CN111299340A - Material moving device and method in aluminum pipe cold drawing process - Google Patents
Material moving device and method in aluminum pipe cold drawing process Download PDFInfo
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- CN111299340A CN111299340A CN202010066100.XA CN202010066100A CN111299340A CN 111299340 A CN111299340 A CN 111299340A CN 202010066100 A CN202010066100 A CN 202010066100A CN 111299340 A CN111299340 A CN 111299340A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/22—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes specially adapted for making tubular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/32—Feeding or discharging the material or mandrels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, wire, rods, tubes or like semi-manufactured products by drawing
- B21C1/16—Metal drawing by machines or apparatus in which the drawing action is effected by means other than drums, e.g. by a longitudinally-moved carriage pulling or pushing the work or stock for making metal sheets, rods or tubes
- B21C1/34—Guiding or supporting the material or mandrels
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Abstract
本发明公开了一种铝管冷拔过程中的移料装置及方法,冷拔机座上拉管小车夹持从模座穿出的铝管并向外拉出冷拔铝管,冷拔机座侧面均布安装托料架,托料架为转杆上设置斜置托板,转杆内套置轴承及内轴,内轴下端设置在冷拔机座上,转杆上设置气动推杆并连接气缸,气动推杆上设置有感应器;托板底边设置有料带并倾斜接入落料架;铝管拉至气动推杆,感应器接收信号启动气缸推动气动推杆、转杆及托板转动,托板转至铝管下方,铝管沿托板落至料带并进入落料架,气动推杆推动转杆及托板沿内轴转动至冷拔机座一侧。该移料方法通过感应器推动托料架转动将铝管移料送入落料架,转动托料架而不影响铝管冷拔加工,有效避免铝管表面磕碰伤,提高铝管冷拔质量。
The invention discloses a material moving device and method in the process of cold drawing of aluminum pipes. A pipe drawing trolley on a cold drawing machine base clamps the aluminum pipes pierced from the die base and pulls out the cold drawn aluminum pipes. The cold drawing machine The side of the seat is evenly installed with a support frame. The support frame is set with an inclined support plate on the rotating rod. The rotating rod is sleeved with a bearing and an inner shaft. The lower end of the inner shaft is set on the cold drawing machine base. And connected to the cylinder, the pneumatic push rod is provided with a sensor; the bottom edge of the pallet is provided with a material belt and is connected to the blanking rack; the aluminum tube is pulled to the pneumatic push rod, and the sensor receives the signal to start the cylinder to push the pneumatic push rod, rotating rod and When the pallet rotates, the pallet turns to the bottom of the aluminum tube, and the aluminum tube falls to the material belt along the pallet and enters the blanking frame. The moving method uses the sensor to push the material support frame to rotate, and the aluminum tube is moved into the blanking frame, and the rotation of the material support frame does not affect the cold drawing process of the aluminum pipe, which effectively avoids the surface bump of the aluminum pipe and improves the cold drawing quality of the aluminum pipe. .
Description
技术领域technical field
本发明属于铝管加工领域,涉及对冷拔高品质铝管产品时的铝管收集的装置,具体地说涉及一种铝管冷拔过程中的移料装置及方法。The invention belongs to the field of aluminum tube processing, relates to a device for collecting aluminum tubes when cold-drawing high-quality aluminum tube products, and in particular relates to a material-moving device and method in the process of cold-drawing aluminum tubes.
背景技术Background technique
随着冷拔铝管产品在高端领域的广泛应用,铝管产品的品质要求也越来越高,而铝管表面品质更是起着决定性的作用。With the wide application of cold-drawn aluminum tube products in high-end fields, the quality requirements of aluminum tube products are getting higher and higher, and the surface quality of aluminum tube plays a decisive role.
铝管表面磕碰伤一直是铝管冷拔产品表面品质不良的重要原因,而铝管冷拔生产过程中的铝管多冷运动,表面的磕碰伤是造成表面品质不良的根本原因。所以生产高品质铝管需要精心对生产过程中的铝管表面进行保护,铝管冷拔完成后装入料栏是最容易引起铝管表面损伤的过程,对这个过程设计一种移料装置来减少或杜绝表面磕碰可以有效避免铝管表面不良的发生。Bumps on the surface of aluminum tubes have always been an important cause of poor surface quality of aluminum tube cold-drawn products. However, during the production process of cold-drawn aluminum tubes, the aluminum tubes are often moved coldly, and surface bumps are the root cause of poor surface quality. Therefore, the production of high-quality aluminum tubes requires careful protection of the surface of the aluminum tubes during the production process. After the cold-drawing of the aluminum tubes is completed, the process of loading into the material bar is the most likely to cause damage to the surface of the aluminum tubes. For this process, a material moving device is designed to Reducing or eliminating surface bumps can effectively avoid the occurrence of poor surface of aluminum tubes.
目前国内的多数冷拔铝管厂采取的方法是在冷拔后铝管直接落在冷拔机链条上或料栏中,前者与链条碰撞,损伤较大,后者落下距离过大,都容易产生磕碰伤,降低了铝管的品质,改良铝管冷拔过程中的移料技术,成为铝管冷拔加工要解决的重要问题。At present, the method adopted by most domestic cold-drawn aluminum tube factories is that after cold-drawing, the aluminum tube directly falls on the chain or material column of the cold-drawing machine. The former collides with the chain and causes great damage. The occurrence of bumps reduces the quality of the aluminum tube, and the improvement of the material-moving technology during the cold-drawing process of the aluminum tube has become an important problem to be solved in the cold-drawing process of the aluminum tube.
发明内容SUMMARY OF THE INVENTION
本发明要解决的问题是现有冷拔铝管产品出料或移料过程中容易产生碰撞损伤或磕碰伤,降低冷拔铝管表面品质的问题,提供一种铝管冷拔过程中的移料装置及方法,通过感应器推动托料架转动并将铝管从托料架及料带无磕碰伤顺利移料送入落料架,有效避免铝管表面不良的发生,同时转动托料架而不影响铝管冷拔加工过程,移料方法简便、有效,且不会造成铝管磕碰伤,提高铝管冷拔质量。The problem to be solved by the present invention is that the existing cold-drawn aluminum pipe products are prone to collision damage or bump damage during the process of discharging or moving the material, which reduces the surface quality of the cold-drawn aluminum pipe. Feeding device and method, push the feeding rack to rotate through the sensor, and smoothly move the aluminum tube from the feeding rack and the material belt to the blanking rack without bumping, effectively avoid the occurrence of poor surface of the aluminum tube, and rotate the feeding rack at the same time. It does not affect the cold drawing process of the aluminum tube, the material moving method is simple and effective, and the aluminum tube will not be bumped and damaged, and the cold drawing quality of the aluminum tube is improved.
为解决上述技术问题,本发明采用的技术方案是:一种铝管冷拔过程中的移料装置,包括冷拔机座,其特征在于:所述冷拔机座上分别设置模座、拉管小车,所述模座模座的一侧设置拉管小车,所述模座内穿出铝管,所述拉管小车夹持铝管并向外侧运动并拉出冷拔铝管,所述冷拔机座侧面沿铝管轴向均布安装有托料架,所述托料架一侧下方设置有落料架;In order to solve the above technical problems, the technical scheme adopted in the present invention is: a material moving device in the process of cold drawing of aluminum tubes, comprising a cold drawing machine base, characterized in that: the cold drawing machine base is respectively provided with a die base, a drawing machine A tube trolley, a tube drawing trolley is set on one side of the die base, and an aluminum tube passes through the die base. The tube drawing trolley clamps the aluminum tube and moves to the outside to pull out the cold drawn aluminum tube. The side of the cold-drawing machine base is uniformly installed with a material support frame along the axial direction of the aluminum tube, and a blanking frame is arranged under one side of the material support frame;
所述托料架为转杆上设置斜置的托板,所述转杆内上下套置有轴承及内轴,所述内轴下端设置在冷拔机座上,所述转杆上设置气动推杆并连接气缸,所述气缸设置在冷拔机座上,所述气动推杆上设置有感应器;所述托板底边设置有料带并倾斜接入落料架。The support frame is an inclined support plate set on a rotating rod, a bearing and an inner shaft are sleeved up and down in the rotating rod, the lower end of the inner shaft is set on the cold drawing machine base, and a pneumatic The push rod is connected with the cylinder, the cylinder is arranged on the cold drawing machine base, the pneumatic push rod is provided with a sensor; the bottom edge of the pallet is provided with a material belt and is connected to the blanking rack obliquely.
作为优选,所述铝管拉至气动推杆位置,所述感应器接收信号启动气缸推动气动推杆,所述气动推杆推动转杆及托板沿内轴转动,所述托板转动至铝管下方,所述铝管沿托板落至料带并进入落料架;所述感应器接收信号启动气缸推动气动推杆,所述气动推杆推动转杆及托板沿内轴转动至冷拔机座一侧。Preferably, the aluminum tube is pulled to the position of the pneumatic push rod, the sensor receives the signal to activate the cylinder to push the pneumatic push rod, the pneumatic push rod pushes the rotating rod and the supporting plate to rotate along the inner axis, and the supporting plate rotates to the aluminum Below the tube, the aluminum tube falls to the material belt along the pallet and enters the blanking rack; the sensor receives the signal to start the air cylinder to push the pneumatic push rod, and the pneumatic push rod pushes the rotating rod and the support plate to rotate along the inner shaft until it is cold. Pull the side of the base.
作为优选,所述料带为软性材料可弧形弯曲。Preferably, the material strip is a soft material and can be curved in an arc.
一种铝管冷拔过程中的移料方法,其步骤如下:A material moving method in the process of cold drawing of an aluminum tube, the steps of which are as follows:
1)冷拔机座上,拉管小车在模座一侧,模座与拉管小车进行铝管冷拔,拉管小车夹持从模座穿出来的铝管并向外侧运动并拉出冷拔铝管;1) On the cold drawing machine base, the tube drawing trolley is on one side of the die base. The die base and the tube drawing trolley perform cold drawing of the aluminum tube. Pull out the aluminum tube;
2)冷拔机座边上设置一排托料架,拉管小车夹持铝管运动至托料架的气动推杆时,感应器接收铝管抵达信号后,启动气缸推动气动推杆转动,气动推杆推动转杆及托板沿内轴转动,托板转动至铝管下方;依次,铝管运动至每一个托料架的气动推杆时,托料架上托板转至铝管下方,一排托料架的托板托着铝管,铝管沿斜置的托板落至料带并进入落料架;2) A row of material support racks is set on the edge of the cold drawing machine base. When the tube pulling trolley clamps the aluminum tube and moves to the pneumatic push rod of the material support rack, after the sensor receives the signal of the arrival of the aluminum pipe, the cylinder is activated to push the pneumatic push rod to rotate. The pneumatic push rod pushes the rotating rod and the support plate to rotate along the inner axis, and the support plate rotates to the bottom of the aluminum tube; in turn, when the aluminum tube moves to the pneumatic push rod of each material support rack, the upper support plate of the material support rack rotates to the bottom of the aluminum pipe , the pallets of a row of support racks hold the aluminum tubes, and the aluminum tubes fall to the material belt along the inclined pallets and enter the blanking racks;
3)铝管离开托板时,感应器接收铝管离开信号后,启动气缸推动气动推杆转动,气动推杆推动转杆及托板沿内轴转动至冷拔机座一侧,完成单根铝管冷拔过程中的移料;3) When the aluminum tube leaves the support plate, after the sensor receives the signal of leaving the aluminum tube, the air cylinder is activated to push the pneumatic push rod to rotate, and the pneumatic push rod pushes the rotary rod and the support plate to rotate along the inner shaft to the side of the cold drawing machine base, completing a single rod. Material removal during cold drawing of aluminum tubes;
4)拉管小车后退运动至模座一侧,开启第二轮铝管冷拔加工,拉管小车夹持从模座穿出来的铝管并向外侧运动并拉出冷拔铝管,依次循环铝管冷拔和移料过程。4) The tube-drawing trolley moves backward to the side of the die base, and starts the second round of cold-drawing processing of aluminum tubes. The tube-drawing trolley clamps the aluminum tubes that pass through the die base and moves to the outside to pull out the cold-drawn aluminum tubes, and circulate in sequence. Aluminum tube cold drawing and moving process.
本发明具有的优点和积极效果是:The advantages and positive effects that the present invention has are:
1、本发明铝管冷拔过程中的移料装置由于采用在铝管冷拔过程中完成铝管的安全移料,保证铝管移料过程中有效避免铝管表面不良的发生,在铝管冷拔过程中设置移料装置,当拉管小车拉着铝管冷拔同时,在冷拔机座侧面沿铝管轴向均布安装有托料架,转动托料架上斜置托板可轻轻托住铝管,铝管沿倾斜的托板落至料带无磕碰伤顺利移料送入落料架。 1. The material moving device in the cold drawing process of the aluminum pipe of the present invention is used to complete the safe material moving of the aluminum pipe during the cold drawing process of the aluminum pipe, so as to ensure that the occurrence of poor surface of the aluminum pipe can be effectively avoided during the material moving process of the aluminum pipe. In the process of cold drawing, a material moving device is installed. When the tube drawing trolley pulls the aluminum tube for cold drawing, a material support frame is evenly distributed along the axial direction of the aluminum tube on the side of the cold drawing machine base. Hold the aluminum tube lightly, and the aluminum tube will fall to the material belt along the inclined pallet without bumps and be smoothly moved into the blanking rack.
2、本发明铝管冷拔过程中的移料装置由于采用托料架是在转杆带动其上设置斜置的托板一起转动,转杆内安装内轴并固装在冷拔机座上,气动推杆推动转杆转动,通过气动推杆上设置感应器;使拉管小车拉着铝管经过气动推杆时,感应器接收铝管抵达信号并启动推动气动推杆,转杆及托板转动,斜置托板可轻轻托住铝管,完成移料的承接工作,托板底边设置有料带并倾斜接入落料架。2. Since the material moving device in the cold drawing process of the aluminum tube of the present invention adopts the material support frame, the rotating rod drives the inclined support plate set on it to rotate together, and the inner shaft is installed in the rotating rod and fixed on the cold drawing machine base. , the pneumatic push rod pushes the rotating rod to rotate, and the sensor is installed on the pneumatic push rod; when the tube pulling trolley pulls the aluminum tube through the pneumatic push rod, the sensor receives the arrival signal of the aluminum tube and starts to push the pneumatic push rod, the rotating rod and the support When the plate rotates, the inclined support plate can gently hold the aluminum tube to complete the work of moving the material.
3、本发明铝管冷拔过程中的移料装置由于采用气缸与气动推杆连接,并在气动推杆上设置感应器,气缸采用万向转向推动气动推杆再推动转杆转动,当铝管到达气动推杆,转杆转动带动托板转至铝管下方,铝管从托板下滑料带并落入落料架,此时铝管离开托板,气动推杆上感应器接收信号,气缸推动气动推杆并推动转杆转动,托料架转至冷拔机座一侧,拉管小车返回模座,托料架不影响拉管小车运行。3. The material moving device in the cold drawing process of the aluminum tube of the present invention uses a cylinder to connect with a pneumatic push rod, and a sensor is arranged on the pneumatic push rod. The cylinder adopts a universal steering to push the pneumatic push rod and then push the rotating rod to rotate. When the tube reaches the pneumatic push rod, the rotation of the rotating rod drives the pallet to the bottom of the aluminum tube. The aluminum tube slides from the pallet to the feeding belt and falls into the blanking rack. At this time, the aluminum tube leaves the pallet, and the sensor on the pneumatic push rod receives the signal. The air cylinder pushes the pneumatic push rod and pushes the rotating rod to rotate, the material support frame is turned to the side of the cold drawing machine base, and the tube drawing trolley returns to the mold base. The material support frame does not affect the operation of the tube drawing trolley.
4、本发明铝管冷拔过程中的移料装置由于采用斜置的托板,使铝管在上面方便滑落下,同时托板下边设置软性材料料带,铝管直接落下料带缓冲铝管硬性材料,再落入落料架,落料架采用弧形架,移料方法简便、有效,且不会造成铝管磕碰伤,同时转动托料架至冷拔机座边而不影响铝管冷拔加工过程,移料方法简便、有效、且不会造成铝管磕碰伤,提高铝管冷拔质量。4. The material moving device in the cold drawing process of the aluminum tube of the present invention adopts an inclined support plate, so that the aluminum tube can easily slide down on the top. Tube hard material, and then fall into the blanking rack. The blanking rack adopts an arc rack. The method of moving the material is simple and effective, and will not cause the aluminum tube to be bumped. In the process of cold drawing of the tube, the method of moving the material is simple and effective, and it will not cause the aluminum tube to be bumped, and the quality of the cold drawing of the aluminum tube is improved.
附图说明Description of drawings
图1是本发明一种铝管冷拔过程中的移料装置结构示意图;Fig. 1 is a kind of structural schematic diagram of the material moving device in the process of cold drawing of aluminum tube of the present invention;
图2是本发明一种铝管冷拔过程中的移料装置托料架及落料架结构示意图。FIG. 2 is a schematic structural diagram of a material-moving device supporting frame and a blanking frame in the process of cold drawing of an aluminum tube according to the present invention.
1-模座、2-托料架,3-托板,4-铝管,5-拉管小车,6-气动推杆,7-感应器,8-落料架,9-料带,10-冷拔机座,11-内轴,12-轴承,13-转杆,14-气缸。1- Die base, 2- Material rack, 3- Pallet, 4- Aluminium tube, 5- Tube pulling trolley, 6- Pneumatic push rod, 7- Inductor, 8- Blanking rack, 9- Material belt, 10 -Cold drawn machine base, 11-inner shaft, 12-bearing, 13-rotating rod, 14-cylinder.
具体实施方式Detailed ways
为了更好的理解本发明,下面结合具体实施例对本发明进行进一步的描述。For better understanding of the present invention, the present invention will be further described below with reference to specific embodiments.
参见图1、2,本发明提供一种铝管4冷拔过程中的移料装置。铝管4冷拔机床,包括冷拔机座,冷拔机座上安装有模座1、拉管小车5,冷拔机座内安装电机及长螺旋轴,电机驱动螺旋轴旋转并带动上面冷拔机座上的拉管小车5在从一端移至另一端。Referring to FIGS. 1 and 2 , the present invention provides a material moving device during the cold drawing process of the
冷拔机座上,模座1的一侧设置拉管小车5,铝管4从模座1孔内穿出,模座1边的拉管小车5上夹管装置夹持铝管4,电机驱动螺旋轴并带动拉管小车5向另一侧运动,夹管装置夹持铝管4拉出冷拔铝管4。冷拔机座侧面沿铝管4轴向均布安装有托料架2,托料架2一侧下方设置有落料架8。On the cold drawing machine base, a
托料架2由气动推杆6、转杆13及托板3构成,托料架2为转杆13上设置斜置的托板3,托料架2垂直设置在冷拔机座上,托料架2的转杆13内上、下套装有轴承12,轴承12外圈与转杆13固装,轴承12内圈安装有内轴11,内轴11下端固装在冷拔机座上,转杆13可以沿内轴11转动;转杆13上设置气动推杆6并连接气缸14,气缸14安装在冷拔机座上,气动推杆6上安装有感应器7,托板3底边固装有料带9并呈倾斜状与落料架8连接。The
拉管小车5夹持铝管4拉至气动推杆6位置,感应器7接收信号后,启动气缸14推动气动推杆6并推动转杆13及托板3沿内轴11转动,托板3转动至铝管4下方,托板3承托铝管4,铝管4沿斜置的托板3落至软性料带9并进入落料架8。The
铝管4离开托板3,气动推杆6上感应器7接收信号后,启动气缸14推动气动推杆6,气动推杆6推动转杆13及托板3沿内轴11转动至冷拔机座一侧,拉管小车5返回时,在冷拔机座上运行时无托料架2托板3的阻挡。The
一种铝管4冷拔过程中的移料方法。冷拔机座的一端固装模座1,在模座1一侧设置拉管小车5,冷拔机座上模座1、拉管小车5进行铝管4冷拔加工。拉管小车5夹持从模座1穿出来的铝管4并向外侧运动,准备做冷拔铝管4加工;冷拔机座边上安装一排托料架2,拉管小车5夹持铝管4运动至托料架2时,托料架2上气动推杆6感应器7接收铝管4抵达信号后,启动气缸14推动气动推杆6转动,气动推杆6推动转杆13及托板3沿内轴11转动,托板3转动至铝管4下方;依次,铝管4运动至每一个托料架2的气动推杆6时,托料架2上托板3转至铝管4下方,一排托料架2的托板3托着铝管4,铝管4沿斜置托板3落至料带9并进入落料架8;在铝管4离开托板3时,感应器7接收铝管4离开信号后,启动气缸14推动气动推杆6转动,气动推杆6推动转杆13及托板3沿内轴11转动至冷拔机座一侧,完成单根铝管4冷拔过程中的移料;拉管小车5返程,拉管小车5做后退运动至模座1一侧,行程无托料架2阻挡,开启第二轮铝管4冷拔加工,拉管小车5夹持从模座1穿出来的铝管4并向外侧运动并拉出冷拔铝管4,依次,铝管4进行冷拔加工和完成铝管4移料过程并送入落料架8。A material moving method in the process of cold drawing of the
以上对本发明的实施例进行了详细说明,但所述内容仅为本发明的较佳实施例,不能被认为用于限定本发明的实施范围。凡依本发明范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The embodiments of the present invention have been described in detail above, but the above contents are only preferred embodiments of the present invention, and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made according to the scope of the present invention should still fall within the scope of this patent.
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