封隔板,24、安全阀,25、换热管,26、密封冷却池,27、散热水池,28、输送风机,29、净化器,30、喷淋水泵,31、隔断墙,32、进气管,33、排气管,34、溢流管,35、喷淋支管,36、喷淋总管,37、排空阀,38、排空管,39、装配箱体,40、支架,41、喷淋头,42、分隔板,43、储气室,44、吸附室,45、活性炭层,46、通气孔,47、矽藻土层,48、加热盘管A,49、加热盘管B,50、预养室,51、静停室,52、混水箱,53、加压泵A,54、加压泵B,55、输汽管,56、分汽缸本体,57、进汽口,58、出汽口,59、开关阀D,60、疏水口,61、疏水阀,62、支撑板,63、阻汽板,64、温度感应器,65、溢流管B。In the picture: 1. Steam source box, 2. Steam generator, 3. Waste heat utilization mechanism, 4. Exhaust gas purification mechanism, 5. Steam inlet manifold, 6. Steam outlet manifold, 7. Autoclave, 8. Steam source valve , 9, steam pressure regulating valve, 10, steam inlet branch pipe, 11, steam outlet branch pipe, 12, steam outlet valve, 13, switch valve A, 14, outlet main valve, 15, switch valve B, 16, switch valve C , 17, discharge valve, 18, steam supply valve, 19, main cylinder, 20, steam drum, 21, water supply valve, 22, head, 23, packing plate, 24, safety valve, 25, heat exchange tube, 26, sealed cooling pool, 27, cooling pool, 28, conveying fan, 29, purifier, 30, spray water pump, 31, partition wall, 32, intake pipe, 33, exhaust pipe, 34, overflow pipe, 35 , spray branch pipe, 36, spray main pipe, 37, emptying valve, 38, emptying pipe, 39, assembly box, 40, bracket, 41, spray head, 42, partition plate, 43, gas storage chamber , 44, adsorption chamber, 45, activated carbon layer, 46, vent hole, 47, diatomite layer, 48, heating coil A, 49, heating coil B, 50, pre-curing chamber, 51, static room, 52 , mixing tank, 53, booster pump A, 54, booster pump B, 55, steam pipe, 56, sub-cylinder body, 57, steam inlet, 58, steam outlet, 59, switch valve D, 60, Drain port, 61, steam trap, 62, support plate, 63, vapor barrier, 64, temperature sensor, 65, overflow pipe B.

具体实施方式Detailed ways

该蒸压砂加气砌块砖蒸压釜尾气处理装置,包括汽源箱1、蒸汽发生器2、余热利用机构3、尾气净化机构4、进汽总管5、出汽总管6和多个蒸压釜7(参见说明书附图1)。The autoclaved sand aerated block brick autoclave tail gas treatment device includes a steam source box 1, a steam generator 2, a waste heat utilization mechanism 3, a tail gas purification mechanism 4, a steam inlet main pipe 5, a steam outlet main pipe 6 and a plurality of steam generators. Autoclave 7 (see Figure 1 of the description).

汽源箱1通过汽源阀8与进汽总管5连通;进汽总管5通过进汽支管10和蒸汽调压阀9与蒸压釜7的进口连通(参见说明书附图1)。蒸汽调压阀9为现有设备,其是采用控制阀体内的启闭件的开度来调节介质的流量,将介质的压力降低,同时借助阀后压力的作用调节启闭件的开度,使阀后压力保持在一定范围内,在进口压力不断变化的情况下,保持出口压力在设定的范围内的功能。The steam source box 1 is communicated with the steam inlet main pipe 5 through the steam source valve 8; the steam inlet main pipe 5 is communicated with the inlet of the autoclave 7 through the steam inlet branch pipe 10 and the steam pressure regulating valve 9 (see Figure 1 in the description). The steam pressure regulating valve 9 is an existing device, which adopts the control of the opening degree of the opening and closing parts in the valve body to adjust the flow of the medium, reduces the pressure of the medium, and at the same time adjusts the opening degree of the opening and closing parts by means of the effect of the pressure behind the valve, The function of keeping the pressure after the valve within a certain range, and keeping the outlet pressure within the set range when the inlet pressure is constantly changing.

蒸压釜7的尾气出口通过出汽支管11和出汽阀12与出汽总管6连通(参见说明书附图1);蒸压釜7工作时可通过出汽阀12控制其外排。The exhaust gas outlet of the autoclave 7 is communicated with the steam outlet main pipe 6 through the steam outlet branch pipe 11 and the steam outlet valve 12 (see Figure 1 in the description); the exhaust gas of the autoclave 7 can be controlled through the steam outlet valve 12 during operation.

出汽总管6通过开关阀A13与蒸汽发生器2的加热进口连通(参见说明书附图1);蒸压釜7工作时产生的尾气可通过出汽阀12、出汽总管6和开关阀A13后进入到蒸汽发生器2的内部。The steam outlet manifold 6 is communicated with the heating inlet of the steam generator 2 through the switch valve A13 (see Figure 1 in the description); the exhaust gas generated when the autoclave 7 is working can pass through the outlet valve 12, the outlet manifold 6 and the switch valve A13. into the interior of the steam generator 2 .

蒸汽发生器2由主筒体19、汽包20、补水阀21、封头22、封隔板23和换热管25构成(参见说明书附图2)。The steam generator 2 is composed of a main cylinder 19, a steam drum 20, a water supply valve 21, a head 22, a baffle plate 23 and a heat exchange tube 25 (see Figure 2 in the specification).

主筒体19的上端连通有汽包20;汽包20通过其自身的蒸汽出口和补汽阀18与进汽总管5连通(参见说明书附图1)。汽包20具有储存蒸汽的功能,蒸汽发生器2工作时能够通过补汽阀18、进汽总管5和进汽支管10为蒸压釜7提供升压蒸汽。The upper end of the main cylinder 19 is communicated with a steam drum 20; the steam drum 20 is communicated with the steam inlet manifold 5 through its own steam outlet and the supplementary steam valve 18 (see Figure 1 in the specification). The steam drum 20 has the function of storing steam, and the steam generator 2 can provide boosted steam for the autoclave 7 through the supplementary steam valve 18 , the steam inlet main pipe 5 and the steam inlet branch pipe 10 during operation.

汽包20上连接安装有安全阀24(参见说明书附图2)。工作时当汽包20内的蒸汽压力高于安全压力时,其将主动排空,如此即可达到保护汽包20的目的,避免了汽包20因内压过大而发生“爆裂”的问题。A safety valve 24 is connected and installed on the steam drum 20 (see FIG. 2 in the description). During operation, when the steam pressure in the steam drum 20 is higher than the safe pressure, it will be emptied automatically, so that the purpose of protecting the steam drum 20 can be achieved, and the problem of "burst" of the steam drum 20 due to excessive internal pressure is avoided. .

主筒体19的内部对称状固装有封隔板23;封隔板23之间呈规格状安装有多个换热管25;封隔板23之间的主筒体19上连接有补水阀21;补水阀21与外界水源连通(参见说明书附图2);工作时外界水源能够通过补水阀21为蒸汽发生器2提供脱盐水。The interior of the main cylinder body 19 is symmetrically fixed with a packing plate 23; a plurality of heat exchange tubes 25 are installed between the packing plates 23 in a standard shape; a water replenishing valve is connected to the main cylinder 19 between the packing plates 23 21; The water replenishment valve 21 is communicated with the external water source (see Figure 2 in the description); the external water source can provide desalinated water for the steam generator 2 through the replenishment valve 21 during operation.

主筒体19的两端分别固装有封头22;主筒体19一端的封头22通过其自身的加热进口与开关阀A13连通(参见说明书附图1和2);主筒体19另一端的封头22通过其自身的加热出口连接有出汽总阀14(参见说明书附图1和2)。Both ends of the main cylinder 19 are respectively fixed with heads 22; the head 22 at one end of the main cylinder 19 communicates with the on-off valve A13 through its own heating inlet (see Figures 1 and 2 in the specification); the main cylinder 19 has another One end of the head 22 is connected to the steam outlet main valve 14 through its own heating outlet (see Figures 1 and 2 of the specification).

出汽总阀14通过开关阀B15与尾气净化机构4连通(参见说明书附图1)。出汽总管6通过排放阀17和开关阀B15与尾气净化机构4连通。工作时蒸压釜7工作时产生的尾气可通过出汽总阀14和开关阀B15进入到尾气净化机构4内部;也可直接通过出汽总管6、排放阀17和开关阀B15进入到尾气净化机构4内部;尾气净化机构4具有将尾气净化处理的功能。The main steam outlet valve 14 is communicated with the exhaust gas purification mechanism 4 through the on-off valve B15 (refer to FIG. 1 of the specification). The outlet steam header 6 communicates with the exhaust gas purification mechanism 4 through the discharge valve 17 and the on-off valve B15. During operation, the exhaust gas generated by the autoclave 7 can enter the exhaust gas purification mechanism 4 through the steam outlet main valve 14 and the switch valve B15; it can also directly enter the exhaust gas purification through the steam outlet main pipe 6, the discharge valve 17 and the switch valve B15. Inside the mechanism 4; the exhaust gas purification mechanism 4 has the function of purifying the exhaust gas.

尾气净化机构4由密封冷却池26、散热水池27、输送风机28、净化器29和喷淋水泵30构成(参见说明书附图3、4、5和6)。The exhaust gas purification mechanism 4 is composed of a sealed cooling pool 26, a heat dissipation pool 27, a conveying fan 28, a purifier 29 and a spray water pump 30 (refer to the accompanying drawings 3, 4, 5 and 6 of the description).

散热水池27一侧的岸边设置有密封冷却池26(参见说明书附图3和4)。A sealed cooling pool 26 is provided on the shore of one side of the cooling water pool 27 (see Figures 3 and 4 in the description).

密封冷却池26中部设置有隔断墙31;隔断墙31的上表面与密封冷却池26的顶部密封连接;隔断墙31的两端端头分别与密封冷却池26的两端存有一定间隙(参见说明书附图3和4)。A partition wall 31 is arranged in the middle of the sealed cooling pool 26; the upper surface of the partition wall 31 is sealedly connected with the top of the sealed cooling pool 26; Figures 3 and 4 of the description).

隔断墙31一侧的密封冷却池26的一端连接有进气管32,进气管32与开关阀B15连通(参见说明书附图3)。如此设置密封冷却池26的目的在于:以使蒸压砂加气砌块砖蒸压釜尾气通过进气管32进入到密封冷却池26后,能够在自身压力以及隔断墙31的引导作用下能够绕着隔断墙31移动,从而增大了蒸压砂加气砌块砖蒸压釜尾气在密封冷却池26中的移动面积,进而便于密封冷却池26通过喷淋支管35对蒸压砂加气砌块砖蒸压釜尾气进行冷却降温,增强了冷却效果。One end of the sealed cooling pool 26 on one side of the partition wall 31 is connected with an air inlet pipe 32, and the air inlet pipe 32 is communicated with the on-off valve B15 (see FIG. 3 in the description). The purpose of setting the sealed cooling pool 26 in this way is to make the tail gas of the autoclaved sand aerated block brick autoclave enter the sealed cooling pool 26 through the air inlet pipe 32, and then it can go around under the guidance of its own pressure and the partition wall 31. It moves along the partition wall 31, thereby increasing the moving area of the autoclaved tail gas of the autoclaved sand aerated block brick in the sealed cooling pool 26, which is convenient for the sealed cooling pool 26 to pass the spray branch pipe 35 to the autoclaved sand aerated building block. The exhaust gas of the block brick autoclave is cooled and cooled, which enhances the cooling effect.

进气管32上通过排空阀37装有排空管38(参见说明书附图2)。如此设置进气管32的目的在于:以使该蒸压釜尾气净化装置需要时可开启排空阀37使尾气通过排空管38直接外排即可,如此以达到增强该净化装置安全性的目的。The intake pipe 32 is provided with an exhaust pipe 38 through an exhaust valve 37 (refer to FIG. 2 of the specification). The purpose of setting the air inlet pipe 32 in this way is: to enable the exhaust valve 37 to be opened when the autoclave exhaust gas purification device is required to allow the exhaust gas to be directly discharged through the exhaust pipe 38, so as to achieve the purpose of enhancing the safety of the purification device. .

隔断墙31两侧的密封冷却池26的内部分别设置有喷淋支管35;喷淋支管35的一端连接有喷淋总管36,喷淋总管36的一端穿出密封冷却池26后通过管道和喷淋水泵30与散热水池27连通(参见说明书附图3)。喷淋水泵30工作时,能够将散热水池27中的水通过喷淋总管36和喷淋支管35喷淋到密封冷却池26的内部,使其与密封冷却池26内部的尾气发生热交换,从而达到给尾气降温冷却的目的。The inside of the sealed cooling pool 26 on both sides of the partition wall 31 is respectively provided with a spray branch pipe 35; The shower pump 30 communicates with the cooling water pool 27 (see FIG. 3 in the description). When the spray water pump 30 is in operation, the water in the heat dissipation pool 27 can be sprayed to the inside of the sealed cooling pool 26 through the spray main pipe 36 and the spray branch pipe 35, so that heat exchange occurs with the exhaust gas inside the sealed cooling pool 26, thereby To achieve the purpose of cooling the exhaust gas.

密封冷却池26的侧面连接有溢流管A34,溢流管A34与散热水池27连通(参见说明书附图3和4)。工作时密封冷却池26内部的水可通过溢流管A34溢流到散热水池27中。An overflow pipe A34 is connected to the side of the sealed cooling pool 26, and the overflow pipe A34 communicates with the cooling water pool 27 (see Figures 3 and 4 in the description). During operation, the water in the sealed cooling pool 26 can overflow into the cooling pool 27 through the overflow pipe A34.

进气管32的进气方向与隔断墙31的横向方向一致(参见说明书附图3)。如此设置的目的在于:以使蒸压砂加气砌块砖蒸压釜尾气进入到密封冷却池26后,能够在自身压力以及隔断墙31的引导作用下能够绕着隔断墙31横向移动;从而进一步增强蒸压砂加气砌块砖蒸压釜尾气在密封冷却池26内的流通路程和时间,以达到增强蒸压砂加气砌块砖蒸压釜尾气冷却效率的目的。The air intake direction of the air intake pipe 32 is consistent with the lateral direction of the partition wall 31 (see FIG. 3 in the description). The purpose of this setting is: after the autoclaved tail gas of the autoclaved sand aerated block brick enters the sealed cooling pool 26, it can move laterally around the partition wall 31 under the guidance of its own pressure and the partition wall 31; thus Further enhance the circulation path and time of the autoclave tail gas of the autoclaved sand aerated block bricks in the sealed cooling pool 26 to achieve the purpose of enhancing the cooling efficiency of the autoclave tail gas of the autoclaved sand aerated block bricks.

进气管32的竖直位置高于溢流管A34的竖直位置:由于溢流管A34的竖直位置决定了密封冷却池26中液面的高度,即密封冷却池26中液面的高度与溢流管A34的竖直位置一致;如此设置进气管32的位置后,即可使从进气管32进入的尾气能够位于密封冷却池26液面的上方;从而避免了密封冷却池26中的水阻碍尾气流通导致尾气流动不畅,影响蒸压釜7正常工作问题的发生。The vertical position of the intake pipe 32 is higher than the vertical position of the overflow pipe A34: because the vertical position of the overflow pipe A34 determines the height of the liquid level in the sealed cooling pool 26, that is, the height of the liquid level in the sealed cooling pool 26 is the same as the height of the liquid level in the sealed cooling pool 26. The vertical position of the overflow pipe A34 is the same; after the position of the intake pipe 32 is set in this way, the exhaust gas entering from the intake pipe 32 can be located above the liquid level of the sealed cooling pool 26; thus avoiding the water in the sealed cooling pool 26 Obstructing the flow of the exhaust gas leads to the poor flow of the exhaust gas, which affects the normal operation of the autoclave 7.

隔断墙31另一侧的密封冷却池26上通过排气管33和输送风机28与密封冷却池26上的净化器29相连接(参见说明书附图3和4)。输送风机28工作时,能够将密封冷却池26中的蒸压釜尾气通过排气管33输送至净化器29中进行净化处理。The sealed cooling pool 26 on the other side of the partition wall 31 is connected to the purifier 29 on the sealed cooling pool 26 through an exhaust pipe 33 and a conveying fan 28 (see Figures 3 and 4 in the description). When the conveying fan 28 is in operation, the autoclave exhaust gas in the sealed cooling pool 26 can be conveyed to the purifier 29 through the exhaust pipe 33 for purification treatment.

净化器29由装配箱体39、支架40和喷淋头41构成(参见说明书附图6);散热水池27上方通过支架40固装有装配箱体39(参见说明书附图4和6)。The purifier 29 is composed of an assembly box 39, a bracket 40 and a shower head 41 (see Figure 6 in the specification); an assembly box 39 is fixed above the cooling pool 27 through the bracket 40 (see Figures 4 and 6 in the specification).

装配箱体39内部通过分隔板42将其分为储气室43和吸附室44(参见说明书附图6);储气室43的一侧与输送风机28的出口连通;输送风机28工作时,能够将经过密封冷却池26冷却处理的蒸压釜尾气输入到储气室43中。The inside of the assembly box 39 is divided into an air storage chamber 43 and an adsorption chamber 44 by a partition plate 42 (see FIG. 6 in the specification); one side of the air storage chamber 43 is communicated with the outlet of the conveying fan 28; when the conveying fan 28 is working , the autoclave exhaust gas cooled by the sealed cooling pool 26 can be input into the gas storage chamber 43 .

吸附室44的顶部装有喷淋头41,喷淋头41通过管道和喷淋水泵30与散热水池27连通。喷淋水泵30工作时,能够通过管道将散热水池27中的水输入到喷淋头41中以喷淋的方式输出。The top of the adsorption chamber 44 is equipped with a sprinkler head 41 , and the sprinkler head 41 communicates with the heat dissipation pool 27 through a pipeline and a sprinkler water pump 30 . When the spray water pump 30 is in operation, the water in the heat dissipation pool 27 can be input into the shower head 41 through the pipeline and output in the manner of spraying.

喷淋头41下方的吸附室44内通过格栅间隔状设置有多个活性炭层45;活性炭层45之间的分隔板42上设置有通气孔46(参见说明书附图6);工作时储气室43中的蒸压砂加气砌块砖蒸压釜尾气可通过通气孔46进入到活性炭层45之间的空间内。In the adsorption chamber 44 below the shower head 41, a plurality of activated carbon layers 45 are arranged at intervals through the grid; the partition plate 42 between the activated carbon layers 45 is provided with ventilation holes 46 (see Figure 6 in the description); The autoclaved exhaust gas of the autoclaved sand aerated block brick in the air chamber 43 can enter the space between the activated carbon layers 45 through the ventilation holes 46 .

活性炭层45的下方设置有矽藻土层47;矽藻土层47下方的装配箱体39呈敞开状态。活性炭层45和矽藻土层47均具有较强的过滤物质和吸附物质的特性,当蒸压砂加气砌块砖蒸压釜尾气穿过活性炭层45和矽藻土层47时,活性炭层45和矽藻土层47能够将尾气中的粉尘和刺激性气味吸附进而达到了净化尾气的目的。A diatomite layer 47 is provided below the activated carbon layer 45 ; the assembly box 39 below the diatomite layer 47 is in an open state. The activated carbon layer 45 and the diatomite layer 47 both have strong characteristics of filtering substances and adsorbing substances. When the autoclaved tail gas of the autoclaved sand aerated block brick passes through the activated carbon layer 45 and the diatomite layer 47, the activated carbon layer 45 and the diatomaceous earth layer 47 can absorb the dust and pungent odor in the exhaust gas to achieve the purpose of purifying the exhaust gas.

出汽总阀14通过开关阀C16与余热利用机构3连通(参见说明书附图1);余热利用机构3由分气缸、加热盘管A48、加热盘管B49、预养室50、静停室51、混水箱52、加压泵A53和加压泵B54构成(参见说明书附图7和8)。The main steam outlet valve 14 is communicated with the waste heat utilization mechanism 3 through the switch valve C16 (see Figure 1 in the specification); the waste heat utilization mechanism 3 consists of a sub-cylinder, a heating coil A48, a heating coil B49, a pre-curing chamber 50, and a static stop chamber 51. , a mixing tank 52, a booster pump A53 and a booster pump B54 (see Figures 7 and 8 in the description).

静停室51内设置有加热盘管A48和混水箱52;预养室50内设置有加热盘管B49;混水箱52通过加压泵A53与加热盘管A48的一端连通;混水箱52通过加压泵B54与加热盘管B49的一端连通。加热盘管A48的另一端和加热盘管B49的另一端与混水箱52连通(参见说明书附图7)。A heating coil A48 and a mixing tank 52 are arranged in the static stop chamber 51; a heating coil B49 is arranged in the pre-curing chamber 50; The pressure pump B54 communicates with one end of the heating coil B49. The other end of the heating coil A48 and the other end of the heating coil B49 communicate with the mixing tank 52 (refer to FIG. 7 of the specification).

预养室50和静停室51内分别设置有温度感应器64;预养室内4的温度感应器64与加压泵B54电连接;静停室51内的温度感应器64与加压泵A53电连接。与加压泵A53和加压泵B54对应的温度感应器64可根据检测的静停室51和预养室50的室内温度;控制加压泵A53和加压泵B54的运行功率(参见说明书附图7)。Temperature sensors 64 are respectively provided in the pre-curing chamber 50 and the static stop chamber 51; the temperature sensor 64 in the pre-curing chamber 4 is electrically connected with the pressurizing pump B54; the temperature sensor 64 in the static rest chamber 51 is connected with the pressurizing pump A53 electrical connection. The temperature sensor 64 corresponding to the pressurizing pump A53 and the pressurizing pump B54 can control the operating power of the pressurizing pump A53 and the pressurizing pump B54 according to the detected indoor temperature of the static room 51 and the pre-curing chamber 50 (see the appendix of the manual). Figure 7).

加压泵A53和加压泵B54位于静停室51的外侧:如此设置的目的在于:防止加压泵A53和加压泵B54长时间处于静停室51的高温环境下,影响其使用寿命的问题。The pressurizing pump A53 and the pressurizing pump B54 are located outside the static stop chamber 51: the purpose of this setting is to prevent the pressurizing pump A53 and the pressurizing pump B54 from being in the high temperature environment of the static stop chamber 51 for a long time and affecting their service life. question.

混水箱52处于初始状态时必须在其内部注入一定量的循环水,以避免加压泵B54和加压泵A53发生“空转”的问题。When the mixing tank 52 is in the initial state, a certain amount of circulating water must be injected into it to avoid the problem of "idling" of the booster pump B54 and the booster pump A53.

混水箱52的上端设置有溢流管B65(参见说明书附图7)。由于工作时蒸压釜尾气会不断的补入混水箱52中,因此混水箱52中的液位会不断上升,当混水箱52中的液位上升至一定高度时,其会通过溢流管28,溢流到外界水系统中,经外界水系统处理后重新利用。The upper end of the mixing tank 52 is provided with an overflow pipe B65 (see FIG. 7 in the description). Since the autoclave tail gas will be continuously replenished into the mixing tank 52 during operation, the liquid level in the mixing tank 52 will continue to rise. When the liquid level in the mixing tank 52 rises to a certain height, it will pass through the overflow pipe 28. , overflow into the external water system, and reused after being treated by the external water system.

混水箱52通过输汽管55和分汽缸与开关阀C16连通(参见说明书附图7)。分汽缸由分汽缸本体56和疏水阀61构成(参见说明书附图7)。The mixing tank 52 communicates with the on-off valve C16 through the steam pipe 55 and the sub-cylinder (refer to FIG. 7 in the description). The sub-cylinder is composed of the sub-cylinder body 56 and the steam trap 61 (refer to FIG. 7 of the specification).

分汽缸本体56的一侧设置有进汽口57,分汽缸本体56通过进汽口57与开关阀C16连通;分汽缸本体56的上端设置有出汽口58,出汽口58通过开关阀D59和输汽管55与混水箱52连通;分汽缸本体56的下端设置有疏水口60,疏水口60连接有疏水阀61(参见说明书附图7和8)。疏水阀61为现有设备,当分汽缸本体56中存有冷凝水时,冷凝水即可通过疏水阀61外排,如此即可避免冷凝水长期存在分汽缸本体56中,发生“水锤”事故。One side of the sub-cylinder body 56 is provided with a steam inlet 57, and the sub-cylinder body 56 communicates with the switch valve C16 through the steam inlet 57; the upper end of the sub-cylinder body 56 is provided with a steam outlet 58, and the steam outlet 58 passes through the switch valve D59. The steam transmission pipe 55 is communicated with the mixing tank 52; the lower end of the sub-cylinder body 56 is provided with a drain port 60, and the drain port 60 is connected with a drain valve 61 (see Figures 7 and 8 in the description). The steam trap 61 is an existing device. When there is condensed water in the sub-cylinder body 56, the condensed water can be discharged through the steam trap 61, so that the condensed water can be prevented from being stored in the sub-cylinder body 56 for a long time and the occurrence of "water hammer" accident .

进汽口57一侧的分汽缸本体56内通过支撑板62倾斜状固装有阻汽板63(参见说明书附图8)。设置阻汽板63的目的在于:当蒸压釜尾气通过进汽口57通入分汽缸本体56时,其会直接喷射在阻汽板63上,并在阻汽板63斜面的作用下,改变喷射方向;如此即可避免外排蒸汽直接喷射到分汽缸本体56时,损坏分汽缸本体56的问题发生。In the sub-cylinder body 56 on the side of the steam inlet 57, a steam blocking plate 63 is fixed in an inclined shape through a supporting plate 62 (see FIG. 8 in the description). The purpose of setting the vapor barrier plate 63 is: when the autoclave exhaust gas passes into the sub-cylinder body 56 through the steam inlet 57, it will be directly sprayed on the vapor barrier plate 63, and under the action of the slope of the vapor barrier plate 63, change The injection direction; in this way, the problem of damaging the sub-cylinder body 56 can be avoided when the externally exhausted steam is directly injected into the sub-cylinder body 56 .

该蒸压砂加气砌块砖蒸压釜尾气处理装置的工作方法包括如下步骤:The working method of the autoclaved sand aerated block brick autoclave tail gas treatment device includes the following steps:

(1)、对于需要排放尾气的蒸压釜7进行蒸汽排放:(1), perform steam discharge for the autoclave 7 that needs to discharge tail gas:

a、打开蒸压釜7的尾气排放口,以及对应的出汽阀12;开启开关阀A13,使蒸压釜7排出的尾气能够顺着出汽支管11、出汽阀12、出汽总管6和开关阀A13进入到蒸汽发生器2一端封头22的内部(参见说明书附图1和2);a. Open the tail gas discharge port of the autoclave 7 and the corresponding steam outlet valve 12; open the switch valve A13, so that the exhaust gas discharged from the autoclave 7 can follow the steam outlet branch pipe 11, the steam outlet valve 12 and the steam outlet main pipe 6 And the on-off valve A13 enters the inside of the head 22 at one end of the steam generator 2 (refer to the accompanying drawings 1 and 2 of the specification);

b、开启出汽总阀14和开关阀C16,使进入蒸汽发生器2一端封头22内部的尾气能够穿过换热管25进入到蒸汽发生器2另一端封头22的内部;随后尾气将沿着出汽总阀14和开关阀C16进入到余热利用机构3的内部;在这一过程中,需随时通过补水阀21给主筒体19补水;从而使尾气能够通过换热管25给主筒体19的水加热产生蒸汽并存储到汽包20当中;b. Open the main steam outlet valve 14 and the switch valve C16, so that the exhaust gas entering the inside of the head 22 at one end of the steam generator 2 can pass through the heat exchange tube 25 and enter the inside of the head 22 at the other end of the steam generator 2; then the exhaust gas will Enter the waste heat utilization mechanism 3 along the main steam outlet valve 14 and the switch valve C16; in this process, it is necessary to supply water to the main cylinder 19 through the water replenishment valve 21 at any time; The water in the cylinder 19 is heated to generate steam and stored in the steam drum 20;

c、尾气在蒸汽发生器2换热后会产生一定的冷凝水,该冷凝水会连通尾气进入一起到余热利用机构3的内部;在这一过程中尾气连同冷凝水首先通过开关阀C16和进汽口57进入到分汽缸本体56中;进入到分汽缸本体56中的冷凝水将通过疏水阀61外排;进入到分汽缸本体56中的尾气将通过开关阀D59和输汽管55进入到混水箱52中;进入到混水箱52中的尾气将与其内部的循环水混合;混合后的循环水温度会升高;在这一过程中,加压泵A53和加压泵B54将升温后的循环水分别输送至加热盘管A48和加热盘管B49中给静停室51和预养室50加热后回流到混水箱52中重新参与循环;在上述过程中,当预养室50内的温度感应器64感应到温度高于一定温度时,温度感应器64将通过降低加压泵B54运行功率的方式,降低加热盘管B49中的循环水的流通速度,反之当预养室50内的温度感应器64感应到温度低于一定温度时,温度感应器64将通过加大加压泵B54运行功率的方式,加大加热盘管B49中的循环水的流通速度,从而使预养室50内的温度一直维持在一定的范围内;同理静停室51将通过温度感应器64控制加压泵A53的方式,使其室内的温度保持在一定的范围内;c. The exhaust gas will generate a certain amount of condensed water after the heat exchange of the steam generator 2, and the condensed water will be connected with the exhaust gas and enter the waste heat utilization mechanism 3 together; The steam port 57 enters the sub-cylinder body 56; the condensed water entering the sub-cylinder body 56 will be discharged through the steam trap 61; the exhaust gas entering the sub-cylinder body 56 will enter through the switch valve D59 and the steam pipe 55 In the mixed water tank 52; the exhaust gas entering the mixed water tank 52 will be mixed with the circulating water inside it; the temperature of the mixed circulating water will rise; The circulating water is sent to the heating coil A48 and the heating coil B49 respectively to heat the static chamber 51 and the pre-curing chamber 50, and then return to the mixing tank 52 to participate in the circulation again; during the above process, when the temperature in the pre-curing chamber 50 When the sensor 64 senses that the temperature is higher than a certain temperature, the temperature sensor 64 will reduce the circulation speed of the circulating water in the heating coil B49 by reducing the operating power of the pressurizing pump B54. When the sensor 64 senses that the temperature is lower than a certain temperature, the temperature sensor 64 will increase the circulation speed of the circulating water in the heating coil B49 by increasing the operating power of the pressurizing pump B54, so that the inside of the pre-curing chamber 50 is increased. The temperature has been maintained within a certain range; in the same way, the static stop room 51 will control the pressure pump A53 through the temperature sensor 64 to keep the indoor temperature within a certain range;

(2)、对于需要升压的蒸压釜7进行升压预热:(2), for the autoclave 7 that needs to be boosted to be boosted and preheated:

a、开启补汽阀18和与需要升压蒸压釜7连接的蒸汽调压阀9,使蒸汽发生器2的汽包20中的蒸汽能够通过进汽总管5、进汽支管10和蒸汽调压阀9进入到蒸压釜7中对其进行升压预热;a. Open the supplementary steam valve 18 and the steam pressure regulating valve 9 connected with the autoclave 7 that needs to be boosted, so that the steam in the steam drum 20 of the steam generator 2 can pass through the steam inlet main pipe 5, the steam inlet branch pipe 10 and the steam regulator The pressure valve 9 enters into the autoclave 7 for boosting and preheating;

b、在蒸汽发生器2内的蒸汽通过蒸汽调压阀9进入到蒸压釜7对其进行升压预热过程中:若蒸汽发生器2的汽包20中的蒸汽充足,则需要通过蒸汽调压阀9对进入到蒸压釜7中的蒸汽压力进行调节,以使蒸汽能够以标准压力进入到蒸压釜7中完成升压预热工作;若蒸汽发生器2的汽包20中的蒸汽不足,则需开启汽源阀8,使汽源箱1中的蒸汽能够通过进汽总管5、进汽支管10和蒸汽调压阀9进入到蒸压釜7中进行预热,从而达到弥补蒸汽发生器2中蒸汽不足的目的;b. The steam in the steam generator 2 enters into the autoclave 7 through the steam pressure regulating valve 9 for boosting and preheating it: if the steam in the steam drum 20 of the steam generator 2 is sufficient, it is necessary to pass the steam The pressure regulating valve 9 adjusts the pressure of the steam entering the autoclave 7 so that the steam can enter the autoclave 7 at a standard pressure to complete the boosting and preheating work; if the steam in the steam drum 20 of the steam generator 2 If the steam is insufficient, the steam source valve 8 needs to be opened, so that the steam in the steam source box 1 can enter the autoclave 7 through the steam inlet main pipe 5, the steam inlet branch pipe 10 and the steam pressure regulating valve 9 for preheating, so as to achieve compensation the purpose of insufficient steam in the steam generator 2;

(3)、对于蒸汽发生器2发生异常的处理:(3) Handling of abnormality in steam generator 2:

a、当蒸汽发生器2发生异常时,首先关闭出汽总阀14、补汽阀18、开关阀A13以及补水阀21,使蒸汽发生器2完全与外界隔离,进而便于人们对蒸汽发生器2进行检修;与此同时开启汽源阀8和排放阀17;使汽源箱1能够替代蒸汽发生器2为蒸压釜7提供升压热源,使蒸压釜7中的尾气能够通过出汽总管6和开关阀C16进入到余热利用机构3的内部,为静停室51和预养室50的保温提供热源;a. When an abnormality occurs in the steam generator 2, firstly close the main steam outlet valve 14, the supplementary steam valve 18, the on-off valve A13 and the water supplement valve 21, so that the steam generator 2 is completely isolated from the outside world, so that it is convenient for people to check the steam generator 2 Carry out maintenance; at the same time open the steam source valve 8 and the discharge valve 17; enable the steam source box 1 to replace the steam generator 2 to provide a boost heat source for the autoclave 7, so that the tail gas in the autoclave 7 can pass through the steam outlet header 6 and the on-off valve C16 enter the interior of the waste heat utilization mechanism 3 to provide a heat source for the heat preservation of the static stop chamber 51 and the pre-curing chamber 50;

b、当余热利用机构3消耗不了蒸压釜7中的排出的尾气时,开启开关阀B15,使蒸压釜7中排出的尾气能够有部分随着排放阀17和开关阀B15进入到尾气净化机构4中外排;b. When the waste heat utilization mechanism 3 cannot consume the exhaust gas discharged from the autoclave 7, open the on-off valve B15, so that part of the exhaust gas discharged from the autoclave 7 can enter the exhaust gas purification along with the discharge valve 17 and the switch valve B15. Outward row in institution 4;

c、当尾气进入到尾气净化机构4中后,首先首先开启喷淋水泵30,使其通过管道为净化器29中的喷淋头41和密封冷却池26中的喷淋支管35提供喷淋水源;随后开启输送风机28使尾气通过进气管32进入到密封冷却池26;随后尾气在自身压力以及隔断墙31的引导作用下绕着隔断墙31移动;在这一过程中喷淋支管35喷出的喷淋水会与尾气混合与之发生热交换,从而达到了给尾气喷淋降温减压的作用,同时也通过水洗的方式使尾气中的部分粉尘溶解于水中,并最终通过溢流管A34溢流到散热水池27中;当经过冷却减压的尾气移动至隔断墙31的另一侧时,尾气将在输送风机28的抽吸作用下通过排气管33进入到净化器29的储气室43中;进入到储气室43中的尾气通过通气孔46进入到活性炭层45之间的空间内;在这一过程中,喷淋头41喷出的喷淋水将与尾气充分混合并带动其一起穿过活性炭层45和矽藻土层47后,回落到散热水池27中;在尾气随着喷淋水穿过活性炭层45和矽藻土层47的过程中,活性炭层45和矽藻土层47将尾气中的粉尘和刺激性气味吸附进而达到了净化尾气的目的;c. After the exhaust gas enters the exhaust gas purification mechanism 4, firstly turn on the spray water pump 30 to provide a spray water source for the spray head 41 in the purifier 29 and the spray branch pipe 35 in the sealed cooling pool 26 through the pipeline Then open the conveying fan 28 to make the exhaust gas enter the sealed cooling pool 26 through the intake pipe 32; then the exhaust gas moves around the partition wall 31 under the guidance of its own pressure and the partition wall 31; in this process, the spray branch pipe 35 is sprayed out The spray water will be mixed with the exhaust gas to exchange heat with it, so as to achieve the effect of spraying, cooling and decompressing the exhaust gas. At the same time, part of the dust in the exhaust gas is dissolved in the water by washing with water, and finally passes through the overflow pipe A34. overflow into the heat dissipation pool 27; when the cooled and decompressed exhaust gas moves to the other side of the partition wall 31, the exhaust gas will enter the gas storage of the purifier 29 through the exhaust pipe 33 under the suction of the conveying fan 28 In the chamber 43; the exhaust gas entering the gas storage chamber 43 enters the space between the activated carbon layers 45 through the ventilation hole 46; in this process, the spray water sprayed by the spray head 41 will be fully mixed with the exhaust gas and After driving it through the activated carbon layer 45 and the diatomite layer 47 together, it falls back into the heat dissipation pool 27; in the process of the exhaust gas passing through the activated carbon layer 45 and the diatomite layer 47 with the spray water, the activated carbon layer 45 and the silicon The algae layer 47 adsorbs the dust and pungent odors in the exhaust gas to achieve the purpose of purifying the exhaust gas;

d、当多个蒸压釜7同时外排尾气,出汽总管6中的压力超过设定值时,开启尾气净化机构4中的排空阀37使部分尾气能够通过其外排;当出汽总管6中的压力恢复至正常值时,关闭排空阀37即可。d. When a plurality of autoclaves 7 discharge the exhaust gas simultaneously, and the pressure in the steam outlet main pipe 6 exceeds the set value, open the exhaust valve 37 in the exhaust gas purification mechanism 4 so that part of the exhaust gas can be discharged through it; When the pressure in the main pipe 6 returns to the normal value, the vent valve 37 can be closed.

该蒸压砂加气砌块砖蒸压釜尾气处理装置,结构紧凑、设计巧妙,能够在保证蒸压釜高效运转的前提下通过逐级利用的方式提高了蒸压釜尾气的余热利用率,同时也能够对“尾气进行净化回收”由此解决了现有蒸压砂加气砌块砖蒸压釜尾气处理方式存有的热量利用率低、工作效率低以及故障率高的问题;满足了蒸压砂加气砌块砖生产使用的需要。The autoclaved sand aerated block brick autoclave tail gas treatment device has a compact structure and ingenious design, and can improve the utilization rate of waste heat of the autoclave tail gas by means of step-by-step utilization on the premise of ensuring the efficient operation of the autoclave. At the same time, it can also purify and recover the exhaust gas, thereby solving the problems of low heat utilization rate, low work efficiency and high failure rate of the existing autoclaved sand aerated block brick autoclave exhaust gas treatment method; The need for the production and use of autoclaved sand aerated block bricks.

Claims (9)

1.一种蒸压砂加气砌块砖蒸压釜尾气处理装置,包括汽源箱(1)、蒸汽发生器(2)、余热利用机构(3)、尾气净化机构(4)、进汽总管(5)、出汽总管(6)和多个蒸压釜(7);所述的汽源箱(1)通过汽源阀(8)与进汽总管(5)连通;进汽总管(5)通过进汽支管(10)和蒸汽调压阀(9)与蒸压釜(7)的进口连通;其特征在于:所述的蒸压釜(7)的尾气出口通过出汽支管(11)和出汽阀(12)与出汽总管(6)连通;所述的出汽总管(6)通过开关阀A(13)与蒸汽发生器(2)的加热进口连通;蒸汽发生器(2)的加热出口通过管道连接有出汽总阀(14);出汽总阀(14)通过开关阀B(15)与尾气净化机构(4)连通;出汽总阀(14)通过开关阀C(16)与余热利用机构(3)连通;所述的蒸汽发生器(2)的蒸汽出口通过补汽阀(18)与进汽总管(5)连通;所述的出汽总管(6)通过排放阀(17)和开关阀B(15)与尾气净化机构(4)连通。1. An autoclaved sand aerated block brick autoclave tail gas treatment device, comprising a steam source box (1), a steam generator (2), a waste heat utilization mechanism (3), a tail gas purification mechanism (4), a steam inlet A main pipe (5), a steam outlet main pipe (6) and a plurality of autoclaves (7); the steam source box (1) is communicated with the steam inlet main pipe (5) through a steam source valve (8); the steam inlet main pipe ( 5) Connect with the inlet of the autoclave (7) through the steam inlet branch pipe (10) and the steam pressure regulating valve (9); it is characterized in that: the tail gas outlet of the autoclave (7) passes through the steam outlet branch pipe (11). ) and the steam outlet valve (12) are communicated with the steam outlet header (6); the steam outlet header (6) is communicated with the heating inlet of the steam generator (2) through the switch valve A (13); the steam generator (2) ) of the heating outlet is connected with a main steam outlet valve (14) through a pipeline; the main steam outlet valve (14) is communicated with the exhaust gas purification mechanism (4) through an on-off valve B (15); (16) is communicated with the waste heat utilization mechanism (3); the steam outlet of the steam generator (2) is communicated with the steam inlet main pipe (5) through the supplementary steam valve (18); the steam outlet main pipe (6) passes through The discharge valve (17) and the switch valve B (15) communicate with the exhaust gas purification mechanism (4). 2.根据权利要求1所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的蒸汽发生器(2)由主筒体(19)、汽包(20)、补水阀(21)、封头(22)、封隔板(23)和换热管(25)构成;所述的主筒体(19)的上端连通有汽包(20);汽包(20)通过其自身的蒸汽出口和补汽阀(18)与进汽总管(5)连通;主筒体(19)的内部对称状固装有封隔板(23);封隔板(23)之间呈规格状安装有多个换热管(25);封隔板(23)之间的主筒体(19)上连接有补水阀(21);补水阀(21)与外界水源连通;所述的主筒体(19)的两端分别固装有封头(22);所述的主筒体(19)一端的封头(22)通过其自身的加热进口与开关阀A(13)连通;主筒体(19)另一端的封头(22)通过其自身的加热出口与出汽总阀(14)连通;所述的汽包(20)上连接安装有安全阀(24)。2. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 1, characterized in that: the steam generator (2) consists of a main cylinder (19), a steam drum ( 20), a water replenishing valve (21), a sealing head (22), a sealing plate (23) and a heat exchange tube (25); a steam drum (20) is communicated with the upper end of the main cylinder (19); The package (20) is communicated with the steam inlet main pipe (5) through its own steam outlet and the supplementary steam valve (18); the interior of the main cylinder (19) is symmetrically fixed with a packing plate (23); the packing plate ( 23) A plurality of heat exchange tubes (25) are installed between them in a standard shape; the main cylinder (19) between the baffle plates (23) is connected with a water replenishment valve (21); the water replenishment valve (21) is connected to the external water source The two ends of the main cylinder (19) are respectively fixed with sealing heads (22); the sealing head (22) at one end of the main cylinder (19) is connected to the on-off valve A through its own heating inlet (13) Communication; the head (22) at the other end of the main cylinder (19) communicates with the steam outlet main valve (14) through its own heating outlet; the steam drum (20) is connected and installed with a safety valve ( twenty four). 3.根据权利要求1所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的尾气净化机构(4)由密封冷却池(26)、散热水池(27)、输送风机(28)、净化器(29)和喷淋水泵(30)构成;所述的散热水池(27)一侧的岸边设置有密封冷却池(26);密封冷却池(26)中部设置有隔断墙(31);隔断墙(31)的上表面与密封冷却池(26)的顶部密封连接;隔断墙(31)的两端端头分别与密封冷却池(26)的两端存有一定间隙;隔断墙(31)一侧的密封冷却池(26)的一端连接有进气管(32);进气管(32)与开关阀B(15)连通;隔断墙(31)另一侧的密封冷却池(26)上通过排气管(33)和输送风机(28)与密封冷却池(26)上的净化器(29)相连接;净化器(29)通过管道和喷淋水泵(30)与散热水池(27)连通;所述的密封冷却池(26)的侧面连接有溢流管A(34),溢流管A(34)与散热水池(27)连通。3. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 1, characterized in that: the tail gas purification mechanism (4) consists of a sealed cooling pool (26), a heat dissipation pool ( 27), a conveying fan (28), a purifier (29) and a spray water pump (30); a sealed cooling pool (26) is provided on the shore of one side of the cooling pool (27); the sealed cooling pool (26) A partition wall (31) is arranged in the middle of the partition wall (31); the upper surface of the partition wall (31) is sealedly connected with the top of the sealed cooling pool (26); There is a certain gap at the end; one end of the sealed cooling pool (26) on one side of the partition wall (31) is connected with an air inlet pipe (32); the air inlet pipe (32) is communicated with the switch valve B (15); The sealed cooling pool (26) on one side is connected to the purifier (29) on the sealed cooling pool (26) through an exhaust pipe (33) and a conveying fan (28); the purifier (29) is connected by pipes and sprays The water pump (30) is communicated with the heat dissipation pool (27); the side of the sealed cooling pool (26) is connected with an overflow pipe A (34), and the overflow pipe A (34) is communicated with the heat dissipation pool (27). 4.根据权利要求3所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的隔断墙(31)两侧的密封冷却池(26)的内部分别设置有喷淋支管(35);喷淋支管(35)的一端连接有喷淋总管(36),喷淋总管(36)的一端穿出密封冷却池(26)后通过管道和喷淋水泵(30)与散热水池(27)连通;所述的进气管(32)的进气方向与隔断墙(31)的横向方向一致;进气管(32)的竖直位置高于溢流管A(34)的竖直位置;所述的进气管(32)上通过排空阀(37)装有排空管(38)。4. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 3, characterized in that: the interiors of the sealed cooling pools (26) on both sides of the partition wall (31) are respectively A spray branch pipe (35) is provided; one end of the spray branch pipe (35) is connected with a spray main pipe (36), and one end of the spray main pipe (36) passes through the sealed cooling pool (26) and passes through the pipeline and the spray water pump ( 30) communicates with the cooling pool (27); the air intake direction of the air intake pipe (32) is consistent with the lateral direction of the partition wall (31); the vertical position of the air intake pipe (32) is higher than the overflow pipe A (34) ) in the vertical position; the air intake pipe (32) is provided with an emptying pipe (38) through an emptying valve (37). 5.根据权利要求4所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的净化器(29)由装配箱体(39)、支架(40)和喷淋头(41)构成;所述的散热水池(27)上方通过支架(40)固装有装配箱体(39);装配箱体(39)内部通过分隔板(42)将其分为储气室(43)和吸附室(44);储气室(43)的一侧与输送风机(28)的出口连通;吸附室(44)的顶部装有喷淋头(41),喷淋头(41)通过管道和喷淋水泵(30)与散热水池(27)连通;喷淋头(41)下方的吸附室(44)内通过格栅间隔状设置有多个活性炭层(45);活性炭层(45)之间的分隔板(42)上设置有通气孔(46);活性炭层(45)的下方设置有矽藻土层(47);矽藻土层(47)下方的装配箱体(39)呈敞开状态。5. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 4, characterized in that: the purifier (29) is composed of an assembly box (39), a bracket (40) and the sprinkler head (41); an assembly box (39) is fixed above the cooling pool (27) through a bracket (40); the assembly box (39) is divided into parts by a partition plate (42). It is an air storage chamber (43) and an adsorption chamber (44); one side of the air storage chamber (43) is communicated with the outlet of the conveying fan (28); The shower head (41) is communicated with the cooling pool (27) through a pipeline and a spray water pump (30); a plurality of activated carbon layers (45) are arranged at intervals in the adsorption chamber (44) under the shower head (41) through a grid. ; The partition plate (42) between the activated carbon layers (45) is provided with ventilation holes (46); the activated carbon layer (45) is provided with a diatomite layer (47) below; the diatomite layer (47) below The assembly box (39) is open. 6.根据权利要求1所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的余热利用机构(3)由分气缸、加热盘管A(48)、加热盘管B(49)、预养室(50)、静停室(51)、混水箱(52)、加压泵A(53)和加压泵B(54)构成:所述的静停室(51)内设置有加热盘管A(48)和混水箱(52);预养室(50)内设置有加热盘管B(49);混水箱(52)通过加压泵A(53)与加热盘管A(48)的一端连通;混水箱(52)通过加压泵B(54)与加热盘管B(49)的一端连通;加热盘管A(48)的另一端和加热盘管B(49)的另一端与混水箱(52)连通;混水箱(52)通过输汽管(55)和分汽缸与开关阀C(16)连通。6. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 1, characterized in that: the waste heat utilization mechanism (3) consists of a sub-cylinder, a heating coil A (48) , Heating coil B (49), pre-curing chamber (50), static stop chamber (51), mixing tank (52), pressurizing pump A (53) and pressurizing pump B (54) are composed: the static A heating coil A (48) and a water mixing tank (52) are arranged in the stopping chamber (51); a heating coil B (49) is arranged in the pre-curing chamber (50); 53) is communicated with one end of the heating coil A (48); the mixing tank (52) is communicated with one end of the heating coil B (49) through the pressurizing pump B (54); the other end of the heating coil A (48) and The other end of the heating coil B (49) communicates with the mixing tank (52); the mixing tank (52) communicates with the switch valve C (16) through the steam pipe (55) and the sub-cylinder. 7.根据权利要求6所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的分汽缸由分汽缸本体(56)和疏水阀(61)构成;分汽缸本体(56)的一侧设置有进汽口(57),分汽缸本体(56)通过进汽口(57)与开关阀C(16)连通;分汽缸本体(56)的上端设置有出汽口(58),出汽口(58)通过开关阀D(59)和输汽管(55)与混水箱(52)连通;分汽缸本体(56)的下端设置有疏水口(60),疏水口(60)连接有疏水阀(61)。7 . The autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 6 , wherein the sub-cylinder is composed of a sub-cylinder body ( 56 ) and a steam trap ( 61 ); 8 . One side of the sub-cylinder body (56) is provided with a steam inlet (57), and the sub-cylinder body (56) is communicated with the switching valve C (16) through the steam inlet (57); the upper end of the sub-cylinder body (56) is provided with The steam outlet (58) is communicated with the mixing tank (52) through the switch valve D (59) and the steam pipe (55); the lower end of the sub-cylinder body (56) is provided with a drain port (60) , the drain port (60) is connected with a drain valve (61). 8.根据权利要求7所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的进汽口(57)一侧的分汽缸本体(56)内通过支撑板(62)倾斜状固装有阻汽板(63);所述的预养室(50)和静停室(51)内分别设置有温度感应器(64);预养室内(4)的温度感应器(64)与加压泵B(54)电连接;静停室(51)内的温度感应器(64)与加压泵A(53)电连接;所述的混水箱(52)的上端设置有溢流管B(65)。8. An autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 7, characterized in that: the sub-cylinder body (56) on one side of the steam inlet (57) passes through the The support plate (62) is slanted and fixed with a vapor blocking plate (63); temperature sensors (64) are respectively arranged in the pre-curing chamber (50) and the stationary chamber (51); the pre-curing chamber (4) The temperature sensor (64) is electrically connected to the pressurizing pump B (54); the temperature sensor (64) in the static stop chamber (51) is electrically connected to the pressurizing pump A (53); the mixing tank (52) ) is provided with an overflow pipe B (65). 9.根据权利要求8所述的一种蒸压砂加气砌块砖蒸压釜尾气处理装置,其特征在于:所述的该蒸压砂加气砌块砖蒸压釜尾气处理装置的工作方法包括如下步骤:9. a kind of autoclaved sand aerated block brick autoclave tail gas treatment device according to claim 8 is characterized in that: the work of the autoclaved sand aerated block brick autoclave tail gas treatment device The method includes the following steps: (1)、对于需要排放尾气的蒸压釜(7)进行蒸汽排放:(1) For the autoclave (7) that needs to discharge exhaust gas, perform steam discharge: a、打开蒸压釜(7)的尾气排放口,以及对应的出汽阀(12);开启开关阀A(13),使蒸压釜(7)排出的尾气能够顺着出汽支管(11)、出汽阀(12)、出汽总管(6)和开关阀A(13)进入到蒸汽发生器(2)一端封头(22)的内部;a. Open the tail gas discharge port of the autoclave (7) and the corresponding steam outlet valve (12); open the switch valve A (13), so that the exhaust gas discharged from the autoclave (7) can follow the steam outlet branch pipe (11). ), the steam outlet valve (12), the steam outlet main pipe (6) and the switch valve A (13) enter the inside of the head (22) at one end of the steam generator (2); b、开启出汽总阀(14)和开关阀C(16),使进入蒸汽发生器(2)一端封头(22)内部的尾气能够穿过换热管(25)进入到蒸汽发生器(2)另一端封头(22)的内部;随后尾气将沿着出汽总阀(14)和开关阀C(16)进入到余热利用机构(3)的内部;在这一过程中,需随时通过补水阀(21)给主筒体(19)补水;从而使尾气能够通过换热管(25)给主筒体(19)的水加热产生蒸汽并存储到汽包(20)当中;b. Open the main steam outlet valve (14) and the switch valve C (16), so that the exhaust gas entering the inside of the head (22) at one end of the steam generator (2) can pass through the heat exchange tube (25) and enter the steam generator ( 2) The inside of the other end head (22); then the exhaust gas will enter the inside of the waste heat utilization mechanism (3) along the steam outlet main valve (14) and the switch valve C (16); The main cylinder body (19) is replenished with water through the water replenishment valve (21); so that the exhaust gas can heat the water in the main cylinder body (19) through the heat exchange pipe (25) to generate steam and store it in the steam drum (20); c、尾气在蒸汽发生器(2)换热后会产生一定的冷凝水,该冷凝水会连通尾气进入一起到余热利用机构(3)的内部;在这一过程中尾气连同冷凝水首先通过开关阀C(16)和进汽口(57)进入到分汽缸本体(56)中;进入到分汽缸本体(56)中的冷凝水将通过疏水阀(61)外排;进入到分汽缸本体(56)中的尾气将通过开关阀D(59)和输汽管(55)进入到混水箱(52)中;进入到混水箱(52)中的尾气将与其内部的循环水混合;混合后的循环水温度会升高;在这一过程中,加压泵A(53)和加压泵B(54)将升温后的循环水分别输送至加热盘管A(48)和加热盘管B(49)中给静停室(51)和预养室(50)加热后回流到混水箱(52)中重新参与循环;在上述过程中,当预养室(50)内的温度感应器(64)感应到温度高于一定温度时,温度感应器(64)将通过降低加压泵B(54)运行功率的方式,降低加热盘管B(49)中的循环水的流通速度,反之当预养室(50)内的温度感应器(64)感应到温度低于一定温度时,温度感应器(64)将通过加大加压泵B(54)运行功率的方式,加大加热盘管B(49)中的循环水的流通速度,从而使预养室(50)内的温度一直维持在一定的范围内;同理静停室(51)将通过温度感应器(64)控制加压泵A(53)的方式,使其室内的温度保持在一定的范围内;c. The exhaust gas will generate a certain amount of condensed water after heat exchange in the steam generator (2), and the condensed water will be connected with the exhaust gas and enter the waste heat utilization mechanism (3) together; in this process, the exhaust gas and the condensed water will first pass through the switch The valve C (16) and the steam inlet (57) enter into the sub-cylinder body (56); the condensed water entering the sub-cylinder body (56) will be discharged through the steam trap (61); The exhaust gas in 56) will enter the mixing tank (52) through the switch valve D (59) and the steam pipe (55); the exhaust gas entering the mixing tank (52) will be mixed with the circulating water inside; The temperature of the circulating water will rise; during this process, the pressurizing pump A (53) and the pressurizing pump B (54) deliver the heated circulating water to the heating coil A (48) and the heating coil B ( In 49), the static stop chamber (51) and the pre-curing chamber (50) are heated and then returned to the mixing tank (52) to participate in the circulation again; in the above process, when the temperature sensor (64) in the pre-curing chamber (50) ) When sensing that the temperature is higher than a certain temperature, the temperature sensor (64) will reduce the circulation speed of the circulating water in the heating coil B (49) by reducing the operating power of the booster pump B (54), and vice versa. When the temperature sensor (64) in the incubation chamber (50) senses that the temperature is lower than a certain temperature, the temperature sensor (64) will increase the heating coil B by increasing the operating power of the pressurizing pump B (54). (49), so that the temperature in the pre-curing chamber (50) is always maintained within a certain range; in the same way, the static chamber (51) will control the pressure pump through the temperature sensor (64). A (53) method to keep the indoor temperature within a certain range; (2)、对于需要升压的蒸压釜7进行升压预热:(2), for the autoclave 7 that needs to be boosted to be boosted and preheated: a、开启补汽阀(18)和与需要升压蒸压釜(7)连接的蒸汽调压阀(9),使蒸汽发生器(2)的汽包(20)中的蒸汽能够通过进汽总管(5)、进汽支管(10)和蒸汽调压阀(9)进入到蒸压釜(7)中对其进行升压预热;a. Open the steam supplement valve (18) and the steam pressure regulating valve (9) connected to the autoclave (7) that needs to be boosted, so that the steam in the steam drum (20) of the steam generator (2) can pass through the inlet steam The main pipe (5), the steam inlet branch pipe (10) and the steam pressure regulating valve (9) enter the autoclave (7) for boosting and preheating; b、在蒸汽发生器(2)内的蒸汽通过蒸汽调压阀(9)进入到蒸压釜(7)对其进行升压预热过程中:若蒸汽发生器(2)的汽包(20)中的蒸汽充足,则需要通过蒸汽调压阀(9)对进入到蒸压釜(7)中的蒸汽压力进行调节,以使蒸汽能够以标准压力进入到蒸压釜(7)中完成升压预热工作;若蒸汽发生器(2)的汽包(20)中的蒸汽不足,则需开启汽源阀(8),使汽源箱(1)中的蒸汽能够通过进汽总管(5)、进汽支管(10)和蒸汽调压阀(9)进入到蒸压釜(7)中进行预热,从而达到弥补蒸汽发生器(2)中蒸汽不足的目的;b. The steam in the steam generator (2) enters the autoclave (7) through the steam pressure regulating valve (9) for boosting and preheating: if the steam drum (20) of the steam generator (2) If the steam in the Pressure preheating work; if the steam in the steam drum (20) of the steam generator (2) is insufficient, the steam source valve (8) needs to be opened so that the steam in the steam source box (1) can pass through the steam inlet main pipe (5). ), the steam inlet branch pipe (10) and the steam pressure regulating valve (9) enter the autoclave (7) for preheating, so as to achieve the purpose of making up for the lack of steam in the steam generator (2); (3)、对于蒸汽发生器(2)发生异常的处理:(3), for the abnormal processing of the steam generator (2): a、当蒸汽发生器(2)发生异常时,首先关闭出汽总阀(14)、补汽阀(18)、开关阀A(13)以及补水阀(21),使蒸汽发生器(2)完全与外界隔离,进而便于人们对蒸汽发生器(2)进行检修;与此同时开启汽源阀(8)和排放阀(17);使汽源箱(1)能够替代蒸汽发生器(2)为蒸压釜(7)提供升压热源,使蒸压釜(7)中的尾气能够通过出汽总管(6)和开关阀C(16)进入到余热利用机构(3)的内部,为静停室(51)和预养室(50)的保温提供热源;a. When the steam generator (2) is abnormal, first close the main steam outlet valve (14), the supplementary steam valve (18), the switch valve A (13) and the water supplementary valve (21), so that the steam generator (2) It is completely isolated from the outside world, so that it is convenient for people to overhaul the steam generator (2); at the same time, the steam source valve (8) and the discharge valve (17) are opened; so that the steam source box (1) can replace the steam generator (2) Provide a boost heat source for the autoclave (7), so that the tail gas in the autoclave (7) can enter the waste heat utilization mechanism (3) through the steam outlet header (6) and the switch valve C (16), which is a static electricity. The thermal insulation of the stopping room (51) and the pre-curing room (50) provides heat sources; b、当余热利用机构(3)消耗不了蒸压釜(7)中的排出的尾气时,开启开关阀B(15),使蒸压釜(7)中排出的尾气能够有部分随着排放阀(17)和开关阀B(15)进入到尾气净化机构(4)中外排;b. When the waste heat utilization mechanism (3) cannot consume the exhaust gas discharged from the autoclave (7), open the on-off valve B (15), so that part of the exhaust gas discharged from the autoclave (7) can follow the discharge valve (17) and the on-off valve B (15) enter the exhaust gas purification mechanism (4) and discharge; c、当尾气进入到尾气净化机构(4)中后,首先首先开启喷淋水泵(30),使其通过管道为净化器(29)中的喷淋头(41)和密封冷却池(26)中的喷淋支管(35)提供喷淋水源;随后开启输送风机(28)使尾气通过进气管(32)进入到密封冷却池(26);随后尾气在自身压力以及隔断墙(31)的引导作用下绕着隔断墙(31)移动;在这一过程中喷淋支管(35)喷出的喷淋水会与尾气混合与之发生热交换,从而达到了给尾气喷淋降温减压的作用,同时也通过水洗的方式使尾气中的部分粉尘溶解于水中,并最终通过溢流管A(34)溢流到散热水池(27)中;当经过冷却减压的尾气移动至隔断墙(31)的另一侧时,尾气将在输送风机(28)的抽吸作用下通过排气管(33)进入到净化器(29)的储气室(43)中;进入到储气室(43)中的尾气通过通气孔(46)进入到活性炭层(45)之间的空间内;在这一过程中,喷淋头(41)喷出的喷淋水将与尾气充分混合并带动其一起穿过活性炭层(45)和矽藻土层(47)后,回落到散热水池(27)中;在尾气随着喷淋水穿过活性炭层(45)和矽藻土层(47)的过程中,活性炭层(45)和矽藻土层(47)将尾气中的粉尘和刺激性气味吸附进而达到了净化尾气的目的;c. When the exhaust gas enters the exhaust gas purification mechanism (4), firstly turn on the spray water pump (30), so that it passes through the pipeline to the spray head (41) and the sealed cooling pool (26) in the purifier (29). The spray branch pipe (35) in the cooling water supply provides the spray water source; then the conveying fan (28) is turned on to make the exhaust gas enter the sealed cooling pool (26) through the intake pipe (32); then the exhaust gas is guided by its own pressure and the partition wall (31). It moves around the partition wall (31) under the action; in this process, the spray water sprayed from the spray branch pipe (35) will be mixed with the exhaust gas to exchange heat with it, thus achieving the effect of spraying, cooling and reducing the pressure of the exhaust gas. At the same time, part of the dust in the exhaust gas is dissolved in water by washing with water, and finally overflows into the cooling pool (27) through the overflow pipe A (34); when the exhaust gas after cooling and decompression moves to the partition wall (31) ), the exhaust gas will enter the gas storage chamber (43) of the purifier (29) through the exhaust pipe (33) under the suction of the conveying fan (28); enter the gas storage chamber (43) ) into the space between the activated carbon layers (45) through the ventilation holes (46); during this process, the spray water sprayed by the spray head (41) will be fully mixed with the exhaust gas and drive it together After passing through the activated carbon layer (45) and the diatomite layer (47), it falls back into the cooling pool (27); the exhaust gas passes through the activated carbon layer (45) and the diatomite layer (47) with the spray water Among them, the activated carbon layer (45) and the diatomaceous earth layer (47) adsorb the dust and pungent odor in the exhaust gas to achieve the purpose of purifying the exhaust gas; d、当多个蒸压釜(7)同时外排尾气,出汽总管(6)中的压力超过设定值时,开启尾气净化机构(4)中的排空阀(37)使部分尾气能够通过其外排;当出汽总管(6)中的压力恢复至正常值时,关闭排空阀(37)即可。d. When a plurality of autoclaves (7) discharge the exhaust gas at the same time, and the pressure in the steam outlet main pipe (6) exceeds the set value, open the exhaust valve (37) in the exhaust gas purification mechanism (4) so that part of the exhaust gas can be discharged. Through its external discharge; when the pressure in the steam outlet main pipe (6) returns to the normal value, close the emptying valve (37).
CN202010391743.1A 2020-05-11 2020-05-11 A kind of autoclaved sand aerated block brick autoclave tail gas treatment device and method Pending CN111347541A (en)

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