CN111300333B - Mixed-flow turbocharger shaft sleeve mounting tool and method - Google Patents
Mixed-flow turbocharger shaft sleeve mounting tool and method Download PDFInfo
- Publication number
- CN111300333B CN111300333B CN202010263061.2A CN202010263061A CN111300333B CN 111300333 B CN111300333 B CN 111300333B CN 202010263061 A CN202010263061 A CN 202010263061A CN 111300333 B CN111300333 B CN 111300333B
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- sleeve
- pressing tool
- pressing
- tool
- shaft
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- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003825 pressing Methods 0.000 claims abstract description 85
- 238000009434 installation Methods 0.000 claims abstract description 13
- 230000002093 peripheral effect Effects 0.000 claims description 6
- 238000003754 machining Methods 0.000 description 3
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 230000006378 damage Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
- B25B27/06—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races
- B25B27/062—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same inserting or withdrawing sleeves or bearing races using screws
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Supercharger (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses a mixed-flow turbocharger shaft sleeve mounting tool and a method, wherein the shaft sleeve mounting process is stable, safe, reliable and convenient. Comprising the following steps: the outer side end of the axial positioning rod is provided with an inner circumferential positioning head, and the inner side end of the axial positioning rod is provided with an inner thread sleeve; the small-diameter section of the tool pressing nut piece is an outer circumferential positioning head, the large-diameter section is a retainer ring installation space, and the end part of the large-diameter section is provided with a chuck; the sleeve of the shaft pressing sleeve is sleeved on the axial positioning rod and the main shaft; the inner section of the pressing tool locking sleeve is sleeved on the pressing shaft sleeve, and the outer section of the pressing tool locking sleeve is sleeved on the chuck; the pressing tool thrust bearing is arranged in the outer section of the pressing tool locking sleeve; and the pressing tool check ring is fixed at the outer end of the pressing tool locking sleeve, is matched with the chuck, and axially limits the pressing tool nut.
Description
Technical Field
The invention relates to the technical field of turbochargers, in particular to a mixed flow turbocharger shaft sleeve mounting tool and method.
Background
The turbocharger is a typical diesel engine matched part and works together with a diesel engine, so that the output power of the diesel engine can be effectively improved. The marine superchargers are divided into two main types of radial/mixed flow superchargers and axial flow superchargers according to different air inlet modes. The mounting tools used by the two types of superchargers are also greatly different due to different structures, in the prior art, in the process of disassembling and assembling the shaft sleeve of the mixed-flow supercharger, the stress of the shaft sleeve is uneven, the phenomena of stretching injury and napping of a main shaft and the shaft sleeve are easy to occur, scratches are generated by friction between the shaft sleeve and the matching surface of the assembling and disassembling tool, and the precision of the machining surface of a part is reduced; the repeated installation of the shaft sleeve can lower the assembly precision of the shaft sleeve and the main shaft and lower the roughness of the assembly surface, thereby increasing the risk of the turbocharger in operation and lowering the reliability of the turbocharger.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a shaft sleeve mounting tool and a shaft sleeve mounting method for a mixed-flow turbocharger, wherein the mounting tool effectively ensures that the machining surface precision of a shaft sleeve cannot be damaged in the process of mounting the shaft sleeve, protects the matching precision of the shaft sleeve and a main shaft, and is stable, safe, reliable and convenient in shaft sleeve mounting process.
The purpose of the invention is realized in the following way:
A mixed flow turbocharger bushing installation tool, comprising:
the axial positioning rod is provided with external threads on the peripheral surface, the outer side end of the axial positioning rod is provided with an inner circumferential positioning head for circumferentially positioning the axial positioning rod, and the inner side end of the axial positioning rod is provided with an inner thread sleeve for being in threaded fit and fixation with the main shaft of the mixed-flow turbocharger;
the tool pressing nut piece is axially provided with an inner screw hole, the inner screw hole is used for being in threaded fit with the peripheral surface of the axial positioning rod, the outer periphery of the tool pressing nut piece is in a stepped shape with the diameter increased from outside to inside, the small-diameter section is an outer peripheral positioning head, the large-diameter section is a retainer ring installation space, and the end part of the large-diameter section is provided with a chuck;
The sleeve of the shaft pressing sleeve is used for being sleeved on the axial positioning rod, the internal thread sleeve and the main shaft of the mixed flow turbocharger, the inner end of the sleeve of the shaft pressing sleeve is abutted against the shaft sleeve, and pressure is applied to the shaft sleeve;
the inner end of the limiting step is abutted against the pressing shaft sleeve, and the outer section of the pressing tool locking sleeve is sleeved on the chuck;
the pressing tool thrust bearing is used for being arranged in the outer section of the pressing tool locking sleeve, and the two axial ends of the pressing tool thrust bearing are limited on the limiting step and the pressing tool nut piece;
The pressing tool check ring is used for being fixed at the outer end of the pressing tool locking sleeve, the inner diameter of the pressing tool check ring is smaller than the inner diameter of the outer section of the pressing tool locking sleeve, the pressing tool check ring is used for being embedded into the check ring installation space of the pressing tool nut, is matched with the chuck, and is axially limited to the pressing tool nut.
Preferably, the inner diameters of the thrust bearing and the limiting step of the pressing tool are larger than the outer diameters of the axial positioning rod and the internal thread sleeve, and the pressing tool is used for axially yielding the axial positioning rod and the internal thread sleeve.
Preferably, a pressure disc is arranged at the inner end of the sleeve of the pressure shaft sleeve and is used for abutting against the shaft sleeve to apply pressure to the shaft sleeve.
Preferably, the press tooling thrust bearing and the chuck are provided with an axial moving space between the limiting step and the press tooling check ring.
The method for mounting the shaft sleeve of the mixed-flow turbocharger comprises the following steps of:
S1, assembling an installation tool;
S2, mounting a shaft sleeve:
the inner circumferential positioning head of the axial positioning rod is circumferentially fixed by a wrench, and the outer circumferential positioning head of the tool nut is screwed and rotated by the wrench, so that the tool nut moves inwards, the tool thrust bearing, the tool locking sleeve and the shaft sleeve are pushed, the shaft sleeve is driven to move inwards, and the shaft sleeve is installed.
Preferably, the method of assembling the installation tool comprises the steps of:
S1.1: sequentially installing a pressing tool thrust bearing and a pressing tool nut piece on the outer section of an inner hole of a pressing tool locking sleeve, then fixing a pressing tool check ring screw on the outer end of the pressing tool locking sleeve, and axially limiting the pressing tool thrust bearing and the pressing tool nut piece;
s1.2: the sleeve of the pressing shaft sleeve is fixed at the outer end of the main shaft and is abutted against the shaft sleeve;
S1.3: screwing an inner circumferential positioning head of the axial positioning rod by using a wrench, and fixing the axial positioning rod on a main shaft of the mixed-flow turbocharger in a threaded fit manner;
S1.4: and (3) screwing the press tooling nut piece assembled in the step (1.1) on the axial positioning rod in the step (1.3), and enabling the press shaft sleeve to be positioned in the press tooling locking sleeve until the limit step is abutted against the press shaft sleeve in the screwing process.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
The planar thrust bearing is adopted as a core component of the invention, so that the process of installing the shaft sleeve can be performed stably, the stress of the shaft sleeve is uniform, the parts contacted with the shaft sleeve cannot generate relative displacement, the phenomena of the galling of the spindle and the shaft sleeve and the friction of the matching surface of the shaft sleeve and an installation tool to generate scratches and the precision of the machining surface of the parts are reduced are avoided.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the axial positioning rod in FIG. 1;
FIG. 3 is a schematic view of the structure of the press tooling nut of FIG. 1;
FIG. 4 is a schematic view of the locking sleeve of the press tooling of FIG. 1;
Fig. 5 is a schematic structural view of the sleeve of the pressure bushing of fig. 1.
Reference numerals
In the drawings, a 1-axial positioning rod, a 1 a-hexagonal head structure (inner circumferential positioning head), a 1 b-external thread, a 1 c-internal thread sleeve, an 8-shaft sleeve, a 9-thrust block, a 10-main shaft, an 11-press tooling nut piece, an 11 a-hexagonal structure (outer circumferential positioning head), an 11 b-internal screw hole, an 11 c-retainer ring matching end surface (chuck), an 11 d-press tooling thrust bearing mounting end surface, a 12-internal hexagonal screw II, a 13-press tooling retainer ring, a 14-press tooling thrust bearing, a 15-press tooling locking sleeve, a 15 a-mounting retainer ring screw hole, a 15 b-press tooling thrust bearing mounting end surface (limit step), a 15 c-press bushing sleeve matching surface (limit step), a 15 d-press bushing sleeve matching surface (inner section), a 16-press bushing sleeve, a 16 a-press tooling locking sleeve matching end surface, a 16 b-press tooling locking sleeve matching outer circle, a 16 c-axial positioning rod positioning structure and a 16 d-and a bushing matching end surface.
Detailed Description
Referring to fig. 1-5, the shaft sleeve mounting tool for the mixed-flow turbocharger consists of an axial positioning rod 1, a tool pressing nut piece 11, an inner hexagonal screw II 12, a tool pressing check ring 13, a tool pressing thrust bearing 14, a tool pressing locking sleeve 15, a shaft pressing sleeve 16, a shaft sleeve 8, a thrust block 9 and a main shaft 10.
The installation process of the shaft sleeve pressing tool is as follows:
Step 1: mounting a press tooling thrust bearing 14 on a press tooling thrust bearing mounting end face 15b (limit step) of a press tooling locking sleeve 15; subsequently, the press tooling nut piece 11 is matched and installed with the press tooling thrust bearing 14; the inner hexagon screw II 12 fixes the pressing tool check ring 13 on the pressing tool locking sleeve 15, so that the pressing tool thrust bearing 14 and the pressing tool nut 11 have smaller axial movement space, and the pressing tool thrust bearing 14 and the pressing tool nut 11 can radially rotate when the shaft sleeve 8 is installed.
Step 2: a sleeve 16 of the pressing shaft sleeve is arranged on the main shaft 10 and matched with the shaft sleeve 8;
Step 3: the axial positioning rod 1 is matched and screwed on the main shaft 10 by using a spanner to match with the hexagonal head structure 1a of the axial positioning rod;
step 4: and (3) screwing the press tooling nut part sleeve assembled in the step (1) on the axial positioning rod (1), gradually approaching to the turbine shaft direction, and after approaching to the press shaft sleeve (16), installing the press shaft sleeve (16) in the press tooling locking sleeve (15).
The process of installing the shaft sleeve by the shaft sleeve pressing tool is as follows:
When the shaft sleeve is used for mounting the shaft sleeve, the axial positioning rod 1 is fixed by using a wrench, the other wrench is used for screwing the tool nut 11 to move towards the direction close to the main shaft 10, the tool nut 11 pushes the tool thrust bearing 14, the tool locking sleeve 15 and the shaft sleeve 16, and then the shaft sleeve 16 pushes the shaft sleeve 8 to move towards the thrust block 9, so that the shaft sleeve is assembled.
When the tool nut 11 is screwed and rotated, the tool thrust bearing 14 and the tool thrust bearing mounting end face 11d in the tool nut 11 rotate along with the tool nut 11, and under the action of the ball in the middle of the tool thrust bearing, the matched end faces in the tool thrust bearing 14 and the tool locking sleeve 15 cannot rotate, so that radial movement of the tool locking sleeve 15 and the shaft sleeve 16 and the shaft sleeve 8 cannot be generated when the shaft sleeve 8 axially moves, mutual friction between the tool locking sleeve 15 and the shaft sleeve 16 and between the shaft sleeve 16 and the shaft sleeve 8 is avoided, uneven axial stress of the shaft sleeve 8 in the mounting process is avoided, the shaft sleeve 8 and the spindle 10 cannot be protected from being scratched or pulled, and the shaft sleeve mounting process can be stably performed.
Finally, it is noted that the above-mentioned preferred embodiments are only intended to illustrate rather than limit the invention, and that, although the invention has been described in detail by means of the above-mentioned preferred embodiments, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the scope of the invention as defined by the appended claims.
Claims (1)
1. The method for installing the shaft sleeve of the mixed-flow turbocharger is characterized by comprising the following steps of:
S1, assembling an installation tool;
The installation tool includes:
the axial positioning rod is provided with external threads on the peripheral surface, the outer side end of the axial positioning rod is provided with an inner circumferential positioning head for circumferentially positioning the axial positioning rod, and the inner side end of the axial positioning rod is provided with an inner thread sleeve for being in threaded fit and fixation with the main shaft of the mixed-flow turbocharger;
The tool pressing nut piece is axially provided with an inner screw hole, the inner screw hole is used for being matched with the peripheral surface of the axial positioning rod through external screw threads, the outer periphery of the tool pressing nut piece is in a stepped shape with the diameter increased from outside to inside, the small-diameter section is an outer peripheral positioning head, the large-diameter section is a retainer ring installation space, and the end part of the large-diameter section is provided with a chuck;
The sleeve of the shaft pressing sleeve is used for being sleeved on the axial positioning rod, the internal thread sleeve and the main shaft of the mixed flow turbocharger, the inner end of the sleeve of the shaft pressing sleeve is abutted against the shaft sleeve, and pressure is applied to the shaft sleeve;
the inner end of the limiting step is abutted against the pressing shaft sleeve, and the outer section of the pressing tool locking sleeve is sleeved on the chuck;
the pressing tool thrust bearing is used for being arranged in the outer section of the pressing tool locking sleeve, and the two axial ends of the pressing tool thrust bearing are limited on the limiting step and the pressing tool nut piece;
the pressing tool check ring is fixed at the outer end of the pressing tool locking sleeve, the inner diameter of the pressing tool check ring is smaller than the inner diameter of the outer section of the pressing tool locking sleeve, the pressing tool check ring is used for being embedded into a check ring installation space of the pressing tool nut, is matched with the chuck, and axially limits the pressing tool nut;
S2, mounting a shaft sleeve:
The inner circumferential positioning head of the axial positioning rod is circumferentially fixed by a wrench, and the outer circumferential positioning head of the pressing tool nut piece is screwed by a wrench, so that the pressing tool nut piece moves inwards to push the pressing tool thrust bearing, the pressing tool locking sleeve and the pressing shaft sleeve to drive the shaft sleeve to move inwards, and the shaft sleeve is mounted;
the method for assembling the installation tool comprises the following steps:
S1.1: sequentially installing a pressing tool thrust bearing and a pressing tool nut piece on the outer section of an inner hole of a pressing tool locking sleeve, then fixing a pressing tool check ring screw on the outer end of the pressing tool locking sleeve, and axially limiting the pressing tool thrust bearing and the pressing tool nut piece;
s1.2: the sleeve of the pressing shaft sleeve is fixed at the outer end of the main shaft and is abutted against the shaft sleeve;
S1.3: screwing an inner circumferential positioning head of the axial positioning rod by using a wrench, and fixing the axial positioning rod on a main shaft of the mixed-flow turbocharger in a threaded fit manner;
S1.4: the press tooling nut piece assembled in the step 1.1 is screwed and installed on the axial positioning rod in the step 1.3, and in the screwing process, the press shaft sleeve is positioned in the press tooling locking sleeve until the limit step is abutted against the press shaft sleeve;
The inner diameters of the thrust bearing and the limiting step of the pressing tool are larger than the outer diameters of the axial positioning rod and the internal thread sleeve, and the pressing tool is used for axially yielding the axial positioning rod and the internal thread sleeve;
The inner end of the sleeve of the shaft pressing sleeve is provided with a pressure disc which is used for abutting against the shaft sleeve and applying pressure to the shaft sleeve;
the axial movement space is reserved between the limiting step and the fixture check ring.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010263061.2A CN111300333B (en) | 2020-04-07 | 2020-04-07 | Mixed-flow turbocharger shaft sleeve mounting tool and method |
Applications Claiming Priority (1)
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CN202010263061.2A CN111300333B (en) | 2020-04-07 | 2020-04-07 | Mixed-flow turbocharger shaft sleeve mounting tool and method |
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CN111300333A CN111300333A (en) | 2020-06-19 |
CN111300333B true CN111300333B (en) | 2024-05-03 |
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CN202010263061.2A Active CN111300333B (en) | 2020-04-07 | 2020-04-07 | Mixed-flow turbocharger shaft sleeve mounting tool and method |
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