CN111332672A - a stack system - Google Patents
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- CN111332672A CN111332672A CN202010280605.6A CN202010280605A CN111332672A CN 111332672 A CN111332672 A CN 111332672A CN 202010280605 A CN202010280605 A CN 202010280605A CN 111332672 A CN111332672 A CN 111332672A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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Abstract
Description
技术领域technical field
本发明涉及一种堆栈系统。The present invention relates to a stacking system.
背景技术Background technique
目前,现有的仓储系统已经呈现智能化与自动化的趋势,如中国专利号:CN201110028000.9公开一种密集型物流仓库的仓储方法和设备,采用的技术方案是:一种密集型物流的仓储方法,其特征在于:所述仓储方法依据不同品牌的货物在仓库中的出货量的不同而将货物划分成不同的类型,并将不同类型的货物存储在物流仓库的不同位置,采用不同的出库方式出库。本发明的有益效果在于:本密集型仓库克服了传统物流仓库根据入库时间的先后或是货物品种的不同对货物存储的弊病,具有按照货物品牌分类存储和按照订单要求分拣出库的功能,有效的实现了货物的密集存储,保证了仓库空间的充分利用,同时作业顺序灵活多样,降低了货物的存储成本,达到了高效存储、分拣不同品牌货物的目的。At present, the existing warehousing system has shown the trend of intelligence and automation. For example, Chinese Patent No.: CN201110028000.9 discloses a warehousing method and equipment for an intensive logistics warehouse. The technical solution adopted is: a warehousing intensive logistics warehouse The method is characterized in that: the storage method divides the goods into different types according to the different shipments of goods of different brands in the warehouse, and stores the different types of goods in different locations of the logistics warehouse, using different types of goods. Outbound method outbound. The beneficial effects of the invention are: the intensive warehouse overcomes the disadvantages of traditional logistics warehouses for storing goods according to the order of storage time or different types of goods, and has the functions of classifying storage according to the brand of goods and sorting out the warehouse according to order requirements. , effectively realize the intensive storage of goods, ensure the full utilization of warehouse space, and at the same time, the operation sequence is flexible and diverse, which reduces the storage cost of goods, and achieves the purpose of efficiently storing and sorting goods of different brands.
但是,现有的堆栈系统仍然存在着占地面积广、工作效率低的技术问题。However, the existing stacking system still has the technical problems of wide area and low work efficiency.
发明内容SUMMARY OF THE INVENTION
因此,针对上述的问题,本发明提出一种堆栈系统,其解决了现有堆栈系统存在的占地面积广、工作效率低的技术问题。Therefore, in view of the above-mentioned problems, the present invention proposes a stacking system, which solves the technical problems of wide area and low working efficiency of the existing stacking system.
为实现上述目的,本发明采用了以下技术方案:一种堆栈系统,包括堆栈轨道、设于堆栈轨道上的堆栈车、设于堆栈轨道两侧的存储架、设于堆栈轨道一侧且位于存储架一侧的转运平台,所述存储架包括由下至上依次堆叠的复数个层架,各层架上设有复数个存储通道,各层架上位于各存储通道的前端设有行走通道,所述行走通道上设有两条第一行走轨道,各存储通道内设有两条存储轨道,所述行走通道上位于两第一行走轨道之间设有连接各存储轨道的第二行走轨道,所述行走通道上设有用于往返存储轨道与第二行走轨道的四向车,所述四向车可沿第一行走轨道行走,所述行走通道上位于四向车的上方设有用于放置物品的横梁架。In order to achieve the above object, the present invention has adopted the following technical solutions: a stacking system, comprising a stacking track, a stacking cart arranged on the stacking track, a storage rack arranged on both sides of the stacking track, a stacking track located on one side and located in the storage rack. A transfer platform on one side of the rack, the storage rack includes a plurality of racks stacked in sequence from bottom to top, each rack is provided with a plurality of storage channels, and each rack is provided with a walking channel at the front end of each storage channel, so Two first walking rails are arranged on the walking channel, two storage rails are arranged in each storage channel, and a second walking rail connecting each storage rail is arranged on the walking channel between the two first walking rails. There is a four-way car on the walking channel for going back and forth between the storage track and the second walking track, the four-way car can travel along the first walking track, and a four-way car is provided on the walking channel above the four-way car for placing items. Beam frame.
进一步的,所述四向车包括本体、可上下升降地设于本体上的升降锁销、设于本体上用于驱动升降锁销的升降驱动装置,所述堆栈车包括本体、可沿本体伸缩的叉臂、设于本体上用于驱动叉臂的伸缩驱动装置,相邻两横梁架之间的间距大于四向车的宽度,所述叉臂上设有与升降锁销对应的卡置槽。Further, the four-way cart includes a body, a lift lock pin that can be lifted up and down on the body, and a lift drive device provided on the body for driving the lift lock pin. The stacker includes a body, which can be extended and retracted along the body. The fork arm and the telescopic drive device used for driving the fork arm on the body, the distance between the adjacent two beam frames is greater than the width of the four-way vehicle, and the fork arm is provided with a clamping slot corresponding to the lifting lock pin .
进一步的,所述层架包括横杆与竖杆,所述竖杆上位于行走通道的前后两端上分别设有支撑板,所述支撑板包括卡置锁紧于竖杆上的U形支架、设于U形支架侧面的横向支架、连接设于横向支架与U形支架的肋板,所述横梁架可拆卸地设于肋板上。Further, the layer frame includes a horizontal bar and a vertical bar, the vertical bars are respectively provided with support plates at the front and rear ends of the walking passage, and the support plates include U-shaped brackets that are clamped and locked on the vertical bars. , a transverse bracket arranged on the side of the U-shaped bracket, a rib plate connected to the transverse bracket and the U-shaped bracket, and the transverse beam bracket is detachably arranged on the rib plate.
进一步的,所述肋板与横向支架分别与横杆固定相连。Further, the rib plate and the transverse support are respectively fixedly connected to the transverse rod.
进一步的,所述肋板不与横向支架与U形支架连接的周侧部位上设有弯折加强板。Further, a bending reinforcing plate is provided on the peripheral portion of the rib plate which is not connected with the transverse bracket and the U-shaped bracket.
进一步的,所述横梁架包括方形管体、设于方形管体内壁上的复数个加强凸棱。Further, the beam frame includes a square tube body and a plurality of reinforcing ridges arranged on the inner wall of the square tube.
进一步的,相邻两第二行走轨道之间通过两个以上的连接件实现加固连接,至少有两个连接件呈十字交叉状态。Further, two or more connecting pieces are used for reinforcing connection between two adjacent second walking rails, and at least two connecting pieces are in a crisscross state.
进一步的,所述堆栈车包括在堆栈轨道上实现行走的行走支架、设于行走支架上的行走驱动装置、设于行走支架上的升降支架、可沿升降支架上下升降的升降座、用于驱动升降座升降的升降驱动装置、设于升降座上的伸缩叉臂、设于升降座上用于驱动伸缩叉臂的伸缩叉臂驱动装置,所述行走支架包括主体部、设于主体部两侧的横向支撑部、设于横向支撑部下端的两对以上的行走轮、设于横向支撑部上位于行走轮外侧的导向支撑部,各对行走轮分别抵靠于堆栈轨道的上端面上,所述堆栈轨道的外侧上设有第一滑轨,所述导向支撑部与第一滑轨配合实现滑动卡置,所述行走驱动装置的输出轴上设有一行走齿轮,至少一堆栈轨道的内侧上设有行走齿条,所述行走齿轮与行走齿条啮合实现传动,所述升降支架包括两侧架、连接设于两侧架上端的横向框,所述侧架由至少三个立柱包围形成,相邻两立柱之间通过复数个横向柱相连。Further, the stacking vehicle includes a walking support for walking on the stacking track, a walking driving device arranged on the walking support, a lifting bracket arranged on the walking support, a lifting seat that can move up and down along the lifting support, and is used for driving. A lift drive device for lifting the lift seat, a telescopic fork arm provided on the lift seat, and a telescopic fork arm drive device provided on the lift seat for driving the telescopic fork arm, the walking support comprises a main body part and is provided on both sides of the main body part The horizontal support part, two or more pairs of walking wheels arranged on the lower end of the horizontal support part, and a guide support part located on the outer side of the walking wheels on the horizontal support part, each pair of walking wheels respectively abuts on the upper end surface of the stack track, the said A first sliding rail is arranged on the outer side of the stacking rail, and the guide support part cooperates with the first sliding rail to realize sliding and clamping. There is a walking rack, and the walking gear meshes with the walking rack to realize transmission. The lifting bracket includes two side frames and a transverse frame connected to the upper end of the two side frames. The side frames are surrounded by at least three uprights. The two adjacent columns are connected by a plurality of transverse columns.
进一步的,所述升降座上分别设有夹持在两侧架两侧的导向轮机构,所述导向轮机构包括与立柱两个侧面分别接触抵靠的导向轮座、可沿导向轮座滑动的轴承座、可转动地设于轴承座上的导向轮,所述导向轮座上设有用于实现轴承座顶靠向立柱的顶压弹簧,各导向轮座上沿上下分布地设有两个以上的导向轮。Further, the lifting base is respectively provided with a guide wheel mechanism clamped on both sides of the two sides of the frame, the guide wheel mechanism includes a guide wheel seat that contacts and abuts with the two side surfaces of the column, and can slide along the guide wheel seat. A bearing seat, a guide wheel rotatably arranged on the bearing seat, the guide wheel seat is provided with a top pressure spring for realizing the bearing seat abutting against the column, and two guide wheel seats are distributed up and down on each guide wheel seat. guide wheel above.
进一步的,各侧架的其中两立柱上设有升降齿条,所述升降驱动装置为双轴电机,所述双轴电机的转轴两端上分别设有升降齿轮,各升降齿轮分别与各升降齿条啮合传动。Further, two vertical columns of each side frame are provided with lifting racks, the lifting driving device is a biaxial motor, and lifting gears are respectively provided on both ends of the rotating shaft of the biaxial motor, and each lifting gear is respectively connected with each lifting gear. Rack meshing transmission.
通过采用前述技术方案,本发明的有益效果是:By adopting the foregoing technical scheme, the beneficial effects of the present invention are:
1、通过这样的堆栈系统的设置,第一可以改变现有堆栈系统需要循环往返的问题。循环往返最大的缺点在于行走路程远,导致电池不耐用,现有的四向车通常一次充电可以使用6个小时,也即是如果满负荷运转,需要至少四辆四向车,成本增加的同时,也会影响四向车的电池寿命。另外,在极端的使用环境中,如冷库、冻库的仓储,四向车的电池使用时间又会有较大幅度的缩减,一把来说只能使用3-4小时,这样就会使得使用效率再次降低。第二可以改变现有的堆栈系统低效的问题,货物由堆栈通道转移至转运平台,往往是需要一个较长的距离的,这个距离既浪费时间也浪费电能,使得整体的货物流转效率较低。第三可以改变现有堆栈系统占地问题,现有的堆栈系统为了实现较高效率,往往都是采用占地较广、单层层架堆放数量较多的结构,由于这种系统的四向车是通过一个固定位置的升降梯来实现层架间的货物转移,因此效率较低,因此有此结构。而本方案并不存在这些缺陷,其相比现有的堆栈系统可以实现密集、层高较高的存储,其利用四向车可以将存储通道内的货物搬运至行走通道,并将货物放置于行走通道上,而后利用堆栈车将货物从行走通道取出,送至转运平台处。于此同时,四向车可以再次去往别的存储通道进行货物的再次取出。相反的,存储货物的流程是相似的。另外,在同一个层架上,是可以设置有多辆四向车的,其不会如现有的堆栈系统有一个阻挡的问题,本方案中的一个层架上的四向车可以快速穿梭于各存储通道与行走通道,而存储通道就成为了避让的区域。1. Through the setting of such a stacking system, firstly, the problem that the existing stacking system needs to go back and forth can be changed. The biggest disadvantage of the round trip is the long distance, which makes the battery not durable. The existing four-way car can usually be used for 6 hours on a single charge, that is, if it runs at full load, at least four four-way cars are required, and the cost increases at the same time. , will also affect the battery life of the four-way vehicle. In addition, in extreme use environments, such as storage in cold storage and freezer storage, the battery life of the four-way vehicle will be greatly reduced, and it can only be used for 3-4 hours. Efficiency drops again. Second, it can change the problem of inefficiency of the existing stacking system. The transfer of goods from the stacking channel to the transfer platform often requires a long distance. This distance wastes both time and electricity, making the overall cargo flow efficiency low. . Third, it can change the problem of the existing stacking system. In order to achieve higher efficiency, the existing stacking system often adopts a structure that occupies a wider area and stacks a large number of single-layer shelves. The truck uses a lift at a fixed position to realize the transfer of goods between the shelves, so the efficiency is low, so it has this structure. However, this solution does not have these defects. Compared with the existing stacking system, it can achieve dense and high-level storage. It can use four-way vehicles to transport the goods in the storage channel to the walking channel, and place the goods in the On the walking channel, and then use the stacker to take out the goods from the walking channel and send them to the transfer platform. At the same time, the four-way vehicle can go to another storage channel again to take out the goods again. Instead, the process for storing goods is similar. In addition, multiple four-way vehicles can be installed on the same shelf, which will not have a blocking problem like the existing stacking system. In this solution, the four-way vehicles on one shelf can quickly shuttle. For each storage channel and walking channel, the storage channel becomes the avoidance area.
2、由于处于密集存储的区域,这些四向车也会存在一个维修问题,因为在密集区域人员是很难进出的,而且对这些重量较大的四向车也无法实现有效的搬运。本方案中,可以利用堆栈车对四向车进行叉取,从而实现四向车的取出、维护,但是这种叉取的稳定性是较弱的,利用升降锁销、卡置槽的设置,可以有效实现对堆栈车的固定,从而实现有效的叉取、转移。2. Due to the dense storage area, these four-way vehicles will also have a maintenance problem, because it is difficult for people to enter and exit in the dense area, and these heavy four-way vehicles cannot be effectively handled. In this solution, the stacker can be used to fork the four-way car, so as to realize the removal and maintenance of the four-way car, but the stability of the fork is weak. It can effectively realize the fixing of the stack car, so as to realize the effective fork and transfer.
3、通过支撑板的结构设置,可以实现其安装性能及稳固性能,实现有效的横梁架支撑的目的。肋板与横向支架分别与横杆固定相连,是为了提高支撑性能。肋板不与横向支架与U形支架连接的周侧部位上设有弯折加强板,也是为了提高支撑性能。3. Through the structural setting of the support plate, its installation performance and stability can be achieved, and the purpose of effective beam frame support can be achieved. The rib plate and the transverse support are fixedly connected with the transverse rod respectively, in order to improve the supporting performance. A bending reinforcing plate is provided on the peripheral part of the rib which is not connected with the transverse bracket and the U-shaped bracket, also to improve the support performance.
4、横梁架包括方形管体、设于方形管体内壁上的复数个加强凸棱,是为了提高横梁架自身承载货物的性能。4. The beam frame includes a square tube body and a plurality of reinforcing ridges arranged on the inner wall of the square tube, in order to improve the performance of the beam frame itself to carry goods.
5、相邻两第二行走轨道之间通过两个以上的连接件实现加固连接,至少有两个连接件呈十字交叉状态,这样可以有效提高支撑目的,有效实现行走通道承载货物的目的。5. The two adjacent second walking rails are reinforced and connected by more than two connecting pieces, and at least two connecting pieces are in a crisscross state, which can effectively improve the support purpose and effectively realize the purpose of carrying goods on the walking channel.
6、堆栈车的设置,可以实现其仅设置下部的轨道,而不需要上部的天轨,这样就实现了便捷安装、节省成本、不需要具备楼顶板的优势。其通过升降支架的设置,可以实现较高的支撑性能与支撑强度。6. The setting of the stack car can realize that only the lower track is set, and the upper sky rail is not needed, which realizes the advantages of convenient installation, cost saving, and no need to have the roof board. It can achieve higher support performance and support strength through the setting of the lifting bracket.
7、导向轮机构的设置,可以有效实现其导向、防止偏移、导向稳定性好的目的,可以防止因为没有天轨而使得升降座的升降不稳定的问题,有效提高工作效率。7. The setting of the guide wheel mechanism can effectively achieve the purpose of guiding, preventing deviation and good guiding stability, and can prevent the instability of the lifting seat due to the absence of the overhead rail, and effectively improve the work efficiency.
8、通过升降齿条与双轴电机的配合,可以实现有效的驱动。8. Effective drive can be achieved through the cooperation of the lifting rack and the dual-axis motor.
附图说明Description of drawings
图1是本发明的结构示意图;Fig. 1 is the structural representation of the present invention;
图2是图1的右视图;Fig. 2 is the right side view of Fig. 1;
图3是存储架的立体结构示意图;Fig. 3 is the three-dimensional structure schematic diagram of the storage rack;
图4是存储架的主视图;Figure 4 is a front view of the storage rack;
图5是图4的左视图;Fig. 5 is the left side view of Fig. 4;
图6是图3中A处的放大图;Fig. 6 is the enlarged view of A place in Fig. 3;
图7是横梁架的结构示意图;Fig. 7 is the structural representation of beam frame;
图8是四向车的立体结构示意图;Figure 8 is a three-dimensional schematic diagram of a four-way vehicle;
图9是四向车的侧视结构示意图;Fig. 9 is the side view structure schematic diagram of the four-way vehicle;
图10是四向车与堆栈车的叉臂的结构示意图;Figure 10 is a schematic structural diagram of a fork arm of a four-way vehicle and a stacker;
图11是堆栈车与堆栈轨道配合的立体结构示意图;Figure 11 is a three-dimensional schematic diagram of the stacking car and the stacking track;
图12是堆栈车的主视图;Figure 12 is a front view of the stacker;
图13是堆栈车的俯视放大图;Figure 13 is an enlarged top view of the stacker;
图14是堆栈车的右视放大图。Figure 14 is an enlarged view of the right side of the stacker.
具体实施方式Detailed ways
现结合附图和具体实施方式对本发明进一步说明。The present invention will now be further described with reference to the accompanying drawings and specific embodiments.
参考图1至图9,本实施例提供一种堆栈系统,包括堆栈轨道1、设于堆栈轨道1上的堆栈车2、设于堆栈轨道1两侧的存储架3、设于堆栈轨道1一侧且位于存储架一侧的转运平台4,所述存储架3包括由下至上依次堆叠的复数个层架31,各层架31上设有复数个存储通道32,各层架31上位于各存储通道32的前端设有行走通道33,所述行走通道33上设有两条第一行走轨道331,各存储通道32内设有两条存储轨道321,所述行走通道33上位于两第一行走轨道331之间设有连接各存储轨道的第二行走轨道332,所述行走通道33上设有用于往返存储轨道321与第二行走轨道332的四向车5,所述四向车5可沿第一行走轨道331行走,所述行走通道33上位于四向车5的上方设有用于放置物品的横梁架333。所述层架31包括横杆311与竖杆312,所述竖杆312上位于行走通道33的前后两端上分别设有支撑板34,所述支撑板34包括卡置锁紧于竖杆312上的U形支架341、设于U形支架341侧面的横向支架342、连接设于横向支架342与U形支架341的肋板343,所述横梁架333可拆卸地设于肋板343上。所述肋板343与横向支架342分别与横杆311通过固定件344固定相连。所述肋板343不与横向支架342与U形支架341连接的周侧部位上设有弯折加强板3431。所述横梁架333包括方形管体3331、设于方形管体3331内壁上的复数个加强凸棱3332。相邻两第二行走轨道332之间通过两个以上的连接件334实现加固连接,至少有两个连接件334呈十字交叉状态,本方案中相邻两第二行走轨道332之间的连接件334为两根,均为管材,如方管或圆管,其材料可以是铝型材或钢材。1 to 9, the present embodiment provides a stacking system, including a stacking
所述四向车5包括本体51、可上下升降地设于本体51上的升降锁销52、设于本体51上用于驱动升降锁销52的升降驱动装置53,所述升降驱动装53为电推杆,该伸缩结构已为公知,在此不予赘述。The four-
所述堆栈车2包括本体、可沿本体伸缩的叉臂2a、设于本体上用于驱动叉臂的伸缩驱动装置,相邻两横梁架之间的间距大于四向车5的宽度,所述叉臂2a上设有与升降锁销对应的卡置槽2b。该卡置槽2b可以是通槽。The stacker 2 includes a main body, a
上述四向车、堆栈车为现有的装置,四向车加装了升降驱动装置与升降锁销,堆栈车的叉臂上设置了卡置槽。上述存储架为现有的装置,只是在其前端加装了行走通道及其他部件,以实现四向车的行走及货物的放置。上述结构仅为一个较佳的实施方式,其中存储架的材料可以为铁质或铝质。上述支撑板也可以为其他结构,如槽钢等结构。上述横梁架可以是其他结构,如圆管、槽钢等。The above-mentioned four-way cart and stacking cart are existing devices. The four-way cart is equipped with a lift drive device and a lift lock pin, and a clamping slot is provided on the fork arm of the stack cart. The above-mentioned storage rack is an existing device, but a walking channel and other components are added at the front end of the storage rack, so as to realize the walking of the four-way vehicle and the placement of the goods. The above structure is only a preferred embodiment, wherein the material of the storage rack can be iron or aluminum. The above-mentioned support plate can also be other structures, such as channel steel and other structures. The above-mentioned beam frame can be other structures, such as round pipe, channel steel, etc.
上述堆栈系统的四向车,可以在存储通道中移动,以实现货物的存或取,其还可以移动进入行走通道中,从而实现行走通道与存储通道上的货物的相互转移。另外,四向车可以沿行走通道行走,实现在不同存储通道中的切换使用。这样就可以在同一层架上根据需要设置一辆或多辆四向车,从而满足货物的搬运需求,而由于搬运的距离短,从而可以大大提高搬运效率。另外配合上堆栈车,堆栈车可以将货物从行走通道上转移至转运平台,从而实现货物的移入或取出的目的。这样好处有几个,一是:堆栈车本身是依靠有线的电源的,而四向车是依靠电池的,两者配合使用,这样就可以大大提高四向车的使用时间,保持其高效运行;二是:可以实现堆栈空间的纵向发展,实现密集堆垛;三是:每一层都设置有四向车,可以实现超高的效率,而且四向车不用通过升降机构进行升降,也是能够实现超高的效率。另外当并不需要如此高效的运转时,还可以少设置一些四向车,可以利用堆栈车来实现四向车的上下层架的转移;四是:即使同一层有多辆四向车也不易相互堵塞,可以有效实现避让。五是:可以设置两辆堆栈车,分别位于堆栈轨道的两侧,从而实现双工位的操作。The four-way cart of the above stacking system can move in the storage channel to realize the storage or retrieval of goods, and it can also move into the walking channel, so as to realize the mutual transfer of goods on the walking channel and the storage channel. In addition, the four-way vehicle can walk along the walking channel to realize the switching use in different storage channels. In this way, one or more four-way vehicles can be set up on the same shelf as required, so as to meet the needs of cargo handling, and the handling efficiency can be greatly improved due to the short handling distance. In addition, with the stacking car, the stacking car can transfer the goods from the walking channel to the transfer platform, so as to realize the purpose of moving in or out of the goods. There are several advantages in this way. First, the stack car itself relies on wired power supply, while the four-way car relies on batteries. The two are used together, which can greatly improve the use time of the four-way car and maintain its efficient operation; The second is: the vertical development of the stack space can be realized, and the dense stacking can be realized; the third is: each floor is equipped with a four-way car, which can achieve ultra-high efficiency, and the four-way car does not need to be lifted by a lifting mechanism, which can also be achieved. Super high efficiency. In addition, when such efficient operation is not required, less four-way vehicles can be set up, and stacking vehicles can be used to realize the transfer of the upper and lower racks of the four-way vehicles; fourth: even if there are multiple four-way vehicles on the same floor, it is not easy Blocking each other can effectively achieve avoidance. The fifth is: two stacking carts can be set up, which are located on both sides of the stacking track respectively, so as to realize the operation of double stations.
通过采用前述技术方案,本发明的有益效果是:By adopting the foregoing technical scheme, the beneficial effects of the present invention are:
1、通过这样的堆栈系统的设置,第一可以改变现有堆栈系统需要循环往返的问题。循环往返最大的缺点在于行走路程远,导致电池不耐用,现有的四向车通常一次充电可以使用6个小时,也即是如果满负荷运转,需要至少四辆四向车,成本增加的同时,也会影响四向车的电池寿命。第二可以改变现有的堆栈系统低效的问题,货物由堆栈通道转移至转运通道,往往是需要一个较长的距离的,这个距离既浪费时间也浪费电能,使得整体的货物流转效率较低。第三可以改变现有堆栈系统占地问题,现有的堆栈系统为了实现较高效率,往往都是采用占地较广、单层层架堆放数量较多的结构,由于这种系统的四向车是通过一个固定位置的升降梯来实现层架间的货物转移,因此效率较低,因此由此结构。而本方案并不存在这些缺陷,其可以实现密集、层高较高的存储,其利用四向车可以将存储通道内的货物搬运至行走通道,并将货物放置于行走通道上,而后利用堆栈车将货物从行走通道取出,送至转运平台处。于此同时,四向车可以再次去往别的存储通道进行货物的再次取出。相反的,存储货物的流程是相似的。另外,在同一个层架上,是可以设置有多辆四向车的,其不会如现有的堆栈系统有一个阻挡的问题,本方案中的一个层架上的四向车可以快速穿梭于各存储通道与行走通道,而存储通道就成为了避让的区域。1. Through the setting of such a stacking system, firstly, the problem that the existing stacking system needs to go back and forth can be changed. The biggest disadvantage of the round trip is the long distance, which makes the battery not durable. The existing four-way car can usually be used for 6 hours on a single charge, that is, if it runs at full load, at least four four-way cars are required, and the cost increases at the same time. , will also affect the battery life of the four-way vehicle. Second, it can change the problem of inefficiency of the existing stacking system. The transfer of goods from the stacking channel to the transshipment channel often requires a long distance. This distance wastes both time and electricity, making the overall cargo flow less efficient. . Third, the existing stacking system can be changed. In order to achieve higher efficiency, the existing stacking system often adopts a structure that occupies a wider area and stacks a large number of single-layer shelves. The truck uses a lift in a fixed position to realize the transfer of goods between the shelves, so the efficiency is low, so this structure is used. However, this solution does not have these defects. It can achieve dense and high-level storage. It can use four-way vehicles to transport the goods in the storage channel to the walking channel, place the goods on the walking channel, and then use the stack. The truck takes the goods out of the walking channel and sends them to the transfer platform. At the same time, the four-way vehicle can go to another storage channel again to take out the goods again. Instead, the process for storing goods is similar. In addition, multiple four-way vehicles can be installed on the same shelf, which will not have a blocking problem like the existing stacking system. In this solution, the four-way vehicles on one shelf can quickly shuttle. For each storage channel and walking channel, the storage channel becomes the avoidance area.
2、由于处于密集存储的区域,这些四向车也会存在一个维修问题,因为在密集区域人员是很难进出的,而且对这些重量较大的四向车也无法实现有效的搬运。本方案中,可以利用堆栈车对四向车进行叉取,从而实现四向车的取出、维护,但是这种叉取的稳定性是较弱的,利用升降锁销、卡置槽的设置,可以有效实现对堆栈车的固定,从而实现有效的叉取、转移。2. Due to the dense storage area, these four-way vehicles will also have a maintenance problem, because it is difficult for people to enter and exit in the dense area, and these heavy four-way vehicles cannot be effectively handled. In this solution, the stacker can be used to fork the four-way car, so as to realize the removal and maintenance of the four-way car, but the stability of the fork is weak. It can effectively realize the fixing of the stack car, so as to realize the effective fork and transfer.
3、通过支撑板的结构设置,可以实现其安装性能及稳固性能,实现有效的横梁架支撑的目的。肋板与横向支架分别与横杆固定相连,是为了提高支撑性能。肋板不与横向支架与U形支架连接的周侧部位上设有弯折加强板,也是为了提高支撑性能。3. Through the structural setting of the support plate, its installation performance and stability can be achieved, and the purpose of effective beam frame support can be achieved. The rib plate and the transverse support are fixedly connected with the transverse rod respectively, in order to improve the supporting performance. A bending reinforcing plate is provided on the peripheral part of the rib which is not connected with the transverse bracket and the U-shaped bracket, also to improve the support performance.
4、横梁架包括方形管体、设于方形管体内壁上的复数个加强凸棱,是为了提高横梁架自身承载货物的性能。4. The beam frame includes a square tube body and a plurality of reinforcing ridges arranged on the inner wall of the square tube, in order to improve the performance of the beam frame itself to carry goods.
5、相邻两第二行走轨道之间通过两个以上的连接件实现加固连接,至少有两个连接件呈十字交叉状态,这样可以有效提高支撑目的,有效实现行走通道承载货物的目的。5. The two adjacent second walking rails are reinforced and connected by more than two connecting pieces, and at least two connecting pieces are in a crisscross state, which can effectively improve the support purpose and effectively realize the purpose of carrying goods on the walking channel.
基于上述方案的基础之上,对堆栈车进行了相应的改进。所述堆栈车2包括在堆栈轨道1上实现行走的行走支架、设于行走支架上的行走驱动装置281、设于行走支架上的升降支架、可沿升降支架上下升降的升降座23、用于驱动升降座23升降的升降驱动装置282、设于升降座23上的伸缩叉臂24、设于升降座23上用于驱动伸缩叉臂的伸缩叉臂驱动装置283,所述行走支架包括主体部211、设于主体部211两侧的横向支撑部212、设于横向支撑部212下端的两对以上的行走轮213、设于横向支撑部212上位于行走轮213外侧的导向支撑部214,各对行走轮213分别抵靠于堆栈轨道1的上端面上,所述堆栈轨道1的外侧上设有第一滑轨11,所述导向支撑部214与第一滑轨11配合实现滑动卡置,所述行走驱动装置的输出轴上设有一行走齿轮25,至少一堆栈轨道1的内侧上设有行走齿条12,所述行走齿轮25与行走齿条12啮合实现传动,所述升降支架包括两侧架221、连接设于两侧架221上端的横向框222,所述侧架221由三个立柱2211包围形成,相邻两立柱2211之间通过复数个横向柱2212相连,本实施例中,立柱的数量可以根据实际需要进行设置,三个立柱成三角支撑,是一种较佳的稳固支撑。On the basis of the above scheme, the stack car has been improved accordingly. The stacking cart 2 includes a walking support for walking on the stacking
所述升降座23上分别设有夹持在两侧架221两侧的导向轮机构26,所述导向轮机构26包括与立柱2211两个侧面分别接触抵靠的导向轮座261、可沿导向轮座261滑动的轴承座262、可转动地设于轴承座上的导向轮263,所述导向轮座261上设有用于实现轴承座262顶靠向立柱2211的顶压弹簧264,该结构为常规技术手段的应用,在此不予以赘述。各导向轮座261上沿上下分布地设有两个导向轮263,导向轮的数量可以根据实际需要进行设置。而且,导向轮机构26可以是多个设置的,当立柱具有多个相邻的平面时,至少有相邻的两个平面是设置有导向轮机构26的。各侧架221的其中两立柱上设有升降齿条27,所述升降驱动装置为双轴电机,所述双轴电机的转轴两端上分别设有升降齿轮,各升降齿轮分别与各升降齿条啮合传动。The lifting
堆栈车的设置,可以实现其仅设置下部的轨道,而不需要上部的天轨,这样就实现了便捷安装、节省成本、不需要具备楼顶板的优势。其通过升降支架的设置,可以实现较高的支撑性能与支撑强度。导向轮机构的设置,可以有效实现其导向、防止偏移、导向稳定性好的目的,可以防止因为没有天轨而使得升降座的升降不稳定的问题,有效提高工作效率。通过升降齿条与双轴电机的配合,可以实现有效的驱动。The setting of the stacker truck can realize that only the lower track is set, and the upper sky rail is not needed, which realizes the advantages of convenient installation, cost saving, and no need to have a roof board. It can achieve higher support performance and support strength through the setting of the lifting bracket. The setting of the guide wheel mechanism can effectively achieve the purpose of guiding, preventing deviation and good guiding stability, and can prevent the problem of unstable lifting of the lifting seat because there is no overhead rail, and effectively improve the work efficiency. Effective driving can be achieved by the cooperation of the lifting rack and the biaxial motor.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first" or "second" may expressly or implicitly include one or more of that feature. In the description of the present invention, "plurality" means two or more, unless otherwise expressly and specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise expressly specified and limited, the terms "installed", "connected", "connected", "fixed" and other terms should be understood in a broad sense, for example, it may be a fixed connection or a detachable connection , or integrated; it can be directly connected or indirectly connected through an intermediate medium, and it can be the internal connection of two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise expressly specified and limited, a first feature "on" or "under" a second feature may be in direct contact between the first and second features, or the first and second features indirectly through an intermediary touch. Also, the first feature being "above", "over" and "above" the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is level higher than the second feature. The first feature being "below", "below" and "below" the second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。In the description of this specification, description with reference to the terms "one embodiment," "some embodiments," "example," "specific example," or "some examples", etc., mean specific features described in connection with the embodiment or example , structure, material or feature is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine the different embodiments or examples described in this specification, as well as the features of the different embodiments or examples, without conflicting each other.
尽管结合优选实施方案具体展示和介绍了本发明,但所属领域的技术人员应该明白,在不脱离所附权利要求书所限定的本发明的精神和范围内,在形式上和细节上可以对本发明做出各种变化,均为本发明的保护范围。Although the present invention has been particularly shown and described in connection with preferred embodiments, it will be understood by those skilled in the art that changes in form and detail may be made to the present invention without departing from the spirit and scope of the invention as defined by the appended claims. Various changes are made within the protection scope of the present invention.
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| CN112875117A (en) * | 2021-01-22 | 2021-06-01 | 深圳市智美创科技有限公司 | Battery pack storage rack for sharing double-lane battery changing station |
| CN113233064A (en) * | 2021-01-27 | 2021-08-10 | 威海天润智能科技有限公司 | Stack vertical bin |
| CN113734674A (en) * | 2021-01-06 | 2021-12-03 | 北京京东乾石科技有限公司 | Shuttle vehicle loading and unloading device and method, warehousing system and maintenance method |
| CN114772120A (en) * | 2022-03-30 | 2022-07-22 | 弥费实业(上海)有限公司 | Wafer double-station transfer device, storage library, access method and arrangement method |
| CN114955350A (en) * | 2022-06-27 | 2022-08-30 | 浙江盛达铁塔有限公司 | Angle steel storage logistics device and logistics management method |
| CN115215034A (en) * | 2022-07-29 | 2022-10-21 | 山东福祥建材科技有限公司 | Building material storage structure convenient to supervision and access |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113734674A (en) * | 2021-01-06 | 2021-12-03 | 北京京东乾石科技有限公司 | Shuttle vehicle loading and unloading device and method, warehousing system and maintenance method |
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| CN113233064A (en) * | 2021-01-27 | 2021-08-10 | 威海天润智能科技有限公司 | Stack vertical bin |
| CN114772120A (en) * | 2022-03-30 | 2022-07-22 | 弥费实业(上海)有限公司 | Wafer double-station transfer device, storage library, access method and arrangement method |
| CN114955350A (en) * | 2022-06-27 | 2022-08-30 | 浙江盛达铁塔有限公司 | Angle steel storage logistics device and logistics management method |
| CN114955350B (en) * | 2022-06-27 | 2022-12-20 | 浙江盛达铁塔有限公司 | Angle steel warehouse logistics device and logistics management method |
| CN115215034A (en) * | 2022-07-29 | 2022-10-21 | 山东福祥建材科技有限公司 | Building material storage structure convenient to supervision and access |
| CN115215034B (en) * | 2022-07-29 | 2024-05-14 | 山东福祥建材科技有限公司 | Building material storage structure convenient to supervise and access |
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