CN111341999A - Fully automatic folding tab battery winding machine - Google Patents
Fully automatic folding tab battery winding machine Download PDFInfo
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- CN111341999A CN111341999A CN202010172333.8A CN202010172333A CN111341999A CN 111341999 A CN111341999 A CN 111341999A CN 202010172333 A CN202010172333 A CN 202010172333A CN 111341999 A CN111341999 A CN 111341999A
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- 238000004804 winding Methods 0.000 title claims abstract description 216
- 238000005520 cutting process Methods 0.000 claims abstract description 76
- 239000000463 material Substances 0.000 claims abstract description 27
- 238000009499 grossing Methods 0.000 claims description 108
- 238000012546 transfer Methods 0.000 claims description 86
- 239000013307 optical fiber Substances 0.000 claims description 44
- 238000009434 installation Methods 0.000 claims description 24
- 238000001514 detection method Methods 0.000 claims description 22
- 238000003825 pressing Methods 0.000 claims description 21
- 230000005540 biological transmission Effects 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 2
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- 238000005096 rolling process Methods 0.000 claims description 2
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- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 23
- 238000005452 bending Methods 0.000 abstract description 8
- 238000013461 design Methods 0.000 abstract description 6
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M4/00—Electrodes
- H01M4/02—Electrodes composed of, or comprising, active material
- H01M4/04—Processes of manufacture in general
- H01M4/043—Processes of manufacture in general involving compressing or compaction
- H01M4/0433—Molding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
Description
技术领域technical field
本发明涉及一种全自动折极耳电池卷绕一体机。The invention relates to a fully automatic folding pole ear battery winding integrated machine.
背景技术Background technique
传统对电池进行卷绕、对电池极耳进行定长剪切、对电池极耳进行折弯、对电池极耳进行压合和对电池卷绕进行送隔膜等多道不同的工序是通过人手来操作的,人手操作的方式不但导致其具有工作效率低和加工精度低的不足,其还导致工人的劳动强度大和企业的劳务成本高的问题;且当人手对电池完成卷绕隔膜后,其一般都是采用自由落下的方式进行下料的,此种下料方式导致电池极耳容易被压弯、电池容易被摔坏受损、电池下料散乱和不方便下一个加工工位对其进行加工处理等不足的问题,其不能满足企业大规模批量化自动生产和高品质生产的要求。Traditionally, many different processes such as winding the battery, cutting the battery tabs to length, bending the battery tabs, pressing the battery tabs, and feeding the separator for the battery winding are performed manually. The manual operation method not only leads to the shortcomings of low work efficiency and low processing accuracy, but also leads to the problems of high labor intensity of workers and high labor cost of enterprises; They are all blanked by free fall. This blanking method causes the battery tabs to be easily bent, the battery is easily broken and damaged, the battery blanking is scattered, and it is inconvenient for the next processing station to process it. It cannot meet the requirements of large-scale batch automatic production and high-quality production of enterprises.
发明内容SUMMARY OF THE INVENTION
本发明要解决的技术问题是提供一种全自动折极耳电池卷绕一体机,其整体的结构设计能在一台设备上实现集极耳上料、极耳折弯、定长备料、极片卷绕前移送、拉隔膜、将隔膜与极片同步卷绕、切断隔膜、卷绕抚平、电池卷绕成品递料、电池卷绕成品传送、电池卷绕成品检测和电池卷绕成品下料等一系列操作于一体,其具有工作效率高、卷绕效果好和自动化操作程度高的优点,其大大降低了工人的劳动强度和降低了企业的劳务成本。本发明是通过以下技术方案来实现的:The technical problem to be solved by the present invention is to provide a fully automatic folding tab battery winding machine, the overall structure design of which can realize collecting tab feeding, tab bending, fixed-length material preparation, and polar tabs on one device. Transfer the sheet before winding, pull the separator, wind the separator and the pole piece synchronously, cut off the separator, roll and smooth out, deliver the battery winding product, transfer the battery winding product, detect the battery winding product and lower the battery winding product It has the advantages of high work efficiency, good winding effect and high degree of automatic operation, which greatly reduces the labor intensity of workers and reduces the labor cost of enterprises. The present invention is achieved through the following technical solutions:
全自动折极耳电池卷绕一体机,包括台架,台架顶面的上面设置有拉隔膜卷绕机构,拉隔膜卷绕机构的左右两侧分别设置有移送极片机构,每个移送极片机构的一侧设置有折极耳定长机构,其中一个折极耳定长机构的一侧设置有电池卷绕成品下料机构,拉隔膜卷绕机构的前侧设置有隔膜上料盘,每个折极耳定长机构的前侧设置有极耳上料盘。The fully automatic folding tab battery winding machine includes a bench. The top surface of the bench is provided with a pulling diaphragm winding mechanism, and the left and right sides of the pulling diaphragm winding mechanism are respectively provided with a transfer pole piece mechanism. One side of the sheet mechanism is provided with a folding pole lug fixing mechanism, one side of one folding pole lug fixing mechanism is provided with a battery winding product unloading mechanism, and the front side of the pulling diaphragm winding mechanism is provided with a diaphragm feeding tray. The front side of each folding pole ear fixing mechanism is provided with a pole ear feeding tray.
作为优选,所述移送极片机构包括极片随送组件,极片随送组件的上面设置有极片移送组件;所述极片随送组件包括极片后端随送滑轨,极片后端随送滑轨一端的一侧设置有极片后端限位前光纤传感器,极片后端随送滑轨另一端的一侧设置有极片后端限位后光纤传感器,于极片后端随送滑轨的上面滑动设置有极片后端随送滑板,极片后端随送滑板的上面设置有极片后端夹紧气缸,极片后端夹紧气缸的一侧设置有极片后端夹指,极片后端随送滑轨的上面设置有极片后端随送滑杆,极片后端随送滑杆的一端设置有极片后端随送皮带轮组件,极片后端随送滑杆的另一端设置有极片前端送料滑轨。Preferably, the mechanism for transferring the pole piece includes a pole piece accompanying component, and the pole piece accompanying component is provided with a pole piece moving component; One side of one end of the end-feeding slide rail is provided with an optical fiber sensor before the pole piece rear end limit, and one side of the other end of the pole piece rear end accompanying slide rail is provided with a pole piece rear end limit fiber optic sensor, which is located behind the pole piece. The top of the end follower slide rail is slidably provided with a pole piece rear end follower slide, a pole piece rear end clamping cylinder is arranged on the top of the pole piece rear end follower slide, and a pole piece rear end clamping cylinder is provided on one side of the pole piece rear end clamping cylinder. The rear end of the pole piece is clamped, the pole piece rear end follow-up slide rail is provided with a pole piece rear end follower slide bar, and one end of the pole piece rear end follower slide bar is provided with a pole piece rear end follow-up pulley assembly. The other end of the rear-end accompanying sliding rod is provided with a front-end feeding sliding rail for the pole piece.
作为优选,所述极片后端随送皮带轮组件的一侧设置有极片后端随送电机,极片前端送料滑轨的上面设置有极片前端送料连杆,极片前端送料滑轨的一侧设置有极片前端夹紧气缸,极片前端夹紧气缸的一侧设置有极片前端活动夹指,极片前端活动夹指的一侧设置有极片前端固定夹指;贯穿极片前端送料连杆的上端设置有极片前端送料滑杆,极片前端送料滑杆的一端设置有极片前端送料皮带轮组件,极片前端送料皮带轮组件的一侧设置有极片前端送料电机。Preferably, one side of the pole piece rear end follower pulley assembly is provided with a pole piece rear end follower motor, the pole piece front end feeding slide rail is provided with a pole piece front end feeding link, and the pole piece front end feeding slide rail is provided with a pole piece front end feeding link. One side is provided with a pole piece front end clamping cylinder, one side of the pole piece front end clamping cylinder is provided with a pole piece front end movable clamp finger, and one side of the pole piece front end movable clamp finger is provided with a pole piece front end fixed clamp finger; The upper end of the front-end feeding link is provided with a pole-piece front-end feeding slide rod, one end of the pole-piece front-end feeding slide rod is provided with a pole-piece front-end feeding pulley assembly, and one side of the pole-piece front-end feeding pulley assembly is provided with a pole piece front-end feeding motor.
作为优选,所述极片移送组件包括极片吸盘,极片吸盘的上面设置有极片纵向移送滑杆,极片纵向移送滑杆的上面设置有极片移送板,极片移送板的上面设置有限位器安装杆,限位器安装杆的左右两端分别设置有极片移送限位器,限位器安装杆的一侧设置有极片水平移送滑轨,极片水平移送滑轨的上面设置有极片移送动力箱,极片移送动力箱内设置有极片纵向移送气缸,极片移送动力箱的前侧设置有极片水平移送安装板,极片移送动力箱的左侧设置有极片水平移送滑杆,极片水平移送滑杆靠近极片水平移送安装板的一端设置有极片移送皮带轮组件。Preferably, the pole piece transfer assembly includes a pole piece suction cup, the pole piece suction cup is provided with a pole piece longitudinal transfer slide bar, the pole piece longitudinal transfer slide rod is provided with a pole piece transfer plate, and the pole piece transfer plate is provided on the top The limiter installation rod, the left and right ends of the limiter installation rod are respectively provided with pole piece transfer limiters, one side of the limiter installation rod is provided with a pole piece horizontal transfer slide rail, and the pole piece horizontally transports the top of the slide rail A pole piece transfer power box is provided, and a pole piece longitudinal transfer cylinder is arranged in the pole piece transfer power box. The pole piece horizontal transfer slide bar is provided with a pole piece transfer pulley assembly at one end of the pole piece horizontal transfer slide rod close to the pole piece horizontal transfer installation plate.
作为优选,所述折极耳定长机构包括折极耳板台,折极耳板台的上面设置有极耳上料组件,极耳上料组件的一侧设置有折极耳组件,极耳上料组件的另一侧设置有拉极耳组件;所述极耳上料组件包括极耳传送导轨,包括极耳传送导轨的上方设置有极耳固定气缸,极耳固定气缸的一侧设置有极耳固定板块,极耳固定板块的前侧竖向设置有切极耳滑轨,从上至下分别于切极耳滑轨的前侧滑动设置有切极耳上滑板和切极耳下滑板,切极耳上滑板和切极耳下滑板的前侧均设置有极耳切刀;极耳固定板块的左侧设置有极耳上压板,极耳固定板块的右侧设置有切极耳上气缸,极耳上压板的上面设置有极耳上压气缸,切极耳上气缸的下面设置有切极耳下气缸;极耳上压板的下方设置有极耳下压板,极耳下压板的下面设置有极耳下压气缸。Preferably, the folding pole lug fixing mechanism includes a folding pole lug platform, a pole ear feeding assembly is arranged on the top of the folding pole lug platform, and a folding pole lug assembly is arranged on one side of the pole lug feeding component, and the polar lug The other side of the feeding assembly is provided with a pole lug assembly; the pole lug feeding assembly includes a pole lug transmission guide rail, and a pole lug fixing cylinder is arranged above the pole lug transmission guide rail, and one side of the pole lug fixing cylinder is provided with a pole lug fixing cylinder. The pole lug fixing plate, the front side of the pole lug fixing plate is vertically provided with a pole cutting lug slide rail, and the pole cutting lug upper sliding plate and the polar cutting lug lower sliding plate are respectively slid on the front side of the cutting lug sliding rail from top to bottom. , the front side of the pole cutting upper slide plate and the pole cutting lower slide plate are provided with a pole cutting knife; the left side of the pole ear fixing plate is provided with a pole ear upper pressure plate, and the right side of the pole ear fixing plate is provided with a pole cutting upper cylinder , a pole ear upper pressure cylinder is arranged on the upper part of the pole ear upper pressure plate, and a pole ear lower pressure cylinder is arranged below the pole ear upper cylinder; There are pole lugs to press down the cylinder.
作为优选,所述折极耳组件包括极耳夹臂前后移动滑轨,于极耳夹臂前后移动滑轨的上面滑动设置有折极耳滑座,折极耳滑座的一侧设置有折极耳气缸,折极耳滑座的另一侧设置有折极耳从动轮,折极耳气缸的前侧设置有折极耳夹指,折极耳夹指的一侧设置有顶极耳滑轨,于顶极耳滑轨右侧滑动设置有顶极耳板块,折极耳夹指的下方设置有顶极耳气缸;折极耳滑座的右侧设置有折极耳电机,折极耳电机的一侧设置有折极耳主动轮,折极耳主动轮与折极耳从动轮连接有皮带,折极耳主动轮的一侧设置有极耳夹臂前后气缸。Preferably, the folding pole lug assembly includes a front and rear moving slide rail of the pole ear clip arm, a folding pole ear sliding seat is slidably arranged on the front and rear moving slide rail of the polar ear clip arm, and a folding pole lug sliding seat is provided on one side of the folding pole ear sliding seat. The pole ear cylinder, the other side of the folding pole ear sliding seat is provided with a folding pole ear driven wheel, the front side of the folding pole ear cylinder is provided with a folding pole ear clip finger, and one side of the folding pole ear clip finger is provided with a top pole ear slide On the right side of the top pole lug slide rail, a top pole lug plate is slid, and a top pole lug cylinder is arranged below the folding pole lug clip; One side of the motor is provided with a folding pole lug driving wheel, a belt is connected between the folding pole lug driving wheel and the folding pole lug driven wheel, and one side of the folding pole lug driving wheel is provided with front and rear cylinders of the pole lug clamping arm.
作为优选,所述拉极耳组件包括设置在折极耳板台一侧的拉极耳气缸安装板,拉极耳气缸安装板的一侧设置有拉极耳气缸,拉极耳气缸安装板的另一侧设置有拉极耳主动轮,拉极耳主动轮的一侧设置有拉极耳从动轮,拉极耳主动轮与拉极耳从动轮连接有折极耳传动带。Preferably, the puller lug assembly includes a puller lug cylinder mounting plate disposed on one side of the pole-folding lug plate platform, a puller lug cylinder is disposed on one side of the puller lug cylinder mounting plate, and a puller lug cylinder mounting plate is provided on one side of the puller lug mounting plate. The other side is provided with a puller lug driving wheel, one side of the puller lug driving wheel is provided with a puller lug driven wheel, and the puller lug driving wheel and the puller lug driven wheel are connected with a folding pole lug transmission belt.
作为优选,所述拉极耳组件还包括设置在折极耳板台一侧上面的拉极耳滑轨,于拉极耳滑轨的上面滑动设置有折极耳安装板,折极耳安装板的上面设置有夹极耳气缸,夹极耳气缸的一侧设置有夹极耳夹指;与折极耳安装板连接安装有拉极耳移动板,拉极耳移动板与拉极耳气缸连接有拉极耳丝杆。Preferably, the pulling tab assembly further includes a pulling tab sliding rail arranged on one side of the folding tab platform, and a folding tab mounting plate is slidably arranged on the upper surface of the pulling tab sliding rail. A pole-clamping cylinder is arranged on the top of the pole-clamping cylinder, and a pole-clamping finger is arranged on one side of the pole-clamping cylinder; a pole-pulling mobile plate is installed in connection with the folding pole-lug mounting plate, and the pole-pulling mobile plate is connected with the pole-pulling cylinder. There are pull rods.
作为优选,所述电池卷绕成品下料机构包括电池卷绕成品传料循环线,电池卷绕成品传料循环线中部的上面设置有电池卷绕成品检测组件,电池卷绕成品传料循环线的上面设置有若干个松夹组件,电池卷绕成品传料循环线一端的一侧设置有电池卷绕成品传料循环电机,电池卷绕成品传料循环线的另一端设置有电池卷绕成品递料组件,电池卷绕成品递料组件的上方设置有卷绕机构;电池卷绕成品递料组件包括成品递料固定板,成品递料固定板的一侧设置有成品递料前后气缸,成品递料固定板的另一侧设置有成品递料升降滑轨,成品递料升降滑轨的一侧设置有成品递料升降气缸,成品递料升降滑轨端部的一侧设置有成品递料夹指气缸,成品递料升降气缸的一侧设置有安装板,安装板的一侧设置有成品取料升降滑轨,成品取料升降滑轨的一端设置有成品取料升降气缸,成品取料升降滑轨的另一端设置有成品取料夹指气缸,成品取料升降气缸的一侧设置有成品取料旋转气缸,成品取料旋转气缸的一侧设置有成品取料前后移动滑轨,于成品取料前后移动滑轨的一侧滑动设置有成品取料固定板,成品取料固定板的一侧设置有成品取料前后气缸。Preferably, the battery winding finished product unloading mechanism comprises a battery winding finished product material transfer circulation line, a battery winding finished product detection component is arranged on the upper part of the battery winding finished product material transfer circulation line, and the battery winding finished product material transfer circulation line A number of loose clip components are arranged on the top of the battery winding product, one end of the battery winding product material transfer cycle line is provided with a battery winding product material transfer cycle motor, and the other end of the battery winding product material transfer cycle line is provided with battery winding finished products. The delivery component, the battery winding finished delivery component is provided with a winding mechanism above the battery winding finished delivery component; the battery winding finished delivery component includes a finished delivery fixing plate. The other side of the delivery fixing plate is provided with a finished product delivery lifting slide rail, one side of the finished product delivery lifting slide rail is provided with a finished product delivery lifting cylinder, and one side of the end of the finished product delivery lifting slide rail is provided with a finished product delivery The clamp refers to the cylinder, one side of the finished product delivery lifting cylinder is provided with a mounting plate, one side of the mounting plate is provided with a finished product reclaiming and lifting slide rail, and one end of the finished product reclaiming lifting slide rail is provided with a finished product reclaiming and lifting cylinder, and the finished product is reclaimed. The other end of the lifting slide rail is provided with a finished product reclaiming clamp finger cylinder, one side of the finished product reclaiming lifting cylinder is provided with a finished product reclaiming rotary cylinder, and one side of the finished product reclaiming rotary cylinder is provided with a finished product reclaiming front and rear moving slide rail. One side of the moving slide rail before and after reclaiming the finished product is slidably provided with a finished product reclaiming fixing plate, and one side of the finished product reclaiming fixing plate is provided with an air cylinder before and after the finished product reclaiming.
作为优选,所述松夹组件包括底座,底座的一侧设置有成品传料带,成品传料带的一侧设置有成品夹臂组装座,成品夹臂组装座的一侧设置有成品左夹臂,成品夹臂组装座的另一侧设置有成品右夹臂,成品左夹臂的一侧设置有成品左松臂杆,成品右夹臂的一侧设置有成品右松臂杆,成品左松臂杆的一侧设置有成品左松臂推杆,成品右松臂杆的一侧设置有成品右松臂推杆;底座一端的上面设置有松夹前后移动气缸,底座另一端的上面轴对称分布分别设置有成品左松臂滑轨和成品右松臂滑轨,于成品左松臂滑轨的上面滑动设置有成品左推杆连杆,于成品右松臂滑轨的上面滑动设置有成品右推杆连杆,成品左推杆连杆的一侧设置有成品左松臂气缸,成品右推杆连杆的一侧设置有成品右松臂气缸。Preferably, the clamp release assembly includes a base, one side of the base is provided with a finished product conveyor belt, one side of the finished product conveyor belt is provided with a finished product clamp arm assembly seat, and one side of the finished product clamp arm assembly seat is provided with a finished product left clamp Arm, the other side of the finished clamp arm assembly seat is provided with the finished right clamp arm, one side of the finished left clamp arm is provided with the finished left release arm, one side of the finished right clamp arm is provided with the finished right release arm, the finished left release arm One side of the arm rod is provided with the finished left release arm push rod, and one side of the finished right release arm rod is provided with the finished product right release arm push rod; the top of one end of the base is provided with a cylinder for moving the clamp forward and backward, and the upper part of the other end of the base is provided with axisymmetric distribution respectively. There are finished left release arm slide rails and finished right release arm slide rails. The finished left release arm slide rail is slidably provided with the finished left push rod link, and the finished right release arm slide rail is slid with the finished right push rod link. , One side of the finished left push rod connecting rod is provided with a finished left release arm cylinder, and one side of the finished right push rod connecting rod is provided with a finished right release arm cylinder.
作为优选,所述电池卷绕成品检测组件包括轴对称分布的二个电池卷绕成品检测支架,每个电池卷绕成品检测支架的上面设置有一个电池极耳通电检测气缸。Preferably, the battery winding finished product detection assembly includes two battery winding finished product detection brackets distributed axially, and each battery winding finished product detection bracket is provided with a battery tab energization detection cylinder.
作为优选,该电池卷绕成品下料机构的操作流程为:其通过在成品取料固定板的一侧设置有成品取料前后移动滑轨,使成品取料前后气缸通过成品取料前后移动滑轨能进行前后移动,移动的成品取料前后气缸能带动与之连接的成品取料旋转气缸进行前后移动,而移动的成品取料旋转气缸能带动成品取料升降气缸、成品取料升降滑轨和成品取料夹指气缸共同随之移动,即使成品取料前后气缸能驱动成品取料夹指气缸向前移动,成品取料旋转气缸旋转时能将成品取料夹指气缸从下向上旋转至高处(即旋转至电池卷绕机构的下面),当成品取料夹指气缸张开时,成品取料升降气缸能驱动成品取料夹指气缸沿成品取料升降滑轨进行上下移动而夹取电池卷绕成品;当成品取料升降气缸复位时能驱动成品取料夹指气缸向下移动,而成品取料旋转气缸复位旋转时能驱动成品取料夹指气缸向下旋转(即向下旋转至成品递料夹指气缸的前面),成品取料前后气缸复位时能驱动成品取料夹指气缸向后移动,使电池卷绕成品靠近成品递料夹指气缸的位置;当成品递料升降气缸驱动成品递料夹指气缸升高至与电池卷绕成品为同一水平面的位置,成品递料前后气缸驱动成品递料夹指气缸沿成品递料升降滑轨移动,当成品递料夹指气缸张开并夹住成品取料夹指气缸中的电池卷绕成品时,成品取料夹指气缸松开对电池卷绕成品的夹持,接着,成品递料升降气缸驱动成品递料夹指气缸下降,同时,成品递料前后气缸驱动成品递料夹指气缸后退复位,其便完成对成品电池的取料操作;当每个松夹组件中的成品左松臂推杆依次随成品左松臂推杆和成品左推杆连杆并在成品左松臂气缸的驱动下能在成品左松臂滑轨的上面进行前后移动,同理,成品右松臂推杆依次随成品右松臂推杆和成品右推杆连杆并在成品右松臂气缸的驱动下能在成品右松臂滑轨的上面进行前后移动;即成品左夹臂在成品左松臂气缸的驱动下向后移动及成品右夹臂在成品右松臂气缸的驱动下向后移动时,成品左夹臂与成品右夹臂为张开状态,此时,成品递料夹指气缸松开对电池卷绕成品的夹紧,使其能被摆放到成品夹臂组装座的上面,接着,成品左松臂气缸和成品右松臂气缸复位作合拢运动,成品左夹臂和成品右夹臂合拢后能将电池卷绕成品夹紧在成品夹臂组装座的上面;待电池卷绕成品随电池卷绕成品传料循环线并在电池卷绕成品传料循环电机的驱动下传送到电池卷绕成品检测组件的位置时,轴对称分布的两个电池极耳通电检测气缸分别夹紧电池的极耳,以实现对电池进行通电测试;其又通过将下一个工位设置在电池卷绕成品传料循环线后端的一侧,当电池卷绕成品随每个松夹组件传送到电池卷绕成品传料循环线的后端时,松夹组件中的成品左夹臂和成品右夹臂松开对电池卷绕成品的夹紧,电池卷绕成品会在旋转的电池卷绕成品传料循环线的驱动下被推入到下一个工位的上面,从而对电池卷绕成品完成下料操作,其整体的结构设计实现了能对电池卷绕成品在下料的过程中完成递料、传料和通电测试。Preferably, the operation process of the battery winding finished product unloading mechanism is as follows: by setting a sliding rail for moving the finished product before and after the finished product on one side of the finished product unloading fixing plate, the cylinder before and after the finished product takes the material to move through the finished product. The rail can move back and forth, the moving product reclaiming front and rear cylinder can drive the finished product reclaiming rotary cylinder connected to it to move back and forth, and the moving finished product reclaiming rotary cylinder can drive the finished product reclaiming lifting cylinder and the finished product reclaiming lifting slide rail It moves together with the finished product reclaimer finger cylinder, even if the cylinder can drive the finished product reclaimer finger cylinder to move forward before and after the finished product reclaimer, and the finished product reclaimer rotating cylinder can rotate the finished product reclaimer finger cylinder from bottom to top. (that is, it rotates to the bottom of the battery winding mechanism), when the finished product reclaimer finger cylinder is opened, the finished product reclaimer lifting cylinder can drive the finished product reclaimer finger cylinder to move up and down along the finished product reclaimer lifting slide rail to clamp the battery roll. Around the finished product; when the finished product reclaiming lifting cylinder is reset, it can drive the finished product reclaiming finger cylinder to move downward, and when the finished product reclaiming rotary cylinder is reset and rotated, it can drive the finished product reclaiming finger cylinder to rotate downward (that is, rotate down to the finished product). The feeding clamp refers to the front of the cylinder), when the cylinder is reset before and after the finished product is reclaimed, it can drive the finished product reclaiming clamp to move the cylinder backward, so that the battery wound product is close to the position of the finished product feeding clamp finger cylinder; The finished product delivery clip refers to the position where the cylinder is raised to the same level as the battery wound product. The cylinder drives the finished product delivery clip before and after the finished product delivery. The finished product delivery clip refers to the cylinder moving along the finished product delivery lifting slide. And clamping the finished product reclaimer means that when the battery in the cylinder winds the finished product, the finished product reclaimer means that the cylinder releases the clamping of the finished battery winding product, and then, the finished product delivery lift cylinder drives the finished product delivery finger cylinder to descend. At the same time, before and after the finished product is delivered, the cylinder drives the finished product delivery clip, which means that the cylinder moves back and resets, which completes the reclaiming operation of the finished battery; And the finished left push rod connecting rod and the finished left release arm cylinder can move forward and backward on the finished left release arm slide rail. Similarly, the finished right release arm push rod follows the finished right release arm push rod and the finished product right push rod in turn. The rod connecting rod can move back and forth on the slide rail of the finished right release arm under the drive of the finished right release arm cylinder; that is, the finished left clamp arm moves backwards under the drive of the finished left release arm cylinder and the finished right clamp arm is released on the finished right When the arm cylinder is driven to move backwards, the left clamping arm of the finished product and the right clamping arm of the finished product are in an open state. At this time, the finished product delivery clamp refers to the cylinder loosening the clamping of the battery winding product so that it can be placed. To the top of the finished clamping arm assembly seat, then, the finished left release arm cylinder and the finished right release arm cylinder are reset to make a closing motion. After the finished left clamping arm and the finished right clamping arm are closed, the battery can be wound and the finished product is clamped on the finished clamping arm for assembly. On the top of the seat; when the battery winding finished product is sent to the position of the battery winding finished product detection component with the battery winding finished product feeding cycle line and is driven by the battery winding finished product feeding cycle motor, the two batteries are symmetrically distributed. The tab power-on detection cylinder clamps the tabs of the battery respectively to realize the power-on test of the battery; The station is set on one side of the back end of the battery winding product transfer cycle line. When the battery winding product is transferred to the rear end of the battery winding product transfer cycle line with each loose clip assembly, the finished product in the loose clip component will be left on the left side. The clamping arm and the right clamping arm of the finished product release the clamping of the finished battery winding product, and the finished battery winding product will be pushed into the next station under the drive of the rotating battery winding finished product transfer line, so that the The battery winding finished product completes the unloading operation, and its overall structural design realizes the material transfer, material transfer and power-on test of the battery winding product during the unloading process.
作为优选,所述拉隔膜卷绕机构包括拉隔膜组件,拉隔膜组件端部的一侧设置有下抚平滚轮组件,下抚平滚轮组件的上方设置有上抚平滚轮组件,上抚平滚轮组件的一侧设置有隔膜导传组件,上抚平滚轮组件的另一侧设置有切隔膜组件;所述下抚平滚轮组件包括第一升降电机,第一升降电机的上方设置有下抚平滚轮升降板,下抚平滚轮升降板的一侧设置有下抚平滚轮滑动滑轨,于下抚平滚轮滑动滑轨的一侧滑动设置有下抚平板座,下抚平板座的上方设置有卷绕下抚平滚轮,下抚平板座的一侧设置有下抚平光纤安装板,下抚平光纤安装板的一侧竖向设置有第一滚珠丝杆,第一滚珠丝杆与第一升降电机连接有下抚平皮带轮组件,下抚平光纤安装板从上至下分布分别设置有下抚平上限位光纤传感器和下抚平下限位光纤传感器。Preferably, the pulling diaphragm winding mechanism includes a pulling diaphragm assembly, a lower smoothing roller assembly is disposed on one side of the end of the pulling diaphragm assembly, an upper smoothing roller assembly is disposed above the lower smoothing roller assembly, and the upper smoothing roller assembly is provided. One side of the assembly is provided with a diaphragm conducting assembly, and the other side of the upper smoothing roller assembly is provided with a diaphragm cutting assembly; the lower smoothing roller assembly includes a first lifting motor, and a lower smoothing motor is arranged above the first lifting motor Roller lifting plate, one side of the lower smoothing roller lifting plate is provided with a lower smoothing roller sliding rail, a lower smoothing plate base is slidably arranged on one side of the lower smoothing roller sliding rail, and a lower smoothing plate base is arranged above the lower smoothing plate base. Winding the lower leveling roller, one side of the lower leveling plate base is provided with a lower leveling optical fiber installation plate, one side of the lower leveling optical fiber mounting plate is vertically arranged with a first ball screw, and the first ball screw is connected with the first ball screw. The lifting motor is connected with a lower leveling pulley assembly, and the lower leveling optical fiber mounting plate is respectively provided with a lower leveling upper limit optical fiber sensor and a lower leveling lower level optical fiber sensor distributed from top to bottom.
作为优选,所述上抚平滚轮组件包括上抚平板座,上抚平板座的一侧设置有上抚平光纤安装板,上抚平板座的另一侧设置有上抚平滚轮滑动滑轨,上抚平光纤安装板从上至下分布分别设置有上抚平上限位光纤传感器和上抚平下限位光纤传感器,于上抚平滚轮滑动滑轨的一侧滑动设置有上抚平滚轮升降板,上抚平滚轮升降板的下面设置有卷绕上抚平滚轮,上抚平滚轮升降板的一侧设置有第二滚珠丝杆,第二滚珠丝杆的上方设置有上抚平皮带轮组件。Preferably, the upper smoothing roller assembly includes an upper smoothing plate base, one side of the upper smoothing plate base is provided with an upper smoothing optical fiber installation plate, and the other side of the upper smoothing plate base is provided with an upper smoothing roller sliding rail, The upper smoothing optical fiber mounting plate is distributed from top to bottom with an upper smoothing upper limit optical fiber sensor and an upper smoothing lower limit optical fiber sensor, and an upper smoothing roller lifting plate is slid on one side of the upper smoothing roller sliding rail. A winding upper leveling roller is arranged below the upper leveling roller lifting plate, a second ball screw is arranged on one side of the upper leveling roller lifting plate, and an upper leveling pulley assembly is arranged above the second ball screw.
作为优选,所述拉隔膜组件包括拉隔膜定位滑轨,拉隔膜定位滑轨的一侧设置有拉隔膜光纤安装杆,拉隔膜光纤安装杆的一端设置有拉隔膜前定位光纤传感器,拉隔膜光纤安装杆的另一端设置有拉隔膜后定位光纤传感器,于拉隔膜定位滑轨的上面滑动设置有拉隔膜微调滑块,拉隔膜微调滑块的一侧设置有拉隔膜夹指气缸,拉隔膜夹指气缸与拉隔膜光纤安装杆连接有拉隔膜微调螺杆。Preferably, the diaphragm-pulling assembly includes a diaphragm-pulling positioning slide rail, one side of the diaphragm-pulling positioning slide rail is provided with a diaphragm-pulling optical fiber installation rod, and one end of the diaphragm-pulling optical fiber installation rod is provided with a pre-diaphragm positioning optical fiber sensor; The other end of the installation rod is provided with a diaphragm-pulling optical fiber sensor, and a diaphragm-pulling fine-tuning slider is slid on the diaphragm-pulling positioning slide rail. It means that there is a diaphragm-pulling fine-tuning screw connected to the air cylinder and the diaphragm-pulling fiber installation rod.
作为优选,所述隔膜导传组件包括隔膜压紧臂,隔膜压紧臂的一侧设置有隔膜压紧气缸,隔膜压紧气缸的一侧设置有隔膜传导导向座,隔膜传导导向座的上面设置有隔膜传导导向轮,隔膜传导导向座的一侧设置有隔膜方向摆杆,隔膜方向摆杆的下面设置有隔膜方向气缸。Preferably, the diaphragm conducting assembly includes a diaphragm pressing arm, one side of the diaphragm pressing arm is provided with a diaphragm pressing cylinder, one side of the diaphragm pressing cylinder is provided with a diaphragm conducting guide seat, and the upper part of the diaphragm conducting guide seat is provided There is a diaphragm conduction guide wheel, one side of the diaphragm conduction guide seat is provided with a diaphragm direction swing rod, and a diaphragm direction cylinder is arranged below the diaphragm direction swing rod.
作为优选,所述切隔膜组件包括隔膜切断板架,隔膜切断板架的一侧设置有隔膜切断滑轨,于隔膜切断滑轨的上面滑动设置有隔膜切断滑座,隔膜切断滑座的一侧设置有隔膜切断气缸,隔膜切断滑座的一侧设置有隔膜切刀架,隔膜切断滑座与隔膜切断气缸连接有丝杆,隔膜切刀架的上面安装有隔膜切刀,隔膜切刀架的一侧设置有隔膜抚平滑轨,隔膜抚平滑轨的一侧设置有隔膜抚平板座,隔膜抚平板座的一侧设置有隔膜抚平轮。Preferably, the diaphragm cutting assembly includes a diaphragm cutting plate frame, one side of the diaphragm cutting plate frame is provided with a diaphragm cutting sliding rail, a diaphragm cutting sliding seat is slidably arranged on the upper surface of the diaphragm cutting sliding rail, and one side of the diaphragm cutting sliding seat is provided. A diaphragm cutting cylinder is provided, a diaphragm cutting knife holder is arranged on one side of the diaphragm cutting sliding seat, a screw rod is connected between the diaphragm cutting sliding seat and the diaphragm cutting cylinder, and a diaphragm cutting knife is installed on the diaphragm cutting knife holder. One side is provided with a diaphragm smoothing rail, one side of the diaphragm smoothing rail is provided with a diaphragm smoothing plate base, and one side of the diaphragm smoothing plate base is provided with a diaphragm smoothing wheel.
作为优选,极片前端送料皮带轮组件、极片后端随送皮带轮组件、极片移送皮带轮组件、下抚平皮带轮组件和上抚平皮带轮组件分别包括第一皮带轮,及设置在第一皮带轮一侧的第二皮带轮,第一皮带轮与第二皮带轮连接有传送皮带。Preferably, the pole piece front-end feeding pulley assembly, the pole piece rear-end accompanying pulley assembly, the pole piece transfer pulley assembly, the lower leveling pulley assembly and the upper leveling pulley assembly respectively comprise a first pulley, and are arranged on one side of the first pulley The second pulley, the first pulley and the second pulley are connected with a transmission belt.
作为优选,台架的一侧设置有触摸控制面板,触摸控制面板内置有控制器,控制器分别与拉隔膜卷绕机构、移送极片机构、折极耳定长机构和电池卷绕成品下料机构进行连接控制,控制器为PLC可编程逻辑控制器,PLC可编程逻辑控制器能采用但不局限于在啊里巴巴上销售品牌为VIGOR/丰炜、货号为4586的可编程控制器。操作人员能根据生产的需要通过触摸控制面板往控制器来输入控制各个机构运行的各项生产参数。Preferably, a touch control panel is provided on one side of the stand, and the touch control panel has a built-in controller, and the controller is respectively connected with the diaphragm winding mechanism, the transfer pole piece mechanism, the folding electrode lug fixing mechanism and the battery winding product blanking. The mechanism is connected and controlled, and the controller is a PLC programmable logic controller. The PLC programmable logic controller can use but is not limited to the programmable controller with the brand VIGOR/Fengwei and the item number 4586 sold on Alibaba. The operator can input various production parameters to control the operation of each mechanism by touching the control panel to the controller according to the needs of production.
本发明的全自动折极耳电池卷绕一体机,包括台架、拉隔膜卷绕机构、移送极片机构、折极耳定长机构、电池卷绕成品下料机构、隔膜上料盘和极耳上料盘。本发明的隔膜上料盘用于为拉隔膜卷绕机构进行隔膜上料,当隔膜从隔膜上料盘传送到拉隔膜卷绕机构时,拉隔膜卷绕机构能对备料的隔膜进行夹紧、卷绕和前拉隔膜;每个极耳上料盘用于对位于其前侧的折极耳定长机构进行供料,当电池的极耳从极耳上料盘传送到位于其后侧的折极耳定长机构时,每个折极耳定长机构能对传送到其工位上的极耳进行折弯和定长裁切备料;当折极耳定长机构对极耳完成折弯和定长裁切后便得到电池极片,每个移送极片机构能对位于其一侧的折极耳定长机构中的电池极片进行卷绕前的移送,即将位于其一侧的折极耳定长机构中的电池极片传送至拉隔膜卷绕机构中进行极片卷绕操作;当极片从折极耳定长机构经移送极片机构传送入拉隔膜卷绕机构时,拉隔膜卷绕机构能对隔膜与电池极片进行卷绕,当拉隔膜卷绕机构对隔膜与电池极片卷绕完毕后便制得电池,且拉隔膜卷绕机构还能对与电池连接的隔膜切断和将切断后的隔膜卷绕抚平在电池的上面便得到成品电池;电池卷绕成品下料机构能对成品电池在下料的过程中完成递料、传送和通电检测这些操作,其整体的结构设计实现能全自动完成极耳上料、极耳折弯、定长备料、极片卷绕前移送、拉隔膜、隔膜与极片一起卷绕、隔膜切断、卷绕抚平、电池卷绕成品递料、电池卷绕成品传送、电池卷绕成品检测和电池卷绕成品下料等一系列操作,其具有工作效率高和卷绕效果好的优点,且其采用跟随式的方式对极片实现全自动送料,并与电池卷绕相配合操作,使极片卷绕的松紧程度实现能保持一致,其卷绕平整度好;而隔膜上料盘采用单卷隔膜进行供膜,隔膜上料盘与拉隔膜卷绕机构配合使用不需要对隔膜进行预卷绕和夹紧,使其能减少隔膜的用料、减少电池的体积,并能增大电池的容量,此外,其还实现了全自动拉隔膜上料,且其送膜的定位精准,其整个操作过程无需人工参与,其不但工作效率高和自动化操作程度高,其还能降低工人的劳动强度和降低企业的劳务成本,其中,电池卷绕成品下料机构通过松夹组件实现能采用夹持式的下料方式进行下料,使其能避免电池下料的过程中出现极耳被压弯和电池容易摔坏受损的现象,其确保了成品下料的定位精准度高,使用更加方便。The fully automatic folding pole tab battery winding machine of the present invention includes a stand, a diaphragm pulling and winding mechanism, a pole piece transfer mechanism, a folding pole ear fixing mechanism, a battery winding finished product unloading mechanism, a diaphragm feeding tray and a pole piece. Ear feeding tray. The diaphragm feeding tray of the present invention is used to feed the diaphragm for the pulling diaphragm winding mechanism, and when the diaphragm is transferred from the diaphragm feeding tray to the pulling diaphragm winding mechanism, the pulling diaphragm winding mechanism can clamp the prepared diaphragm, Winding and front-pulling the diaphragm; each tab feeding tray is used to feed the folding tab lengthening mechanism on its front side, when the tabs of the battery are transferred from the tab feeding tray to the When folding the pole lug fixing mechanism, each folding pole lug fixing mechanism can bend and lengthen the polar lugs sent to its work station; when the pole ear fixing mechanism completes the bending The battery pole piece is obtained after cutting to the fixed length. Each pole piece transfer mechanism can transfer the battery pole piece in the folding pole lug fixed length mechanism located on its side before winding. The battery pole piece in the pole lug fixing mechanism is transferred to the pulling diaphragm winding mechanism for the pole piece winding operation; when the pole piece is transferred from the folding pole lug fixing mechanism through the transferring pole piece mechanism into the pulling diaphragm winding mechanism, the The diaphragm winding mechanism can wind the diaphragm and the battery pole piece. When the diaphragm and the battery pole piece are wound by the diaphragm winding mechanism, the battery is obtained, and the diaphragm winding mechanism can also wind the diaphragm connected to the battery. The finished battery can be obtained by cutting and rolling the cut diaphragm and smoothing it on the battery; Structural design realizes the automatic completion of pole tab feeding, pole tab bending, fixed-length material preparation, pole piece feeding before winding, diaphragm pulling, diaphragm and pole piece winding together, diaphragm cutting, winding and smoothing, and battery winding A series of operations, such as finished product delivery, battery winding finished product transmission, battery winding finished product detection, and battery winding finished product unloading, have the advantages of high work efficiency and good winding effect, and it adopts a follow-up method to counteract the pole pieces. It realizes automatic feeding and cooperates with the battery winding, so that the tightness of the pole piece winding can be kept consistent, and the winding flatness is good; and the diaphragm feeding tray adopts a single roll of diaphragm for film feeding and diaphragm feeding. The use of the disc and the separator winding mechanism does not require pre-winding and clamping of the separator, so that it can reduce the material used for the separator, reduce the volume of the battery, and increase the capacity of the battery. The film is automatically pulled and fed, and the positioning of the film feeding is accurate. The entire operation process does not require manual participation. It not only has high work efficiency and a high degree of automatic operation, but also reduces the labor intensity of workers and reduces the labor cost of enterprises. Among them, The battery winding finished blanking mechanism can use the clamping type blanking method to perform blanking through the unclamping component, so that it can avoid the phenomenon that the tabs are bent and the battery is easily broken and damaged during the battery blanking process. , which ensures high positioning accuracy of finished product blanking and is more convenient to use.
附图说明Description of drawings
为了易于说明,本发明由下述的较佳实施例及附图作以详细描述。For ease of description, the present invention is described in detail by the following preferred embodiments and accompanying drawings.
图1为本发明的全自动折极耳电池卷绕一体机的俯视图。FIG. 1 is a top view of the fully automatic folding tab battery winding machine of the present invention.
图2为本发明的全自动折极耳电池卷绕一体机的移送极片机构的立体图。FIG. 2 is a perspective view of the pole piece transfer mechanism of the fully automatic folding tab battery winding machine of the present invention.
图3为本发明的全自动折极耳电池卷绕一体机的移送极片机构中的极片随送组件的立体图。3 is a perspective view of the pole piece accompanying component in the pole piece transfer mechanism of the fully automatic folding pole tab battery winding machine of the present invention.
图4为本发明的全自动折极耳电池卷绕一体机的移送极片机构中的极片移送组件的立体图。4 is a perspective view of the pole piece transfer assembly in the pole piece transfer mechanism of the fully automatic folding tab battery winding machine of the present invention.
图5为本发明的全自动折极耳电池卷绕一体机的移送极片机构中的极片移送组件不同方向的立体图。5 is a perspective view of the pole piece transfer assembly in different directions in the pole piece transfer mechanism of the fully automatic folding tab battery winding machine of the present invention.
图6为本发明的全自动折极耳电池卷绕一体机的折极耳定长机构的立体图。FIG. 6 is a perspective view of a folding tab length fixing mechanism of the fully automatic folding tab battery winding machine of the present invention.
图7为本发明的全自动折极耳电池卷绕一体机的折极耳定长机构中的折极耳组件的立体图。FIG. 7 is a perspective view of the folding tab assembly in the folding tab length fixing mechanism of the fully automatic folding tab battery winding machine of the present invention.
图8为本发明的全自动折极耳电池卷绕一体机的折极耳定长机构中的极耳上料组件与拉极耳组件的组装立体图。8 is an assembled perspective view of the tab feeding assembly and the pulling tab assembly in the folding tab length fixing mechanism of the fully automatic folding tab battery winding machine of the present invention.
图9为本发明的全自动折极耳电池卷绕一体机的折极耳定长机构中的极耳上料组件与拉极耳组件不同方向的组装立体图。9 is a perspective view of the assembly of the tab feeding assembly and the pulling tab assembly in different directions in the folding tab length fixing mechanism of the fully automatic folding tab battery winding machine of the present invention.
图10为本发明的全自动折极耳电池卷绕一体机的电池卷绕成品下料机构的立体图。FIG. 10 is a perspective view of the battery winding product unloading mechanism of the fully automatic folding tab battery winding machine of the present invention.
图11为本发明的全自动折极耳电池卷绕一体机的电池卷绕成品下料机构中的电池卷绕成品递料组件的立体图。FIG. 11 is a perspective view of the battery winding finished product delivery component in the battery winding finished product unloading mechanism of the fully automatic folding tab battery winding machine of the present invention.
图12为本发明的全自动折极耳电池卷绕一体机的电池卷绕成品下料机构中的松夹组件的立体图。FIG. 12 is a perspective view of the clip loose component in the battery winding product unloading mechanism of the fully automatic folding tab battery winding machine of the present invention.
图13为本发明的全自动折极耳电池卷绕一体机的电池卷绕成品下料机构中的电池卷绕成品检测组件的立体图。FIG. 13 is a perspective view of the battery winding product detection component in the battery winding product unloading mechanism of the fully automatic folding tab battery winding machine of the present invention.
图14为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构的立体图。FIG. 14 is a perspective view of the separator winding mechanism of the fully automatic folding pole tab battery winding machine of the present invention.
图15为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构中的下抚平滚轮组件的立体图。15 is a perspective view of the lower smoothing roller assembly in the separator winding mechanism of the fully automatic folding pole-tab battery winding machine of the present invention.
图16为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构中的上抚平滚轮组件的立体图。16 is a perspective view of the upper smoothing roller assembly in the separator winding mechanism of the fully automatic folding pole-tab battery winding machine of the present invention.
图17为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构中的拉隔膜组件的立体图。FIG. 17 is a perspective view of the pulling-diaphragm assembly in the pulling-diaphragm winding mechanism of the fully automatic folding pole-tab battery winding machine of the present invention.
图18为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构中的隔膜导传组件的立体图。FIG. 18 is a perspective view of the separator conducting assembly in the separator-pulling and winding mechanism of the fully automatic folding pole-tab battery winding machine of the present invention.
图19为本发明的全自动折极耳电池卷绕一体机的拉隔膜卷绕机构中的切隔膜组件的立体图。FIG. 19 is a perspective view of the separator-cutting assembly in the separator-pulling and winding mechanism of the fully automatic folding pole-tab battery winding machine of the present invention.
具体实施方式Detailed ways
为了便于理解本发明,下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate understanding of the present invention, the present invention will be described more fully hereinafter with reference to the related drawings. The preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that a thorough and complete understanding of the present disclosure is provided.
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的,不是旨在于限制本发明。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terms used herein in the description of the present invention are for the purpose of describing specific embodiments only, and are not intended to limit the present invention.
本实施例中,参照图1至图19所示,本发明的全自动折极耳电池卷绕一体机,包括台架1,台架1顶面的上面设置有拉隔膜卷绕机构2,拉隔膜卷绕机构2的左右两侧分别设置有移送极片机构3,每个移送极片机构3的一侧设置有折极耳定长机构4,其中一个折极耳定长机构4的一侧设置有电池卷绕成品下料机构5,拉隔膜卷绕机构2的前侧设置有隔膜上料盘6,每个折极耳定长机构4的前侧设置有极耳上料盘7。In this embodiment, referring to FIGS. 1 to 19 , the fully automatic folding tab battery winding machine of the present invention includes a stand 1 , and a
在其中一实施例中,所述移送极片机构3包括极片随送组件30,极片随送组件30的上面设置有极片移送组件31;所述极片随送组件30包括极片后端随送滑轨301,极片后端随送滑轨301一端的一侧设置有极片后端限位前光纤传感器302,极片后端随送滑轨301另一端的一侧设置有极片后端限位后光纤传感器303,于极片后端随送滑轨301的上面滑动设置有极片后端随送滑板304,极片后端随送滑板304的上面设置有极片后端夹紧气缸305,极片后端夹紧气缸305的一侧设置有极片后端夹指306,极片后端随送滑轨301的上面设置有极片后端随送滑杆307,极片后端随送滑杆307的一端设置有极片后端随送皮带轮组件308,极片后端随送滑杆307的另一端设置有极片前端送料滑轨309。In one embodiment, the transfer
在其中一实施例中,所述极片后端随送皮带轮组件308的一侧设置有极片后端随送电机32,极片前端送料滑轨309的上面设置有极片前端送料连杆33,极片前端送料滑轨309的一侧设置有极片前端夹紧气缸34,极片前端夹紧气缸34的一侧设置有极片前端活动夹指35,极片前端活动夹指35的一侧设置有极片前端固定夹指36;贯穿极片前端送料连杆33的上端设置有极片前端送料滑杆37,极片前端送料滑杆37的一端设置有极片前端送料皮带轮组件38,极片前端送料皮带轮组件38的一侧设置有极片前端送料电机39。In one embodiment, the pole piece rear end
在其中一实施例中,所述极片移送组件31包括极片吸盘310,极片吸盘310的上面设置有极片纵向移送滑杆311,极片纵向移送滑杆311的上面设置有极片移送板312,极片移送板312的上面设置有限位器安装杆313,限位器安装杆313的左右两端分别设置有极片移送限位器314,限位器安装杆313的一侧设置有极片水平移送滑轨315,极片水平移送滑轨315的上面设置有极片移送动力箱316,极片移送动力箱316内设置有极片纵向移送气缸317,极片移送动力箱316的前侧设置有极片水平移送安装板318,极片移送动力箱316的左侧设置有极片水平移送滑杆319,极片水平移送滑杆319靠近极片水平移送安装板318的一端设置有极片移送皮带轮组件320。In one embodiment, the pole
在其中一实施例中,所述折极耳定长机构4包括折极耳板台41,折极耳板台41的上面设置有极耳上料组件42,极耳上料组件42的一侧设置有折极耳组件43,极耳上料组件42的另一侧设置有拉极耳组件44;所述极耳上料组件42包括极耳传送导轨420,极耳传送导轨420的上方设置有极耳固定气缸421,极耳固定气缸421的一侧设置有极耳固定板块422,极耳固定板块422的前侧竖向设置有切极耳滑轨423,从上至下分别于切极耳滑轨423的前侧滑动设置有切极耳上滑板424和切极耳下滑板425,切极耳上滑板424和切极耳下滑板425的前侧均设置有极耳切刀426;极耳固定板块422的左侧设置有极耳上压板427,极耳固定板块422的右侧设置有切极耳上气缸428,极耳上压板427的上面设置有极耳上压气缸429,切极耳上气缸428的下面设置有切极耳下气缸4291;极耳上压板427的下方设置有极耳下压板4292,极耳下压板4292的下面设置有极耳下压气缸4293。In one embodiment, the folded pole
在其中一实施例中,所述折极耳组件43包括极耳夹臂前后移动滑轨430,于极耳夹臂前后移动滑轨430的上面滑动设置有折极耳滑座431,折极耳滑座431的一侧设置有折极耳气缸432,折极耳滑座431的另一侧设置有折极耳从动轮433,折极耳气缸432的前侧设置有折极耳夹指434,折极耳夹指434的一侧设置有顶极耳滑轨435,于顶极耳滑轨435右侧滑动设置有顶极耳板块436,折极耳夹指434的下方设置有顶极耳气缸437;折极耳滑座431的右侧设置有折极耳电机438,折极耳电机438的一侧设置有折极耳主动轮439,折极耳主动轮439与折极耳从动轮433连接有皮带4391,折极耳主动轮439的一侧设置有极耳夹臂前后气缸4392。In one embodiment, the
在其中一实施例中,所述拉极耳组件44包括设置在折极耳板台41一侧的拉极耳气缸安装板441,拉极耳气缸安装板441的一侧设置有拉极耳气缸442,拉极耳气缸安装板441的另一侧设置有拉极耳主动轮443,拉极耳主动轮443的一侧设置有拉极耳从动轮444,拉极耳主动轮443与拉极耳从动轮444连接有折极耳传动带445。In one embodiment, the
在其中一实施例中,所述拉极耳组件44还包括设置在折极耳板台41一侧上面的拉极耳滑轨446,于拉极耳滑轨446的上面滑动设置有折极耳安装板447,折极耳安装板447的上面设置有夹极耳气缸448,夹极耳气缸448的一侧设置有夹极耳夹指449;与折极耳安装板447连接安装有拉极耳移动板4491,拉极耳移动板4491与拉极耳气缸442连接有拉极耳丝杆4492。In one embodiment, the pulling
在其中一实施例中,所述电池卷绕成品下料机构5包括电池卷绕成品传料循环线51,电池卷绕成品传料循环线51中部的上面设置有电池卷绕成品检测组件52,电池卷绕成品传料循环线51的上面设置有若干个松夹组件53,电池卷绕成品传料循环线51一端的一侧设置有电池卷绕成品传料循环电机54,电池卷绕成品传料循环线51的另一端设置有电池卷绕成品递料组件55,电池卷绕成品递料组件55的上方设置有卷绕机构56;电池卷绕成品递料组件55包括成品递料固定架551,成品递料固定架551的一侧设置有成品递料前后气缸552,成品递料固定架551的另一侧设置有成品递料升降滑轨553,成品递料升降滑轨553的一侧设置有成品递料升降气缸554,成品递料升降滑轨553端部的一侧设置有成品递料夹指气缸555,成品递料升降气缸554的一侧设置有安装板556,安装板556的一侧设置有成品取料升降滑轨557,成品取料升降滑轨557的一端设置有成品取料升降气缸558,成品取料升降滑轨557的另一端设置有成品取料夹指气缸559,成品取料升降气缸558的一侧设置有成品取料旋转气缸5591,成品取料旋转气缸5591的一侧设置有成品取料前后移动滑轨5592,于成品取料前后移动滑轨5592的一侧滑动设置有成品取料固定板5593,成品取料固定板5593的一侧设置有成品取料前后气缸5594。In one embodiment, the battery winding finished
在其中一实施例中,所述松夹组件53包括底座530,底座530的一侧设置有成品传料带531,成品传料带531的一侧设置有成品夹臂组装座532,成品夹臂组装座532的一侧设置有成品左夹臂533,成品夹臂组装座532的另一侧设置有成品右夹臂534,成品左夹臂533的一侧设置有成品左松臂杆535,成品右夹臂534的一侧设置有成品右松臂杆536,成品左松臂杆535的一侧设置有成品左松臂推杆537,成品右松臂杆536的一侧设置有成品右松臂推杆538;底座530一端的上面设置有松夹前后移动气缸539,底座530另一端的上面轴对称分布分别设置有成品左松臂滑轨5391和成品右松臂滑轨5392,松夹前后移动气缸539的前后两侧分别设置松夹前后动导向杆5397,于成品左松臂滑轨5391的上面滑动设置有成品左推杆连杆5393,于成品右松臂滑轨5392的上面滑动设置有成品右推杆连杆5394,成品左推杆连杆5393的一侧设置有成品左松臂气缸5395,成品右推杆连杆5394的一侧设置有成品右松臂气缸5396。In one embodiment, the
在其中一实施例中,所述电池卷绕成品检测组件52包括轴对称分布的二个电池卷绕成品检测支架521,每个电池卷绕成品检测支架521的上面设置有一个电池极耳通电检测气缸522。In one embodiment, the battery winding
在其中一实施例中,所述拉隔膜卷绕机构2包括拉隔膜组件21,拉隔膜组件21端部的一侧设置有下抚平滚轮组件22,下抚平滚轮组件22的上方设置有上抚平滚轮组件23,上抚平滚轮组件23的一侧设置有隔膜导传组件24,上抚平滚轮组件23的另一侧设置有切隔膜组件25;所述下抚平滚轮组件22包括第一升降电机220,第一升降电机220的上方设置有下抚平滚轮升降板221,下抚平滚轮升降板221的一侧设置有下抚平滚轮滑动滑轨222,于下抚平滚轮滑动滑轨222的一侧滑动设置有下抚平板座223,下抚平板座223的上方设置有卷绕下抚平滚轮224,下抚平板座223的一侧设置有下抚平光纤安装板225,下抚平光纤安装板225的一侧竖向设置有第一滚珠丝杆226,第一滚珠丝杆226与第一升降电机220连接有下抚平皮带轮组件227,下抚平光纤安装板225从上至下分布分别设置有下抚平上限位光纤传感器228和下抚平下限位光纤传感器229。In one embodiment, the pulling-
在其中一实施例中,所述上抚平滚轮组件23包括上抚平板座230,上抚平板座230的一侧设置有上抚平光纤安装板231,上抚平板座230的另一侧设置有上抚平滚轮滑动滑轨232,上抚平光纤安装板231从上至下分布分别设置有上抚平上限位光纤传感器233和上抚平下限位光纤传感器234,于上抚平滚轮滑动滑轨232的一侧滑动设置有上抚平滚轮升降板235,上抚平滚轮升降板235的下面设置有卷绕上抚平滚轮236,上抚平滚轮升降板235的一侧设置有第二滚珠丝杆237,第二滚珠丝杆237的上方设置有上抚平皮带轮组件238。In one embodiment, the upper
在其中一实施例中,所述拉隔膜组件21包括拉隔膜定位滑轨210,拉隔膜定位滑轨210的一侧设置有拉隔膜光纤安装杆211,拉隔膜定位滑轨210的另一侧设置有第三滚珠丝杆217,拉隔膜光纤安装杆211的一端设置有拉隔膜前定位光纤传感器212,拉隔膜光纤安装杆211的另一端设置有拉隔膜后定位光纤传感器213,于拉隔膜定位滑轨210的上面滑动设置有拉隔膜微调滑块214,拉隔膜微调滑块214的一侧设置有拉隔膜夹指气缸215,拉隔膜夹指气缸215与拉隔膜光纤安装杆211连接有拉隔膜微调螺杆216。In one embodiment, the diaphragm-pulling
在其中一实施例中,所述隔膜导传组件24包括隔膜压紧臂241,隔膜压紧臂241的一侧设置有隔膜压紧气缸242,隔膜压紧气缸242的一侧设置有隔膜传导导向座243,隔膜传导导向座243的上面设置有隔膜传导导向轮244,隔膜传导导向座243的一侧设置有隔膜方向摆杆245,隔膜方向摆杆245的下面设置有隔膜方向气缸246。In one embodiment, the
在其中一实施例中,所述切隔膜组件25包括隔膜切断板架251,隔膜切断板架251的一侧设置有隔膜切断滑轨252,于隔膜切断滑轨252的上面滑动设置有隔膜切断滑座253,隔膜切断滑座253的一侧设置有隔膜切断气缸254,隔膜切断滑座253的一侧设置有隔膜切刀架255,隔膜切断滑座253与隔膜切断气缸254连接有丝杆256,隔膜切刀架255的上面安装有隔膜切刀257,隔膜切刀架255的一侧设置有隔膜抚平滑轨258,隔膜抚平滑轨258的一侧设置有隔膜抚平板座259,隔膜抚平板座259的一侧设置有隔膜抚平轮2591。In one embodiment, the
在其中一实施例中,该全自动折极耳电池卷绕一体机的操作流程为:隔膜上料盘6用于为拉隔膜卷绕机构2进行隔膜上料,当隔膜从隔膜上料盘6传送到拉隔膜卷绕机构2时,拉隔膜卷绕机构2用于对备料的隔膜进行夹紧、卷绕和前拉隔膜;每个极耳上料盘7用于对位于其前侧的折极耳定长机构4进行供料,当电池的极耳从极耳上料盘7传送到位于其后侧的折极耳定长机构4时,每个折极耳定长机构4能对传送到其工位上的极耳进行折弯和定长裁切备料;当折极耳定长机构4对极耳完成折弯和定长裁切后便得到电池极片,每个移送极片机构3能对位于其一侧的折极耳定长机构4中的电池极片进行卷绕前的移送,即将位于其一侧的折极耳定长机构4中的电池极片传送至拉隔膜卷绕机构2中进行极片卷绕操作;当极片从折极耳定长机构4经移送极片机构3传送入拉隔膜卷绕机构2时,拉隔膜卷绕机构2能对隔膜与电池极片进行卷绕,当拉隔膜卷绕机构2对隔膜与电池极片卷绕完毕后便制得电池,且拉隔膜卷绕机构2还能对与电池连接的隔膜切断和将切断后的隔膜卷绕抚平在电池的上面便得到成品电池;电池卷绕成品下料机构5能对成品电池在下料的过程中完成递料、传送和通电检测这些操作,其整体的结构设计实现能全自动完成极耳上料、极耳折弯、定长备料、极片卷绕前移送、拉隔膜、隔膜与极片一起卷绕、隔膜切断、卷绕抚平、电池卷绕成品递料、电池卷绕成品传送、电池卷绕成品检测和电池卷绕成品下料等一系列操作,其具有工作效率高和卷绕效果好的优点,且其采用跟随式的方式对极片实现全自动送料,并与电池卷绕相配合操作,使极片卷绕的松紧程度实现能保持一致,其卷绕平整度好;而隔膜上料盘6采用单卷隔膜进行供膜,隔膜上料盘6与拉隔膜卷绕机构2配合使用不需要对隔膜进行预卷绕和夹紧,使其能减少隔膜的用料、减少电池的体积,并能增大电池的容量,此外,其还实现了全自动拉隔膜上料,且其送膜的定位精准,其整个操作过程无需人工参与,其不但工作效率高和自动化操作程度高,其还能降低工人的劳动强度和降低企业的劳务成本,其中,电池卷绕成品下料机构5通过松夹组件53实现能采用夹持式的下料方式进行下料,使其能避免电池下料的过程中出现极耳被压弯和电池容易摔坏受损的现象,其确保了成品下料的定位精准度高,使用更加方便。In one embodiment, the operation process of the fully automatic folding electrode battery winding machine is as follows: the
本发明的全自动折极耳电池卷绕一体机,包括台架、拉隔膜卷绕机构、移送极片机构、折极耳定长机构、电池卷绕成品下料机构、隔膜上料盘和极耳上料盘。本发明整体的结构设计实现能在一台设备上实现集极耳上料、极耳折弯、定长备料、极片卷绕前移送、拉隔膜、隔膜与极片一起卷绕、隔膜切断、卷绕抚平、电池卷绕成品递料、电池卷绕成品传送、电池卷绕成品检测和电池卷绕成品下料等一系列操作于一体,其具有工作效率高、卷绕效果好和自动化操作程度高的优点,并能降低工人的劳动强度和降低企业的劳务成本,其有效地解决了传统对电池进行卷绕、对电池极耳进行定长剪切、对电池极耳进行折弯、对电池极耳进行压合和对电池卷绕进行送隔膜等多道不同的工序是通过人手来操作的,人手操作的方式不但导致其具有工作效率低和加工精度低的不足,其还导致工人的劳动强度大和企业的劳务成本高的问题;此外,其通过设置有电池卷绕成品下料机构来实现采用夹持式的下料方式来代替传统的成品电池自由落下的下料方式,使其能有效地解决了电池极耳容易被压弯、电池容易被摔坏受损、电池下料散乱和不方便下一个加工工位对其进行加工处理等不足的问题。The fully automatic folding pole tab battery winding machine of the present invention includes a stand, a diaphragm pulling and winding mechanism, a pole piece transfer mechanism, a folding pole ear fixing mechanism, a battery winding finished product unloading mechanism, a diaphragm feeding tray and a pole piece. Ear feeding tray. The overall structural design of the present invention realizes that the collector tab feeding, the tab bending, the fixed-length material preparation, the transfer of the pole piece before winding, the pulling of the diaphragm, the winding of the diaphragm and the pole piece together, the cutting of the diaphragm, A series of operations such as winding and smoothing, battery winding product delivery, battery winding product delivery, battery winding product detection and battery winding product unloading are integrated into one, which has high work efficiency, good winding effect and automatic operation. It has the advantages of high degree, and can reduce the labor intensity of workers and reduce the labor cost of enterprises. It effectively solves the traditional problems of winding the battery, cutting the battery tabs to length, bending the battery tabs, and adjusting the battery. Many different processes such as pressing the battery tabs and winding the battery to send the diaphragm are operated by manual operation. The manual operation method not only leads to the shortcomings of low work efficiency and low processing accuracy, but also leads to worker's labor. The problem of high labor intensity and high labor cost of enterprises; in addition, it adopts a clamping-type blanking method to replace the traditional free-fall blanking method of finished batteries by setting a battery winding finished blanking mechanism, so that it can be It effectively solves the problems that the battery tab is easily bent, the battery is easily broken and damaged, the battery blanking material is scattered, and it is inconvenient for the next processing station to process it.
上述实施例,只是本发明的一个实例,并不是用来限制本发明的实施与权利范围,凡与本发明权利要求所述内容相同或等同的技术方案,均应包括在本发明保护范围内。The above-mentioned embodiment is only an example of the present invention, and is not intended to limit the implementation and scope of rights of the present invention. All technical solutions that are identical or equivalent to those described in the claims of the present invention shall be included in the protection scope of the present invention.
Claims (9)
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112670553A (en) * | 2020-12-27 | 2021-04-16 | 深圳市诚捷智能装备股份有限公司 | Tab folding device |
| CN114243124A (en) * | 2021-12-22 | 2022-03-25 | 深圳市海目星激光智能装备股份有限公司 | Pole ear shaping method, pole ear shaping equipment and cell processing system |
| CN114373954A (en) * | 2020-10-14 | 2022-04-19 | 东莞市雅康精密机械有限公司 | Small-size square battery winding equipment |
-
2020
- 2020-03-12 CN CN202010172333.8A patent/CN111341999A/en not_active Withdrawn
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114373954A (en) * | 2020-10-14 | 2022-04-19 | 东莞市雅康精密机械有限公司 | Small-size square battery winding equipment |
| CN112670553A (en) * | 2020-12-27 | 2021-04-16 | 深圳市诚捷智能装备股份有限公司 | Tab folding device |
| CN114243124A (en) * | 2021-12-22 | 2022-03-25 | 深圳市海目星激光智能装备股份有限公司 | Pole ear shaping method, pole ear shaping equipment and cell processing system |
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Application publication date: 20200626 |
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| WW01 | Invention patent application withdrawn after publication |