CN111313211A - Automatic closing device for fuse shell - Google Patents
Automatic closing device for fuse shell Download PDFInfo
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- CN111313211A CN111313211A CN202010323270.1A CN202010323270A CN111313211A CN 111313211 A CN111313211 A CN 111313211A CN 202010323270 A CN202010323270 A CN 202010323270A CN 111313211 A CN111313211 A CN 111313211A
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- feeding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
- H01R43/24—Assembling by moulding on contact members
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01H—ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES
- H01H69/00—Apparatus or processes for the manufacture of emergency protective devices
- H01H69/02—Manufacture of fuses
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
Description
技术领域technical field
本发明涉及接线端子组装技术领域,具体涉及一种保险丝壳体自动闭合装置。The invention relates to the technical field of terminal assembly, in particular to an automatic closing device for a fuse housing.
背景技术Background technique
保险丝壳体是接线端子中的重要零件,在保险丝壳体装入接线端子前,要将前面的盖板闭合上。目前保险丝壳体盖板闭合工序都为人工一个个放在工装上手动压合,压合后人工再从工装上取出并判断是否压好;现有技术为手动压合装置,人工往工装上放料,人工压合,人工取料,人工判断是否压合成工,这种方式为人工手动实现压合,效率低、劳动强度大、安全性差、自动化程度低,对压合效果具有人为判断的主观性,不利于现代化生产。The fuse housing is an important part in the terminal. Before the fuse housing is installed in the terminal, the front cover should be closed. At present, the closing process of the cover plates of the fuse shell is to manually place them on the tooling and press them one by one manually. After pressing, they are manually taken out from the tooling and judged whether they are pressed properly; the prior art is a manual pressing device, which is manually placed on the tooling. material, manual pressing, manual reclaiming, and manual judgment of whether the pressing is artificial. This method is manual pressing, which has low efficiency, high labor intensity, poor safety, and low degree of automation, and has a subjective judgment on the pressing effect. Sexuality is not conducive to modern production.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种保险丝壳体自动闭合装置,解决了现在人工手动压合的效率低、劳动强度大、安全性差、自动化程度低的问题。The purpose of the present invention is to provide an automatic closing device for a fuse shell, which solves the problems of low efficiency, high labor intensity, poor safety and low degree of automation of manual manual pressing.
本发明提供了如下的技术方案:The invention provides the following technical solutions:
一种保险丝壳体自动闭合装置,包括:An automatic closing device for a fuse housing, comprising:
送料机构,所述送料机构包括进料槽、推料块与进料推料板,所述推料块设于所述进料槽内且能够沿其滑动,以推动所述进料槽内的物料,所述进料推料板与所述进料槽的端部呈夹角设置,所述进料推料板能够将所述进料槽的物料推入压合机构;A feeding mechanism, the feeding mechanism includes a feeding chute, a pushing block and a feeding pushing plate, and the pushing block is arranged in the feeding chute and can slide along the feed chute to push the feed in the feeding chute. material, the feeding pusher plate is arranged at an included angle with the end of the feed slot, and the feed pusher plate can push the material in the feed slot into the pressing mechanism;
压合机构,所述压合机构包括压合工装、翻板推料块、压盖块与笔形气缸,所述压合工装与所述进料推料板相对的设于所述进料槽的两侧,所述翻板推料块与所述压合工装的一侧呈夹角设置且能够推动保险丝壳体的盖板使其翻折,所述压盖板设于所述压合工装的另一侧且能够将翻折的盖板与保险丝壳体主体压合,所述笔形气缸用于将压合后的保险丝壳体推出压合工装。The pressing mechanism includes a pressing tool, a flip plate pushing block, a cover block and a pen-shaped cylinder, and the pressing tool is opposite to the feeding push plate and is located in the feeding chute. On both sides, the turning plate pushing block is arranged at an angle with one side of the pressing tool and can push the cover plate of the fuse housing to fold it, and the pressing cover plate is arranged on the side of the pressing tool. The other side can press the folded cover plate with the main body of the fuse housing, and the pen-shaped air cylinder is used to push the pressed fuse housing out of the pressing tool.
优选的,还包括出料机构与PLC控制器,所述出料机构设于所述压合机构与所述送料机构之间,所述出料机构包括反射光纤传感器、钣金壳体、翻板、气缸顶板与导杆气缸,所述反射光纤传感器用于检测压合后的保险丝壳体是否压合成功,所述钣金壳体上设有进料口、成品出料口与废品出料口,所述进料口与所述压合工装的进料的一侧高度相同,所述导杆气缸与所述气缸顶板设于所述钣金壳体的外部,所述翻板设于所述钣金壳体的内部,所述翻板的一端与所述气缸顶板的一端之间通过带座轴承与连接轴连接,所述连接轴靠近所述废品出料口,所述导杆气缸与所述气缸顶板的另一侧相对且能够推动所述气缸顶板以所述连接轴为轴转动,所述气缸顶板能够带动所述翻板以所述连接轴为轴翻转,所述废品出料口与所述进料口相对设置,所述成品出料口设于所述钣金壳体的底部。Preferably, it also includes a discharging mechanism and a PLC controller, the discharging mechanism is arranged between the pressing mechanism and the feeding mechanism, and the discharging mechanism includes a reflective optical fiber sensor, a sheet metal shell, a flap , Cylinder top plate and guide rod cylinder, the reflective optical fiber sensor is used to detect whether the pressed fuse shell is successfully pressed, and the sheet metal shell is provided with a feeding port, a finished product discharge port and a waste product discharge port , the height of the feeding port is the same as that of the feeding side of the pressing tool, the guide rod cylinder and the cylinder top plate are arranged on the outside of the sheet metal shell, and the flap is arranged on the Inside the sheet metal shell, one end of the flap and one end of the cylinder top plate are connected with a connecting shaft through a seated bearing, the connecting shaft is close to the waste discharge port, and the guide rod cylinder is connected to the connecting shaft. The other side of the cylinder top plate is opposite and can push the cylinder top plate to rotate with the connecting shaft as the axis, the cylinder top plate can drive the turning plate to turn over with the connecting shaft as the axis, and the waste discharge port is connected to the connecting shaft. The feed openings are arranged oppositely, and the finished product discharge openings are arranged at the bottom of the sheet metal shell.
优选的,所述送料机构还包括安装板、给料机构与压紧机构,所述进料槽设于所述安装板上,所述进料推料板、所述给料机构与所述压紧机构设于所述安装板的同一侧。Preferably, the feeding mechanism further comprises a mounting plate, a feeding mechanism and a pressing mechanism, the feeding groove is arranged on the mounting plate, the feeding pushing plate, the feeding mechanism and the pressing mechanism The tightening mechanism is arranged on the same side of the mounting plate.
优选的,所述给料机构包括水平推料板与水平导轨,两个所述水平导轨相对设置且位于所述进料槽的同一侧,所述水平导轨与所述进料槽垂直设置,所述水平推料板的两侧分别与两个所述水平导轨连接且能够沿所述水平导轨水平滑动,以将等待区物料推进所述进料槽内;Preferably, the feeding mechanism comprises a horizontal pushing plate and a horizontal guide rail, the two horizontal guide rails are arranged opposite to each other and are located on the same side of the feeding chute, the horizontal guide rails are vertically arranged with the feeding chute, so Two sides of the horizontal pushing plate are respectively connected with the two horizontal guide rails and can slide horizontally along the horizontal guide rails, so as to push the materials in the waiting area into the feeding chute;
所述压紧机构包括竖直推料板与竖直导轨,两个所述竖直导轨设于两个所述水平导轨相背的两侧,所述竖直导轨靠近所述进料槽,所述竖直推料板的两侧分别与两个所述竖直导轨连接且能够沿所述竖直导轨竖直滑动,以将推入所述进料槽内的物料压紧。The pressing mechanism includes a vertical pushing plate and a vertical guide rail, the two vertical guide rails are arranged on opposite sides of the two horizontal guide rails, and the vertical guide rails are close to the feeding chute, so the Two sides of the vertical pushing plate are respectively connected with the two vertical guide rails and can slide vertically along the vertical guide rails to compress the materials pushed into the feeding chute.
优选的,所述送料机构还包括卷簧与卷簧进料导轨,所述进料推料板与所述卷簧分别设于所述安装板上下两侧面上且设于所述进料槽的同一端部的安装板上,所述进料槽与所述卷簧进料导轨平行相对的设置于所述安装板的上下两侧面上,所述卷簧与所述推料块连接,以拉动所述推料块沿着所述卷簧进料导轨滑动,以推动所述进料槽内的物料沿着所述进料槽滑动。Preferably, the feeding mechanism further includes a coil spring and a coil spring feeding guide rail, and the feeding pusher plate and the coil spring are respectively arranged on the upper and lower sides of the mounting plate and are arranged on the upper and lower sides of the feeding slot. On the mounting plate at the same end, the feeding slot and the coil spring feeding guide rail are parallel and opposite to the upper and lower sides of the mounting plate, and the coil spring is connected with the pushing block to pull The pushing block slides along the coil spring feeding guide rail to push the material in the feeding chute to slide along the feeding chute.
优选的,所述送料机构还包括进料导轨与进料气缸,所述进料导轨与所述进料槽垂直设置,所述进料推料板的一侧与所述进料导轨连接且能够沿着所述进料导轨滑动,所述进料气缸用于推动所述进料推料块沿着所述进料导轨滑动,所述进料推料板的另一侧与所述进料槽的端部垂直相对设置。Preferably, the feeding mechanism further includes a feeding guide rail and a feeding cylinder, the feeding guide rail is vertically arranged with the feeding groove, and one side of the feeding push plate is connected to the feeding guide rail and can Slide along the feed rail, the feed cylinder is used to push the feed push block to slide along the feed rail, and the other side of the feed push plate is connected to the feed slot The ends are vertically opposite to each other.
优选的,还包括移动模组,所述移动模组包括电机、丝杠以及滑动座,所述电机驱动所述滑动座沿着所述丝杠滑动,所述丝杠与所述进料槽平行,所述压合机构固定地设于所述滑动座上。Preferably, it also includes a moving module, the moving module includes a motor, a lead screw and a sliding seat, the motor drives the sliding seat to slide along the lead screw, and the lead screw is parallel to the feed slot , the pressing mechanism is fixedly arranged on the sliding seat.
优选的,所述压合机构还包括双导杆气缸与挡板,所述双导杆气缸与所述挡板连接,所述挡板与所述压合工装的进料的一侧上下相对,所述双导杆气缸用于推动所述挡板升降。Preferably, the pressing mechanism further comprises a double guide rod cylinder and a baffle, the double guide rod cylinder is connected with the baffle, and the baffle is opposite to the feeding side of the pressing tool, The double guide rod cylinder is used to push the baffle up and down.
优选的,所述压合机构还包括紧凑安装气缸与翻板推料导轨,所述翻板推料导轨设于所述压合工装的上方且与保险丝壳体垂直,所述翻板推料块的一侧与所述翻板推料导轨连接且能够沿其水平滑动,所述紧凑安装气缸用于推动所述翻板推料块沿所述翻板推料导轨滑动。Preferably, the pressing mechanism further comprises a compact installation cylinder and a flip-board pushing guide rail, the flip-board pushing guide rail is arranged above the pressing tool and is perpendicular to the fuse housing, and the flip-board pushing block One side of the panel is connected with the flip-board pushing guide rail and can slide horizontally along it, and the compact installation cylinder is used to push the flip-board pushing block to slide along the flip-board pushing guide rail.
本发明的有益效果是:本发明采用通过进料槽、推料块与进料推料板之间的配合,实现自动上料,解决了人工一件件上料的问题;本发明采用翻板推料块与压盖块对保险丝壳体的盖板进行翻转与压合,解决了人工手动压合的问题,实现了较高的自动化程度,解决了现在人工手动压合的效率低、劳动强度大、安全性差、自动化程度低的问题。The beneficial effects of the present invention are as follows: the present invention adopts the cooperation between the feeding trough, the feeding block and the feeding feeding plate to realize automatic feeding, which solves the problem of manual feeding of one piece of material; the present invention adopts a turning plate The pusher block and the cover block turn and press the cover of the fuse housing, which solves the problem of manual manual pressing, realizes a high degree of automation, and solves the current low efficiency and labor intensity of manual pressing. Large, poor security, and low degree of automation.
附图说明Description of drawings
附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the specification, and are used to explain the present invention together with the embodiments of the present invention, and do not constitute a limitation to the present invention. In the attached image:
图1是本发明结构示意图;Fig. 1 is the structural representation of the present invention;
图2是本发明送料机构上面等轴视图;Fig. 2 is the top isometric view of the feeding mechanism of the present invention;
图3是本发明送料机构背面等轴视图;Figure 3 is an isometric view of the back of the feeding mechanism of the present invention;
图4是本发明压合机构正面示意图;Fig. 4 is the front schematic view of the pressing mechanism of the present invention;
图5是本发明压合机构背面示意图;5 is a schematic view of the back of the pressing mechanism of the present invention;
图6是本发明翻转盖板结构放大图;6 is an enlarged view of the structure of the flip cover plate of the present invention;
图7是本发明出料机构结构示意图;Fig. 7 is the structural schematic diagram of the discharging mechanism of the present invention;
图中标记为:1、送料机构;2、压合机构;3、出料机构;4、水平推料板;5、水平导轨;6、等待区物料;7、竖直推料板;8、竖直导轨;9、进给区物料;10、进料槽;11、进料推料板;12、进料导轨;13、进料气缸;14、卷簧;15、推料块;16、卷簧进料导轨;17、压合工装;18、双导杆气缸;19、紧凑安装气缸;20、翻板推料块;21、翻板推料导轨;22、滑台气缸;23、压盖块;24、反射光纤传感器;25、笔形气缸;26、保险丝壳体;27、钣金壳体;28、成品出料口;29、废品出料口;30、翻板;31、带座轴承;32、连接轴;33、气缸顶板;34、导杆气缸;35、挡板。Marked as: 1, feeding mechanism; 2, pressing mechanism; 3, discharging mechanism; 4, horizontal pushing plate; 5, horizontal guide rail; 6, waiting area material; 7, vertical pushing plate; 8, Vertical guide rail; 9. Material in feeding area; 10. Feeding chute; 11. Feeding pusher plate; 12. Feeding guide rail; 13. Feeding cylinder; 14. Coil spring; 15. Pushing block; 16. Coil spring feeding guide rail; 17, pressing tooling; 18, double guide rod cylinder; 19, compact installation cylinder; 20, flap pushing block; 21, flap pushing rail; 22, slide cylinder; 23, press Cover block; 24, reflective optical fiber sensor; 25, pen-shaped cylinder; 26, fuse housing; 27, sheet metal housing; 28, finished product outlet; 29, waste outlet; 30, flap; 31, belt seat Bearing; 32, connecting shaft; 33, cylinder top plate; 34, guide rod cylinder; 35, baffle.
具体实施方式Detailed ways
如图1-图7所示,一种保险丝壳体自动闭合装置,包括送料机构1、压合机构2、移动模组、出料机构3与PLC控制器。As shown in Figures 1-7, an automatic closing device for a fuse housing includes a
如图2-图3所示,送料机构1包括进料槽10、推料块15与进料推料板11,推料块15设于进料槽10内且能够沿其滑动,以推动进料槽10内的物料,具体来说,送料机构1还包括卷簧14与卷簧进料导轨16,进料推料板11与卷簧14分别设于安装板上下两侧面上且设于进料槽10的同一端部的安装板上,进料槽10与卷簧进料导轨16平行相对的设置于安装板的上下两侧面上,卷簧14与推料块15连接,以拉动推料块15沿着卷簧进料导轨16滑动,以推动进料槽10内的物料沿着进料槽10滑动;进料推料板11与进料槽10的端部呈夹角设置,进料推料板11能够将进料槽10的物料推入压合机构2,具体来说,送料机构1包括进料导轨12与进料气缸13,进料导轨12与进料槽10垂直设置,进料推料板11的一侧与进料导轨12连接且能够沿着进料导轨12滑动,进料气缸13用于推动进料推料块15沿着进料导轨12滑动,进料推料板11的另一侧与进料槽10的端部垂直相对设置。As shown in FIGS. 2-3 , the
送料机构1还包括安装板、给料机构与压紧机构,进料槽10设于安装板上,进料推料板11、给料机构与压紧机构设于安装板的同一侧。The
给料机构包括水平推料板4与水平导轨5,两个水平导轨5相对设置且位于进料槽10的同一侧,水平导轨5与进料槽10垂直设置,水平推料板4的两侧分别与两个水平导轨5连接且能够沿水平导轨5水平滑动,以将等待区物料6推进进料槽10内;The feeding mechanism includes a horizontal pushing
压紧机构包括竖直推料板7与竖直导轨8,两个竖直导轨8设于两个水平导轨5相背的两侧,竖直导轨8靠近进料槽10,竖直推料板7的两侧分别与两个竖直导轨8连接且能够沿竖直导轨8竖直滑动,以将推入进料槽10内的物料压紧。The pressing mechanism includes a
压合机构2,压合机构2包括压合工装17、翻板推料块20、压盖块23与笔形气缸25,压合工装17与进料推料板11相对的设于进料槽10的两侧,翻板推料块20与压合工装17的一侧呈夹角设置且能够推动保险丝壳体26的盖板使其翻折,具体来说,压合机构2还包括紧凑安装气缸19与翻板推料导轨21,翻板推料导轨21设于压合工装17的上方且与保险丝壳体26垂直,翻板推料块20的一侧与翻板推料导轨21连接且能够沿其水平滑动,紧凑安装气缸19用于推动翻板推料块20沿翻板推料导轨21滑动;压盖板设于压合工装17的另一侧且能够将翻折的盖板与保险丝壳体26主体压合,具体来说,压盖板底部设有滑台气缸22,滑台气缸22的伸缩方向与保险丝壳体26垂直,滑台气缸22带动压盖板沿水平方向移动将保险丝壳体26的盖板压紧,笔形气缸25用于将压合后的保险丝壳体26推出压合工装17。The
进一步的,压合机构2还包括双导杆气缸18与挡板35,双导杆气缸18与挡板35连接,挡板35与压合工装17的进料的一侧上下相对,双导杆气缸18用于推动挡板35升降,挡板35用于将保险丝壳体26的一侧压紧,避免保险丝壳体26在翻折作业时从压合工装17中滑出。Further, the
移动模组包括电机、丝杠以及滑动座,电机驱动滑动座沿着丝杠滑动,丝杠与进料槽10平行,压合机构2固定地设于滑动座上,移动模组带动压合机构2沿着丝杠移动。The moving module includes a motor, a lead screw and a sliding seat. The motor drives the sliding seat to slide along the lead screw. The lead screw is parallel to the
出料机构3设于压合机构2与送料机构1之间,出料机构3包括反射光纤传感器24、钣金壳体27、翻板30、气缸顶板33与导杆气缸34,反射光纤传感器24用于检测压合后的保险丝壳体26是否压合成功,钣金壳体27上设有进料口、成品出料口28与废品出料口29,进料口与压合工装17的进料的一侧高度相同,导杆气缸34与气缸顶板33设于钣金壳体27的外部,翻板30设于钣金壳体27的内部,翻板30的一端与气缸顶板33的一端之间通过带座轴承31与连接轴32连接,连接轴32靠近废品出料口29,导杆气缸34与气缸顶板33的另一侧相对且能够推动气缸顶板33以连接轴32为轴转动,气缸顶板33能够带动翻板30以连接轴32为轴翻转,废品出料口29与进料口相对设置,成品出料口28设于钣金壳体27的底部。The discharging
PLC控制器用于控制装置内气缸与电机的运作。The PLC controller is used to control the operation of the cylinder and motor in the device.
如图1-图7所示,一种保险丝壳体自动闭合装置的工作过程如下:As shown in Figures 1-7, the working process of an automatic closing device for a fuse shell is as follows:
水平推料板4在水平导轨5的导向下降等待区物料6推进进料槽10中,竖直推料板7在竖直导轨8的导向下将进料槽10中的进给区物料9压紧;卷簧14自动收缩带动推料块15沿着进料槽10滑动,推动进给区物料9在进料槽10中前进,进料气缸13推动使得进料推料板11沿着进料导轨12方向,将进给区物料9从进料槽10推出至压合机构2的压合工装17内;双导杆气缸18推动挡板35下压使其与保险丝壳体26的曲面出卡合,对保险丝壳体26进行定位,避免其从压合工装17中滑出,紧凑安装气缸19沿着翻板推料导轨21方向推动翻板推料块20,将保险丝壳体26的盖板进行翻折(虽然本实施例中为水平推动翻折,但是根据保险丝壳体26盖体自身的结构性质,当对其盖体水平推动时,其会继续进行转动翻折),压盖块23在滑台气缸22的推动下将保险丝壳体26压合,保险丝壳体26压合后,反射光纤传感器24对其是否压合成功进行检测,同时,双导杆气缸18收缩,压合后的保险丝壳体26由笔形气缸25推入至出料机构3的进料口中;当检测压合成功时,导杆气缸34顶起,气缸顶板33上升,翻板30呈竖直状态,此时从进料口进入的保险丝壳体26从成品出料口28落下,当检测压合失败时,导杆气缸34收回,气缸顶板33落下,翻板30倾斜,此时从进料口进入的保险丝壳体26沿着翻板30从废品出料口29滑出,解决了人工判断压合效果的主观性问题,实现压合完成料和压合失败料的自动筛选。The horizontal pushing
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still understand the foregoing embodiments. The technical solutions described are modified, or some technical features thereof are equivalently replaced. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
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