CN111292908A - a processing equipment - Google Patents

Abstract

The invention discloses a processing device, which comprises a rack, wherein a material tray is arranged on one side frame of the rack; the material belt conveying mechanism is erected on the rack and is used for drawing the material belt in the material tray to feed forwards; the material belt conveying mechanism is provided with a wheel set for shifting the material belt to feed forwards; the waste recovery mechanism is arranged on one side of the material belt conveying mechanism and is used for material belt film covering and material belt body winding; the material piece shaping mechanism is arranged on one side of the material belt conveying mechanism, which is far away from the waste recovery mechanism; the material piece shaping mechanism comprises a bending mechanism for bending the material pieces in the material belt and a cutting mechanism for separating the bent material pieces from the material belt body; a material transfer mechanism. With this structural design's processing equipment, can make things convenient for the efficient to accomplish the processing and the transfer of material spare, effectively promoted the machining efficiency of material spare then, very big saving the human cost.

Description

a processing equipment

technical field

The invention relates to the technical field of mechanical equipment, in particular to a processing equipment.

Background technique

In the related art, due to the lack of relevant processing equipment, when the varistor is installed, the two electrodes of the incoming varistor device are mostly manually operated, and the two electrodes are first bent, and then the two electrodes are bent. The electrode is cut, and finally inserted manually. In this way, the operation efficiency is extremely low, and the electrode processing consistency of the varistor is poor. When the electrode is inserted, it is easy to cause product defects, and the labor cost is extremely high. .

SUMMARY OF THE INVENTION

The purpose of the present invention is to provide a processing equipment with a high degree of automation, which can conveniently and efficiently complete the processing and transfer of materials, thereby effectively improving the processing efficiency of materials and greatly saving labor costs.

The invention adopts the following technical solutions:

A processing equipment, including:

Rack, one side of the rack is set with a material tray;

a material belt conveying mechanism, which is erected on the frame and is used for pulling the material belt in the material tray to feed forward; the material belt conveying mechanism is provided with a wheel set used to toggle the material belt to feed forward;

A waste recycling mechanism, arranged on one side of the material belt conveying mechanism, is used for material belt film coating and material belt body winding;

The material forming mechanism is arranged on the side of the material belt conveying mechanism away from the waste recycling mechanism; the material forming mechanism includes a bending mechanism for bending the material in the material belt, and a bending mechanism for bending The cutting mechanism that separates the material piece from the main body of the material belt;

A material transfer mechanism is erected on one side of the material setting mechanism for transferring the material separated from the material belt body, and the material transfer mechanism includes a multi-axis manipulator erected above the frame, and a grabbing component fastened to the execution end of the multi-axis manipulator.

Wherein, the grasping assembly includes a mounting plate fastened to the execution end of the multi-axis manipulator, and grasping mechanisms disposed at both ends of the mounting plate, both of the grasping mechanisms include grasping cylinders, and The positioning member between the two clamping jaws of the grabbing cylinder, the opposite two side walls of the positioning member are arranged opposite to the clamping jaws, and the opposite two side walls of the positioning member are respectively provided with the material. Fitting locating grooves.

Wherein, the material belt conveying mechanism includes a first driving mechanism vertically erected on the frame, a driving wheel fastened to the driving end of the first driving mechanism, a driven wheel opposite to the driving wheel, and a second driving mechanism for adjusting the gap between the driven wheel and the driving wheel, and the second driving mechanism is fastened with the frame.

Wherein, the outer peripheral surface of the driving wheel has protrusions uniformly distributed in the circumferential direction, and the protrusions are matched with the through holes uniformly distributed on the surface of the material belt body.

Wherein, the material belt conveying mechanism is provided in two sets, and the material part shaping mechanism is arranged between the two material belt conveying mechanisms.

Wherein, the material forming mechanism includes a bending platform disposed on one side of the material belt, a limit block disposed parallel to the bending platform at intervals, and a limit block disposed on the side away from the bending platform the bending mechanism and the cutting mechanism.

Wherein, the bending mechanism includes a cylinder erected on the frame, and a push block connected with the driving rod of the cylinder through a connecting block and used to push the material on the material belt to bend, the push block The lower bottom surface is higher than the upper surface of the bending platform.

Wherein, the cutting mechanism includes a cutting knife erected on the connecting block, and a through hole which is slidably matched with the cutting knife is formed through the limiting block.

Wherein, the waste recycling mechanism includes a first rewinding mechanism erected on the frame and used for film-coated rewinding of the material tape, and a material tape body disposed adjacent to the first rewinding mechanism for separating from the material piece The second winding mechanism for winding; the first winding mechanism and the second winding mechanism both include a motor vertically erected on the frame, and a winding connected to the driving end of the motor roll.

Wherein, one side of the rewinding roll of the first rewinding mechanism is provided with a material guide roller that facilitates the separation of the material tape coating and the material tape body.

Beneficial effects of the present invention: The present invention provides a processing equipment, comprising: a frame, a material tray is erected on one side of the frame; Forward feeding; the material belt conveying mechanism is provided with a wheel set for turning the material belt forward; the waste recycling mechanism is arranged on one side of the material belt conveying mechanism for the material belt coating and the material belt body winding ; The material forming mechanism is arranged on the side of the material belt conveying mechanism away from the waste recycling mechanism; the material forming mechanism includes a bending mechanism for bending the material in the material belt, and a bending mechanism for bending A cutting mechanism that separates the bent material from the material belt body; a material material transfer mechanism is erected on one side of the material forming mechanism for the transfer of the material after being separated from the material belt body. The transfer mechanism includes a multi-axis manipulator erected above the frame, and a grabbing component fastened to the execution end of the multi-axis manipulator. The processing equipment designed with this structure can easily and efficiently complete the processing and transfer of materials, thereby effectively improving the processing efficiency of materials and greatly saving labor costs.

Description of drawings

FIG. 1 is an axonometric view of a processing apparatus of the present invention.

FIG. 2 is a first isometric view of FIG. 1 after removing the material transfer mechanism.

FIG. 3 is a second isometric view of FIG. 1 after removing the material transfer mechanism.

FIG. 4 is an isometric view of the gripping assembly of FIG. 1 .

Detailed ways

The technical solutions of the present invention are further described below with reference to the accompanying drawings and through specific embodiments.

1 to 4, this embodiment provides a processing equipment, including a rack 1, a tray 2 erected on one side of the rack 1, and a waste recycling mechanism 3 erected on one end of the mounting table of the rack 1 , the material belt conveying mechanism 4 erected in the middle of the installation platform of the rack 1, the material forming mechanism 5 disposed on one side of the material belt conveying mechanism 4, and the material transfer mechanism 6 erected on the other end of the rack 1 installation table, When the processing equipment is in operation, the material belt in the material tray 2 is guided by the material belt conveying mechanism 4 to feed forward. The part shaping mechanism 5 completes the bending of the material parts and the separation from the material belt body, and finally the material parts separated from the material belt body are transferred or installed through the material part moving mechanism 6 . Preferably, the material tape in the material tray 2 in this embodiment is set to be a piezoresistor material tape, and the material piece is a piezoresistor 7 to be inserted. The operation in the above manner is highly automated, convenient and quick, saves time and effort, and the bending consistency of the varistor 7 is high, which can effectively improve the plugging efficiency of the varistor 7 .

Specifically, the material belt conveying mechanism 4 in this embodiment is erected on the frame 1 and used for pulling the material belt in the material tray 2 to feed forward; wheel set given. More specifically, the material belt conveying mechanism 4 includes a first driving mechanism 41 vertically erected on the frame 1 , a driving wheel 42 fastened to the driving end of the first driving mechanism 41 , and the driving mechanism 42 . A driven wheel 43 opposite the wheels 42 , and a second driving mechanism 44 for adjusting the gap between the driven wheel 43 and the driving wheel 42 , the second driving mechanism 44 is fastened to the frame 1 . Preferably, the first driving mechanism 41 in this embodiment is a motor vertically erected under the installation platform of the frame 1, and the drive shaft of the motor is fastened to the driving wheel 42 pivotally connected to the upper surface of the installation platform of the frame 1; The second driving mechanism 44 is an air cylinder fastened to the installation table of the frame 1. The driving rod of the air cylinder is connected with the driven wheel 43 through a connecting piece, and then drives the driven wheel 43 to adjust back and forth, and cooperates with the driving wheel 42 to move the material. Tape tight.

Further, in order to accurately control the feeding of the material strip, protrusions 421 are uniformly distributed on the outer peripheral surface of the driving wheel 42 in this embodiment, and the protrusions 421 are evenly distributed on the surface of the material belt. The through holes are matched with each other, and with this structure design, when the driving wheel 42 cooperates with the driven wheel 43 to rotate, the material belt can be moved through the protrusion 421 to feed accurately, thereby providing better guarantee for the bending and cutting of the material. In addition, the material belt in this embodiment is also pulled by the second winding mechanism 32 in the waste recycling mechanism 3 .

In this embodiment, there are two sets of the material belt conveying mechanisms 4 with the above structural design. As a further preference, the material forming mechanisms 5 are arranged between two adjacent material belt conveying mechanisms 4 . Under the pulling action of the second winding mechanism 32, the material belt is fed forward with the two sets of material belt conveying mechanisms 4, and the position of the material on the material belt is detected by the sensors on both sides of the material belt, so as to detect the position of the material on the material belt. The signal is sent to the electronic control device, and then the feeding of the material belt and the processing of the material on the material belt body are controlled by the material forming mechanism 5 through the electronic control device. The configuration of the sensor and the corresponding electronic control device in this embodiment is commonly used in the related equipment, and will not be described in detail here.

More specifically, the material forming mechanism 5 in this embodiment is arranged on the side of the material belt conveying mechanism 4 away from the waste recycling mechanism 3; the material forming mechanism 5 includes the material used in the material belt. A bending mechanism for bending, and a cutting mechanism for separating the bent material from the material belt body; the material forming mechanism 5 includes a bending platform 51 arranged on one side of the material belt, and the folding The limit blocks 52 are arranged in parallel and spaced apart from the bending platform 51 , and the bending mechanism and the cutting mechanism are disposed on the side of the limit block 52 away from the bending platform 51 . The bending mechanism includes an air cylinder 53 erected on the frame 1, and a push block 55 connected with the drive rod of the air cylinder 53 through a connecting block 54 for pushing the material on the tape to bend. The lower bottom surface of the push block 55 is higher than the upper surface of the bending platform 51 . The cutting mechanism includes a cutting knife 56 mounted on the connecting block, and a through hole slidably matched with the cutting knife 56 is formed through the limiting block 52 . In this way, through the arrangement of the through holes, the cutter 56 has a better guiding effect.

The material forming mechanism 5 designed with the above structure is provided with a plurality of sensors for detecting the position of the material. When the sensor detects that the material is located in front of the push block 55 and the cutting knife 56 The device stops the rotation of the motor that controls the feeding of the material belt, and then simultaneously completes the bending and cutting of the material, and then removes the material through the material transfer mechanism 6, and then the material belt continues to feed and enter the next cycle. .

Further, the material transfer mechanism 6 in this embodiment is erected on one side of the material forming mechanism 5 and used for transferring the material separated from the material belt body. The multi-axis manipulator 61 above the frame 1 , and the grabbing component 62 fastened to the execution end of the multi-axis manipulator 61 .

Specifically, the grasping assembly 62 includes a mounting plate 621 fastened to the execution end of the multi-axis manipulator 61 , and grasping mechanisms disposed at both ends of the mounting plate 621 , and both grasping mechanisms include grasping mechanisms. The cylinder 631 is taken out, and the positioning member 632 is arranged between the two clamping claws 631a and 631b of the grab cylinder 631. The two opposite side walls of the positioning member 632 are arranged opposite to the clamping jaws 631a and 631b, and all the Two opposite side walls of the positioning member 632 are respectively provided with positioning grooves 6321 which are matched with the material member. Preferably, the material in this embodiment is set as the piezoresistor 7, and the grabbing component 62 with the above-mentioned structural design can make the positioning member 632 relative to the piezoresistor 7 through the action of the multi-axis manipulator 61 when grabbing the piezoresistor 7. The positioning grooves 6321 on the two side walls are matched with the two electrodes of the varistor 7, and then the two electrodes are clamped by the positioning member 632 on the opposite sides of the clamping claws 631a, 631b. The design in this way can effectively avoid the clamping claws 631a, 631b. Electrode damage caused by 631b grabbing varistor 7.

In addition, the waste recycling mechanism 3 in this embodiment is arranged on one side of the material belt conveying mechanism 4 for the film coating of the material belt and the winding of the material belt body; 1. A first rewinding mechanism 31 used for film-coated rewinding of the tape, and a second rewinding mechanism 32 disposed adjacent to the first rewinding mechanism 31 for rewinding the tape body after being separated from the material ; The first winding mechanism 31 and the second winding mechanism 32 respectively comprise motors 311, 321 vertically erected on the frame 1, and a winding volume connected to the driving end of the motor, In order to facilitate the separation of the film of the material tape from the material tape, in this embodiment, a material guide roller 33 is provided on one side of the rewinding roll of the first winding mechanism 31 to facilitate the separation of the film of the material tape from the main body of the material tape. First, the film of the material tape is separated from the material tape, and after the material is separated from the material tape body, the material tape body is wound by the second winding mechanism 32 .

The technical principle of the present invention has been described above with reference to the specific embodiments. These descriptions are only for explaining the principle of the present invention, and should not be construed as limiting the protection scope of the present invention in any way. Based on the explanations herein, those skilled in the art can think of other specific embodiments of the present invention without creative efforts, and these methods will all fall within the protection scope of the present invention.

Claims (10)

1. A processing apparatus, comprising:

the automatic feeding device comprises a rack, wherein a material tray is arranged on one side of the rack;

the material belt conveying mechanism is erected on the rack and is used for drawing the material belt in the material tray to feed forwards; the material belt conveying mechanism is provided with a wheel set for shifting the material belt to feed forwards;

the waste recovery mechanism is arranged on one side of the material belt conveying mechanism and is used for material belt film covering and material belt body winding;

the material piece shaping mechanism is arranged on one side of the material belt conveying mechanism, which is far away from the waste recovery mechanism; the material piece shaping mechanism comprises a bending mechanism for bending the material pieces in the material belt and a cutting mechanism for separating the bent material pieces from the material belt body;

the material part transferring mechanism is erected on one side of the material part shaping mechanism and used for transferring the material parts separated from the material belt body, and comprises a multi-axis manipulator erected above the rack and a grabbing assembly fastened at an execution end of the multi-axis manipulator.

2. The processing equipment according to claim 1, wherein the grabbing component comprises a mounting plate fastened with the multi-axis manipulator execution end and grabbing mechanisms arranged at two ends of the mounting plate, each grabbing mechanism comprises a grabbing cylinder and a positioning element arranged between two clamping jaws of the grabbing cylinder, two opposite side walls of the positioning element are arranged opposite to the clamping jaws, and two opposite side walls of the positioning element are respectively provided with positioning grooves matched with the material piece.

3. The processing device as claimed in claim 1, wherein the material belt conveying mechanism comprises a first driving mechanism vertically erected on the frame, a driving wheel fastened to a driving end of the first driving mechanism, a driven wheel disposed opposite to the driving wheel, and a second driving mechanism for adjusting a gap between the driven wheel and the driving wheel, and the second driving mechanism is fastened to the frame.

4. The processing equipment as claimed in claim 3, wherein the peripheral surface of the driving wheel is circumferentially and uniformly provided with protrusions, and the protrusions are matched with through holes uniformly distributed on the surface of the material belt body.

5. The processing equipment as claimed in claim 4, wherein the material belt conveying mechanisms are provided in two sets, and the material part shaping mechanism is arranged between the two material belt conveying mechanisms.

6. The processing equipment according to claim 1, wherein the material shaping mechanism comprises a bending platform arranged on one side of the material belt, limiting blocks arranged in parallel with the bending platform at intervals, and the bending mechanism and the cutting mechanism which are arranged on one side of the limiting blocks far away from the bending platform.

7. The processing equipment according to claim 6, wherein the bending mechanism comprises an air cylinder erected on the frame, and a pushing block connected with a driving rod of the air cylinder through a connecting block and used for pushing materials on the material belt to bend, and a lower bottom surface of the pushing block is higher than an upper surface of the bending platform.

8. The processing equipment according to claim 7, wherein the cutting mechanism comprises a cutter erected on the connecting block, and the limiting block is provided with a through hole in sliding fit with the cutter.

9. The processing equipment as claimed in claim 1, wherein the waste recovery mechanism comprises a first winding mechanism erected on the frame and used for winding the material belt coating film, and a second winding mechanism arranged adjacent to the first winding mechanism and used for winding the material belt body separated from the material pieces; the first winding mechanism and the second winding mechanism comprise a motor which is vertically erected on the rack, and a material collecting coil connected with the driving end of the motor.

10. The processing equipment as claimed in claim 9, wherein one side of the material collecting roll of the first winding mechanism is provided with a material guiding roll for facilitating the separation of the material belt coating film and the material belt body.

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