CN111332817A - Movable trolley and preparation method thereof - Google Patents
Movable trolley and preparation method thereof Download PDFInfo
- Publication number
- CN111332817A CN111332817A CN201811552557.0A CN201811552557A CN111332817A CN 111332817 A CN111332817 A CN 111332817A CN 201811552557 A CN201811552557 A CN 201811552557A CN 111332817 A CN111332817 A CN 111332817A
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- hopper
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- 238000002360 preparation method Methods 0.000 title abstract description 8
- 238000002425 crystallisation Methods 0.000 claims abstract description 22
- 230000008025 crystallization Effects 0.000 claims abstract description 22
- 230000007704 transition Effects 0.000 claims abstract description 20
- 238000000137 annealing Methods 0.000 claims abstract description 11
- 229910000831 Steel Inorganic materials 0.000 claims description 105
- 239000010959 steel Substances 0.000 claims description 105
- 238000003466 welding Methods 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 13
- 229910000746 Structural steel Inorganic materials 0.000 claims description 11
- 238000000034 method Methods 0.000 claims 1
- 239000011521 glass Substances 0.000 abstract description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000006378 damage Effects 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract description 5
- 238000002844 melting Methods 0.000 abstract description 5
- 230000008018 melting Effects 0.000 abstract description 5
- 239000006060 molten glass Substances 0.000 abstract description 3
- 239000002699 waste material Substances 0.000 description 8
- 208000027418 Wounds and injury Diseases 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 208000014674 injury Diseases 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 238000012769 bulk production Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tunnel Furnaces (AREA)
Abstract
The invention discloses a movable trolley and a preparation method thereof, wherein the trolley comprises a movable tunnel which is arranged on the ground below a crystallization plate outlet transition platform at the tail of a crystallization annealing kiln or on the ground below a transition platform of a kiln head calender, two guide rails which are arranged in parallel are fixedly arranged on the inner wall of the bottom of the movable tunnel, a same placing plate which is arranged above the ground is arranged above the two guide rails, a pulley frame is fixed at the bottom of the placing plate, four corners of the bottom of the pulley frame are respectively and rotatably provided with a sliding wheel, and the two sliding wheels which are arranged on the same side of the bottom of the pulley frame are slidably arranged with a corresponding guide rail. The invention not only saves mass production cost, but also reduces the harm of high-temperature glass blocks to personnel, and ensures the balance of feeding and discharging in the melting kiln, thereby ensuring the components of the molten glass to be well dissolved, reducing the volatility and effectively avoiding the secondary pollution in a workshop.
Description
Technical Field
The invention relates to the technical field of microcrystalline glass production, in particular to a movable trolley and a preparation method thereof.
Background
At present, in the production process of the microcrystalline glass: 1. if the crystallization plate from the tail of the crystallization annealing kiln is unqualified, the crystallization plate is directly broken by manual work, falls on the ground and is cleaned by manual work, so that secondary pollution is caused, and the transition platform continues to operate at the moment, so that personnel injury is easily caused; 2. when a crystallization annealing kiln breaks down in the production process of microcrystalline glass, a gate material is required to be not pulled for production any more, chemical components of raw materials in the melting furnace volatilize for a long time, raw material formula components are seriously influenced, a large amount of fuel is wasted when ignition production is continued, and when waste is treated at a transition platform of a kiln head calender at ordinary times, waste glass blocks are directly cleaned on the ground by manpower to cause secondary pollution, and the glass blocks with the temperature of about 600 ℃ splash everywhere to easily hurt personnel, so that a movable hopper car and a preparation method thereof are provided.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a movable trolley and a preparation method thereof.
The invention provides a movable trolley, which comprises a movable tunnel arranged on the ground below a crystallization plate outlet transition platform at the tail of a crystallization annealing kiln or on the ground below a transition platform of a kiln head calender, wherein two guide rails arranged in parallel are fixedly arranged on the inner wall of the bottom of the movable tunnel, a same placing plate positioned above the ground is arranged above the two guide rails, a pulley frame is fixedly arranged at the bottom of the placing plate, sliding wheels are rotatably arranged at four corners of the bottom of the pulley frame, the two sliding wheels positioned at the same side of the bottom of the pulley frame are slidably arranged with a corresponding guide rail, a charging hopper is arranged above the placing plate, first rectangular steels are welded at two side edges of the bottom of the charging hopper, two first rectangular baffles fixedly arranged with the bottom of the charging hopper are arranged between the two first rectangular steels, and the two first rectangular baffles are respectively arranged at the edges of the other two sides of the bottom of the charging hopper, the second rectangular steel that contacts with placing the board top is placed to the bottom of first rectangular steel, is equipped with one between two second rectangular steels and places the second rectangular baffle that the board top contacted, and the top of second rectangular baffle contacts with the bottom of two first rectangular baffles, and one side that two second rectangular steels kept away from each other all is equipped with three bow tie, and the second rectangular steel rotates through the three bow tie that corresponds and installs on first rectangular steel.
Preferably, the I-shaped structural section steel is arranged between the two guide rails, and the two guide rails are fixed on the inner wall of the bottom of the movable tunnel through the section steel.
Preferably, the same side of the two first rectangular steels is provided with a discharging forklift opening matched with a forklift.
Preferably, the same side of two second rectangular steels all is equipped with the fortune material fork truck mouth with fork truck matched with.
Preferably, the top and the bottom of the charging hopper are both provided with openings, the top of one side of the charging hopper is provided with a pushing handle, and the center of the other side of the charging hopper is provided with a traction ring.
Preferably, pulley mounting grooves have all been seted up to the bottom four corners of pulley yoke, and the inside horizontal fixed mounting of pulley mounting grooves has the pivot, and the outside middle part of pivot is rotated the cover and is equipped with the movable pulley, and the bottom of movable pulley extends to the below of pulley yoke.
Preferably, the first rectangular steel and the second rectangular steel have the same specification and are both made of rectangular steel materials.
The invention also provides a preparation method of the movable trolley, which comprises the following steps:
s1: firstly, digging a movable tunnel on the ground below an outlet transition platform of a crystallization annealing kiln tail crystallization plate or the ground below a transition platform of a kiln head calender, and then fixing two guide rails on the inner wall of the bottom of the movable tunnel in parallel through section steel with an I-shaped structure for standby;
s2: welding required angle iron and steel plate materials by using welding equipment, assembling the angle iron and the steel plate materials into a pulley frame together, and then respectively installing sliding wheels at four corners of the bottom of the pulley frame;
s3: welding the placing plate on top of the pulley frame in S2 using a welding setup;
s4: placing two second rectangular steels in parallel on top of the placing plate in S3, and then welding two second rectangular baffles arranged in parallel between the two second rectangular steels by using welding equipment for standby;
s5: welding required steel plates, channel steel, angle iron and rectangular steel together by using welding equipment, assembling the steel plates, the channel steel, the angle iron and the rectangular steel together to form a charging hopper with the top and the bottom provided with openings, and then respectively welding corresponding push handles and traction rings at the central positions of the top and the other side of one side of the charging hopper by using the welding equipment;
s6: welding first rectangular steels on two side edges of the bottom of the charging hopper in the S5 respectively, then welding two first rectangular baffles arranged in parallel between the two first rectangular steels by using a welding device, and welding the first rectangular baffles on the edges of the other two sides of the bottom of the charging hopper;
s7: respectively placing the two first rectangular steels in the S6 on the tops of the corresponding second rectangular steels, enabling the bottoms of the first rectangular baffles to be in contact with the tops of the corresponding second rectangular baffles, welding three bowties on the sides, far away from each other, of the two first rectangular steels, and rotatably installing the first rectangular steels on the second rectangular steels through the corresponding three bowties;
s8: and (4) slidably mounting the sliding wheels in the S2 on the guide rails in the S1 to finally obtain the movable trolley.
In the invention, as the sliding wheels on the pulley frame are arranged on the corresponding guide rails in a sliding manner, a worker can move the charging hopper out of the position below the transition platform of the crystallization plate outlet at the tail of the crystallization annealing kiln or the position below the transition platform of the kiln head calender through a pushing hand or a traction ring, simultaneously the waste material in the charging hopper is moved out along with the charging hopper without stopping the machine, and then the charging hopper is matched with the material conveying forklift opening on the second rectangular steel through a forklift, so that the second rectangular steel is separated from the placing plate, the charging hopper is conveyed to a specified position, then the forklift is inserted into the material unloading forklift opening on the first rectangular steel, three bows on the same second rectangular steel are opened, and due to the gravity of the waste material in the charging hopper, the other second rectangular steel rotates on the first rectangular steel through the three corresponding bows, so that the waste material transfer is completed, thereby saving the mass production cost, the harm of high-temperature glass blocks to personnel is reduced, and the balance of feeding and discharging in the melting kiln is ensured, so that the components of the molten glass are ensured to be stable, the volatility is reduced, and the secondary pollution in a workshop is effectively avoided.
The invention not only saves mass production cost, but also reduces the harm of high-temperature glass blocks to personnel, and ensures the balance of feeding and discharging in the melting kiln, thereby ensuring the components of the molten glass to be well dissolved, reducing the volatility and effectively avoiding the secondary pollution in a workshop.
Drawings
FIG. 1 is a block diagram of a charging hopper of a mobile hopper car according to the present invention;
fig. 2 is a schematic structural diagram of a mobile hopper car according to the present invention.
In the figure: the movable tunnel comprises a movable tunnel 1, a guide rail 2, a placing plate 3, a pulley yoke 4, a sliding wheel 5, a charging hopper 6, a first rectangular steel 7, a first rectangular baffle 8, a bow tie 9, a second rectangular steel 10 and a second rectangular baffle 11.
Detailed Description
The present invention will be further illustrated with reference to the following specific examples.
Examples
Referring to fig. 1-2, the embodiment provides a movable trolley, which includes a movable tunnel 1 disposed on the ground below an outlet transition platform of a crystallization annealing kiln tail crystallization plate or below a transition platform of a kiln head calender, two parallel guide rails 2 are mounted on the inner wall of the bottom of the movable tunnel 1, a section steel with an i-shaped structure is disposed between the two guide rails 2, the two guide rails 2 are fixed on the inner wall of the bottom of the movable tunnel 1 through the section steel, a same placing plate 3 disposed above the ground is disposed above the two guide rails 2, a pulley frame 4 is fixed at the bottom of the placing plate 3, pulley mounting grooves are disposed at four corners of the bottom of the pulley frame 4, a rotating shaft is horizontally and fixedly mounted inside the pulley mounting grooves, a sliding wheel 5 is rotatably sleeved at the middle part of the outer side of the rotating shaft, the bottom of the sliding wheel 5 extends to the lower part of the pulley frame 4, the two sliding wheels 5 disposed at the same side of the bottom of the pulley frame 4 are slidably mounted, a charging hopper 6 with an open top and an open bottom is arranged above the placing plate 3, a pushing handle is arranged at the top of one side of the charging hopper 6, a traction ring is arranged at the central position of the other side of the charging hopper 6, first rectangular steels 7 are welded at the edges of the two sides of the bottom of the charging hopper 6, a discharging forklift opening matched with a forklift is arranged at the same side of the two first rectangular steels 7, two first rectangular baffles 8 fixedly arranged at the bottom of the charging hopper 6 are arranged between the two first rectangular steels 7, the two first rectangular baffles 8 are respectively arranged at the edges of the other two sides of the bottom of the charging hopper 6, second rectangular steels 10 contacted with the top of the placing plate 3 are placed at the bottom of the first rectangular steels 7, a material conveying forklift opening matched with the forklift is arranged at the same side of the two second rectangular steels 10, a second rectangular baffle 11 contacted with the top of the placing plate 3 is arranged between the two second rectangular steels 10, in the invention, as the sliding wheels 5 on the pulley frames 4 are arranged on the corresponding guide rails 2 in a sliding manner, workers can move the charging hopper 6 out from the lower part of the crystallization plate outlet transition platform at the tail of the crystallization annealing kiln or the lower part of the kiln head calender transition platform by pushing hands or traction rings, simultaneously the waste materials in the charging hopper 6 are moved out without stopping the machine, and are matched with a material conveying forklift opening on the second rectangular steel 10 by a forklift to separate the second rectangular steel 10 from the placing plate 3, and transport charging hopper 6 to the assigned position, then during fork truck inserted the fork truck mouth of unloading on the first rectangular steel 7, will be in three bowknot 9 on same second rectangular steel 10 and open, because the waste material gravity in charging hopper 6 for another second rectangular steel 10 rotates on first rectangular steel 7 through three bowknot 9 that correspond, and then the waste material is accomplished and is shifted, so both practiced thrift bulk production cost, reduce the injury of high temperature glass piece to personnel again, the business turn over material balance in the melting kiln has more been guaranteed, thereby guaranteed that the glass liquid composition that dissolves has steadily reduced volatility, effectively avoided taking place secondary pollution in the workshop.
The embodiment also provides a preparation method of the movable trolley, which comprises the following steps:
s1: firstly, digging a movable tunnel 1 on the ground below an outlet transition platform of a crystallization annealing kiln tail crystallization plate or the ground below a transition platform of a kiln head calender, and then fixing two guide rails 2 on the inner wall of the bottom of the movable tunnel 1 in parallel through section steel with an I-shaped structure for standby;
s2: welding required angle iron and steel plate materials by using welding equipment, assembling the angle iron and the steel plate materials into a pulley frame 4 together, and then respectively installing sliding wheels 5 at four corners of the bottom of the pulley frame 4;
s3: welding the placing plate 3 on top of the pulley frame 4 described in S2 using a welding setup;
s4: placing two second rectangular steels 10 in parallel on top of the placing plate 3 described in S3, and then welding two second rectangular baffle plates 11 arranged in parallel between the two second rectangular steels 10 with a welding device for standby;
s5: welding required steel plates, channel steel, angle iron and rectangular steel together by using welding equipment, assembling the steel plates, the channel steel, the angle iron and the rectangular steel together to form a charging hopper 6 with an opening formed at the top and the bottom, and then respectively welding corresponding push handles and traction rings at the central positions of the top and the other side of one side of the charging hopper 6 by using the welding equipment;
s6: welding first rectangular steels 7 to both side edges of the bottom of the charging hopper 6 in S5, respectively, and then welding two first rectangular flappers 8 arranged in parallel between the two first rectangular steels 7 by using a welding device, and welding the first rectangular flappers 8 to the edges of the other two sides of the bottom of the charging hopper 6;
s7: placing the two first rectangular steels 7 in the step S6 on the tops of the corresponding second rectangular steels 10 respectively, enabling the bottoms of the first rectangular baffles 8 to be in contact with the tops of the corresponding second rectangular baffles 11, welding three bowties 9 on the sides, far away from each other, of the two first rectangular steels 7, and rotatably installing the first rectangular steels 7 on the second rectangular steels 10 through the corresponding three bowties 9;
s8: and (3) slidably mounting the sliding wheels 5 in the S2 on the guide rails 2 in the S1 to finally obtain the movable trolley.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (8)
1. The utility model provides a mobilizable trolley, including setting up subaerial or subaerial activity gallery (1) below kiln head calender transition platform of subaerial below crystallization annealing kiln tail crystallization board export transition platform, a serial communication port, fixed mounting has two parallel arrangement's guide rail (2) on the bottom inner wall of activity gallery (1), the top of two guide rail (2) is equipped with same placing board (3) that is located the ground top, and the bottom of placing board (3) is fixed with pulley yoke (4), the bottom four corners of pulley yoke (4) is all rotated and is installed movable pulley (5), and be located pulley yoke (4) bottom with two movable pulley (5) of one side with guide rail (2) slidable mounting that correspond, the top of placing board (3) is equipped with loading hopper (6), first rectangle steel (7) have all been welded at the bottom both sides border of loading hopper (6), be equipped with two between two first rectangle steel (7) and loading hopper (6) bottom fixed mounting's first square Shape baffle (8), two first rectangle baffles (8) set up respectively at the border of the other both sides in charging hopper (6) bottom, second rectangle steel (10) that contact with placing board (3) top are placed to the bottom of first rectangle steel (7), be equipped with between two second rectangle steels (10) one with place second rectangle baffle (11) that board (3) top contacted, and the bottom of the top of second rectangle baffle (11) and two first rectangle baffles (8) contacts mutually, one side that two second rectangle steels (10) kept away from each other all is equipped with three bow tie (9), and second rectangle steel (10) rotate through three bow tie (9) that correspond and install on first rectangle steel (7).
2. A mobile hopper car according to claim 1, characterized in that a steel section of i-shaped structure is arranged between the two guide rails (2), and the two guide rails (2) are fixed on the bottom inner wall of the mobile tunnel (1) through the steel section.
3. A mobile hopper car according to claim 1, characterized in that the same side of both first rectangular steels (7) is provided with a discharge fork mouth for cooperation with a fork truck.
4. A mobile hopper car according to claim 1, characterized in that the same side of both second rectangular steels (10) is provided with a material-carrying forklift mouth for cooperation with a forklift.
5. A mobile hopper car according to claim 1, characterized in that the top and bottom of the hopper (6) are open, the top of one side of the hopper (6) is provided with a pushing handle, and the other side of the hopper (6) is centrally provided with a traction ring.
6. The mobile trolley according to claim 1, wherein four corners of the bottom of the pulley frame (4) are provided with pulley mounting grooves, a rotating shaft is horizontally and fixedly mounted inside the pulley mounting grooves, a sliding wheel (5) is rotatably sleeved in the middle of the outer side of the rotating shaft, and the bottom of the sliding wheel (5) extends to the lower side of the pulley frame (4).
7. Mobile hopper car according to claim 1, characterized in that said first (7) and second (10) rectangular steels are of the same gauge and are machined from rectangular steel.
8. A method for preparing a movable trolley is characterized by comprising the following steps:
s1: firstly, digging a movable tunnel (1) on the ground below an outlet transition platform of a crystallization annealing kiln tail crystallization plate or the ground below a transition platform of a kiln head calender, and then fixing two guide rails (2) on the inner wall of the bottom of the movable tunnel (1) in parallel through section steel with an I-shaped structure for standby;
s2: welding required angle iron and steel plate materials by using welding equipment to jointly assemble a pulley yoke (4), and then respectively installing sliding wheels (5) at four corners of the bottom of the pulley yoke (4);
s3: welding the placing plate (3) on the top of the pulley frame (4) in the step S2 by using a welding device;
s4: placing two second rectangular steels (10) in parallel on top of the placing plate (3) in S3, and then welding two second rectangular baffles (11) arranged in parallel between the two second rectangular steels (10) by using a welding device for standby;
s5: welding required steel plates, channel steel, angle iron and rectangular steel together by using welding equipment, assembling the steel plates, the channel steel, the angle iron and the rectangular steel together to form a charging hopper (6) with the top and the bottom provided with openings, and then respectively welding corresponding push handles and traction rings at the central positions of the top and the other side of one side of the charging hopper (6) by using the welding equipment;
s6: respectively welding first rectangular steels (7) at two side edges of the bottom of the charging hopper (6) in S5, then welding two first rectangular baffle plates (8) which are arranged in parallel between the two first rectangular steels (7) by using a welding device, and welding the first rectangular baffle plates (8) at the edges of the other two sides of the bottom of the charging hopper (6);
s7: respectively placing the two first rectangular steels (7) in the S6 on the tops of the corresponding second rectangular steels (10), enabling the bottoms of the first rectangular baffles (8) to be in contact with the tops of the corresponding second rectangular baffles (11), welding three bowties (9) on the sides, far away from each other, of the two first rectangular steels (7), and rotatably installing the first rectangular steels (7) on the second rectangular steels (10) through the corresponding three bowties (9);
s8: and (3) slidably mounting the sliding wheels (5) in the step (2) on the guide rails (2) in the step (1) to finally obtain the movable trolley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811552557.0A CN111332817A (en) | 2018-12-19 | 2018-12-19 | Movable trolley and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811552557.0A CN111332817A (en) | 2018-12-19 | 2018-12-19 | Movable trolley and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN111332817A true CN111332817A (en) | 2020-06-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811552557.0A Pending CN111332817A (en) | 2018-12-19 | 2018-12-19 | Movable trolley and preparation method thereof |
Country Status (1)
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Application publication date: 20200626 |