High-efficient multi-functional workstation of panel processing production line
Technical Field
The invention relates to the field of machining, in particular to a high-efficiency multifunctional workbench of a plate machining production line.
Background
At present, when carrying out plate dry-type processing, the workstation function that most equipment adopted is all very single, can't realize simultaneously that automatic unloading, automatic positioning by side, automatic adjustment air knife remove bits position and remove bits angle etc. function, has restricted the degree of automation of plate processing production line, has raised the human cost, has reduced production efficiency.
Disclosure of Invention
The invention mainly aims to provide a high-efficiency multifunctional workbench of a plate processing production line, and the device solves the problems of low automation degree, low production efficiency and the like in the existing plate processing by arranging a Y-direction comprehensive system and an X-direction positioning device. The invention can effectively solve the problems in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The utility model provides a high-efficient multi-functional workstation of panel processing production line, includes the workstation base, still includes Y to integrated system, X to positioner, the middle part of workstation base is hollow out construction, and its edge round is provided with mounting platform, mounting platform erects the absorption formula plate fixing platform that the multiunit equidistance was arranged along workstation base width direction, mounting platform is located absorption formula plate fixing platform's below and is provided with a plurality of X to location motion rack mounting panel, be provided with on the mounting platform with X to location motion rack mounting panel meshing driven X to positioner, Y is to integrated system including lift liftable auxiliary roller subassembly, Y to walking subassembly, absorption formula go up unloading subassembly and Y to positioning subassembly, lift liftable auxiliary roller subassembly dispersedly installs on mounting platform and is located between the absorption formula plate fixing platform, Y is to walking subassembly activity setting up the both sides at the workstation base, absorption formula goes up unloading subassembly and is located absorption formula plate fixing platform's top to erect on Y to walking subassembly, Y is located workstation base tip one side to Y to the locating component, and is located the side of the side wall of absorption formula plate fixing platform.
Further, absorption formula plate fixing platform includes rubber absorption platform board, vacuum pump connecting pipe, spare part mounting box is erect on mounting platform along workstation base width direction, rubber absorption platform installs the top at spare part mounting box, the lower extreme of rubber absorption board is provided with the air pipe interface, the vacuum pump connecting pipe passes through the inside of zero part mounting box and with the air pipe interface connection of rubber absorption board, is connected the back with vacuum pump outside with the vacuum pump connecting pipe, produces suction through the vacuum pump to adsorb fixedly to the plate that is located on the rubber absorption platform board through vacuum pump connecting pipe and air pipe interface, make things convenient for the quick fixation of plate, be convenient for quick processing.
Further, the Y-direction walking assembly comprises a Y-direction rack, a Y-direction gear, a planetary reducer, a Y-direction driving motor, a Y-direction guide rail, a Y-direction sliding block and a gantry column, wherein the Y-direction rack is arranged on the side surface of the workbench base in a tooth surface downward manner along the length direction of the workbench base, the Y-direction guide rail is arranged on the side surface of the workbench base in the length direction of the workbench base and is positioned above the Y-direction rack, the Y-direction guide rail is connected with the Y-direction sliding block in a sliding manner, one side of the lower end of the gantry column is fixedly connected to the Y-direction sliding block, the Y-direction driving motor is arranged on one side of the lower end of the gantry column far away from the Y-direction sliding block, an output shaft of the Y-direction driving motor is connected with the Y-direction gear through the planetary reducer, the Y-direction gear is meshed with the Y-direction rack, and the Y-direction walking mechanism can drive the Y-direction gear to move on the Y-direction rack in a meshed manner through the Y-direction driving motor, and the gantry column fixedly connected on the Y-direction sliding block is driven to move in the direction rail along the direction guide rail direction of the Y-direction.
Further, the adsorption type feeding and discharging assembly comprises an feeding and discharging assembly lifting cylinder, an adsorption fixture adapter plate, an adsorption fixture mounting plate, a rubber adsorption fixture and an adsorption vacuum pump connecting pipe, wherein the number of the feeding and discharging assembly lifting cylinders is two and is respectively arranged on gantry columns on two sides of a workbench base, the piston top ends of the feeding and discharging assembly lifting cylinders are respectively fixedly connected with the corresponding adsorption fixture adapter plate, one end faces of the adsorption fixture mounting plate are respectively fixedly connected with the corresponding adsorption fixture adapter plate, the bottom of the adsorption fixture mounting plate is provided with the rubber adsorption fixture, the adsorption fixture mounting plate and the rubber adsorption fixture are penetrated with corresponding threaded holes, the adsorption vacuum pump connecting pipe is connected with the penetrating threaded holes on the adsorption fixture mounting plate, the adsorption vacuum pump connecting pipe is connected with an external vacuum pump, suction force is generated, and the rubber adsorption fixture clamps clamp and release the plates through the threaded holes, so that feeding and discharging of the plates are completed rapidly.
Further, liftable auxiliary roller subassembly includes cylinder body, auxiliary roller lift cylinder, cylinder roller connecting block, be provided with the auxiliary roller lift cylinder mounting panel corresponding with auxiliary roller lift cylinder on the mounting platform, auxiliary roller lift cylinder is installed on the corresponding auxiliary roller lift cylinder mounting panel in upper surface both sides of workstation base, cylinder roller connecting block is installed on auxiliary roller lift cylinder's piston top, swing joint has the cylinder body on the cylinder roller connecting block, the cylinder body left and right sides is provided with the installation axle, be provided with the mounting hole corresponding with the installation axle on the cylinder roller connecting block, the both sides of cylinder body pass through the mounting hole swing joint on installation axle and the cylinder roller connecting block, and the cylinder body can freely rotate round the axial lead of installation axle, and simultaneously the cylinder body can be under auxiliary roller lift cylinder's drive, along the controlled motion of perpendicular to workstation base upper surface direction, when the cylinder body rises to the highest position, and when the cylinder body descends to the lowest position, the cylinder body is less than the upper surface of rubber adsorption platform rubber adsorption plate to the cylinder body to make things convenient for the fixed side to adsorb the removal above the fixed plate.
Further, the X-direction positioning device comprises an X-direction positioning moving rack, an X-direction positioning moving guide rail support, an X-direction positioning moving slide block, an X-direction motor adapter plate, an X-direction positioning motor, an X-direction positioning cylinder adapter plate, an X-direction positioning cylinder, an X-direction positioning push plate, an X-direction positioning block and an X-direction positioning moving gear, wherein a plurality of groups of positioning block mounting plates corresponding to the X-direction positioning moving guide rail support are arranged on the mounting platform, the two groups of corresponding X-direction positioning moving guide rail supports are connected with the mounting platform on two sides of the upper surface of the workbench base through the positioning block mounting plates, the two groups of X-direction positioning moving guide rail supports are respectively connected with corresponding X-direction positioning moving guide rails along the X-direction of the workbench base, the X-direction motor adapter plate is arranged below the X-direction positioning moving guide rail, the two ends of the X-direction motor adapter plate are respectively and movably connected with corresponding X-direction positioning movement guide rails through X-direction positioning movement sliding blocks, X-direction positioning cylinder adapter plates are arranged on the X-direction positioning movement sliding blocks, the X-direction positioning cylinders are arranged on the X-direction positioning movement sliding blocks through the X-direction positioning cylinder adapter plates, the piston top ends of the X-direction positioning cylinders are connected with X-direction positioning push plates, X-direction positioning blocks are arranged on positioning block mounting plates and are opposite to one side of the piston top ends of the X-direction positioning cylinders, the lower end face of the middle part of each X-direction motor adapter plate is connected with an X-direction positioning motor, the output ends of the X-direction positioning motors are positioned at the upper ends of the X-direction motor adapter plates and are provided with X-direction positioning movement gears corresponding to the X-direction positioning movement rack mounting plates, and the X-direction positioning devices drive the X-direction positioning motors, the X-direction positioning device drives the X-direction positioning moving slide block and the X-direction positioning cylinder fixedly connected with the X-direction positioning moving slide block to push the plate to the X-direction positioning block to realize X-direction positioning, when the pressure born by the X-direction positioning cylinder is larger than a set value, the X-direction positioning device indicates that the X-direction positioning work is completed, then the X-direction positioning device drives the X-direction positioning moving slide block and the X-direction positioning cylinder fixedly connected with the X-direction positioning moving slide block to retract to the original position by driving the X-direction positioning motor, and at the moment, the adsorption fixation of the plate is completed through the adsorption type plate fixing platform, and the rapid positioning of the plate in the X-direction can be completed, so that the plate processing efficiency is provided.
Further, the Y-direction positioning assembly comprises two corresponding Y-direction positioning cylinders and Y-direction positioning cylinder adapter plates, the Y-direction positioning cylinders are fixedly connected with the side surfaces of the part installation boxes through the Y-direction positioning cylinder adapter plates, and Y-direction positioning blocks are arranged at the piston top ends of the Y-direction positioning cylinders in a supporting mode. When the piston of the Y-direction positioning cylinder moves to the lowest position, the upper surface of the Y-direction positioning block at the top end of the piston of the Y-direction positioning cylinder is flush with the upper surface of the workbench base, and when the piston of the Y-direction positioning cylinder moves to the highest position, the upper surface of the Y-direction positioning block at the top end of the piston of the Y-direction positioning cylinder is higher than the upper surface of the rubber adsorption plate of the rubber adsorption platform, at the moment, the plate is adsorbed by the adsorption type feeding and discharging assembly, one section of the plate is propped against the Y-direction positioning block, and the positioning of the plate in the Y direction is rapidly completed, so that the positioning is convenient and quick.
Further, the bottom surface of rubber absorption anchor clamps is provided with netted slot, through setting up netted slot in order to increase the absorption area of rubber absorption anchor clamps.
Further, the air knives facing the workbench base are arranged on the two sides of the gantry upright post, and through the arrangement of the air knives, scraps on the plate can be blown and cleaned when the plate is processed, so that smooth processing is ensured.
The working principle is that when a plate is processed, the plate is placed at the upper end of the lifted liftable auxiliary roller assembly, the lifting auxiliary roller assembly is driven to move above the fixed platform of the plate by the Y-direction traveling assembly, when the lifting auxiliary roller assembly moves above the plate to be processed, the plate is adsorbed by the lifting auxiliary roller assembly, the lifting auxiliary roller assembly is matched with the lifting auxiliary roller assembly, the plate is moved above the fixed platform of the plate, at the moment, the upper surface of the plate is adsorbed by the lifting auxiliary roller assembly, the plate is dragged to slide on the lifting auxiliary roller assembly until the lifting auxiliary roller assembly moves to the vicinity of the X-direction positioning device, the lifting auxiliary roller assembly is loosened by the lifting auxiliary roller assembly to enable the plate to fall on the lifting auxiliary roller assembly, the lifting auxiliary roller assembly is lowered to be lower than the upper surface of the fixed platform of the lifting auxiliary roller assembly, the plate is enabled to fall on the fixed platform of the lifting auxiliary roller assembly, the X-direction positioning device is pushed to enable the plate to be positioned on the base of the workbench, at the moment, the Y-direction traveling assembly is driven to move the lifting auxiliary roller assembly to move above the fixed platform of the upper surface of the plate, the lifting auxiliary roller assembly is adsorbed by the Y-direction positioning device, the lifting auxiliary roller assembly is enabled to move on the upper surface of the base of the lifting auxiliary roller assembly, the upper surface of the lifting plate is adsorbed, the lifting plate is moved to the upper surface of the lifting plate, the lifting plate is then, the upper surface of the lifting device is moved, the lifting direction and the lifting device, the lifting device is pulled and the lifting, and the lifting device. And the plate is dragged and discharged on the liftable auxiliary roller assembly under the cooperation of the adsorption type feeding and discharging assembly and the Y-direction traveling assembly.
The lifting auxiliary roller assembly, the Y-direction walking assembly, the adsorption type feeding and discharging assembly and the Y-direction positioning assembly have the beneficial effects that when the plate is processed, the X-direction positioning and the Y-direction positioning and clamping of the plate on the workbench base can be rapidly completed, the plate can be rapidly disassembled after the processing is completed, and the production efficiency and the automation degree of the plate processing production line are greatly improved.
Drawings
FIG. 1 is an isometric view of the overall structure of the present invention
FIG. 2 is a top view of a table base of the present invention
FIG. 3 is an enlarged view of a portion of a table base according to the present invention
FIG. 4 is a schematic view of an adsorption plate fixing platform and a Y-direction integrated system according to the present invention
FIG. 5 is an exploded view of the bottom view of the suction plate fixing platform of the present invention
FIG. 6 is an exploded view of the liftable auxiliary roller assembly of the present invention
FIG. 7 is a partial exploded view of the Y-direction walk assembly and Y-direction positioning assembly of the present invention
FIG. 8 is an isometric view of an adsorption type loading and unloading assembly according to the present invention
FIG. 9 is an exploded view of the bottom view of the adsorption type loading and unloading assembly of the present invention
Figure 10 is an isometric view of an X-ray positioning assembly of the present invention.
1, A workbench base; 11, installing a platform; the device comprises a 12-part mounting box, a 13-auxiliary roller lifting cylinder mounting plate, a 14-positioning block mounting plate, a 15X-direction positioning movement rack mounting plate, a 2-adsorption type plate fixing platform, a 21-rubber adsorption plate, a 22-vacuum pump connecting pipe, a 212-air pipe interface, a 3Y-direction integrated system, a 31-lifting auxiliary roller assembly, a 311-roller body, a 312-auxiliary roller lifting cylinder, a 313-roller connecting block, a 314-mounting shaft, a 315 mounting hole, a 32Y-direction walking assembly, a 321Y-direction rack, a 322Y-direction gear, a 323 planetary reducer, a 324Y-direction driving motor, a 325Y-direction guide rail, a 326Y-direction sliding block, a 327 gantry column, a 33-adsorption type loading and unloading assembly, a 331-feeding and unloading assembly lifting cylinder, a 332-adsorption type clamp adapter plate, a 334-adsorption type rubber clamp, a 335-adsorption vacuum pump connecting pipe, a 336-shaped groove, a through threaded hole, a 34Y-direction positioning assembly, a 341Y-direction positioning cylinder, a 342Y-direction positioning cylinder plate, a 343Y-direction positioning block, a 4X-direction positioning device, a 41X-direction positioning movement rack, a 421X-direction positioning support, a 43 positioning motor, a 43 positioning X-direction positioning, a positioning motor, a 44 positioning and a positioning cylinder positioning, a 44 positioning, a positioning cylinder positioning and a 45 positioning cylinder positioning a 48 positioning a positioning cylinder positioning a, a positioning plate positioning a 48 positioning a positioning cylinder, a positioning plate positioning a).
Detailed Description
The invention is further described in connection with the following detailed description, in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1-10, a high-efficiency multifunctional workbench of a plate processing production line comprises a workbench base, and further comprises a Y-direction comprehensive system 3 and an X-direction positioning device 4, wherein the middle part of the workbench base 1 is of a hollow structure, a circle of edges of the workbench base is provided with a mounting platform 11, a plurality of groups of adsorption type plate fixing platforms 2 which are equidistantly arranged are erected along the width direction of the workbench base on the mounting platform 11, a plurality of X-direction positioning motion rack mounting plates 15 are arranged below the adsorption type plate fixing platforms 2 on the mounting platform 11, an X-direction positioning device 4 which is meshed with the X-direction positioning motion rack mounting plates 15 and is driven is arranged on the mounting platform 11, the Y-direction comprehensive system 3 comprises a lifting auxiliary roller assembly 31, a Y-direction walking assembly 32, an adsorption type loading and unloading assembly 33 and a Y-direction positioning assembly 34, the lifting auxiliary roller assembly 31 is arranged on the mounting platform 11 in a dispersing manner and is positioned between the adsorption type plate fixing platforms 2, the Y-direction walking assembly 32 is movably arranged on two sides of the workbench base 1, the adsorption type loading and unloading assembly 33 is positioned on one side of the adsorption type plate fixing platforms 2 on the side of the mounting platform 1, and the Y-direction positioning assembly is positioned on one side of the workbench 1.
Wherein, absorption formula plate fixing platform 2 includes rubber adsorption plate 21, vacuum pump connecting pipe 22, spare part mounting box 12 erects on mounting platform 11 along workstation base 1 width direction, rubber adsorption plate 21 installs the top at spare part mounting box 12, the lower extreme of rubber adsorption plate 21 is provided with air pipe interface 212, vacuum pump connecting pipe 22 passes the inside of spare part mounting box 12 and is connected with air pipe interface 212 of rubber adsorption plate 21.
The Y-direction walking assembly 32 comprises a Y-direction rack 321, a Y-direction gear 322, a planetary reducer 323, a Y-direction driving motor 324, a Y-direction guide rail 325, a Y-direction sliding block 326 and a gantry upright 327, wherein the Y-direction rack 321 is arranged on the side surface of the workbench base 1 in a tooth surface downward manner along the length direction of the workbench base 1, the Y-direction guide rail 325 is arranged on the side surface of the workbench base 1 in the length direction of the workbench base 1 and is positioned above the Y-direction rack 321, the Y-direction sliding block 326 is connected onto the Y-direction guide rail 325 in a sliding manner, one side of the lower end of the gantry upright 327 is fixedly connected onto the Y-direction sliding block 326, the Y-direction driving motor 324 is arranged on one side of the lower end of the gantry upright 327 far away from the Y-direction sliding block 326, an output shaft of the Y-direction driving motor is connected with the Y-direction gear 322 through the planetary reducer 323, and the Y-direction gear 322 is meshed with the Y-direction rack 321.
The adsorption type feeding and discharging assembly 33 comprises an feeding and discharging assembly lifting cylinder 331, an adsorption fixture adapter plate 332, an adsorption fixture mounting plate 333, a rubber adsorption fixture 334 and an adsorption vacuum pump connecting pipe 335, the number of the feeding and discharging assembly lifting cylinders 331 is two and respectively installed on gantry columns 327 on two sides of a workbench base, the piston top ends of the feeding and discharging assembly lifting cylinder 331 are respectively fixedly connected with a corresponding adsorption fixture adapter plate 332, one end face of the adsorption fixture mounting plate 333 is respectively fixedly connected with the corresponding adsorption fixture adapter plate 332, the bottom of the adsorption fixture mounting plate 333 is provided with the rubber adsorption fixture 334, the adsorption fixture mounting plate 333 and the rubber adsorption fixture 334 are penetrated with corresponding threaded holes 337, and the adsorption vacuum pump connecting pipe 335 is connected with the penetrating threaded holes 337 on the adsorption fixture mounting plate 333.
The liftable auxiliary roller assembly 31 comprises a roller body 311, an auxiliary roller lifting cylinder 312 and a roller connecting block 313, an auxiliary roller lifting cylinder mounting plate 13 corresponding to the auxiliary roller lifting cylinder 312 is arranged on the mounting platform 11, the auxiliary roller lifting cylinder 312 is mounted on the auxiliary roller lifting cylinder mounting plate 13 corresponding to two sides of the upper surface of the workbench base 1, the roller connecting block 313 is mounted at the top end of a piston of the auxiliary roller lifting cylinder 312, the roller body 311 is movably connected to the roller connecting block 313, mounting shafts 314 are arranged on the left side and the right side of the roller body 311, mounting holes 315 corresponding to the mounting shafts 314 are formed in the roller connecting block 313, and two sides of the roller body 311 are movably connected with the mounting holes 315 in the roller connecting block 313 through the mounting shafts 314.
Wherein the X-direction positioning device 4 comprises an X-direction positioning moving rack 41, an X-direction positioning moving guide rail 42, an X-direction positioning moving guide rail support 421, an X-direction positioning moving slide block 43, an X-direction motor adapter plate 44, an X-direction positioning motor 45, an X-direction positioning cylinder adapter plate 46, an X-direction positioning cylinder 47, an X-direction positioning push plate 471, an X-direction positioning block 48 and an X-direction positioning moving gear 49, a plurality of groups of positioning block mounting plates 14 corresponding to the X-direction positioning moving guide rail support 421 are arranged on the mounting platform 11, the two groups of corresponding X-direction positioning moving guide rail supports 421 are connected with the mounting platform 11 on the two sides of the upper surface of the workbench base 1 through the positioning block mounting plate 14, the two groups of X-direction positioning moving guide rail supports 421 are respectively connected with corresponding X-direction positioning moving guide rails 42 along the X-direction of the workbench base 1, the lower part of the X-direction positioning moving guide rail 42 is provided with an X-direction motor adapter plate 44, two ends of the X-direction positioning motor adapter plate 44 are respectively movably connected with the corresponding X-direction positioning moving guide rail 42 through the X-direction positioning moving slide block 471, the X-direction positioning moving slide block 43 is provided with the X-direction positioning moving guide plate 46, the X-direction positioning piston 47 is arranged on the X-direction positioning slide block mounting plate 47, the X-direction positioning piston 47 is connected with the top end surface of the X-direction positioning piston 47 through the X-direction positioning piston 47 which is arranged on the upper end surface of the X-direction positioning piston plate 47, the output end of the X-direction positioning motor 45 is located at the upper end of the X-direction motor adapter plate 44 and is provided with an X-direction positioning motion gear 49 corresponding to the X-direction positioning motion rack mounting plate 15.
The Y-positioning assembly 34 includes two corresponding Y-positioning cylinders 341 and Y-positioning cylinder adapter plates 342, the Y-positioning cylinders 341 are fixedly connected with the side surfaces of the component mounting boxes 12 through the Y-positioning cylinder adapter plates 342, and a Y-positioning block 343 is mounted at the piston top end of the Y-positioning cylinders 341.
Wherein, the bottom surface of the rubber suction jig 334 is provided with a mesh groove 336.
Wherein, the two sides of the gantry upright 327 are provided with air knives 5 which blow air towards the workbench base 1.
In the embodiment, when a plate is processed, the plate is placed at the upper end of the lifted liftable auxiliary roller assembly 31, the adsorption type upper and lower material assembly 33 is driven to move above the adsorption type plate fixing platform 2 by the Y-direction traveling assembly 32, when the plate is moved to the upper side of the plate to be processed, the plate is adsorbed by the adsorption type upper and lower material assembly 33, the plate is matched with the liftable auxiliary roller assembly 31, the plate is moved above the adsorption type plate fixing platform 2 until the plate is moved to the vicinity of the X-direction positioning device 4, at the moment, the liftable auxiliary roller assembly 31 is lowered to be lower than the upper surface of the adsorption type plate fixing platform 2, the adsorption type upper and lower material assembly 33 releases the plate to enable the plate to fall on the upper end of the adsorption type plate fixing platform 2, the X-direction positioning device 4 pushes the plate to be positioned on the workbench base 1, at the moment, the Y-direction traveling assembly 32 drives the adsorption type upper and lower material assembly 33 to move, the plate is adsorbed again by the adsorption type upper and lower material assembly 33, the plate is moved to the Y-direction positioning assembly 34 under the driving of the Y-direction traveling assembly 32 until the plate is moved to the upper side of the adsorption type plate fixing platform 2 until the plate is moved to the position near the X-direction positioning device 4, the plate is well aligned with the Y-direction positioning assembly 34, and the plate is well adsorbed by the adsorption type upper and the Y-direction positioning assembly 34, and the plate is well fixed to the upper and fixed by the adsorption type upper and lower plate assembly 34 after the adsorption type plate is lifted.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that modifications may be made to the described embodiments in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are to be regarded as illustrative in nature and not as restrictive of the scope of the invention, which is defined by the appended claims.