CN111307488A - Linear rolling guide rail dynamic characteristic test device and test method - Google Patents
Linear rolling guide rail dynamic characteristic test device and test method Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于机械通用零部件性能试验装置领域,具体地说是一种直线滚动导轨动态特性试验装置及测试方法。The invention belongs to the field of performance testing devices for general mechanical parts, in particular to a dynamic characteristic testing device and a testing method for linear rolling guide rails.
背景技术Background technique
直线滚动导轨广泛应用于各种数控机床,是机床的核心零部件之一。目前,通过试验测试是获取直线滚动导轨动态特性最为有效的方法。已有的直线滚动导轨动态特性试验装置只能对直线滚动导轨在未受外载荷时的动态特性进行试验测试,,而外载荷是直线滚动导轨动态特性的重要影响因素,因而有必要设计一种专用试验装置,可以对直线滚动导轨施加不同大小和方向的外载荷,并且在直线滚动导轨受到不同大小和方向的外载荷作用时,对其动态特性进行试验测试。Linear rolling guides are widely used in various CNC machine tools and are one of the core components of machine tools. At present, the most effective method to obtain the dynamic characteristics of the linear rolling guide is through the experimental test. The existing dynamic characteristics test device of linear rolling guide can only test the dynamic characteristics of linear rolling guide when it is not subjected to external load, and external load is an important factor affecting the dynamic characteristics of linear rolling guide, so it is necessary to design a The special test device can apply external loads of different sizes and directions to the linear rolling guide, and test the dynamic characteristics of the linear rolling guide when the linear rolling guide is subjected to external loads of different sizes and directions.
发明内容SUMMARY OF THE INVENTION
为了解决上述的问题,本发明提出了一种直线滚动导轨动态特性试验装置及测量方法,不仅可以对直线滚动导轨施加不同大小和方向的外载荷,并且在直线滚动导轨受到不同大小和方向的外载荷作用时,对其动态特性进行试验测试。本发明要解决的技术问题是:第一,施加到直线滚动导轨上的外载荷大小和方向是可以调整的;第二,外载荷的施加机构的动态性能不会对直线滚动导轨的动态特性产生影响。In order to solve the above problems, the present invention proposes a dynamic characteristic test device and measurement method of a linear rolling guide, which can not only apply external loads of different magnitudes and directions to the linear rolling guide, but also subject the linear rolling guide to external loads of different magnitudes and directions. When the load is applied, the dynamic characteristics of the test are tested. The technical problems to be solved by the present invention are: first, the magnitude and direction of the external load applied to the linear rolling guide can be adjusted; second, the dynamic performance of the external load applying mechanism will not affect the dynamic characteristics of the linear rolling guide influences.
本发明所述的一种直线滚动导轨动态特性试验装置,其特征在于,包括:A linear rolling guide dynamic characteristic test device according to the present invention is characterized in that it includes:
支撑机构,包括直线滚动导轨支撑部和直线滚动导轨,所述直线滚动导轨包括直线导轨和滑块,其中直线导轨安装于直线滚动导轨支撑部上,滑块滑动安装于直线导轨;The supporting mechanism includes a linear rolling guide support part and a linear rolling guide, the linear rolling guide includes a linear guide and a slider, wherein the linear guide is installed on the support of the linear rolling guide, and the slider is slidably installed on the linear guide;
侧向加载机构,设置在水平面上,并位于直线滚动导轨的侧面,包括侧向施力单元和侧向拉动单元,所述侧向施力单元包括侧向固定部和侧向拉伸部,其中侧向固定部安装于直线滚动导轨支撑部上,用于固定侧向施力单元;侧向拉伸部安装于侧向固定部上,并且侧向拉伸部的伸缩端通过侧向拉动单元与直线滚动导轨的滑块相连,用于向直线滚动导轨施加侧向加载力;A side loading mechanism, which is arranged on a horizontal plane and is located on the side of the linear rolling guide rail, includes a lateral force applying unit and a lateral pulling unit, wherein the lateral force applying unit includes a lateral fixing part and a lateral stretching part, wherein The lateral fixing part is installed on the support part of the linear rolling guide to fix the lateral force-applying unit; the lateral stretching part is installed on the lateral fixing part, and the telescopic end of the lateral stretching part is connected with the lateral pulling unit through the lateral pulling unit. The sliders of the linear rolling guide are connected to apply side loading force to the linear rolling guide;
以及垂向加载机构,设置在垂直平面内,并位于直线滚动导轨的底部,包括垂向施力单元和垂向拉动单元,所述垂向施力单元的伸缩端通过垂向拉动单元与直线滚动导轨的滑块相连,用于向直线滚动导轨施加垂向加载力。and a vertical loading mechanism, which is arranged in a vertical plane and is located at the bottom of the linear rolling guide rail, and includes a vertical force applying unit and a vertical pulling unit, and the telescopic end of the vertical force applying unit is rolled with the straight line through the vertical pulling unit. The sliders of the guide rail are connected to apply vertical loading force to the linear rolling guide.
所述直线滚动导轨支撑部包括一对固定大平台、导轨支撑块、导轨支撑块固定螺钉、直线滚动导轨固定板和直线滚动导轨固定板螺钉,所述固定大平台并排设置,并留有安装直线滚动导轨的试验区,用于安装直线滚动导轨;导轨支撑块分别设置在固定大平台正对的端面处,并通过导轨支撑块固定螺钉与直线滚动导轨的直线导轨固接,使得直线滚动导轨架装于两固定大平台形成的试验区;所述直线滚动导轨固定板设置在直线导轨底部,并通过直线滚动导轨固定板螺钉与直线导轨固接,用于对直线滚动导轨进行加固。The linear rolling guide support part includes a pair of fixed large platforms, guide rail support blocks, guide rail support block fixing screws, linear rolling guide rail fixing plates and linear rolling guide rail fixing plate screws. The fixed large platforms are arranged side by side, and there is space for installing linear rolling guide rails The test area is used to install the linear rolling guide; the guide rail support blocks are respectively arranged at the end faces opposite to the fixed large platform, and are fixed with the linear guide rail of the linear rolling guide through the guide support block fixing screws, so that the linear rolling guide frame is installed on the two The test area formed by the fixed large platform; the linear rolling guide fixed plate is arranged at the bottom of the linear guide, and is fixed to the linear guide by the linear rolling guide fixing plate screw, which is used to reinforce the linear rolling guide.
所述侧向固定部包括侧向加载导柱固定板和侧向加载导柱固定板固定螺钉;侧向拉伸部包括侧向加载导柱挡板、侧向加载螺母、侧向弹簧导柱、侧向压缩弹簧以及侧向螺杆,侧向加载导柱固定板、所述侧向加载导柱挡板平行正对布置,并均与直线滚动导轨平行;侧向弹簧导柱设置在侧向加载导柱固定板与所述侧向加载导柱挡板相对的端面上,用于安装侧向压缩弹簧;所述侧向压缩弹簧设置在侧向加载导柱固定板、所述侧向加载导柱挡板之间,并且侧向压缩弹簧的两端分别与相应的侧向弹簧导柱相连;侧向加载导柱固定板设置在靠近直线滚动导轨的侧面,并通过侧向加载导柱固定板固定螺钉安装在固定大平台上;侧向螺杆两端部分别贯穿侧向加载导柱固定板、所述侧向加载导柱挡板,其中一端螺接侧向加载螺母,另一端作为伸缩端与侧向拉动单元相连,用于通过侧向拉动单元向直线滚动导轨的滑块提供侧向的加载力。The lateral fixing part includes a lateral loading guide column fixing plate and a lateral loading guide column fixing plate fixing screw; the lateral stretching part includes a lateral loading guide column baffle plate, a lateral loading nut, a lateral spring guide column, The lateral compression spring and the lateral screw, the lateral loading guide column fixing plate and the lateral loading guide column baffle are arranged in parallel and facing each other, and are all parallel to the linear rolling guide rail; the lateral spring guide column is arranged on the side loading guide The end surface of the column fixing plate opposite to the side loading guide column baffle is used for installing a side compression spring; the side compression spring is arranged on the side loading guide column fixing plate and the side loading guide column stopper. between the plates, and the two ends of the lateral compression spring are respectively connected with the corresponding lateral spring guide columns; the lateral loading guide column fixing plate is arranged on the side close to the linear rolling guide, and the lateral loading guide column fixing plate is fixed by screws. It is installed on a large fixed platform; the two ends of the lateral screw penetrate through the lateral loading guide column fixing plate and the lateral loading guide column baffle respectively, one end of which is screwed with the lateral loading nut, and the other end is used as the telescopic end and the lateral pulling end. The unit is connected to provide lateral loading force to the slider of the linear rolling guide by pulling the unit laterally.
所述侧向拉动单元包括侧向加载绳固定板、侧向加载绳固定板螺钉螺母和侧向加载绳,所述侧向加载绳固定板安装在侧向螺杆的伸缩端,并通过侧向加载绳固定板螺钉螺母与之固定;所述侧向加载绳置于直线滚动导轨的侧面,侧向加载绳的一端与直线滚动导轨的滑块相连,另一端连接在侧向加载绳固定板上,并保持侧向加载绳处于绷直受力状态,用于对直线滚动导轨进行侧向向加载。The side-pulling unit includes a side-loading rope fixing plate, a side-loading rope fixing plate screw nut and a side-loading rope, the side-loading rope fixing plate is installed on the telescopic end of the side screw, and is loaded by the side-loading The rope fixing plate screw nut is fixed to it; the side loading rope is placed on the side of the linear rolling guide, one end of the side loading rope is connected with the slider of the linear rolling guide, and the other end is connected to the side loading rope fixing plate, And keep the side loading rope in a straight and stressed state, which is used to laterally load the linear rolling guide.
所述垂向施力单元包括垂向加载导柱固定板、垂向加载导柱挡板、垂向加载螺母、垂向弹簧导柱、垂向压缩弹簧以及垂向螺杆,垂向加载导柱固定板、垂向加载导柱挡板平行正对布置,并均与直线滚动导轨平行;垂向弹簧导柱设置在垂向加载导柱固定板与垂向加载导柱挡板相对的端面上,用于安装垂向压缩弹簧;所述垂向压缩弹簧设置在垂向加载导柱固定板、垂向加载导柱挡板之间,并且垂向压缩弹簧的两端分别与相应的垂向弹簧导柱相连;垂向螺杆两端部分别贯穿垂向加载导柱固定板、垂向加载导柱挡板,其中一端螺接垂向加载螺母,另一端作为伸缩端与垂向拉动单元相连,用于通过垂向拉动单元向直线滚动导轨的滑块提供垂向的加载力。The vertical force application unit includes a vertical loading guide column fixing plate, a vertical loading guide column baffle plate, a vertical loading nut, a vertical spring guide column, a vertical compression spring and a vertical screw rod, and the vertical loading guide column is fixed The plate and the vertical loading guide column baffle are arranged in parallel and facing each other, and are parallel to the linear rolling guide rail; For installing the vertical compression spring; the vertical compression spring is arranged between the vertical loading guide column fixing plate and the vertical loading guide column baffle plate, and the two ends of the vertical compression spring are respectively connected with the corresponding vertical spring guide columns. Connected; the two ends of the vertical screw penetrate through the vertical loading guide column fixing plate and the vertical loading guide column baffle respectively, one end of which is screwed with the vertical loading nut, and the other end is connected with the vertical pulling unit as a telescopic end, which is used for passing through the vertical loading nut. The vertical pulling unit provides vertical loading force to the slider of the linear rolling guide.
所述垂向拉动单元包括垂向加载绳固定板、垂向加载绳固定板螺钉螺母和垂向加载绳,所述垂向加载绳固定板安装在垂向螺杆的伸缩端,并通过垂向加载绳固定板螺钉螺母与之固定;所述垂向加载绳置于直线滚动导轨的正面,垂向加载绳的一端与直线滚动导轨的滑块相连,另一端连接在垂向加载绳固定板上,并保持垂向加载绳处于绷直受力状态,用于对直线滚动导轨进行垂向向加载。The vertical pulling unit includes a vertical loading rope fixing plate, a vertical loading rope fixing plate screw nut and a vertical loading rope. The rope fixing plate screw nut is fixed to it; the vertical loading rope is placed on the front of the linear rolling guide, one end of the vertical loading rope is connected with the slider of the linear rolling guide, and the other end is connected to the vertical loading rope fixing plate, And keep the vertical loading rope in a straight and stressed state, which is used for vertical loading of the linear rolling guide.
所述的固定大平台正对的端面设有梯形槽,用于与导轨支撑块配合。The end face facing the fixed large platform is provided with a trapezoidal groove for matching with the guide rail support block.
所述固定大平台的底部设有凹陷,用于容纳垂向加载机构。The bottom of the large fixed platform is provided with a depression for accommodating the vertical loading mechanism.
利用直线滚动导轨动态特性试验装置的测试方法,其特征在于,包括以下步骤:Utilize the test method of linear rolling guide dynamic characteristic test device, it is characterized in that, comprises the following steps:
1)首先对该特定外载荷F进行受力分解,分解成相应的侧向载荷F侧和垂向载荷F垂,并通过胡克定律将载荷转换成相应的侧向弹簧压缩量ε侧和垂向弹簧压缩量ε垂,其中ε侧=F侧/k侧,ε垂=F垂/k垂,k侧和k垂分别为侧向、垂向弹簧的劲度系数,均为常数,单位均为牛/毫米(N/mm),F、F侧和F垂的单位均为牛(N),ε侧和ε垂的单位均为毫米(mm);1) First, decompose the specific external load F into the corresponding lateral load F side and vertical load F vertical , and convert the load into the corresponding lateral spring compression amount ε side and vertical load through Hooke's law. The spring compression amount ε vertical , where ε side = F side / k side , ε vertical = F vertical / k vertical , k side and k vertical respectively are the stiffness coefficients of the lateral and vertical springs, both are constants, the unit is is Newton/mm (N/mm), the unit of F, F side and F vertical are cattle (N), and the unit of ε side and ε vertical are all millimeters (mm);
2)分别测量侧向加载导柱挡板和侧向加载导柱固定板间的初始距离d侧以及垂向加载导柱固定板和垂向加载导柱挡板间的初始距离d垂,d侧和d垂单位均为毫米(mm);2) Measure the initial distance d side between the side loading guide column baffle and the side loading guide column fixing plate and the initial distance d vertical between the vertical loading guide column fixing plate and the vertical loading guide column baffle, d side and d vertical units are millimeters (mm);
3)分别旋转侧向加载螺母和垂向加载螺母,然后分别测量侧向加载导柱挡板和侧向加载导柱固定板间的加载后距离d′侧以及垂向加载导柱固定板和垂向加载导柱挡板间的加载后距离d′垂,d′侧和d′垂单位均为毫米(mm);3) Rotate the side loading nut and the vertical loading nut respectively, and then measure the distance d′ after loading between the side loading guide column baffle and the side loading guide column fixing plate and the vertical loading guide column fixing plate and the vertical loading respectively. The distance d' vertical after loading between the baffles of the loading guide column, the unit of d' side and d' vertical is millimeter (mm);
4)分别计算两向初始距离与加载后距离之差Δ侧=d侧-d′侧和Δ垂=d垂-d′垂,Δ侧和Δ垂单位均为毫米(mm),直至差值均为转换的弹簧压缩量,即Δ侧=ε侧和Δ垂=ε垂,并在此基础上进行动态特性试验。4) Calculate the difference between the initial distance in the two directions and the distance after loading respectively Δ side = d side - d' side and Δ vertical = d vertical - d' vertical , Δ side and Δ vertical are in millimeters (mm) until the difference Both are the converted spring compression, that is, Δ side = ε side and Δ vertical = ε vertical , and the dynamic characteristic test is carried out on this basis.
本发明的有益效果是:The beneficial effects of the present invention are:
第一,施加到直线滚动导轨上的外载荷大小和方向是可以调整的:本发明的一种直线滚动导轨动态特性试验装置,具有两个相互垂直的加载机构(侧向加载机构、垂向加载机构),作用到直线滚动导轨上的加载力的大小,可以分别通过两个加载机构各自的加载螺母进行调节;作用到直线滚动导轨上的加载力的方向,就是两个加载机构所产生加载力的合力的方向,可以通过调整两个加载机构产生的加载力大小之间的比例关系,实现加载力方向的调整;First, the magnitude and direction of the external load applied to the linear rolling guide can be adjusted: a linear rolling guide dynamic characteristic test device of the present invention has two mutually perpendicular loading mechanisms (side loading mechanism, vertical loading mechanism), the magnitude of the loading force acting on the linear rolling guide can be adjusted by the respective loading nuts of the two loading mechanisms; the direction of the loading force acting on the linear rolling guide is the loading force generated by the two loading mechanisms The direction of the resultant force can be adjusted by adjusting the proportional relationship between the magnitudes of the loading forces generated by the two loading mechanisms;
第二,外载荷的施加机构的动态性能不会对直线滚动导轨的动态特性产生影响:本发明的一种直线滚动导轨动态特性试验装置,两个相互垂直的加载机构(侧向加载机构、垂向加载机构)分别都是通过柔性加载绳与直线滚动导轨联结,这样加载机构的动态性对直线滚动导轨的动态特性产生影响可以降到最小(几乎可以忽略不计)。Second, the dynamic performance of the external load application mechanism will not affect the dynamic characteristics of the linear rolling guide: a test device for the dynamic characteristics of the linear rolling guide of the present invention, two mutually perpendicular loading mechanisms (side loading mechanism, vertical (direction loading mechanism) are respectively connected with the linear rolling guide through flexible loading ropes, so that the dynamic effect of the loading mechanism on the dynamic characteristics of the linear rolling guide can be minimized (almost negligible).
本发明与现有技术相比所具有的优点及效果:Compared with the prior art, the present invention has the advantages and effects:
第一、本发明可以对直线滚动导轨施加不同大小和方向的外载荷,并且在直线滚动导轨受到不同大小和方向的外载荷作用时,对其动态特性进行试验测试。即实现直线滚动导轨在受到不同大小和方向的外载荷作用下的动态特性进行试验测试。First, the present invention can apply external loads of different magnitudes and directions to the linear rolling guide, and test the dynamic characteristics of the linear rolling guide when the linear rolling guide is subjected to external loads of different magnitudes and directions. That is to test the dynamic characteristics of the linear rolling guide under external loads of different sizes and directions.
第二、施加到直线滚动导轨上的外载荷大小和方向是可以调整的。Second, the magnitude and direction of the external load applied to the linear rolling guide can be adjusted.
第三,外载荷的施加机构的动态性能不会对直线滚动导轨的动态特性产生影响。Third, the dynamic performance of the external load application mechanism will not affect the dynamic characteristics of the linear rolling guide.
附图说明Description of drawings
图1一种直线滚动导轨动态特性试验装置俯视图;Fig. 1 is a top view of a linear rolling guide dynamic characteristic test device;
图2一种直线滚动导轨动态特性试验装置正视图;Figure 2 is a front view of a linear rolling guide dynamic characteristic test device;
图3一种直线滚动导轨动态特性试验装置三维图。Figure 3 is a three-dimensional diagram of a dynamic characteristic test device of a linear rolling guide.
具体实施方式Detailed ways
下面结合附图进一步说明本发明。The present invention will be further described below in conjunction with the accompanying drawings.
参照附图:Refer to the attached picture:
实施例1本发明所述的一种直线滚动导轨动态特性试验装置,包括:Embodiment 1 A linear rolling guide dynamic characteristic test device according to the present invention includes:
支撑机构,包括直线滚动导轨支撑部和直线滚动导轨6,所述直线滚动导轨6包括直线导轨和滑块,其中直线导轨安装于直线滚动导轨支撑部上,滑块滑动安装于直线导轨;The support mechanism includes a linear rolling guide support part and a linear
侧向加载机构1,设置在水平面上,并位于直线滚动导轨的侧面,包括侧向施力单元和侧向拉动单元,所述侧向施力单元包括侧向固定部和侧向拉伸部,其中侧向固定部安装于直线滚动导轨支撑部上,用于固定侧向施力单元;侧向拉伸部安装于侧向固定部上,并且侧向拉伸部的伸缩端通过侧向拉动单元与直线滚动导轨的滑块相连,用于向直线滚动导轨施加侧向加载力;The side loading mechanism 1, which is arranged on a horizontal plane and is located on the side of the linear rolling guide rail, includes a lateral force applying unit and a lateral pulling unit, and the lateral force applying unit includes a lateral fixing part and a lateral stretching part, The lateral fixing part is installed on the support part of the linear rolling guide to fix the lateral force-applying unit; the lateral stretching part is installed on the lateral fixing part, and the telescopic end of the lateral stretching part passes through the lateral pulling unit It is connected with the slider of the linear rolling guide to apply side loading force to the linear rolling guide;
以及垂向加载机构8,设置在垂直平面内,并位于直线滚动导轨的底部,包括垂向施力单元和垂向拉动单元,所述垂向施力单元的伸缩端通过垂向拉动单元与直线滚动导轨的滑块相连,用于向直线滚动导轨施加垂向加载力。And the
所述直线滚动导轨支撑部包括一对固定大平台7、导轨支撑块4、导轨支撑块固定螺钉5、直线滚动导轨固定板2和直线滚动导轨固定板螺钉3,所述固定大平台并排设置,并留有安装直线滚动导轨的试验区,用于安装直线滚动导轨;导轨支撑块分别设置在固定大平台正对的端面处,并通过导轨支撑块固定螺钉与直线滚动导轨的直线导轨固接,使得直线滚动导轨架装于两固定大平台形成的试验区;所述直线滚动导轨固定板设置在直线导轨底部,并通过直线滚动导轨固定板螺钉与直线导轨固接,用于对直线滚动导轨进行加固。The linear rolling guide rail support part includes a pair of fixed
所述侧向固定部包括侧向加载导柱固定板1-6和侧向加载导柱固定板固定螺钉1-5;侧向拉伸部包括侧向加载导柱挡板1-2、侧向加载螺母1-1、侧向弹簧导柱1-3、侧向压缩弹簧1-4以及侧向螺杆1-7,侧向加载导柱固定板、所述侧向加载导柱挡板平行正对布置,并均与直线滚动导轨平行;侧向弹簧导柱设置在侧向加载导柱固定板与所述侧向加载导柱挡板相对的端面上,用于安装侧向压缩弹簧;所述侧向压缩弹簧设置在侧向加载导柱固定板、所述侧向加载导柱挡板之间,并且侧向压缩弹簧的两端分别与相应的侧向弹簧导柱相连;侧向加载导柱固定板设置在靠近直线滚动导轨的侧面,并通过侧向加载导柱固定板固定螺钉安装在固定大平台上;侧向螺杆两端部分别贯穿侧向加载导柱固定板、所述侧向加载导柱挡板,其中一端螺接侧向加载螺母,另一端作为伸缩端与侧向拉动单元相连,用于通过侧向拉动单元向直线滚动导轨的滑块提供侧向的加载力。The lateral fixing part includes a lateral loading guide column fixing plate 1-6 and a lateral loading guide column fixing plate fixing screw 1-5; the lateral stretching part includes a lateral loading guide column baffle 1-2, a lateral loading The loading nut 1-1, the lateral spring guide post 1-3, the lateral compression spring 1-4 and the lateral screw 1-7, the lateral loading guide post fixing plate and the side loading guide post baffle are parallel and facing are arranged in parallel with the linear rolling guide rails; the lateral spring guide posts are arranged on the end faces of the lateral loading guide post fixing plate and the side loading guide post baffle plate, which are used to install the lateral compression springs; The lateral compression spring is arranged between the lateral loading guide post fixing plate and the lateral loading guide post baffle plate, and both ends of the lateral compression spring are respectively connected with the corresponding lateral spring guide posts; the lateral loading guide posts are fixed The plate is arranged on the side near the linear rolling guide, and is installed on the fixed platform through the side loading guide column fixing plate fixing screw; the two ends of the side screw respectively penetrate the side loading guide column fixing plate, the side loading guide column One end of the baffle is screwed with the side loading nut, and the other end is connected with the side pulling unit as a telescopic end, and is used to provide a side loading force to the slider of the linear rolling guide through the side pulling unit.
所述侧向拉动单元包括侧向加载绳固定板1-8、侧向加载绳固定板螺钉螺母1-9和侧向加载绳1-10,所述侧向加载绳固定板安装在侧向螺杆的伸缩端,并通过侧向加载绳固定板螺钉螺母与之固定;所述侧向加载绳置于直线滚动导轨的侧面,侧向加载绳的一端与直线滚动导轨的滑块相连,另一端连接在侧向加载绳固定板上,并保持侧向加载绳处于绷直受力状态,用于对直线滚动导轨进行侧向向加载。The side pulling unit includes a side loading rope fixing plate 1-8, a side loading rope fixing plate screw nut 1-9 and a side loading rope 1-10, and the side loading rope fixing plate is installed on the side screw. The telescopic end of the side loading rope is fixed with the screw nut of the side loading rope fixing plate; the side loading rope is placed on the side of the linear rolling guide, one end of the side loading rope is connected with the slider of the linear rolling guide, and the other end is connected On the side-loading rope fixing plate, and keep the side-loading rope in a straight and stressed state, it is used for side-loading the linear rolling guide.
所述垂向施力单元包括垂向加载导柱固定板8-5、垂向加载导柱挡板8-8、垂向加载螺母8-9、垂向弹簧导柱8-7、垂向压缩弹簧8-6以及垂向螺杆8-4,垂向加载导柱固定板、垂向加载导柱挡板平行正对布置,并均与直线滚动导轨平行;垂向弹簧导柱设置在垂向加载导柱固定板与垂向加载导柱挡板相对的端面上,用于安装垂向压缩弹簧;所述垂向压缩弹簧设置在垂向加载导柱固定板、垂向加载导柱挡板之间,并且垂向压缩弹簧的两端分别与相应的垂向弹簧导柱相连;垂向螺杆两端部分别贯穿垂向加载导柱固定板、垂向加载导柱挡板,其中一端螺接垂向加载螺母,另一端作为伸缩端与垂向拉动单元相连,用于通过垂向拉动单元向直线滚动导轨的滑块提供垂向的加载力。The vertical force application unit includes a vertical loading guide column fixing plate 8-5, a vertical loading guide column baffle 8-8, a vertical loading nut 8-9, a vertical spring guide column 8-7, a vertical compression The spring 8-6 and the vertical screw 8-4, the vertical loading guide column fixing plate and the vertical loading guide column baffle are arranged in parallel and facing each other, and are parallel to the linear rolling guide; the vertical spring guide column is set in the vertical loading The end face of the guide column fixing plate and the vertical loading guide column baffle plate is used to install the vertical compression spring; the vertical compression spring is arranged between the vertical loading guide column fixing plate and the vertical loading guide column baffle plate , and the two ends of the vertical compression spring are respectively connected with the corresponding vertical spring guide columns; the two ends of the vertical screw rod penetrate through the vertical loading guide column fixing plate and the vertical loading guide column baffle respectively, and one end is screwed to the vertical The loading nut is connected with the vertical pulling unit at the other end as a telescopic end, and is used to provide vertical loading force to the slider of the linear rolling guide through the vertical pulling unit.
所述垂向拉动单元包括垂向加载绳固定板8-3、垂向加载绳固定板螺钉螺母8-2和垂向加载绳8-1,所述垂向加载绳固定板安装在垂向螺杆的伸缩端,并通过垂向加载绳固定板螺钉螺母与之固定;所述垂向加载绳置于直线滚动导轨的正面,垂向加载绳的一端与直线滚动导轨的滑块相连,另一端连接在垂向加载绳固定板上,并保持垂向加载绳处于绷直受力状态,用于对直线滚动导轨进行垂向向加载。The vertical pulling unit includes a vertical loading rope fixing plate 8-3, a vertical loading rope fixing plate screw nut 8-2 and a vertical loading rope 8-1, and the vertical loading rope fixing plate is installed on the vertical screw rod. The telescopic end of the vertical loading rope is fixed with the screw and nut of the vertical loading rope; On the vertical loading rope fixing plate, and keep the vertical loading rope in a straight and stressed state, it is used for vertical loading of the linear rolling guide.
所述的固定大平台正对的端面设有梯形槽,用于与导轨支撑块配合。The end face facing the fixed large platform is provided with a trapezoidal groove for matching with the guide rail support block.
所述固定大平台的底部设有凹陷,用于容纳垂向加载机构。The bottom of the large fixed platform is provided with a depression for accommodating the vertical loading mechanism.
实施例2本实施例所述的试验装置安装步骤:
(1)将两块固定大平台7平行放置如附图1所示,通过调节两块固定大平台7间的距离,使得导轨支撑块4的孔分别与两侧的固定大平台的梯形槽对齐,并通过导轨支撑块固定螺钉5进行固定;(1) Place two fixed
(2)将直线滚动导轨6的螺纹孔与导轨支撑块4上的螺纹孔对齐,并通过直线滚动导轨固定板螺钉3进行固定;通过直线滚动导轨固定板螺钉3固定直线滚动导轨固定板2来实现对直线滚动导轨6的加固;(2) Align the threaded holes of the linear rolling
(3)分别组装侧向加载机构1和垂向加载机构8:(3) Assemble the side loading mechanism 1 and the
ⅰ、通过螺钉将弹簧导柱分别固定在侧向/垂向加载导柱挡板和侧向/垂向加载导柱固定板上,并将弹簧套在弹簧导柱间;ⅰ. Fix the spring guide posts on the lateral/vertical loading guide post baffle plate and the lateral/vertical loading guide post fixing plate by screws, and set the spring between the spring guide posts;
ⅱ、将侧向螺杆依次穿过侧向加载导柱固定板和侧向加载导柱挡板的中间孔;垂向螺杆依次穿过垂向加载导柱固定板和垂向加载导柱挡板的中间孔;ii. Pass the side screw through the middle holes of the side loading guide column fixing plate and the side loading guide column baffle in turn; the vertical screw passing through the vertical loading guide column fixing plate and the vertical loading guide column baffle in turn middle hole;
ⅲ、通过侧向加载绳固定板螺钉螺母来固定侧向加载绳固定板与侧向螺杆;通过垂向加载绳固定板螺钉螺母来固定垂向加载绳固定板与垂向螺杆;ⅲ. Fix the side loading rope fixing plate and the side screw by the side loading rope fixing plate screw nut; fix the vertical loading rope fixing plate and the vertical screw by the vertical loading rope fixing plate screw nut;
ⅳ、侧向加载绳穿过侧向加载绳固定板上的孔,并进行固定;侧向加载绳穿过侧向加载绳固定板上的孔,并进行固定;垂向加载绳穿过垂向加载绳固定板上的孔,并进行固定;iv. The side loading rope passes through the hole on the side loading rope fixing plate and is fixed; the side loading rope passes through the hole on the side loading rope fixing plate and is fixed; the vertical loading rope passes through the vertical Load the hole on the rope fixing plate and fix it;
ⅴ、侧向加载螺母与侧向螺杆螺纹端部连接,置于侧向加载导柱挡板无导柱的一面;垂向加载螺母与垂向螺杆螺纹端部连接,置于垂向加载导柱挡板无导柱的一面;ⅴ. The side loading nut is connected with the threaded end of the side screw and placed on the side of the side loading guide column baffle without the guide column; the vertical loading nut is connected with the threaded end of the vertical screw and placed on the vertical loading guide column The side of the baffle without guide posts;
(4)将侧向加载绳置于滚动直线导轨的侧面,将垂向加载绳置于滚动直线导轨的正面,并移动侧向加载机构1和垂向加载机构8,使得侧向加载绳和垂向加载绳均处于绷直受力状态,从而侧向加载机构1和垂向加载机构8能够对直线滚动导轨进行侧向和垂向加载;调节好位置后,使用侧向加载导柱固定板固定螺钉固定侧向加载导柱固定板;(4) Place the side loading rope on the side of the rolling linear guide, place the vertical loading rope on the front of the rolling linear guide, and move the side loading mechanism 1 and the
(5)分别通过旋转侧向加载螺母和垂向加载螺母来实现对滚动直线导轨的侧向和垂向加载。具体工作原理为:通过旋转侧向加载螺母以及垂向加载螺母使得侧向加载导柱挡板和垂向加载导柱挡板来压缩弹簧,侧向弹簧对侧向加载导柱挡板产生反作用力,垂向压缩弹簧对垂向加载导柱挡板产生反作用力,侧向加载导柱挡板和垂向加载导柱挡板对侧向加载螺母和垂向加载螺母传递力,侧向加载螺母和垂向加载螺母带动侧向螺杆和垂向螺杆,最后该力通过侧向加载机构1和垂向加载机构8中的加载绳来传递给滚动直线导轨,从而实现其侧向和垂向加载。(5) The lateral and vertical loading of the rolling linear guide rail is realized by rotating the side loading nut and the vertical loading nut, respectively. The specific working principle is: by rotating the side loading nut and the vertical loading nut, the side loading guide column baffle and the vertical loading guide column baffle compress the spring, and the lateral spring generates a reaction force on the side loading guide column baffle , the vertical compression spring produces a reaction force on the vertically loaded guide post baffle, the side loaded guide post baffle and the vertically loaded guide post baffle transmit force to the side loaded nut and the vertical loaded nut, and the side loaded nut and The vertical loading nut drives the lateral screw and the vertical screw, and finally the force is transmitted to the rolling linear guide through the loading ropes in the lateral loading mechanism 1 and the
实施例3利用直线滚动导轨动态特性试验装置的测试方法,包括以下步骤:
1)首先对该特定外载荷F进行受力分解,分解成相应的侧向载荷F侧和垂向载荷F垂,并通过胡克定律将载荷转换成相应的侧向弹簧压缩量ε侧和垂向弹簧压缩量ε垂,其中ε侧=F侧/k侧,ε垂=F垂/k垂,k侧和k垂分别为侧向、垂向弹簧的劲度系数,均为常数,单位均为牛/毫米(N/mm),F、F侧和F垂的单位均为牛(N),ε侧和ε垂的单位均为毫米(mm);1) First, decompose the specific external load F into the corresponding lateral load F side and vertical load F vertical , and convert the load into the corresponding lateral spring compression amount ε side and vertical load through Hooke's law. The spring compression amount ε vertical , where ε side = F side / k side , ε vertical = F vertical / k vertical , k side and k vertical respectively are the stiffness coefficients of the lateral and vertical springs, both are constants, the unit is is Newton/mm (N/mm), the unit of F, F side and F vertical are cattle (N), and the unit of ε side and ε vertical are all millimeters (mm);
2)分别测量侧向加载导柱挡板和侧向加载导柱固定板间的初始距离d侧以及垂向加载导柱固定板和垂向加载导柱挡板间的初始距离d垂,d侧和d垂单位均为毫米(mm);2) Measure the initial distance d side between the side loading guide column baffle and the side loading guide column fixing plate and the initial distance d vertical between the vertical loading guide column fixing plate and the vertical loading guide column baffle, d side and d vertical units are millimeters (mm);
3)分别旋转侧向加载螺母和垂向加载螺母,然后分别测量侧向加载导柱挡板和侧向加载导柱固定板间的加载后距离d′侧以及垂向加载导柱固定板和垂向加载导柱挡板间的加载后距离d′垂,d′侧和d′垂单位均为毫米(mm);3) Rotate the side loading nut and the vertical loading nut respectively, and then measure the distance d′ after loading between the side loading guide column baffle and the side loading guide column fixing plate and the vertical loading guide column fixing plate and the vertical loading respectively. The distance d' vertical after loading between the baffles of the loading guide column, the unit of d' side and d' vertical is millimeter (mm);
4)分别计算两向初始距离与加载后距离之差Δ侧=d侧-d′侧和Δ垂=d垂-d′垂,Δ侧和Δ垂单位均为毫米(mm),直至差值均为转换的弹簧压缩量,即Δ侧=ε侧和Δ垂=ε垂,并在此基础上进行动态特性试验。4) Calculate the difference between the initial distance in the two directions and the distance after loading respectively Δ side = d side - d' side and Δ vertical = d vertical - d' vertical , Δ side and Δ vertical are in millimeters (mm) until the difference Both are the converted spring compression, that is, Δ side = ε side and Δ vertical = ε vertical , and the dynamic characteristic test is carried out on this basis.
本说明书实施例所述的内容仅仅是对发明构思的实现形式的列举,本发明的保护范围不应当被视为仅限于实施例所陈述的具体形式,本发明的保护范围也包括本领域技术人员根据本发明构思所能够想到的等同技术手段。The content described in the embodiments of the present specification is only an enumeration of the realization forms of the inventive concept, and the protection scope of the present invention should not be regarded as limited to the specific forms stated in the embodiments, and the protection scope of the present invention also includes those skilled in the art Equivalent technical means conceivable according to the inventive concept.
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