CN111299300A - Crushing and screening equipment for cotton bale of pop can - Google Patents
Crushing and screening equipment for cotton bale of pop can Download PDFInfo
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- CN111299300A CN111299300A CN201911384973.9A CN201911384973A CN111299300A CN 111299300 A CN111299300 A CN 111299300A CN 201911384973 A CN201911384973 A CN 201911384973A CN 111299300 A CN111299300 A CN 111299300A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
- B09B3/20—Agglomeration, binding or encapsulation of solid waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/32—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars
- B30B9/321—Presses specially adapted for particular purposes for consolidating scrap metal or for compacting used cars for consolidating empty containers, e.g. cans
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Abstract
本发明公开了一种易拉罐棉花包破碎筛选设备,其特征在于:包括链板式输送机、破碎机、滚筒筛选机、振动给料机、悬挂式除铁器、风选升降机、压扁机以及多个皮带输送机;所述链板式输送机的出料口位于所述破碎机的进料仓内;在所述破碎机的出料仓和滚筒筛选机进料导料斗之间设有一皮带输送机;所述振动给料机设于所述滚筒筛选机的出料导料斗的下方。本发明将回收的生活垃圾易拉罐棉花包进行破碎,并将铝质易拉罐进行自动分选出来,自动挤压成扁片状,能达到提高铝易拉罐二次熔炼利用时铝水纯度,降低了易拉罐占用空间,从而节省了运输成本,提高了原料熔炉纯度。
The invention discloses a crushing and screening equipment for cotton bales in cans. belt conveyor; the discharge port of the chain plate conveyor is located in the feed bin of the crusher; a belt conveyor is arranged between the discharge bin of the crusher and the feed guide hopper of the roller screening machine; The vibrating feeder is arranged below the discharging guide hopper of the drum screening machine. The invention smashes the recycled cotton bales of domestic garbage cans, automatically sorts the aluminum cans, and automatically extrudes them into flat sheets, which can improve the purity of aluminum water during secondary smelting and utilization of the aluminum cans, and reduce the occupation of the cans. space, thus saving transportation costs and improving the purity of the raw material melting furnace.
Description
技术领域technical field
本发明涉及一种破碎筛选设备,尤其涉及一种易拉罐棉花包破碎筛选设备。The invention relates to a crushing and screening device, in particular to a crushing and screening device for cotton bales of cans.
背景技术Background technique
回收站回收来的废弃易拉罐,为了减少空间占用,会依次对每个罐体进行压扁作业,得到单个的压扁易拉罐。因单个压扁易拉罐较为松散,不适合长途运输,采用压包机将散装压扁易拉罐进行再次压块,压成后的长方体称为易拉罐棉花包,压好的压块尺寸不一致,最大的尺寸约2米*1米*1米,然后再将易拉罐棉花包运输到需要的地方。In order to reduce the space occupation of the discarded cans recovered by the recycling station, each can body will be flattened in turn to obtain a single flattened can. Because a single flattened can is relatively loose, it is not suitable for long-distance transportation. The bulk flattened cans are briqueted again by a baler. The pressed cuboid is called a can cotton bag. The size of the pressed briquette is inconsistent, and the maximum size is about 2 m*1m*1m, and then transport the cotton bales of the cans to the place where they are needed.
因棉花包体积较大,里面包含了铁质易拉罐、铝制易拉罐、其他异形金属、垃圾、易吸管、塑料等,原料成分无法控制,不能直接做原料直接进行熔炼,需要对其进行破碎和筛选。Due to the large size of the cotton bales, it contains iron cans, aluminum cans, other special-shaped metals, garbage, easy straws, plastics, etc. The raw material composition cannot be controlled, and it cannot be directly used as a raw material for direct smelting. It needs to be crushed and screened. .
发明内容SUMMARY OF THE INVENTION
本发明的目的是解决现有技术中的问题,提供一种易拉罐棉花包破碎筛选设备。The purpose of the present invention is to solve the problems in the prior art, and to provide a crushing and screening equipment for cotton bales of cans.
本发明的技术方案是:一种易拉罐棉花包破碎筛选设备,其特征在于:包括链板式输送机、破碎机、滚筒筛选机、振动给料机、悬挂式除铁器、风选升降机、压扁机以及多个皮带输送机;所述链板式输送机的出料口位于所述破碎机的进料仓内;在所述破碎机的出料仓和滚筒筛选机进料导料斗之间设有一皮带输送机;所述振动给料机设于所述滚筒筛选机的出料导料斗的下方;在所述振动给料机和风选升降机之间设有一皮带输送机传送原料,在该皮带输送机的上方设有所述悬挂式除铁器;所述风选升降机通过风管与所述压扁机连通;所述压扁机的下方设有皮带输送机将压扁的原料输送出去。The technical scheme of the present invention is: a can cotton bales crushing and screening equipment, which is characterized in that it includes a chain plate conveyor, a crusher, a drum screening machine, a vibrating feeder, a suspended iron remover, an air selection elevator, and a flattening machine. and a plurality of belt conveyors; the discharge port of the chain plate conveyor is located in the feed bin of the crusher; a belt is provided between the discharge bin of the crusher and the feed guide hopper of the roller screening machine Conveyor; the vibrating feeder is arranged below the discharge guide hopper of the roller screening machine; a belt conveyor is arranged between the vibrating feeder and the air selection elevator to convey raw materials, and the belt conveyor is The hanging iron remover is arranged above; the air selection elevator is communicated with the flattening machine through an air duct; and a belt conveyor is arranged below the flattening machine to convey the flattened raw materials.
优选地,所述破碎机包括底座、驱动装置、以及破碎装置;Preferably, the crusher includes a base, a driving device, and a crushing device;
进一步地,所述破碎装置包括壳体和旋转轴;所述壳体纵向固定在所述底座的顶部,所述壳体开设有进料口和出料口;所述旋转轴纵向可转动的安装在所述壳体内;Further, the crushing device includes a casing and a rotating shaft; the casing is longitudinally fixed on the top of the base, and the casing is provided with a feeding port and a discharging port; the rotating shaft is installed longitudinally rotatably within said housing;
进一步地,所述驱动装置位于所述壳体的一侧驱动所述旋转轴旋转;所述驱动装置为变频电机,该变频电机的传动轴连接有弹性联轴器和惯性飞轮;Further, the drive device is located on one side of the housing to drive the rotation shaft to rotate; the drive device is a variable frequency motor, and the drive shaft of the variable frequency motor is connected with an elastic coupling and an inertia flywheel;
进一步地,沿所述旋转轴长度方向设有多组旋转破碎叶片;在所述壳体内壁位于所述进料口的下方设有多个固定破碎叶片;所述旋转破碎叶片在旋转时穿过所述固定破碎叶片之间的间隙以破碎棉花包。Further, a plurality of groups of rotating crushing blades are arranged along the length direction of the rotating shaft; a plurality of fixed crushing blades are arranged on the inner wall of the casing below the feeding port; the rotating crushing blades pass through during rotation The gap between the fixed crushing blades is used to crush the cotton bales.
优选地,所述旋转破碎叶片包括多个上叶片、下叶片、左叶片和右叶片;Preferably, the rotary crushing blades include a plurality of upper blades, lower blades, left blades and right blades;
进一步地,所述上叶片、下叶片、左叶片和右叶片围绕所述旋转轴安装;所述上叶片、下叶片、左叶片、右叶片同排等间距设置在所述旋转轴的外表面;周向相邻的上叶片、下叶片、左叶片、右叶片之间等间距交错设置。Further, the upper blade, the lower blade, the left blade and the right blade are installed around the rotation shaft; the upper blade, the lower blade, the left blade, and the right blade are arranged on the outer surface of the rotation shaft at equal intervals in the same row; The circumferentially adjacent upper blades, lower blades, left blades and right blades are staggered at equal intervals.
优选地,所述固定破碎叶片同排等高的固定在所述壳体的左侧壁和/或右侧壁,并位于所述进料口的下方;Preferably, the fixed crushing blades are fixed on the left side wall and/or the right side wall of the casing in the same row and at the same height, and are located below the feed opening;
进一步地,多个所述固定破碎叶片同排的长度大于等于所述进料口的长度;所述固定破碎叶片固定在所述壳体内壁的高度,高于所述旋转轴的安装高度。Further, the length of a plurality of the fixed crushing blades in the same row is greater than or equal to the length of the feed port; the fixed crushing blades are fixed at the height of the inner wall of the casing, which is higher than the installation height of the rotating shaft.
优选地,所述进料口设于所述壳体的前端部,所述出料口设于所述壳体的后端部;所述进料口的上端设有进料仓;所述出料口的下端设有出料仓。Preferably, the feed port is provided at the front end of the housing, the discharge port is provided at the rear end of the housing; the upper end of the feed port is provided with a feed bin; the outlet The lower end of the material port is provided with a discharge bin.
优选地,所述滚筒筛选机,包括一支撑平台、驱动装置、第一转动装置、第二转动装置、滚筒、以及滚筒外壳;Preferably, the drum screening machine includes a support platform, a driving device, a first rotating device, a second rotating device, a drum, and a drum casing;
进一步地,所述第一转动装置与所述第二转动装置相对固定在所述支撑平台的顶部;所述滚筒的外周设有分别与所述第一转动装置、第二转动装置配合的滚筒导轨;Further, the first rotating device and the second rotating device are relatively fixed on the top of the support platform; the outer circumference of the drum is provided with drum guide rails that are respectively matched with the first rotating device and the second rotating device ;
进一步地,所述驱动装置与所述第一转动装置驱动连接,并在该驱动装置的驱动下使所述滚筒在所述第一转动装置、第二转动装置转动;Further, the driving device is drivingly connected with the first rotating device, and under the driving of the driving device, the drum rotates on the first rotating device and the second rotating device;
进一步地,所述滚筒的周向设有多个筛料孔;沿所述滚筒内壁的长度方向设有多个导流板;在所述滚筒外壳的下方设有下料斗,所述滚筒外壳安装在所述滚筒的外部以收集由筛料孔筛选的部分原料。Further, the drum is provided with a plurality of screen holes in the circumferential direction; a plurality of guide plates are provided along the length direction of the inner wall of the drum; a lower hopper is provided under the drum shell, and the drum shell is installed in the drum shell. The outside of the drum is collected to collect part of the raw materials screened by the screen holes.
优选地,所述第一转动装置包括对称安装在支撑平台顶部的第一轴承座以及置于所述第一轴承座内的第一拖轮;Preferably, the first rotating device comprises a first bearing seat symmetrically mounted on the top of the support platform and a first tugboat placed in the first bearing seat;
进一步地,所述第二转动装置包括对称安装在支撑平台顶部的第二轴承座以及置于所述第二轴承座内的第二拖轮;Further, the second rotating device includes a second bearing seat symmetrically installed on the top of the support platform and a second tugboat placed in the second bearing seat;
进一步地,所述第一拖轮和第二拖轮之间通过传动轴传动相接;所述第一转动装置位于所述滚筒的进料口,所述第二转动装置位于所述滚筒的出料口。Further, the first tug and the second tug are connected through a transmission shaft; the first rotating device is located at the feed port of the drum, and the second rotating device is located at the discharge port of the drum .
优选地,所述导流板为6个,等间距设于所述滚筒的内壁,并且每个导流板的头端均与所述出料口重合,尾端与所述筛料孔的尾端重合;Preferably, the number of the deflectors is 6, which are arranged on the inner wall of the drum at equal intervals, and the head end of each deflector is overlapped with the discharge port, and the tail end is the tail end of the screen hole. end overlap;
进一步地,所述筛料孔的直径小于等于45mm;所述滚筒在安装时出料口处的高度低于进料口的高度。Further, the diameter of the sieve hole is less than or equal to 45mm; the height of the discharge port of the drum is lower than the height of the feed port during installation.
优选地,所述风选升降机通过四根风管与四个压扁机相接。Preferably, the winnowing elevator is connected with four flattening machines through four air ducts.
优选地,在所述滚筒筛选机、振动给料机、悬挂式除铁器处均设有料斗。Preferably, a hopper is provided at the drum screening machine, the vibrating feeder and the suspended iron separator.
本发明将生活垃圾易拉罐,经过压扁设备进行自动挤压成扁片状,在经过压包机挤压成大块,经过拆散破碎、筛选、磁选、风选、二次压扁及物料分送后,达到大料破碎拆分成小料、小料再经过筛选,选出压扁易拉罐中的铁罐、大块料、垃圾、易拉罐拉环、易拉罐圆盖、吸管、塑料等,进行磁选、选出铁质易拉罐,进过风选、二次压扁,达到棉花包拆散破碎方便投炉、降低回收易拉罐原料中的含铁量、方便运输的目的。In the present invention, domestic garbage cans are automatically extruded into flat flakes through a flattening device, and then extruded into large pieces through a baler, and then disassembled and crushed, screened, magnetically separated, air-selected, twice flattened and distributed. After that, the large materials are broken and divided into small materials and small materials, and then they are screened to select iron cans, large pieces, garbage, can pull rings, can round lids, straws, plastics, etc. in the flat cans for magnetic separation. , Select the iron cans, enter the air selection, and then flatten for the second time, so as to achieve the purpose of dismantling and crushing the cotton bales, which is convenient for throwing into the furnace, reducing the iron content in the raw materials of the recycled cans, and facilitating transportation.
本发明利用人工挑选破碎料的大块铝料,杂质材料,利用磁力作用将铁质易拉罐自动挑选出来,利用风力作用将铝质易拉罐吹走,比铝质易拉罐重的废旧金属型材自动掉落,从而将铝质易拉罐自动挑选出来;利用两个滚筒相向转动将铝质易拉罐进行自动挤压成扁片形状,由输送皮带运送到相应料格里,实现了由破碎至筛选的整个过程,从而提高了铝水熔炉的纯度。The invention utilizes manual selection of large pieces of aluminum material and impurity materials of crushed materials, automatically selects the iron cans by the action of magnetic force, blows away the aluminum cans by the action of wind, and automatically drops the scrap metal profiles which are heavier than the aluminum cans. In this way, the aluminum cans are automatically selected; the aluminum cans are automatically extruded into a flat sheet shape by two rollers rotating in opposite directions, and transported to the corresponding material grid by the conveyor belt, realizing the whole process from crushing to screening. the purity of the molten aluminum furnace.
附图说明Description of drawings
图1为本发明的俯视图Fig. 1 is the top view of the present invention
图2为图1中的A-A视图Fig. 2 is the A-A view in Fig. 1
图3为图1中的B-B视图FIG. 3 is a B-B view in FIG. 1
图4为本发明中破碎机的主视图Fig. 4 is the front view of the crusher in the present invention
图5为本发明中破碎机的内部结构示意图Figure 5 is a schematic diagram of the internal structure of the crusher in the present invention
图6为本发明中破碎机的左视图Fig. 6 is the left side view of the crusher in the present invention
图7为本发明中破碎机的右视图Fig. 7 is the right side view of the crusher in the present invention
图8为本发明中滚筒筛选机的结构示意图Fig. 8 is the structural schematic diagram of the drum screening machine in the present invention
图9为本发明中滚筒筛选机的左视图Fig. 9 is the left side view of the drum screening machine in the present invention
图10为本发明中滚筒筛选机的右视图Figure 10 is a right side view of the drum screening machine in the present invention
图11为本发明中滚筒筛选机中滚筒的结构示意图Figure 11 is a schematic structural diagram of the drum in the drum screening machine of the present invention
具体实施方式Detailed ways
为了使本发明实现的技术手段、技术特征、发明目的与技术效果易于明白了解,下面结合具体图示,进一步阐述本发明。In order to make the technical means, technical features, invention objectives and technical effects realized by the present invention easy to understand, the present invention will be further described below with reference to the specific drawings.
如图1至3所示,为本发明的一种易拉罐棉花包破碎筛选设备,其特征在于:包括链板式输送机1、破碎机2、振动给料机3、悬挂式除铁器4、滚筒筛选机5、风选升降机6、压扁机7以及多个皮带输送机81、82、83。As shown in Figures 1 to 3, it is a crushing and screening equipment for cotton bales in cans of the present invention, characterized in that it includes a
所述链板式输送机1的出料口位于所述破碎机2的进料仓内;在所述破碎机2的出料仓和滚筒筛选机5的进料导料斗之间设有一皮带输送机81;所述振动给料机3设于所述滚筒筛选机5的出料导料斗的下方;在所述振动给料机3和风选升降机6之间设有皮带输送机82传送原料,在该皮带输送机82的上方设有所述悬挂式除铁器4;所述风选升降机6通过风管61与所述压扁机7连通;所述压扁机7的下方设有皮带输送机83将压扁的原料输送出去。The discharge port of the
本发明中的各个机器之间的具体结构及配合关系如下:The specific structure and cooperation relationship between each machine in the present invention are as follows:
如图3,本发明中的链板式输送机1包括链板支撑架11、安装于链板支撑架11顶部的输送机12;该输送机12包括传动轴13、传动链轮14以及传动链条15;启动链板式输送机1的电源,链板机整套设备整机运转,将待破碎的易拉罐棉花包在输送机上传输送至破碎机的进料仓内。As shown in FIG. 3 , the
如图4至图7,本实施例中的破碎机2,包括底座21、驱动装置22、以及破碎装置23。As shown in FIG. 4 to FIG. 7 , the
本实施例中的所述底座21包括多个支腿211和设于该支腿211顶部的支撑架212,其中支腿211和支撑架212焊接为一体,所述底座21的大小尺寸根据现场工况设置。The
本实施例中的驱动装置22为变频电机,该变频电机通过电机安装座221固定在支撑架212的一端为所述破碎装置23提供驱动动力。在该变频电机的传动轴上设有弹性联轴器222,该弹性联轴器222的右侧为惯性飞轮223,该惯性飞轮223套设在所述传动轴上。The driving
本实施例中的所述破碎装置23,包括壳体230和旋转轴231。所述壳体230为U形结构,纵向固定在所述底座支撑架212的顶部,位于所述变频电机的一侧。The crushing
在壳体230的两端设有轴承座,该轴承座内设有轴承,所述旋转轴231的两端套设在两轴承内,变频电机的传动轴与所述旋转轴231相接,以驱动该旋转轴231在壳体230内的旋转。Bearing seats are provided at both ends of the
所述壳体230的前端部上方设有将易拉罐棉花包置入的进料口2301,所述进料2301的上端设有进料仓3011,该进料仓3011与输送机的出口相接,通过输送机将棉花包输送至该进料仓3011,然后落入至进料口2301进入壳体内部。Above the front end of the
所述壳体230的后端部下方设有一将破碎完成的易拉罐输出的出料口2302;所述出料口2302的下端设有出料仓3021,通过该出料仓3021能将破碎后的易拉罐输送到下一个工序内。There is a
本实施例中,为实现对易拉罐棉花包的分解和破碎,沿所述旋转轴231的长度方向设有多组旋转破碎叶片24。其中在所述壳体230的内壁位于所述进料口2301的下方设有多个固定破碎叶片25;所述旋转破碎叶片24在旋转时穿过所述固定破碎叶片25之间的间隙形成一咬合力,从而实现对易拉罐棉花包的分解和破碎。In this embodiment, in order to realize the decomposition and crushing of the cotton bales of the can, a plurality of sets of rotating crushing
本实施例中的旋转破碎叶片24为方形柱,即该叶片的横向截面为正方形或长方形,并且周向倾斜的焊接在所述旋转轴31的外表面。The rotary crushing
具体的,所述旋转破碎叶片24包括多个上叶片241、下叶片242、左叶片243和右叶片244。所述上叶片241、下叶片242、左叶片243和右叶片244围绕所述旋转轴231的外表面安装;即上叶片241位于旋转轴231的顶部,与所述上叶片242相对的另一面旋转轴231的表面为下叶片242,左叶片243位于旋转轴231的左部表面,与该左叶片243相对的旋转轴231的另一面为右旋转轴244。Specifically, the rotary crushing
所述上叶片241沿着所述旋转轴231的长度方向等间距设有多个,并且至出料口2302的左边缘处截止,即在出料口2302的上方仅为旋转轴231,未安装固定上叶片241。The
所述下叶片242沿着所述旋转轴231的长度方向等间距设有多个,并且至出料口2302的左边缘处截止,即在出料口2302的上方仅为旋转轴231,未安装固定下叶片242。The
所述左叶片243沿着所述旋转轴231的长度方向等间距设有多个,并且至出料口2302的左边缘处截止,即在出料口2302的上方仅为旋转轴231,未安装固定左叶片243。The
所述右叶片244沿着所述旋转轴231的长度方向等间距设有多个,并且至出料口2302的左边缘处截止,即在出料口2302的上方仅为旋转轴231,未安装固定右叶片244。The
为实现对易拉罐棉花包的拆解和破碎,旋转轴231周向相邻的上叶片241、下叶片242、左叶片243和右叶片244之间等间距交错设置。In order to disassemble and crush the cotton bales of the can, the circumferentially adjacent
具体的为,以旋转轴231的左侧为起始,以第一个上叶片241、第一个下叶片242、第一个左叶片243和第一个右叶片244为一组,自左向右分解为多组进行说明相互之间的位置关系;其中第一组的上叶片241与其后方的下叶片242、左叶片243和右叶片244之间进行交错,即均垂直于旋转轴231安装,但均不位于同一个平面上,且相互之间具有一定的间隙;后面旋转破碎叶片的数量根据壳体230的尺寸、旋转轴231的长度而定,以适合不同的破碎要求。Specifically, starting from the left side of the
本实施例中的固定破碎叶片25同排等高的固定在所述壳体230的左侧壁和/或右侧壁,本实施例中以固定破碎叶片25位于壳体230的右侧内壁进行说明。所述固定破碎叶片25组成一排焊接在壳体230的内壁,并且固定破碎叶片25固定在所述壳体230内壁的高度,高于所述旋转轴231的安装高度。In this embodiment, the fixed crushing
本实施例中,多个所述固定破碎叶片25同排的长度大于等于所述进料口2301的长度,并位于所述进料口2301的下方,安装在进料口2301的目的是为了能在易拉罐棉花包一进入破碎装置内的瞬间,通过旋转破碎叶片24与固定破碎叶片25的咬合,实现对易拉罐棉花包的拆解和破碎,即旋转破碎叶片24在旋转时穿过相邻固定破碎叶片25的间隙,通过挤压和转动实现对易拉罐棉花包的拆解,拆解后进一步的由后部的旋转破碎叶片24进一步的破碎,并实现易拉罐由出料口2302的输出。In this embodiment, the length of a plurality of the fixed crushing
本发明中将易拉罐棉花包,由链板式输送机1运送到破碎机进料斗,经过进料斗到达破碎机设备内部,随着设备内主轴旋转,带动主轴叶片旋转,使易拉罐棉花包跟随着主轴叶片不停的进行拆解和搅拌,被分解的易拉罐从破碎机出料口掉出来,自然落到皮带输送机81上,从皮带输送机81再到滚筒筛选机5内,提高了棉花包的分解和破碎效率。In the present invention, the cotton bales of the cans are transported to the feed hopper of the crusher by the
本实施例中的振动给料机3设于滚筒筛选机5的下游输送机皮带82的进料端,悬挂式除铁器4设于输送机皮带机82的上方用于吸附铁质杂物。In this embodiment, the vibrating feeder 3 is arranged at the feed end of the downstream conveyor belt 82 of the drum screening machine 5 , and the suspended iron separator 4 is arranged above the conveyor belt 82 for absorbing iron impurities.
本实施例中的如图8至11所示,为本发明中的滚筒筛选机5,包括一支撑平台51,该支撑平台51固定在输送带的出料口处,在安装时,位于输送带出料口即滚筒进料口的高度要高于滚筒出料口的高度,以便对易拉罐原料进行筛选。As shown in Figs. 8 to 11 in this embodiment, the roller screening machine 5 in the present invention includes a
本发明中的滚筒筛选机5还包括驱动装置52、第一转动装置531、第二转动装置532、滚筒54、以及滚筒外壳55。The drum screening machine 5 in the present invention further includes a driving
所述驱动装置52为动力装置,为实现滚筒在第一转动装置531和第二转动装置532上的滚动提供动力源。本实施例中的驱动装置52为变频电动机,该变频电动机的前端,即主动轴上安装有第一联轴器521,以便于第一转动装置531连接;所述变频电动机通过电机安装座522安装在支撑平台51的一侧。The driving
本实施例中的所述第一转动装置531包括对称安装在支撑平台51顶部的第一轴承座5311以及置于所述第一轴承座5311内的第一拖轮5312;所述第二转动装置532包括对称安装在支撑平台51顶部的第二轴承座5321以及置于所述第二轴承座5321内的第二拖轮5322。The first
其中一组所述第一拖轮5312和第二拖轮5322之间通过传动轴533传动相接,并且在传动轴533的两端设有联轴器5331;所述滚筒54与第一拖轮5312和第二拖轮5322相接触,并在驱动装置52的作用下使其相对转动。One group of the
本实施例中的所述滚筒54的外周设有分别与所述第一转动装置531、第二转动装置532配合的滚筒导轨541,即在驱动装置52的带动下,驱动第一拖轮5312和第二拖轮5322的转动,以实现滚筒54的转动。In this embodiment, the outer circumference of the
在滚筒54的周向设有多个筛料孔542;沿所述滚筒542内壁的长度方向设有多个导流板543,所述滚筒54包括进料口544和出料口545,所述筛料孔542均布于所述滚筒54的中间部位,本实施例中所述筛料孔542的直径小于等于45mm,根据所筛选的易拉罐要求,上述筛料孔542的尺寸可进行相应的调整。A plurality of
本实施例中导流板543为6个,等间距固定在滚筒的内壁,并且每个导流板543的头端均与所述出料口545重合,尾端与所述筛料孔542的尾端重合。In this embodiment, there are six
在所述滚筒外壳55的下方设有下料斗551,所述滚筒外壳551安装在所述滚筒54的外部以收集由筛料孔542筛选的部分原料。A
优选地,所述第一转动装置531位于所述滚筒的进料口544的下方,所述第二转动装置532位于所述滚筒的出料口545的下方。将所述滚筒54在安装时出料口545处的高度低于进料口544的高度,以便对易拉罐原料进行筛选输送至后下料皮带输送机82上。Preferably, the first
压扁易拉罐原料从滚筒筛选机5通过出料导料斗411输送至后下料皮带输送机82的过程中,必须经过悬挂式除铁器4,悬挂式除铁器4为现有技术,主要由磁选皮带、电动机、传动组件、悬挂钢架组成,悬挂式除铁器4与磁选皮带连接,电动机带动磁选皮带转动,皮带跟着磁选皮带向前转动,当皮带输送机82把压扁易拉罐运送到悬挂式除铁器4的下端时,磁选皮带的磁力作用将铁质易拉罐及铁质金属型材吸住。In the process of conveying the raw material of the flat cans from the roller screening machine 5 through the discharge guide hopper 411 to the rear unloading belt conveyor 82, it must pass through the hanging iron remover 4. The hanging iron remover 4 is the prior art, mainly by magnetic separation. The belt, the motor, the transmission component and the suspended steel frame are composed. The suspended iron remover 4 is connected with the magnetic separation belt. The motor drives the magnetic separation belt to rotate, and the belt rotates forward with the magnetic separation belt. When the belt conveyor 82 transports the flattened cans to the When the lower end of the suspended iron separator 4 is placed, the magnetic force of the magnetic separation belt will attract the iron cans and the iron metal profiles.
因磁选皮带不断的向前运动,原料中铝质易拉罐及非铁质金属型材不受磁力作用,自由通过,跟着皮带输送机82输送方向自然掉落,经过出料导料斗41进入风选升降机构6内。Due to the continuous forward movement of the magnetic separation belt, the aluminum cans and non-ferrous metal profiles in the raw materials are not affected by the magnetic force, and can pass freely. Inside Institution 6.
原料中的铁质易拉罐及铁质金属型材,受磁力的作用下,被磁铁皮带吸附,吸附后沿运转方向转动,把铁质易拉罐及铁质金属型材刮落到悬挂机旁的铁料料斗里,整个磁选过程达到铝质易拉罐及非铁质金属型材与铁质易拉罐及铁质金属型材完全分离。The iron cans and ferrous metal profiles in the raw materials are adsorbed by the magnet belt under the action of magnetic force, and then rotate in the running direction after adsorption, and scrape the iron cans and ferrous metal profiles into the iron hopper next to the hanging machine. , The entire magnetic separation process achieves complete separation of aluminum cans and non-ferrous metal profiles from ferrous cans and ferrous metal profiles.
本发明的风选升降机6为1个,压扁机7为3个,在风选升降机6的出风口连接口四个风管61,该四个风管61分别与四个压扁机7连接,以将收集的易拉罐再次输送至压扁机内进行二次压扁,然后将压扁后的易拉罐输送至皮带输送机83上。In the present invention, there is one air selection elevator 6 and three flattening machines 7. There are four air ducts 61 at the air outlet connection port of the air selection elevator 6, and the four air ducts 61 are respectively connected with the four flattening machines 7. , to transport the collected cans to the flattening machine again for secondary flattening, and then transport the flattened cans to the belt conveyor 83 .
本发明的对棉花包的破碎及筛选流程如下:The crushing and screening process to cotton bale of the present invention is as follows:
装载机将回收的易拉罐棉花包铲到链板式输送机1的进料口,启动链板提升输送机电源,链板式输送机1整套设备整机运转,使易拉罐棉花包跟随链板输送机的输送方向进行输送。The loader shovels the recovered cans cotton bales to the feeding port of the
易拉罐棉花包由链板式输送机1运送到破碎机2的进料斗,经过进料斗到达破碎机设备内部,随着设备内主轴旋转,带动叶片旋转,使易拉罐棉花包跟随着主轴叶片不停的进行拆解和搅拌,得到分解的单个的压扁易拉罐,被分解的易拉罐从破碎机2的出料口掉出来,自然落到皮带输送机81上,从皮带输送机81再到滚筒筛选机5。The cotton bales of the cans are transported by the
经过皮带输送机81后的压扁易拉罐,再经过进料导料斗掉落到滚筒筛选机5内部进行筛选,因为滚筒筛选机5内部筒筛网圆孔孔径Φ45mm,筛选过程中,压扁易拉罐原料中直径≤45mm会被筛出滚筒筛选机网筛,筛出网筛后撞击在滚筒筛选机外壳上,后自然经过滚筒筛选机下端细料出料斗,再掉落到地上的料斗1和料斗2里。The flattened cans after passing through the belt conveyor 81 are then dropped into the drum screening machine 5 through the feeding hopper for screening. Because the diameter of the circular holes of the drum screen in the drum screening machine 5 is Φ45mm, during the screening process, the raw materials of the flattened cans are The medium diameter ≤45mm will be screened out of the mesh screen of the drum screening machine. After the screen is screened out, it will hit the shell of the drum screening machine, and then naturally pass through the fine material discharge hopper at the lower end of the drum screening machine, and then fall to the
压扁易拉罐原料中直径≥45mm,压扁铝罐原料经过滚筒筛选机5不停的筛选后,经过滚筒筛选机5中的筛料导料板后直接送到滚筒筛选机出料扣,再经过滚筒筛选机5出料导料斗后直接掉落到振动给料机3上。The diameter of the crushed cans is ≥45mm. After the crushed aluminum cans are continuously screened by the drum screening machine 5, they are directly sent to the discharge button of the drum screening machine after passing through the screening material guide plate in the drum screening machine 5. The drum screening machine 5 directly drops onto the vibrating feeder 3 after discharging the material guide hopper.
振动给料机3出料均匀,出料中还有些超长超大易拉罐块未被分解,这些大块的易拉罐不能流入下一个工序,会导致无法进行磁选、风选,需要进行人工挑选,将大块压扁易拉罐挑出,挑出的大块料直接投入到料斗3和料斗4里,经挑选通过的压扁易拉罐直接流到皮带输送机82。The vibrating feeder 3 discharges the material evenly, and there are some super-long and super-large cans in the discharge that have not been decomposed. These large cans cannot flow into the next process, which will result in the inability to perform magnetic separation and air separation. Manual selection is required. Large pieces of flat cans are picked out, and the picked out large pieces are directly put into hoppers 3 and 4, and the flattened cans that have been selected and passed directly flow to the belt conveyor 82.
压扁易拉罐从皮带输送机82输送的过程中,必须经过悬挂式除铁器4,悬挂式除铁器4在皮带输送机82进料上端,当皮带输送机82把压扁易拉罐运送到悬挂式除铁器下端时,磁选皮带的磁力作用将铁质易拉罐及铁质金属型材吸住。因磁选皮带不断的向前运动,原料中铝质易拉罐及非铁质金属型材不受磁力作用,自由通过,跟着皮带输送机82输送方向自然掉落到风选升料机构6。In the process of conveying the flattened cans from the belt conveyor 82, they must pass through the hanging iron remover 4. The hanging iron remover 4 is at the upper feeding end of the belt conveyor 82. When the belt conveyor 82 transports the flattened cans to the hanging iron remover At the lower end, the magnetic force of the magnetic separation belt will attract the iron cans and the iron metal profiles. Due to the continuous forward movement of the magnetic separation belt, the aluminum cans and non-ferrous metal profiles in the raw materials are not affected by the magnetic force, pass freely, and fall naturally to the air separation lifting mechanism 6 along the conveying direction of the belt conveyor 82 .
原料中的铁质易拉罐及铁质金属型材,受磁力的作用下,被磁铁皮带吸附,吸附后延运转方向转动,把铁质易拉罐及铁质金属型材刮落到悬挂机旁的料斗6里,整个磁选过程达到铝质易拉罐及非铁质金属型材与铁质易拉罐及铁质金属型材完全分离。The iron cans and ferrous metal profiles in the raw materials are adsorbed by the magnet belt under the action of the magnetic force, and rotate in the direction of rotation after the adsorption, and scrape the iron cans and the ferrous metal profiles into the hopper 6 beside the hanging machine. The whole magnetic separation process achieves complete separation of aluminum cans and non-ferrous metal profiles from ferrous cans and ferrous metal profiles.
由皮带输送机82输送的压扁易拉罐,直接流入风选升料机构6,铝质易拉罐及非铁金属型材掉落到风选料仓后,离心风机在离心风机电动机的带动下转动,调整一定的风速,铝质易拉罐在风速吹力的作用下被风力吹到离心风机对面的风选管道里,直至吹到压扁机上方的待压扁料仓里。The flattened cans conveyed by the belt conveyor 82 directly flow into the air-selecting and lifting mechanism 6. After the aluminum cans and non-ferrous metal profiles fall into the air-selecting silo, the centrifugal fan is driven by the centrifugal fan motor to rotate and adjust to a certain degree. The aluminum cans are blown into the air selection pipe opposite the centrifugal fan under the action of the wind speed and blowing force, until they are blown into the silo to be flattened above the flattening machine.
而比铝质易拉罐重的金属型材风力吹不动,从重杂物出口自然掉落,下落到皮带输送机上面,经过皮带机自然转动,将重料自然掉落到料斗6里。经过风管风力的作用,将单个的易拉罐送到压扁机的进料仓进行二次压扁,经过压扁机7个滚筒同时运转,易拉罐被二次压扁后掉出,直接掉落到A料格,由压扁机7二次压扁的压扁铝罐,出料后由皮带输送机83和运送到B料格。The metal profiles that are heavier than aluminum cans cannot be blown by the wind, and naturally fall from the heavy debris outlet to the belt conveyor. After the belt conveyor rotates naturally, the heavy materials are naturally dropped into the hopper 6. Through the action of the wind force of the air duct, a single can is sent to the feed bin of the flattening machine for secondary flattening. After the 7 rollers of the flattening machine run at the same time, the cans fall out after being flattened for a second time and fall directly to the A material compartment, the flattened aluminum cans that are twice flattened by the flattening machine 7, are transported to the B material compartment by the belt conveyor 83 after discharging.
本发明利用磁力作用将铁质易拉罐自动挑选出来,利用风力作用将铝质易拉罐吹走,比铝质易拉罐重的废旧金属型材自动掉落,从而将铝质易拉罐自动挑选出来;利用压扁机7的两个滚筒相向转动将铝质易拉罐进行自动挤压成扁片形状。The invention uses the magnetic force to automatically select the iron cans, uses the wind to blow away the aluminum cans, and automatically drops the scrap metal profiles heavier than the aluminum cans, so that the aluminum cans are automatically selected; the flattening machine 7 The two rollers of the aluminum cans are rotated toward each other to automatically extrude the aluminum cans into the shape of flat sheets.
本发明将回收的生活垃圾易拉罐棉花包进行破碎,并将铝质易拉罐进行自动分选出来,自动挤压成扁片状,能达到提高铝易拉罐二次熔炼利用时铝水纯度,降低了易拉罐占用空间,从而节省了运输成本,提高了原料熔炉纯度。The invention smashes the recycled cotton bales of domestic garbage cans, automatically sorts the aluminum cans, and automatically extrudes them into flat sheets, which can improve the purity of aluminum water during secondary smelting and utilization of the aluminum cans, and reduce the occupation of the cans. space, thus saving transportation costs and improving the purity of the raw material melting furnace.
综上所述仅为本发明较佳的实施例,并非用来限定本发明的实施范围。即凡依本发明申请专利范围的内容所作的等效变化及修饰,皆应属于本发明的技术范畴。To sum up, the above are only preferred embodiments of the present invention, and are not intended to limit the scope of implementation of the present invention. That is, all equivalent changes and modifications made according to the content of the patented scope of the present invention shall belong to the technical scope of the present invention.
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