CN111318350B - Cement preparation dispersion processing system and method - Google Patents
Cement preparation dispersion processing system and method Download PDFInfo
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- CN111318350B CN111318350B CN202010119986.XA CN202010119986A CN111318350B CN 111318350 B CN111318350 B CN 111318350B CN 202010119986 A CN202010119986 A CN 202010119986A CN 111318350 B CN111318350 B CN 111318350B
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- 239000004568 cement Substances 0.000 title claims abstract description 132
- 238000002360 preparation method Methods 0.000 title claims abstract description 14
- 238000010130 dispersion processing Methods 0.000 title claims description 10
- 238000000034 method Methods 0.000 title claims description 7
- 238000000227 grinding Methods 0.000 claims abstract description 80
- 238000012216 screening Methods 0.000 claims abstract description 77
- 238000000354 decomposition reaction Methods 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 12
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 230000007246 mechanism Effects 0.000 claims description 79
- 230000007704 transition Effects 0.000 claims description 12
- 238000004140 cleaning Methods 0.000 claims description 10
- 238000007790 scraping Methods 0.000 claims description 5
- 235000008733 Citrus aurantifolia Nutrition 0.000 claims 10
- 235000011941 Tilia x europaea Nutrition 0.000 claims 10
- 239000004571 lime Substances 0.000 claims 10
- 229910000831 Steel Inorganic materials 0.000 claims 4
- 239000010959 steel Substances 0.000 claims 4
- 238000001914 filtration Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 10
- 239000006185 dispersion Substances 0.000 abstract description 9
- 239000002699 waste material Substances 0.000 abstract description 6
- 238000005192 partition Methods 0.000 description 29
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 238000009825 accumulation Methods 0.000 description 2
- 239000004575 stone Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000013505 freshwater Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004576 sand Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/005—Crushing or disintegrating by reciprocating members hydraulically or pneumatically operated
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C1/00—Crushing or disintegrating by reciprocating members
- B02C1/14—Stamping mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C15/00—Disintegrating by milling members in the form of rollers or balls co-operating with rings or discs
- B02C15/14—Edge runners, e.g. Chile mills
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/10—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone
- B02C23/12—Separating or sorting of material, associated with crushing or disintegrating with separator arranged in discharge path of crushing or disintegrating zone with return of oversize material to crushing or disintegrating zone
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/14—Separating or sorting of material, associated with crushing or disintegrating with more than one separator
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
Description
技术领域technical field
本发明涉及水泥制备技术领域,特别涉及一种水泥制备分散加工处理系统及方法。The invention relates to the technical field of cement preparation, in particular to a system and method for dispersed processing and processing of cement preparation.
背景技术Background technique
水泥是一种粉状水硬性无机胶凝材料,加水搅拌后成浆体,能在空气中硬化或者在水中硬化,并能把砂、石等材料牢固地胶结在一起,用它胶结碎石制成的混凝土,硬化后不但强度较高,而且还能抵抗淡水或含盐水的侵蚀,因此,长期以来,它作为一种重要的胶凝材料,广泛应用于土木建筑、水利、国防等工程等领域。Cement is a powdery hydraulic inorganic cementitious material, which can be hardened in the air or hardened in water after mixing with water, and can firmly cement sand, stone and other materials together, and use it to cement crushed stone. The hardened concrete not only has high strength, but also can resist the erosion of fresh water or salt water. Therefore, it has been widely used in civil engineering, water conservancy, national defense and other fields as an important cementitious material for a long time. .
目前,在针对结块的水泥进行分散时,通常存在以下不足:1、现有设备在对水泥进行分散时,不能对破碎后体积较大的水泥块重复破碎,从而降低了破碎的效果,并且容易出现水泥卡壳的现象,导致水泥的堆积,对设备造成损坏,从而增加了生产成本,降低了破碎效率;2、现有设备在对水泥进行分散时,不能进行多级分散,分散后的水泥体积较大,不均匀,分散的效果低,并且,不能将残留在设备里的水泥去除,从而导致材料的浪费,降低了水泥分散的效率。At present, when dispersing the agglomerated cement, there are usually the following deficiencies: 1. When the existing equipment disperses the cement, it cannot repeatedly crush the larger cement block after crushing, thereby reducing the crushing effect, and The phenomenon of cement jamming is easy to occur, which leads to the accumulation of cement and damages the equipment, thereby increasing the production cost and reducing the crushing efficiency; 2. When the existing equipment disperses the cement, it cannot perform multi-stage dispersion, and the dispersed cement The volume is large, uneven, and the dispersion effect is low, and the cement remaining in the equipment cannot be removed, resulting in waste of materials and reducing the efficiency of cement dispersion.
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
本发明可以解决现有的设备在针对结块的水泥进行分散时,不能对破碎后体积较大的水泥块重复破碎,从而降低了破碎的效果,并且容易出现水泥卡壳的现象,导致水泥的堆积,对设备造成损坏,从而增加了生产成本,降低了破碎效率,同时,不能进行多级分散,分散后的水泥体积较大,不均匀,分散的效果低,并且,不能将残留在设备里的水泥去除,从而导致材料的浪费,降低了水泥分散的效率等难题。The invention can solve the problem that when the existing equipment disperses the agglomerated cement, the cement block with larger volume after crushing cannot be broken repeatedly, thereby reducing the crushing effect, and the phenomenon of cement jamming easily occurs, resulting in the accumulation of cement , causing damage to the equipment, thereby increasing the production cost and reducing the crushing efficiency. At the same time, multi-stage dispersion cannot be carried out, the dispersed cement volume is large, uneven, and the dispersion effect is low, and the residual cement in the equipment cannot be Cement removal, resulting in waste of material and reducing the efficiency of cement dispersion, etc.
(二)技术方案(2) Technical solutions
为了实现上述目的,本发明采用以下技术方案,一种水泥制备分散加工处理系统,包括底板、分解框、筛选框、进料口、破碎装置、研磨装置和收料框,所述的底板上端通过支撑柱安装有分解框,分解框后端安装有筛选框,分解框上端设置有矩形凹槽,矩形凹槽侧壁上安装有进料口,进料口左端设置有破碎装置,破碎装置安装在分解框内壁上,破碎装置下方设置有研磨装置,研磨装置安装在分解框上,分解框下方设置有收料框,收料框安装在底板上。In order to achieve the above purpose, the present invention adopts the following technical solutions, a cement preparation and dispersing processing system, including a bottom plate, a decomposition frame, a screening frame, a feeding port, a crushing device, a grinding device and a material receiving frame, and the upper end of the bottom plate passes through the A decomposition frame is installed on the support column, a screening frame is installed at the rear end of the decomposition frame, a rectangular groove is installed on the upper end of the decomposition frame, a feeding port is installed on the side wall of the rectangular groove, and a crushing device is installed at the left end of the feeding port. On the inner wall of the decomposition frame, a grinding device is arranged below the crushing device, the grinding device is installed on the decomposition frame, a receiving frame is arranged under the decomposition frame, and the receiving frame is installed on the bottom plate.
所述的破碎装置包括破碎气缸、连接块、破碎弹簧、破碎头、筛选机构、过滤板和顶升机构,所述的破碎气缸通过气缸座安装在分解框侧壁上,破碎气缸顶端安装有连接块,连接块下端面上均匀安装有破碎弹簧,所述的破碎弹簧下端连接有破碎头,破碎头与连接块滑动连接,破碎头下方设置有筛选机构,筛选机构与分解框滑动连接,筛选机构右侧设置有过滤板,过滤板安装在分解框上,过滤板下方设置有顶升机构,顶升机构安装在分级框上,具体工作时,首先,手动启动破碎气缸,破碎气缸复位带动进料口运动,实现水泥上料的功能,之后,破碎气缸进给运动通过破碎头对水泥进行挤压,从而实现破碎水泥的功能,避免出现较大的水泥块,最后,破碎气缸复位通过钢丝绳带动筛选机构运动,筛选机构将破碎后的水泥推至过滤板上端,水泥从过滤板中落下,从而实现筛选的功能,筛选机构复位将没有通过的水泥带回,再次进行破碎,从而提高了破碎的效果。The crushing device includes a crushing cylinder, a connecting block, a crushing spring, a crushing head, a screening mechanism, a filter plate and a jacking mechanism. A crushing spring is evenly installed on the lower end surface of the connecting block, a crushing head is connected to the lower end of the crushing spring, the crushing head is slidably connected with the connecting block, a screening mechanism is arranged under the crushing head, and the screening mechanism is slidingly connected with the decomposition frame, and the screening mechanism There is a filter plate on the right side, the filter plate is installed on the decomposition frame, a jacking mechanism is arranged under the filter plate, and the jacking mechanism is installed on the grading frame. When working, first, manually start the crushing cylinder, and the crushing cylinder resets to drive the feed. After that, the feeding movement of the crushing cylinder squeezes the cement through the crushing head, so as to realize the function of crushing cement and avoid large cement blocks. The mechanism moves, the screening mechanism pushes the crushed cement to the upper end of the filter plate, and the cement falls from the filter plate, thereby realizing the function of screening, and the screening mechanism resets to bring back the cement that did not pass, and crush it again, thereby improving the crushing effect. .
所述的研磨装置包括驱动电机、转动杆、旋转架、研磨机构、顶升轮和清理刷,所述的驱动电机通过电机座安装在分解框后壁外端面上,驱动电机的输出轴上安装有转动杆,转动杆与分解框后壁转动杆连接,转动杆中部安装有旋转架,旋转架上均匀设置有研磨机构,研磨机构通过滑动配合的方式与旋转架连接,所述的研磨机构内端设置有顶升轮,顶升轮安装在分解框前壁内端面上,顶升轮通过轴承与转动杆前端连接,所述的研磨机构下方设置有清理刷,清理刷安装在分解框上,具体工作时,手动启动驱动电机,驱动电机通过旋转架带动研磨机构转动,研磨机构与顶升轮配合,逐渐增大对水泥的压力,从而实现研磨水泥的功能,清理刷可以将粘在研磨机构上的水泥去除,避免了水泥的浪费。The grinding device includes a driving motor, a rotating rod, a rotating frame, a grinding mechanism, a lifting wheel and a cleaning brush. The driving motor is installed on the outer end surface of the rear wall of the decomposition frame through a motor seat, and the output shaft of the driving motor is installed on the There is a rotating rod, the rotating rod is connected with the rotating rod on the rear wall of the decomposition frame, a rotating frame is installed in the middle of the rotating rod, and a grinding mechanism is evenly arranged on the rotating frame, and the grinding mechanism is connected with the rotating frame by sliding fit. The end is provided with a lifting wheel, which is installed on the inner end surface of the front wall of the decomposition frame. The lifting wheel is connected with the front end of the rotating rod through a bearing. A cleaning brush is arranged below the grinding mechanism, and the cleaning brush is installed on the decomposition frame. When working, manually start the drive motor, and the drive motor drives the grinding mechanism to rotate through the rotating frame. The grinding mechanism cooperates with the jacking wheel to gradually increase the pressure on the cement, thereby realizing the function of grinding cement. The cleaning brush can stick to the grinding mechanism. On the cement removal, to avoid the waste of cement.
所述的筛选机构包括筛选架、刮除板、连接弹簧、隔挡板、隔挡弹簧、过渡轮、滑动框、限位杆和限位弹簧,所述的筛选架呈矩形空心结构,筛选架右侧壁下端内部滑动连接有刮除板,刮除板上端设置有连接弹簧,连接弹簧安装在筛选架上,筛选架左侧壁上端安装有隔挡板,隔挡板与分解框左侧壁滑动连接,隔挡板呈L型结构,隔挡板上端设置有隔挡弹簧,隔挡弹簧安装在分解框左侧壁外端面上,隔挡弹簧右侧设置有过渡轮,过渡轮通过轴承安装在分解框左侧壁上,过渡轮上端设置有滑槽,滑槽左侧壁上端设置有卡槽,滑槽内部滑动连接有滑动框,滑动框内部滑动连接有限位杆,限位杆外表面设置有限位弹簧,限位弹簧安装在滑动框上,限位杆左端与卡槽配合,限位杆右端通过钢丝绳与连接块连接,滑动框下端连接有钢丝绳,钢丝绳穿过过渡轮与隔挡板左端连接,具体工作时,首先,在破碎气缸复位时,破碎气缸通过钢丝绳带动滑动框运动,从而带动隔挡板进给运动,之后,滑动框将限位杆带至卡槽处,限位杆与卡槽配合,避免随着连接块继续运动,同时,连接块将进料口打开,水泥落入隔挡板上,筛选架将破碎后的水泥推至过滤板处进行筛选,最后,破碎气缸进给,筛选架通过刮除板将没有掉落的水泥推回,进料口闭合,隔挡板上的水泥落入筛选架内,破碎气缸对水泥进行破碎。The screening mechanism includes a screening frame, a scraper, a connecting spring, a partition plate, a barrier spring, a transition wheel, a sliding frame, a limit rod and a limit spring. The screening frame is a rectangular hollow structure. The lower end of the right side wall is slidably connected with a scraper plate, the upper end of the scraper plate is provided with a connecting spring, the connecting spring is installed on the screening frame, the upper end of the left side wall of the screening frame is installed with a partition plate, and the partition plate is connected to the left side wall of the decomposition frame. Sliding connection, the baffle plate is L-shaped structure, the upper end of the baffle plate is provided with a baffle spring, the baffle spring is installed on the outer end surface of the left side wall of the decomposition frame, the right side of the baffle spring is provided with a transition wheel, and the transition wheel is installed through the bearing On the left side wall of the dismantling frame, the upper end of the transition wheel is provided with a chute, the upper end of the left side wall of the chute is provided with a clamping slot, a sliding frame is slidably connected inside the chute, a limit rod is slidably connected inside the sliding frame, and the outer surface of the limit rod is slidably connected. A limit spring is installed, the limit spring is installed on the sliding frame, the left end of the limit rod is matched with the slot, the right end of the limit rod is connected with the connecting block by a wire rope, and the lower end of the sliding frame is connected with a wire rope, and the wire rope passes through the transition wheel and the partition plate The left end is connected. When working, first, when the crushing cylinder is reset, the crushing cylinder drives the sliding frame to move through the wire rope, thereby driving the feeding movement of the partition plate. After that, the sliding frame brings the limit rod to the slot, and the limit rod It cooperates with the card slot to avoid the continuous movement with the connecting block. At the same time, the connecting block opens the feeding port, the cement falls on the partition plate, and the screening frame pushes the broken cement to the filter plate for screening. Finally, the crushing cylinder When feeding, the screening frame pushes back the cement that has not fallen through the scraping plate, the feeding port is closed, the cement on the baffle plate falls into the screening frame, and the crushing cylinder crushes the cement.
作为本发明的一种优选技术方案,所述的筛选框包括进料架和粗过滤网,所述的进料架安装在分解框后壁外端面上,进料架内壁上安装有粗过滤网,具体工作时,人工将水泥倒入进料架内,粗过滤网对体积较大的水泥进行筛选,筛选后的水泥体积大的落入进料口内,体积小的落入研磨装置内,从而增加了研磨的效率。As a preferred technical solution of the present invention, the screening frame includes a feed frame and a coarse filter screen, the feed frame is installed on the outer end surface of the rear wall of the decomposition frame, and the coarse filter screen is installed on the inner wall of the feed frame , During the specific work, the cement is manually poured into the feeding rack, and the coarse filter screen screens the larger cement. Increased grinding efficiency.
作为本发明的一种优选技术方案,所述的进料口包括斜块、分隔板、滑动板和复位弹簧,所述的斜块安装在分解框右侧壁内端面上,斜块上端面左侧安装有分隔板,分隔板与分解框连接,分隔板下端内部滑动连接有滑动板,滑动板左端与连接块配合,滑动板上端设置有复位弹簧,复位弹簧安装在分隔板上,具体工作时,当破碎气缸复位时,连接块带动滑动板向上运动,水泥落入隔挡板上,从而实现上料的功能,当破碎气缸进给时,滑动板闭合,上料结束。As a preferred technical solution of the present invention, the feeding port includes an inclined block, a partition plate, a sliding plate and a return spring, the inclined block is installed on the inner end surface of the right side wall of the decomposition frame, and the upper end surface of the inclined block is installed A partition plate is installed on the left side, the partition plate is connected with the decomposition frame, a sliding plate is slidably connected inside the lower end of the partition plate, the left end of the sliding plate is matched with the connecting block, the upper end of the sliding plate is provided with a return spring, and the return spring is installed on the partition plate When the crushing cylinder is reset, the connecting block drives the sliding plate to move upward, and the cement falls on the partition plate, so as to realize the function of feeding. When the crushing cylinder is fed, the sliding plate is closed and the feeding is completed.
作为本发明的一种优选技术方案,所述的顶升机构包括电动推杆、连接板、支撑板、变向弹簧、顶升柱、顶升板和顶升弹簧,所述的电动推杆安装在分解框内部,电动推杆顶端安装有连接板,连接板上端通过销轴连接有支撑板,支撑板下端面对称设置有变向弹簧,变向弹簧安装在连接板上,支撑板上端均匀安装有顶升柱,所述的顶升柱上端滑动连接有顶升板,顶升板下端均匀设置有顶升弹簧,顶升弹簧安装在支撑板上,具体工作时,当筛选架将破碎后的水泥推至过滤板上端时,顶升板起到导向的作用,便于水泥的落料,在水泥筛选结束后,手动启动电动推杆,电动推杆通过支撑板带动顶升柱与过滤板配合,将卡在过滤板上的水泥顶出,之后,筛选架将水泥推回,从而避免出现水泥卡壳的现象,提高了筛选的效率,最后,电动推杆带动顶升板进行复位,关闭电动推杆。As a preferred technical solution of the present invention, the jacking mechanism includes an electric push rod, a connecting plate, a support plate, a direction changing spring, a jacking column, a jacking plate and a jacking spring, and the electric push rod is installed Inside the decomposition frame, a connecting plate is installed at the top of the electric push rod. The upper end of the connecting plate is connected with a support plate through a pin. The lower end of the support plate is symmetrically provided with a direction-changing spring. The direction-changing spring is installed on the connecting plate, and the upper end of the support plate is evenly arranged A jacking column is installed, the upper end of the jacking column is slidably connected with a jacking plate, and the lower end of the jacking plate is evenly provided with a jacking spring, and the jacking spring is installed on the support plate. When the cement is pushed to the upper end of the filter plate, the lifting plate plays a guiding role, which is convenient for the cement blanking. After the cement screening is completed, the electric push rod is manually activated, and the electric push rod drives the lifting column through the support plate to cooperate with the filter plate. , push out the cement stuck on the filter plate, after that, the screening frame pushes the cement back, so as to avoid the phenomenon of cement jamming and improve the efficiency of screening. Finally, the electric push rod drives the lifting plate to reset and closes the electric push rod rod.
作为本发明的一种优选技术方案,所述的研磨机构包括研磨杆、滚轮、弧形板和研磨弹簧,所述的研磨杆通过滑动配合的方式与旋转架连接,研磨杆内端转动连接有滚轮,研磨杆外端安装有弧形板,弧形板外表面设置有斜齿,研磨杆外表面设置有研磨弹簧,研磨弹簧安装在旋转架上,具体工作时,首先,滚轮与顶升轮配合,通过研磨杆带动弧形板运动,逐渐增大对水泥的压力,从而实现研磨的功能。As a preferred technical solution of the present invention, the grinding mechanism includes a grinding rod, a roller, an arc-shaped plate and a grinding spring, the grinding rod is connected with the rotating frame by sliding fit, and the inner end of the grinding rod is rotatably connected with a The roller, the outer end of the grinding rod is equipped with an arc-shaped plate, the outer surface of the arc-shaped plate is provided with helical teeth, the outer surface of the grinding rod is provided with a grinding spring, and the grinding spring is installed on the rotating frame. In cooperation, the arc plate is driven to move by the grinding rod, and the pressure on the cement is gradually increased, so as to realize the grinding function.
作为本发明的一种优选技术方案,所述的分解框后端设置有矩形斜孔,矩形斜孔与研磨装置连通,矩形斜孔上端设置有矩形通孔,矩形通孔与进料口连通,分解框下端设置有矩形孔,具体工作时,矩形斜孔起到将水泥落入研磨装置中的作用,矩形斜孔起到将水泥落入进料口内的作用,矩形孔用于落料。As a preferred technical solution of the present invention, the rear end of the decomposition frame is provided with a rectangular oblique hole, the rectangular oblique hole communicates with the grinding device, the upper end of the rectangular oblique hole is provided with a rectangular through hole, and the rectangular through hole communicates with the feeding port, The lower end of the decomposition frame is provided with a rectangular hole. When working, the rectangular inclined hole plays the role of dropping the cement into the grinding device, the rectangular inclined hole plays the role of dropping the cement into the feeding port, and the rectangular hole is used for blanking.
此外,本发明还提供了一种水泥制备分散加工处理系统的处理方法,具体包括以下步骤:In addition, the present invention also provides a treatment method for a cement preparation dispersed processing system, which specifically includes the following steps:
S1:首先,通过人工的方式将水泥倒入筛选框内,之后,不同体积的结块水泥分别落入进料口和研磨装置内,最后,手动依次启动破碎气缸和驱动电机;S1: First, pour the cement into the screening frame manually, after that, the agglomerated cement of different volumes falls into the feeding port and the grinding device respectively, and finally, manually start the crushing cylinder and the driving motor in sequence;
S2:首先,破碎气缸带动进料口运动,水泥落入筛选机构内,同时,驱动电机带动研磨机构对水泥进行研磨,研磨后的水泥落入收料框内,之后,破碎气缸通过破碎头对水泥进行破碎,最后,破碎气缸通过钢丝绳带动筛选机构进行运动;S2: First, the crushing cylinder drives the feeding port to move, and the cement falls into the screening mechanism. At the same time, the driving motor drives the grinding mechanism to grind the cement, and the ground cement falls into the receiving frame. After that, the crushing cylinder passes through the crushing head. The cement is crushed, and finally, the crushing cylinder drives the screening mechanism to move through the wire rope;
S3:筛选机构将破碎后的水泥推至过滤板上端,水泥穿过过滤板落入研磨装置内,之后,手动启动顶升机构,顶升机构将不能穿过过滤板的水泥顶起,破碎气缸通过钢丝绳带动筛选机构进行复位,最后关闭顶升机构;S3: The screening mechanism pushes the crushed cement to the upper end of the filter plate, and the cement falls into the grinding device through the filter plate. After that, the jacking mechanism is manually activated, and the jacking mechanism will jack up the cement that cannot pass through the filter plate, and crush the cylinder. The screening mechanism is reset by the wire rope, and finally the jacking mechanism is closed;
S4:重复步骤S2和步骤S3,待水泥全部研磨完成后,手动依次关闭破碎气缸和驱动电机,处理完毕。S4: Repeat step S2 and step S3, and when all the cement is grinded, manually turn off the crushing cylinder and the driving motor in sequence, and the processing is completed.
(三)有益效果(3) Beneficial effects
1.本发明提供的水泥制备分散加工处理系统,所采用的破碎装置可以实现对体积较大的水泥块进行破碎分解,并且可以将没有通过筛选的水泥推回,并继续对其进行破碎,从而提高了破碎的效果,使破碎后掉落的水泥体积均匀,并且,不会出现水泥卡壳的现象,减少了对设备的损坏;1. The cement preparation dispersion processing system provided by the present invention, the crushing device adopted can realize the crushing and decomposition of the larger cement block, and can push back the cement that has not passed the screening, and continue to crush it, thereby The crushing effect is improved, the volume of the cement dropped after crushing is uniform, and the phenomenon of cement jamming will not occur, which reduces the damage to the equipment;
2.本发明提供的水泥制备分散加工处理系统,所采用的研磨装置在对水泥研磨后,可以去除其表面粘连的水泥,从而避免对下一次的研磨造成影响,并且,减少了水泥的浪费,降低的生产成本;2. The cement preparation dispersion processing system provided by the present invention, after grinding the cement, the adopted grinding device can remove the cement adhered to its surface, thereby avoiding the impact on the next grinding, and reducing the waste of cement, Reduced production costs;
3.本发明提供的水泥制备分散加工处理系统,采用多级式处理方式,可以将结块的水泥进一步分散,从而提高了水泥的分散的效果,使分散后的水泥更均匀,避免了出现体积较大的水泥。3. The cement preparation dispersion processing system provided by the present invention adopts a multi-stage treatment method, which can further disperse the agglomerated cement, thereby improving the dispersion effect of the cement, making the dispersed cement more uniform, and avoiding the appearance of volume larger cement.
附图说明Description of drawings
下面结合附图和实施例对本发明进一步说明。The present invention will be further described below with reference to the accompanying drawings and embodiments.
图1是本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;
图2是本发明的主视图;Fig. 2 is the front view of the present invention;
图3是本发明的剖视图;Fig. 3 is the sectional view of the present invention;
图4是本发明图2中A-A的剖视图;Fig. 4 is the sectional view of A-A in Fig. 2 of the present invention;
图5是本发明图2中B-B的剖视图;Fig. 5 is the sectional view of B-B in Fig. 2 of the present invention;
图6是本发明图3中N向的放大图;Fig. 6 is the enlarged view of N direction in Fig. 3 of the present invention;
图7是本发明图3中X向的放大图;Fig. 7 is the enlarged view of X direction in Fig. 3 of the present invention;
图8是本发明图3中D向的放大图;Fig. 8 is the enlarged view of D direction in Fig. 3 of the present invention;
图9是本发明图4中E向的放大图。FIG. 9 is an enlarged view of the E direction in FIG. 4 of the present invention.
具体实施方式Detailed ways
以下结合附图对本发明的实施例进行详细说明,但是本发明可以由权利要求限定和覆盖的多种不同方式实施。The embodiments of the present invention are described in detail below with reference to the accompanying drawings, but the present invention can be implemented in many different ways as defined and covered by the claims.
如图1至图9所示,一种水泥制备分散加工处理系统,包括底板1、分解框2、筛选框3、进料口4、破碎装置5、研磨装置6和收料框7,所述的底板1上端通过支撑柱安装有分解框2,分解框2后端安装有筛选框3,分解框2上端设置有矩形凹槽,矩形凹槽侧壁上安装有进料口4,进料口4左端设置有破碎装置5,破碎装置5安装在分解框2内壁上,破碎装置5下方设置有研磨装置6,研磨装置6安装在分解框2上,分解框2下方设置有收料框7,收料框7安装在底板1上。As shown in Figures 1 to 9, a cement preparation and dispersing processing system includes a
所述的分解框2后端设置有矩形斜孔,矩形斜孔与研磨装置6连通,矩形斜孔上端设置有矩形通孔,矩形通孔与进料口4连通,分解框2下端设置有矩形孔,具体工作时,矩形斜孔起到将水泥落入研磨装置6中的作用,矩形斜孔起到将水泥落入进料口4内的作用,矩形孔用于落料。The rear end of the
所述的筛选框3包括进料架31和粗过滤网32,所述的进料架31安装在分解框2后壁外端面上,进料架31内壁上安装有粗过滤网32,具体工作时,人工将水泥倒入进料架31内,粗过滤网32对体积较大的水泥进行筛选,筛选后的水泥积大的落入进料口4内,体积小的落入研磨装置6内,从而增加了研磨的效率。The
所述的进料口4包括斜块41、分隔板42、滑动板43和复位弹簧44,所述的斜块41安装在分解框2右侧壁内端面上,斜块41上端面左侧安装有分隔板42,分隔板42与分解框2连接,分隔板42下端内部滑动连接有滑动板43,滑动板43左端与连接块52配合,滑动板43上端设置有复位弹簧44,复位弹簧44安装在分隔板42上,具体工作时,当破碎气缸51复位时,连接块52带动滑动板43向上运动,水泥落入隔挡板554上,从而实现上料的功能,当破碎气缸51进给时,滑动板43闭合,上料结束。The feeding
所述的破碎装置5包括破碎气缸51、连接块52、破碎弹簧53、破碎头54、筛选机构55、过滤板56和顶升机构57,所述的破碎气缸51通过气缸座安装在分解框2侧壁上,破碎气缸51顶端安装有连接块52,连接块52下端面上均匀安装有破碎弹簧53,所述的破碎弹簧53下端连接有破碎头54,破碎头54与连接块52滑动连接,破碎头54下方设置有筛选机构55,筛选机构55与分解框2滑动连接,筛选机构55右侧设置有过滤板56,过滤板56安装在分解框2上,过滤板56下方设置有顶升机构57,顶升机构57安装在分级框上,具体工作时,首先,手动启动破碎气缸51,破碎气缸51复位带动进料口4运动,实现水泥上料的功能,之后,破碎气缸51进给运动通过破碎头54对水泥进行挤压,从而实现破碎水泥的功能,避免出现较大的水泥块,最后,破碎气缸51复位通过钢丝绳带动筛选机构55运动,筛选机构55将破碎后的水泥推至过滤板56上端,水泥从过滤板56中落下,从而实现筛选的功能,筛选机构55复位将没有通过的水泥带回,再次进行破碎,从而提高了破碎的效果。The crushing
所述的筛选机构55包括筛选架551、刮除板552、连接弹簧553、隔挡板554、隔挡弹簧555、过渡轮556、滑动框557、限位杆558和限位弹簧559,所述的筛选架551呈矩形空心结构,筛选架551右侧壁下端内部滑动连接有刮除板552,刮除板552上端设置有连接弹簧553,连接弹簧553安装在筛选架551上,筛选架551左侧壁上端安装有隔挡板554,隔挡板554与分解框2左侧壁滑动连接,隔挡板554呈L型结构,隔挡板554上端设置有隔挡弹簧555,隔挡弹簧555安装在分解框2左侧壁外端面上,隔挡弹簧555右侧设置有过渡轮556,过渡轮556通过轴承安装在分解框2左侧壁上,过渡轮556上端设置有滑槽,滑槽左侧壁上端设置有卡槽,滑槽内部滑动连接有滑动框557,滑动框557内部滑动连接有限位杆558,限位杆558外表面设置有限位弹簧559,限位弹簧559安装在滑动框557上,限位杆558左端与卡槽配合,限位杆558右端通过钢丝绳与连接块52连接,滑动框557下端连接有钢丝绳,钢丝绳穿过过渡轮556与隔挡板554左端连接,具体工作时,首先,在破碎气缸51复位时,破碎气缸51通过钢丝绳带动滑动框557运动,从而带动隔挡板554进给运动,之后,滑动框557将限位杆558带至卡槽处,限位杆558与卡槽配合,避免随着连接块52继续运动,同时,连接块52将进料口4打开,水泥落入隔挡板554上,筛选架551将破碎后的水泥推至过滤板56处进行筛选,最后,破碎气缸51进给,筛选架551通过刮除板552将没有掉落的水泥推回,进料口4闭合,隔挡板554上的水泥落入筛选架551内,破碎气缸51对水泥进行破碎。The
所述的顶升机构57包括电动推杆571、连接板572、支撑板573、变向弹簧574、顶升柱575、顶升板576和顶升弹簧577,所述的电动推杆571安装在分解框2内部,电动推杆571顶端安装有连接板572,连接板572上端通过销轴连接有支撑板573,支撑板573下端面对称设置有变向弹簧574,变向弹簧574安装在连接板572上,支撑板573上端均匀安装有顶升柱575,所述的顶升柱575上端滑动连接有顶升板576,顶升板576下端均匀设置有顶升弹簧577,顶升弹簧577安装在支撑板573上,具体工作时,当筛选架551将破碎后的水泥推至过滤板56上端时,顶升板576起到导向的作用,便于水泥的落料,在水泥筛选结束后,手动启动电动推杆571,电动推杆571通过支撑板573带动顶升柱575与过滤板56配合,将卡在过滤板56上的水泥顶出,之后,筛选架551将水泥推回,从而避免出现水泥卡壳的现象,提高了筛选的效率,最后,电动推杆571带动顶升板576进行复位,关闭电动推杆571。The jacking
所述的研磨装置6包括驱动电机61、转动杆62、旋转架63、研磨机构64、顶升轮65和清理刷66,所述的驱动电机61通过电机座安装在分解框2后壁外端面上,驱动电机61的输出轴上安装有转动杆62,转动杆62与分解框2后壁转动杆62连接,转动杆62中部安装有旋转架63,旋转架63上均匀设置有研磨机构64,研磨机构64通过滑动配合的方式与旋转架63连接,所述的研磨机构64内端设置有顶升轮65,顶升轮65安装在分解框2前壁内端面上,顶升轮65通过轴承与转动杆62前端连接,所述的研磨机构64下方设置有清理刷66,清理刷66安装在分解框2上,具体工作时,手动启动驱动电机61,驱动电机61通过旋转架63带动研磨机构64转动,研磨机构64与顶升轮65配合,逐渐增大对水泥的压力,从而实现研磨水泥的功能,清理刷可以将粘在研磨机构64上的水泥去除,避免了水泥的浪费。The grinding
所述的研磨机构64包括研磨杆641、滚轮642、弧形板643和研磨弹簧644,所述的研磨杆641通过滑动配合的方式与旋转架63连接,研磨杆641内端转动连接有滚轮642,研磨杆641外端安装有弧形板643,弧形板643外表面设置有斜齿,研磨杆641外表面设置有研磨弹簧644,研磨弹簧644安装在旋转架63上,具体工作时,首先,滚轮642与顶升轮65配合,通过研磨杆641带动弧形板643运动,逐渐增大对水泥的压力,从而实现研磨的功能。The grinding
此外,本发明还提供了一种水泥制备分散加工处理系统的处理方法,具体包括以下步骤:In addition, the present invention also provides a treatment method for a cement preparation dispersed processing system, which specifically includes the following steps:
S1:首先,通过人工的方式将水泥倒入筛选框3内,之后,不同体积的结块水泥分别落入进料口4和研磨装置6内,最后,手动依次启动破碎气缸51和驱动电机61;S1: First, pour the cement into the
S2:首先,破碎气缸51带动进料口4运动,水泥落入筛选机构55内,同时,驱动电机61带动研磨机构64对水泥进行研磨,研磨后的水泥落入收料框7内,之后,破碎气缸51通过破碎头54对水泥进行破碎,最后,破碎气缸51通过钢丝绳带动筛选机构55进行运动;S2: First, the crushing
S3:筛选机构55将破碎后的水泥推至过滤板56上端,水泥穿过过滤板56落入研磨装置6内,之后,手动启动顶升机构57,顶升机构57将不能穿过过滤板56的水泥顶起,破碎气缸51通过钢丝绳带动筛选机构55进行复位,最后关闭顶升机构57;S3: The
S4:重复步骤S2和步骤S3,待水泥全部研磨完成后,手动依次关闭破碎气缸51和驱动电机61,处理完毕。S4: Repeat steps S2 and S3. After all the cement is ground, manually turn off the crushing
以上显示和描述了本发明的基本原理、主要特征和优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中的描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments, and the descriptions in the above-mentioned embodiments and the description are only to illustrate the principle of the present invention, without departing from the spirit and scope of the present invention, the present invention will also There are various changes and modifications which fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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Effective date of registration: 20200927 Address after: No.87 Jianshe street, Fuxing District, Handan City, Hebei Province Applicant after: Handan Sinoma Construction Co.,Ltd. Address before: 246001 the first room from west to East, floor C, yangjiashan, Yingjiang District, Anqing City, Anhui Province Applicant before: ANQING MIRUI INTELLIGENT TECHNOLOGY Co.,Ltd. |
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Denomination of invention: A cement preparation and dispersion processing system and method Granted publication date: 20201027 Pledgee: China Construction Bank Corporation Handan Fuxing District Branch Pledgor: Handan Sinoma Construction Co.,Ltd. Registration number: Y2025980008946 |