CN111332570A - A ratchet chain type automatic bag breaking equipment - Google Patents
A ratchet chain type automatic bag breaking equipment Download PDFInfo
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- CN111332570A CN111332570A CN202010427796.4A CN202010427796A CN111332570A CN 111332570 A CN111332570 A CN 111332570A CN 202010427796 A CN202010427796 A CN 202010427796A CN 111332570 A CN111332570 A CN 111332570A
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- 230000007246 mechanism Effects 0.000 claims abstract description 128
- 239000000463 material Substances 0.000 claims abstract description 89
- 239000002699 waste material Substances 0.000 claims abstract description 76
- 238000001125 extrusion Methods 0.000 claims abstract description 24
- 239000000428 dust Substances 0.000 claims description 72
- 238000005520 cutting process Methods 0.000 claims description 36
- 238000009434 installation Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000004064 recycling Methods 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims 1
- 238000005457 optimization Methods 0.000 description 16
- 238000010586 diagram Methods 0.000 description 13
- 238000009826 distribution Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000003670 easy-to-clean Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/185—Preventing escape of dust by means of non-sealed systems
- B65G69/186—Preventing escape of dust by means of non-sealed systems with aspiration means
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Abstract
本发明涉及物料拆包设备技术领域,具体公开了一种棘链式自动破袋设备,包括底座和破袋仓,所述破袋仓包括进料口、废袋排出口,所述破袋仓内部设有靠近进料口的破袋机构、靠近废袋排出口的废袋挤出机构以及贯穿进料口和废袋排出口的链轮机构;所述链轮机构,用于接收进料口输入的料袋,并将料袋输送至废袋排出口;所述破袋机构,用于对所述链轮机构输送的料袋进行切割,使料袋完成卸料;所述废袋挤出机构,用于将卸料后空料袋顺序排出并回收,本发明实现了料袋的快速破袋,防止料袋在破袋仓发生堵塞,而且物料排出通畅,有效避免了废料袋缠绕造成的排出口的堵塞,在排出口外侧可套装废袋收集袋,对废袋进行集中回收。
The invention relates to the technical field of material unpacking equipment, and specifically discloses a ratchet-chain type automatic bag breaking equipment, comprising a base and a bag breaking bin, the bag breaking bin comprising a feeding port and a waste bag discharge port, and the bag breaking bin The inside is provided with a bag breaking mechanism close to the feed port, a waste bag extrusion mechanism close to the waste bag discharge port, and a sprocket mechanism passing through the feed port and the waste bag discharge port; the sprocket mechanism is used to receive the feed port. The input bag is transported to the waste bag discharge port; the bag breaking mechanism is used to cut the material bag conveyed by the sprocket mechanism, so that the material bag is discharged; the waste bag is extruded The mechanism is used to sequentially discharge and recycle the empty material bags after unloading. The invention realizes the rapid bag breaking of the material bags, prevents the material bags from being blocked in the bag breaking bin, and the material discharges smoothly, effectively avoiding the waste bags caused by entanglement. If the discharge port is blocked, a waste bag collection bag can be installed on the outside of the discharge port to collect the waste bags centrally.
Description
技术领域technical field
本发明涉及物料拆包设备技术领域,尤其涉及一种棘链式自动破袋设备,主要应用于油田生产用。The invention relates to the technical field of material unpacking equipment, in particular to a ratchet chain type automatic bag breaking equipment, which is mainly used in oil field production.
背景技术Background technique
在油田生产过程中,通常需要将粉料物料由原始袋装破袋后,再转移至储存容器中进行储存。常规的破袋机,对破袋后的废袋采用振动排出的方式排出废袋,经常出现排出不顺畅,容器卡堵,影响生产。而且料袋在破袋中也会出现输送不连续的现象,造成卡堵现象。另一方面,对破袋过程中的粉尘采用布袋式过滤,结构复杂、清理不方便。In the oilfield production process, it is usually necessary to break the powder material from the original bag, and then transfer it to a storage container for storage. The conventional bag breaking machine adopts the method of vibrating the waste bag to discharge the waste bag after the bag is broken, and often the discharge is not smooth, and the container is blocked, which affects the production. In addition, the material bag will also have discontinuous conveying in the broken bag, resulting in the phenomenon of jamming. On the other hand, the bag filter is used to filter the dust in the process of bag breaking, which is complicated in structure and inconvenient to clean.
因此,有必要提出一种改进,以克服现有技术的缺陷。Therefore, it is necessary to propose an improvement to overcome the shortcomings of the prior art.
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有技术中的问题,提供一种棘链式自动破袋设备。The purpose of the present invention is to solve the problems in the prior art and provide a ratchet chain type automatic bag breaking device.
本发明的技术方案是:The technical scheme of the present invention is:
一种棘链式自动破袋设备,包括底座1和破袋仓3,所述破袋仓3包括进料口2、废袋排出口5,其特征在于,所述破袋仓3内部设有靠近进料口2的破袋机构9、靠近废袋排出口5的废袋挤出机构7以及贯穿进料口2和废袋排出口5的链轮机构8;A ratchet-chain type automatic bag breaking device includes a
所述链轮机构8,用于接收进料口2输入的料袋,并将料袋输送至废袋排出口5;The
所述破袋机构9,用于对所述链轮机构8输送的料袋进行切割,使料袋完成卸料;The
所述废袋挤出机构7,用于将卸料后空料袋顺序排出并回收。The waste
作为优化,所述链轮机构8靠近所述进料口2的一侧设置在所述破袋机构9的下部位置,所述链轮机构8靠近所述废袋排出口5的一侧与所述废袋挤出机构7连接。As an optimization, the side of the
作为优化,所述链轮机构8包括用于传送料袋的链条803,所述链条803穿过所述破袋机构9设置,并且所述链条803与所述废袋挤出机构7连接;As an optimization, the
所述链条803用于将料袋输送至所述破袋机构9进行破袋,并将破袋后的料袋输送至所述废袋挤出机构7进行回收。The
作为优化,所述链轮机构8包括位于主动轴707上的主动链轮801、位于从动链轮轴805上的从动链轮802和连接主动链轮801和从动链轮802的链条803;As an optimization, the
所述链条803外侧与料袋接触面设置有尖刺部804。A
作为优化,所述链条803上的尖刺部804形状为三角形和或锯齿形。As an optimization, the
作为优化,所述破袋机构9包括间隔分布的切刀,所述切刀固定安装在切刀轴上。As an optimization, the
作为优化,所述切刀分为两层分布,并且其中一层的切刀相对与另一层切刀均匀间隔错开分布。As an optimization, the cutting knives are distributed in two layers, and the cutting knives of one layer are staggered and distributed at a uniform interval relative to the cutting knives of the other layer.
作为优化,所述破袋机构9包括上下两层分布的切刀,所述切刀包括位于上层的第一切刀903以及位于下层的第二切刀905和第三切刀907;As an optimization, the
所述第一切刀903固定安装在第一切刀轴902上,所述第二切刀905和所述第三切刀907均固定安装在第二切刀轴906上;The
所述第二切刀905与所述第三切刀907间隔分布在所述第二切刀轴906上,并且所述第一切刀903位于所示第二切刀905和所述第三切刀907中间上端的位置。The
作为优化,所述破袋机构9包括上下分层分布的切刀,所述切刀包括位于上层的相互平行设置的两个切刀以及位于下层的相互平行设置的三个切刀,上层两个所述切刀与下层三个所述切刀相互间隔错开分布。As an optimization, the
作为优化,所述废袋挤出机构7一端与所述链轮机构8连接,所述废袋挤出机构7转动的同时为所述链轮机构8的转动提供动力。As an optimization, one end of the waste
作为优化,所述废袋挤出机构7包括驱动电机701、主动轴707、从动轴709、以及分别设置在主动轴707和从动轴709上的拨叉片706;As an optimization, the waste
所述驱动电机701与所述主动轴707键连接,所述主动轴707上设置有主动齿轮702,所述从动轴709上设置有与所述主动齿轮702啮合的从动齿轮703;The
所述主动轴707上的拨叉片706与所述从动轴709上的拨叉片706相互间隔错开分布。The
作为优化,所述破袋仓3下端设置有下料漏斗10,所述下料漏斗10底部设置下料口11;As an optimization, the lower end of the
在所述下料漏斗10的下端设置有输送机构12,所述输送机构12包括旋转轴1201和焊接在旋转轴1201上的螺旋叶片1202。A
作为优化,所述链轮机构8的链条803位于所述下料漏斗10的正上方位置。As an optimization, the
作为优化,在所述破袋仓3的废袋排出口5位置设置有相互平行分布的上固定板705和下固定板704。As an optimization, an
作为优化,所述破袋仓3内还设有除尘机构4;As an optimization, the bag breaking
所述除尘机构4用于对料袋卸料过程中产生的粉尘进行除尘处理。The
作为优化,所述除尘机构4设在破袋仓3的顶部并且水平设置;As an optimization, the
或者所述除尘机构4设在破袋仓3的侧面并且竖直设置。Alternatively, the
作为优化,所述除尘机构4包括除尘滤芯401、滤芯固定板402、除尘腔403、滤芯安装管404、排气槽406、排气接管407和风机408;As an optimization, the
所述除尘滤芯401固定安装在滤芯固定板402上,所述除尘滤芯401一端与所述滤芯安装管404连通,所述滤芯安装管404固定安装在除尘腔侧壁405上,所述排气槽406与所述除尘腔403连通,所述风机408通过排气接管407与所述排气槽406连通。The dust
有益效果:本发明的一种棘链式自动破袋设备,通过链条带动物料输送,并且在链条上设置尖刺部。通过尖刺部带动料袋向前输送,避免料袋在进料口处卡堵现象的发生。在料袋送入破袋仓后,通过上下分布的切刀对料袋进行切割,料袋位于上层切刀和下层切刀之间的位置。在通过链条不断向前输送过程中,上层切刀和下层切刀旋转进行料袋切割,同时带动料袋向前输送。通过上层切刀和下层切刀的挤压和切割,料袋被切开,料袋内的物料不断落入下料漏斗,实现了料袋的快速破袋,防止料袋在破袋仓发生堵塞,而且物料排出通畅。在物料排出后,废料袋被输送至废袋排出口,在排出口通过上下分布的多个等间距相互错开分布的拨叉片,对废料袋进行挤压排出,有效避免了废料袋缠绕造成的废袋排出口的堵塞。在废袋排出口外侧可套装废袋收集袋,对废料袋进行集中打包回收,回收简单方便。并且破袋仓内部上端设置除尘机构,通过负压抽吸原理,利用风机通过排气接管连接排气槽,排气槽与除尘腔连通,对破袋过程中出现的粉尘进行集中吸附,避免排出造成外界环境污染。整个设备提高了破袋的效率,避免了破袋过程中出现的卡堵现象,减少停机频率。Beneficial effects: The ratchet chain type automatic bag breaking equipment of the present invention drives the material to be conveyed through the chain, and a spiked portion is arranged on the chain. The material bag is driven forward by the spiked part to avoid the phenomenon that the material bag is blocked at the feeding port. After the material bag is sent into the bag breaking bin, the material bag is cut by the upper and lower cutting knives, and the material bag is located between the upper layer cutter and the lower layer cutter. During the continuous forward conveying process through the chain, the upper cutter and the lower cutter rotate to cut the bag, and at the same time drive the bag to be conveyed forward. Through the extrusion and cutting of the upper cutter and the lower cutter, the material bag is cut open, and the material in the material bag continuously falls into the unloading funnel, which realizes the rapid bag breaking of the material bag and prevents the material bag from being blocked in the bag breaking bin. , and the material is discharged smoothly. After the material is discharged, the waste bag is transported to the waste bag discharge port, and at the discharge port, the waste bag is squeezed and discharged through a plurality of equally spaced staggered fork pieces distributed up and down, which effectively avoids the waste bag entanglement. Blockage of the waste bag outlet. A waste bag collection bag can be set on the outside of the waste bag discharge port, and the waste bags can be packaged and recycled in a centralized manner, which is simple and convenient to recycle. In addition, a dust removal mechanism is set at the upper end of the bag breaking bin. Through the principle of negative pressure suction, the fan is connected to the exhaust groove through the exhaust pipe, and the exhaust groove is connected with the dust removal chamber, so as to concentrate the dust in the bag breaking process and avoid discharge. cause environmental pollution. The whole equipment improves the efficiency of bag breaking, avoids the jamming phenomenon in the bag breaking process, and reduces the frequency of downtime.
附图说明Description of drawings
图1为本发明主视结构示意图;Fig. 1 is the front view structure schematic diagram of the present invention;
图2为本发明右视结构示意图;Fig. 2 is the right side view structural schematic diagram of the present invention;
图3为本发明左视结构示意图;Fig. 3 is the left side view structure schematic diagram of the present invention;
图4为本发明E-E结构剖视图;4 is a cross-sectional view of the E-E structure of the present invention;
图5为本发明破袋机构结构示意图;5 is a schematic structural diagram of the bag breaking mechanism of the present invention;
图6为本发明除尘机构结构示意图;6 is a schematic structural diagram of the dust removal mechanism of the present invention;
图7为本发明除尘机构的脉冲反吹机构局部示意图;Fig. 7 is the partial schematic diagram of the pulse blowback mechanism of the dust removal mechanism of the present invention;
图8为本发明主动链轮结构示意图;Figure 8 is a schematic diagram of the structure of the driving sprocket of the present invention;
图9为本发明废袋挤出机构立体结构示意图;Figure 9 is a schematic three-dimensional structure diagram of the waste bag extrusion mechanism of the present invention;
图10为本发明破袋机构立体结构示意图;Fig. 10 is a three-dimensional schematic diagram of the bag breaking mechanism of the present invention;
图11为本发明内部结构立体结构示意图;Figure 11 is a schematic diagram of the three-dimensional structure of the internal structure of the present invention;
图12为本发明废袋挤出机构主视图;Figure 12 is a front view of the waste bag extrusion mechanism of the present invention;
图13为本发明三角形的尖刺部结构放大图;Figure 13 is an enlarged view of the triangular thorn structure of the present invention;
图14为本发明锯齿形的尖刺部结构放大图;14 is an enlarged view of the structure of the zigzag spiked portion of the present invention;
图15为本发明输送机构结构示意图;15 is a schematic structural diagram of the conveying mechanism of the present invention;
图16为本发明实施例5结构示意图;16 is a schematic structural diagram of
图17为C-C结构剖视图;Figure 17 is a sectional view of the C-C structure;
图18为本发明实施例2结构示意图;18 is a schematic structural diagram of Embodiment 2 of the present invention;
其中,1底座、2进料口、3破袋仓、4除尘机构、401除尘滤芯、402滤芯固定板、403除尘腔、404滤芯安装管、405除尘腔侧壁、406排气槽、407排气接管、408风机、409外墙板、410喷吹管、411固定螺栓、412脉冲电磁阀、413脉冲气源进口、5废袋排出口、6防尘罩、7废袋挤出机构、701驱动电机、702主动齿轮、703从动齿轮、704下固定板、705上固定板、706拨叉片、707主动轴、708轴承座、709从动轴、8链轮机构、801主动链轮、802从动链轮、803链条、804尖刺部、805从动链轮轴、9破袋机构、901第一破袋电机、902第一切刀轴、903第一切刀、904第二破袋电机、905第二切刀、906第二切刀轴、907第三切刀、10下料漏斗、11下料口、12输送机构、1201旋转轴、1202螺旋叶片、13电器箱。Among them, 1 base, 2 feeding port, 3 bag breaking bin, 4 dust removal mechanism, 401 dust removal filter element, 402 filter element fixing plate, 403 dust removal chamber, 404 filter element installation pipe, 405 dust removal chamber side wall, 406 exhaust groove, 407 row Air connecting pipe, 408 fan, 409 exterior wall panel, 410 blowing pipe, 411 fixing bolt, 412 pulse solenoid valve, 413 pulse air source inlet, 5 waste bag outlet, 6 dust cover, 7 waste bag extrusion mechanism, 701 drive Motor, 702 driving gear, 703 driven gear, 704 lower fixing plate, 705 upper fixing plate, 706 shift fork, 707 driving shaft, 708 bearing seat, 709 driven shaft, 8 sprocket mechanism, 801 driving sprocket, 802 Driven sprocket, 803 chain, 804 spike, 805 driven sprocket shaft, 9 bag breaking mechanism, 901 first bag breaking motor, 902 first cutting shaft, 903 first cutting knife, 904 second bag breaking motor , 905 second cutter, 906 second cutter shaft, 907 third cutter, 10 blanking funnel, 11 blanking port, 12 conveying mechanism, 1201 rotating shaft, 1202 spiral blade, 13 electrical box.
具体实施方式Detailed ways
为了使本发明实现的技术手段、技术特征、发明目的与技术效果易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, technical features, invention objectives and technical effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific drawings.
实施例一:Example 1:
一种棘链式自动破袋设备,包括底座1和破袋仓3,所述破袋仓3包括进料口2、废袋排出口5,其特征在于,所述破袋仓3内部设有靠近进料口2的破袋机构9、靠近废袋排出口5的废袋挤出机构7以及贯穿进料口2和废袋排出口5的链轮机构8;A ratchet-chain type automatic bag breaking device includes a
所述链轮机构8,用于接收进料口2输入的料袋,并将料袋输送至废袋排出口5;The
所述破袋机构9,用于对所述链轮机构8输送的料袋进行切割,使料袋完成卸料;The
所述废袋挤出机构7,用于将卸料后空料袋顺序排出并回收。The waste
如图1、图2和图4所示,破袋仓3固定设置在底座1上,在破袋仓3的一端设置进料口2,进料口2外部设置进料平台,通过进料平台进行料袋的不断输送。链轮机构8接收进料平台输送的料袋,料袋经过进料口2后,链轮机构8上的尖刺部804扎入到料袋内部,并随着链轮机构8的链条803不断传动。将料袋输送至破袋机构9内部,通过破袋机构9的切刀对料袋进行切割。料袋破袋后,料袋内部的物料完成卸料,并且链轮机构8的链条803带动料袋不断向后方继续输送,料袋内的物料也不断完成卸料。最终空料袋被输送至废袋挤出机构7,卸料完成后的废料袋经过废袋挤出机构7拨动排出。在破袋仓3的另一端设置有废袋排出口5,废袋从废袋排出口5排出,最终进行集中回收。As shown in Figure 1, Figure 2 and Figure 4, the
如图5所示,所述破袋机构9包括间隔分布的切刀,所述切刀固定安装在切刀轴上。As shown in FIG. 5 , the
所述切刀分为两层分布,并且其中一层的切刀相对与另一层切刀均匀间隔错开分布。The cutting knives are distributed in two layers, and the cutting knives of one layer are staggered and distributed at a uniform interval relative to the cutting knives of the other layer.
在本实施例中,切刀轴为水平设置,切刀轴上的切刀是竖直安装,对料袋进行上下切割,上层切刀的外圆与下层切刀的外圆是相交的状态。此时通过图4可以看出,这样设置切刀分布,可以实现料袋的快速稳定切割,并且在切割中实现料袋的输送,通过切刀旋转切割的同时实现料袋向后输送。In this embodiment, the cutter shaft is set horizontally, the cutter on the cutter shaft is installed vertically, the material bag is cut up and down, and the outer circle of the upper cutter and the outer circle of the lower cutter are in an intersecting state. At this time, it can be seen from Fig. 4 that the distribution of the cutters is arranged in this way, which can realize the fast and stable cutting of the material bag, and realize the transportation of the material bag during cutting, and realize the backward transportation of the material bag when the cutter is rotated and cut.
如图5所示,所述破袋机构9包括上下两层分布的切刀,所述切刀包括位于上层的第一切刀903以及位于下层的第二切刀905和第三切刀907。所述第一切刀903固定安装在第一切刀轴902上,所述第二切刀905和所述第三切刀907均固定安装在第二切刀轴906上。所述第二切刀905与所述第三切刀907间隔分布在所述第二切刀轴906上,并且所述第一切刀903位于所示第二切刀905和所述第三切刀907中间上端的位置。As shown in FIG. 5 , the
在图5和图10中,第一切刀轴902通过第一破袋电机901提供动力,第二切刀轴906通过第二破袋电机904提供动力。料袋经过链条803输送至第一切刀903、第二切刀905和第三切刀907之间的位置的时候,通过启动第一破袋电机901和第二破袋电机904,第一切刀轴902和第二切刀轴906同时旋转。此时第一切刀轴902和第二切刀轴906旋转方向相反,在图4中,第一切刀轴902顺时针旋转,第二切刀轴906逆时针旋转。此时第一切刀903顺时针旋转,第二切刀905和第三切刀907逆时针旋转。第一切刀903、第二切刀905和第三切刀907对料袋进行切割,同时将料袋向后传送,完成切割。In FIGS. 5 and 10 , the
如图9所示,所述废袋挤出机构7包括驱动电机701、主动轴707、从动轴709、以及分别设置在主动轴707和从动轴709上的拨叉片706,所述驱动电机701与所述主动轴707键连接,所述主动轴707上设置有主动齿轮702,所述从动轴709上设置有与所述主动齿轮702啮合的从动齿轮703,所述主动轴707上的拨叉片706与所述从动轴709上的拨叉片706相互间隔错开分布。As shown in FIG. 9 , the waste
如图8、图9和图12所示,驱动电机701为立式电机,并且驱动电机701通过蜗轮蜗杆机构和减速机构与主动轴707连接,主动轴707通过主动齿轮702与从动轴709的从动齿轮703啮合连接,在主动轴707和从动轴709的两端设置轴承和轴承座708,通过驱动电机701带动主动轴707和从动轴709旋转,在主动轴707和从动轴709上设置的拨叉片706将空料袋不断向外排出,有利于废袋的有序排出,避免了废袋排出口5的堵塞,在拨叉片706的外圆周设置有锯齿,起到辅助排料的作用,拨叉片706可以通过螺栓与主动轴707和从动轴709连接,方便更换,可根据不同要求更换不同直径大小的拨叉片706,同时方便维修。As shown in FIG. 8 , FIG. 9 and FIG. 12 , the driving
如图1和图4所示,所述链轮机构8靠近所述进料口2的一侧设置在所述破袋机构9的下部位置,所述链轮机构8靠近所述废袋排出口5的一侧与所述废袋挤出机构7连接。As shown in FIG. 1 and FIG. 4 , the side of the
所述链轮机构8包括用于传送料袋的链条803,所述链条803穿过所述破袋机构9设置,并且所述链条803与所述废袋挤出机构7连接;The
所述链条803用于将料袋输送所述破袋机构9进行破袋,并将破袋后的料袋输送至所述废袋挤出机构7进行回收。The
如图4和图8所示,所述链轮机构8包括位于主动轴707上的主动链轮801、从动链轮轴805、位于从动链轮轴805上的从动链轮802、连接主动链轮801和从动链轮802的链条803以及位于链条803上的尖刺部804;As shown in FIG. 4 and FIG. 8 , the
从动链轮802通过从动链轮轴805固定到破带仓3靠近进料口2的两侧侧壁上,主动链轮801固定在主动轴707上,链条803连接主动链轮801和从动链轮802,料袋通过进料平台进入后搭接到链条803上,随着链条803的移动向后运动,有效解决了料袋输送不顺畅和卡堵的现象。The driven
在图13和图14中所示,所述链条803外侧与料袋接触面设置有尖刺部804。所述链条803上的尖刺部804形状为三角形和或锯齿形。As shown in FIG. 13 and FIG. 14 , a
图13中的尖刺部804形状为三角形,图14中的尖刺部804为锯齿形。The
在链条803设有尖刺部804,料袋搭接时会刺入料袋中,解决排出不顺畅,料袋卡堵的问题,此处尖刺部的形状结构可为三角形、锯齿形,其他结构可根据实际需要进行改进,不限制上述记载。The
如图4中所示,所述破袋仓3下端设置有下料漏斗10,所述下料漏斗10底部设置下料口11。在料袋切割后物料通过破袋仓3下落到下料漏斗10,通过下料漏斗10的下料口11排出,进行集中放置。As shown in FIG. 4 , the lower end of the
如图4中所示,在所述破袋仓3的废袋排出口5位置设置有相互平行设置的上固定板705和下固定板704。通过在上固定板705和下固定板704之间安装废袋回收包装袋,将废袋进行集中回收,通过电子传感器,对通过上固定板705和下固定板704的料袋进行计数,设定固定数值,废袋回收包装袋收集满,然后再进行更换,实现快速集中回收,提高回收效率。As shown in FIG. 4 , an
如图1中所示,在破袋仓3的废袋排出口5外部设置防尘罩6,通过防尘罩6可以防止废袋在回收中产生的粉尘排出,避免对外界造成污染。As shown in FIG. 1 , a
如图6和图11所示,还包括位于破袋仓3内部上端位置的除尘机构4,且除尘机构4为水平设置,所述除尘机构4包括除尘滤芯401、滤芯固定板402、除尘腔403、滤芯安装管404、排气槽406、排气接管407和风机408;As shown in FIG. 6 and FIG. 11 , it also includes a
所述除尘滤芯401固定安装在滤芯固定板402上,所述除尘滤芯401一端与所述滤芯安装管404连通,所述滤芯安装管404固定安装在除尘腔侧壁405上,所述排气槽406与所述除尘腔403连通,所述风机408通过排气接管407与所述排气槽406连通。The dust
除尘滤芯401为塑料滤芯,可以用水清洗,晾干后可重复使用,除尘滤芯401直接安放到除尘腔侧壁405的滤芯安装管404内,用滤芯固定板402固定。这样的结构简单,清理方便,除尘机构4用负压抽吸装置,采用排气槽406转排气接管407再通过风机408抽出,结构优化,排气通道顺畅,负压抽吸效果好。利用负压抽吸原理,通过风机408对除尘腔403抽吸形成一定负压,除尘腔403再利用负压对除尘滤芯401进行负压抽吸,在破袋仓3内部的粉尘经过除尘滤芯401抽吸,粉尘隔离在除尘滤芯401的外表面,抽吸的洁净空气通过风机408抽出,防止粉尘排出造成外界环境污染。The dust
除尘机构4使用一段时间后,在除尘滤芯401的外表面会吸附过多的粉尘,造成除尘滤芯401的堵塞,通过设置脉冲反吹机构,对除尘滤芯401进行脉冲反吹,可以有效且快速的实现除尘滤芯401的清理。After the
具体脉冲反吹原理如下:如图6和图7所示,在除尘腔403内设置喷吹管410,喷吹管410与除尘滤芯401正对应但是互相不连接,喷吹管410通过外墙板409固定安装,外墙板409采用固定螺栓411与除尘腔403连接,喷吹管410外部设置脉冲气源进口413和脉冲电磁阀412,脉冲气源进口413接脉冲气源,通过脉冲电磁阀412进行进气频率和时间的控制,经过脉冲反吹,将脉冲气体通过喷吹管410向除尘滤芯401内吹入,除尘滤芯401经过反吹后,吸附在除尘滤芯401表面的粉尘降落,实现除尘滤芯401的清理。The specific pulse backflushing principle is as follows: as shown in Figures 6 and 7, a blowing
实施例二:Embodiment 2:
如图18所示,所述所述破袋机构9包括上下分层分布的切刀,所述切刀包括位于上层的相互平行设置的三个切刀以及位于下层的相互平行设置的两个切刀,上层三个所述切刀与下层两个所述切刀相互间隔错开分布。As shown in FIG. 18 , the
当然在上述实施例中,位于上层的切刀和位于下层的切刀均相互平行设置,并且上下层的切刀之间相互间隔错开分布,这样可以对料袋进行逐段切割开,并且将均匀料袋切割开,将物料快速全部漏出,实现快速卸料。Of course, in the above-mentioned embodiment, the cutting knives located on the upper layer and the cutting knives located on the lower layer are arranged parallel to each other, and the cutting knives on the upper and lower layers are staggered and distributed, so that the material bag can be cut segment by segment, and the uniform The material bag is cut open, the material is quickly leaked out, and the material is discharged quickly.
实施例三:Embodiment three:
如图15和图17所示,所述除尘机构4设在破袋仓3的侧面并且竖直设置。As shown in FIG. 15 and FIG. 17 , the
除尘滤芯401竖直分布,进行粉尘的吸附,除尘腔403则位于上端位置,这种结构节约了设计空间,提高了空间利用率,而且保证了除尘效果。The dust
实施例四:Embodiment 4:
如图15所示,在所述下料漏斗10的下端设置有输送机构12,所述输送机构12包括旋转轴1201和焊接在旋转轴1201上的螺旋叶片1202。As shown in FIG. 15 , a conveying
通过在输送机构12,将下料漏斗10上的物料不断的通过下料口11排出,避免了物料较多粘附在下料漏斗10的内壁上,提高了物料的输送效率,通过外部电机带动旋转轴1201旋转,位于旋转轴1201上的螺旋叶片1202则拨动物料不断转动,在重力的作用下最终经过下料口11排出,提高了工作效率,避免物料在下料漏斗10处堵塞。Through the conveying
实施例五:Embodiment 5:
如图16和图17所示,在破袋仓3上还设置有电器箱13,电器箱13整体位于破袋仓3的内部设置,提高了设备空间的利用率,电器箱13内部设置多种控制元器件,通过控制电器箱13内部的控制按钮,实现对整个设备的智能化操作。As shown in FIGS. 16 and 17 , an
实施例六:Embodiment 6:
所述破袋机构9包括间隔分布的切刀,所述切刀固定安装在切刀轴上。The
如图5所示切刀轴为水平分布,在本实施例中,切刀轴为竖直分布的,切刀轴上的切刀沿料袋分为左右两侧分布,并且其中一侧的切刀相对与另一侧切刀均匀间隔错开分布。As shown in Figure 5, the cutter shafts are distributed horizontally. In this embodiment, the cutter shafts are vertically distributed. The cutters on the cutter shaft are divided into left and right sides along the material bag, and the cutters on one side are distributed vertically. The knives are evenly spaced apart from the knives on the other side.
在本实施例中,切刀轴为竖直设置,切刀轴上的切刀是水平安装,对料袋进行水平方向上切割,左侧切刀的外圆与右侧切刀的外圆是相交的状态,这样设置切刀分布,可以实现料袋的快速稳定切割,并且在切割中实现料袋的输送,通过切刀旋转切割的同时实现料袋向后输送。In this embodiment, the cutter shaft is arranged vertically, the cutter on the cutter shaft is installed horizontally, and the material bag is cut horizontally. The outer circle of the left cutter and the outer circle of the right cutter are In the intersecting state, the cutter distribution is arranged in this way, which can realize fast and stable cutting of the material bag, and realize the transportation of the material bag during cutting, and realize the backward transportation of the material bag when the cutter is rotated and cut.
实施例七:Embodiment 7:
所述破袋机构9包括环绕料袋分布的切刀,所述切刀固定安装在切刀轴上。The
如图5所示切刀轴为水平分布,在本实施例中,切刀轴包括水平分布和竖直分布的,垂直分布的切刀轴上的切刀沿料袋左右分布,水平切刀分为左右两侧分布,并且其中一侧的切刀相对与另一侧切刀均匀间隔错开分布。As shown in Figure 5, the cutter shafts are distributed horizontally. In this embodiment, the cutter shafts include horizontal distribution and vertical distribution. The cutters on the vertically distributed cutter shafts are distributed along the left and right sides of the material bag, and the horizontal cutters are divided into two parts. It is distributed on the left and right sides, and the cutting knives on one side are evenly spaced apart from the cutting knives on the other side.
水平分布的切刀轴,在切刀轴上的切刀是竖直安装,对料袋进行上下切割,上层切刀的外圆与下层切刀的外圆是相交的状态,此时通过图4可以看出,这样设置切刀分布,可以实现料袋的快速稳定切割,并且在切割中实现料袋的输送,通过切刀旋转切割的同时实现料袋向后输送。Horizontally distributed cutter shaft, the cutter on the cutter shaft is installed vertically, and the material bag is cut up and down. The outer circle of the upper cutter and the outer circle of the lower cutter are in a state of intersection. At this time, through Figure 4 It can be seen that the arrangement of the cutter distribution in this way can realize the fast and stable cutting of the material bag, and realize the transportation of the material bag during cutting, and realize the backward transportation of the material bag while the cutter is rotated and cut.
通过在料袋的四周均设置切刀,对料袋进行切割,更加提高了切割效率,而且实现物料快速漏出,避免破袋过程中出现卡堵现象发生。By setting cutters around the material bag to cut the material bag, the cutting efficiency is further improved, and the material is quickly leaked out, avoiding the occurrence of jamming during the bag breaking process.
综上所述仅为本发明较佳的实施例,并非用来限定本发明的实施范围。即凡依本发明申请专利范围的内容所作的等效变化及修饰,皆应属于本发明的技术范畴。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made according to the content of the patented scope of the present invention shall belong to the technical scope of the present invention.
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| PCT/CN2020/127088 WO2021232697A1 (en) | 2020-05-20 | 2020-11-06 | Automatic control device for bag breaking machine |
| PCT/CN2020/127082 WO2021232696A1 (en) | 2020-05-20 | 2020-11-06 | Automatic bag breaking device employing sprocket chain |
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| CN113526013A (en) * | 2021-08-12 | 2021-10-22 | 山东万邦石油科技股份有限公司 | Solid waste processor |
| WO2021232696A1 (en) * | 2020-05-20 | 2021-11-25 | 山东万邦石油科技股份有限公司 | Automatic bag breaking device employing sprocket chain |
| CN113694284A (en) * | 2021-09-03 | 2021-11-26 | 德阳市人民医院 | Peritoneal dialysis liquid treatment device |
| CN114313514A (en) * | 2022-01-18 | 2022-04-12 | 湖南湘一环境科技有限公司 | Bag breaking machine |
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| CN111846488A (en) * | 2020-07-23 | 2020-10-30 | 上海彬泽机电设备安装有限公司 | Blade type bag breaking machine |
| CN113526013A (en) * | 2021-08-12 | 2021-10-22 | 山东万邦石油科技股份有限公司 | Solid waste processor |
| CN113694284A (en) * | 2021-09-03 | 2021-11-26 | 德阳市人民医院 | Peritoneal dialysis liquid treatment device |
| CN114313514A (en) * | 2022-01-18 | 2022-04-12 | 湖南湘一环境科技有限公司 | Bag breaking machine |
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Denomination of invention: A ratchet chain type automatic bag breaking equipment Effective date of registration: 20220816 Granted publication date: 20210115 Pledgee: Weihai commercial bank Limited by Share Ltd. Dongying branch Pledgor: Shandong Wanbang Petroleum Technology Co.,Ltd. Registration number: Y2022980012709 |
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