CN111288598A - Dew point indirect evaporative cooler with movable water distribution function - Google Patents
Dew point indirect evaporative cooler with movable water distribution function Download PDFInfo
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 150
- 238000005315 distribution function Methods 0.000 title claims abstract description 22
- 238000009826 distribution Methods 0.000 claims abstract description 33
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 238000005192 partition Methods 0.000 claims description 14
- 239000011358 absorbing material Substances 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 3
- 239000011347 resin Substances 0.000 claims description 3
- 229920005989 resin Polymers 0.000 claims description 3
- 239000000741 silica gel Substances 0.000 claims description 3
- 229910002027 silica gel Inorganic materials 0.000 claims description 3
- 238000005265 energy consumption Methods 0.000 abstract description 3
- 239000003570 air Substances 0.000 description 48
- 238000000034 method Methods 0.000 description 7
- 239000007921 spray Substances 0.000 description 4
- 230000015572 biosynthetic process Effects 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000012080 ambient air Substances 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000009827 uniform distribution Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F5/00—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater
- F24F5/0007—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning
- F24F5/0035—Air-conditioning systems or apparatus not covered by F24F1/00 or F24F3/00, e.g. using solar heat or combined with household units such as an oven or water heater cooling apparatus specially adapted for use in air-conditioning using evaporation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
- F24F13/30—Arrangement or mounting of heat-exchangers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
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Abstract
Description
技术领域technical field
本发明属于空调系统设备技术领域,具体涉及一种具有移动布水功能的露点间接蒸发冷却器。The invention belongs to the technical field of air conditioning system equipment, and in particular relates to a dew point indirect evaporative cooler with a mobile water distribution function.
背景技术Background technique
蒸发冷却空调技术是利用干空气能的可再生能源,依靠环境空气中的干球温度与湿球温度差,通过水与空气之间的热湿交换来获得冷量的一种环保高效且经济的冷却方式,具有节能、环保、经济、健康等特点。Evaporative cooling air conditioning technology is a renewable energy source that utilizes dry air energy, relies on the difference between the dry bulb temperature and the wet bulb temperature in the ambient air, and obtains cooling capacity through the exchange of heat and moisture between water and air, an environmentally friendly, efficient and economical method. The cooling method has the characteristics of energy saving, environmental protection, economy and health.
蒸发冷却器主要有直接蒸发冷却器和间接蒸发冷却器两种基本形式。一般经过间接蒸发冷却器有两股空气,它们互不接触,分为一次空气和二次空气,一次空气即产出空气,指需要被冷却的空气,它主要来自室外的新风,也可来自室内的回风;二次空气即工作空气,它与水接触使其蒸发,从而降低换热器表面的温度以冷却一次空气,它主要来自室外,用完后再排到室外。目前间接蒸发冷却器可分为间壁式和露点式两种,传统的间壁式间接蒸发冷却器在单独使用时,送风温度的极限为二次空气的湿球温度,由于温降有限,无法为室内提供令人满意的送风温度,而采用露点间接蒸发冷却可将送风温度降低到二次空气湿球温度以下,使其逼近露点温度,提高换热效率。Evaporative coolers mainly have two basic forms: direct evaporative coolers and indirect evaporative coolers. Generally, there are two air flows through the indirect evaporative cooler. They are not in contact with each other. They are divided into primary air and secondary air. The primary air is the output air, which refers to the air that needs to be cooled. The secondary air is the working air, which evaporates in contact with water, thereby reducing the temperature of the surface of the heat exchanger to cool the primary air, which mainly comes from the outside, and is discharged to the outside after use. At present, indirect evaporative coolers can be divided into two types: partition type and dew point type. When the traditional partition type indirect evaporative cooler is used alone, the limit of the supply air temperature is the wet bulb temperature of the secondary air. Due to the limited temperature drop, it cannot be used for The room provides a satisfactory supply air temperature, and the use of dew point indirect evaporative cooling can reduce the supply air temperature to below the wet bulb temperature of the secondary air, making it close to the dew point temperature and improving the heat exchange efficiency.
目前市场上的露点间接蒸发冷却器存在布水不均匀,容易在局部形成“干点”,造成换热效果较差,且易在“干点”局部形成水垢。同时传统的露点间接蒸发冷却器多为逆流式结构,这将导致干通道一次空气在进行预冷后进入二次空气湿通道时速度方向发生变化,造成阻力变大、增加了风机能耗,造成效率降低,影响送风效果。At present, the dew point indirect evaporative coolers on the market have uneven water distribution, which is easy to form a "dry spot" locally, resulting in poor heat exchange effect, and it is easy to form scale locally in the "dry spot". At the same time, the traditional dew point indirect evaporative coolers are mostly counter-flow structures, which will cause the speed direction of the primary air in the dry channel to change when it enters the wet channel of the secondary air after pre-cooling, resulting in increased resistance and increased fan energy consumption. The efficiency is reduced and the air supply effect is affected.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种具有移动布水功能的露点间接蒸发冷却器,能够解决露点间接蒸发冷却器布水不均匀、易结垢和能耗高的问题。The purpose of the present invention is to provide a dew point indirect evaporative cooler with a mobile water distribution function, which can solve the problems of uneven water distribution, easy scaling and high energy consumption of the dew point indirect evaporative cooler.
本发明所采用的技术方案是,一种具有移动布水功能的露点间接蒸发冷却器,包括有由上至下依次设置的移动式布水器、叉流式露点间接蒸发冷却换热芯体及集水箱,移动式布水器通过依次相连的循环水软管及循环水管与集水箱连接;还包括有固定在机组壳体上的一对轨道,移动式布水器与一对轨道相配合使用。The technical scheme adopted in the present invention is a dew point indirect evaporative cooler with a mobile water distribution function, comprising a mobile water distributor arranged in sequence from top to bottom, a cross-flow dew point indirect evaporative cooling heat exchange core and The water collecting tank, the mobile water distributor is connected to the water collecting tank through the circulating water hose and the circulating water pipe connected in sequence; it also includes a pair of rails fixed on the unit shell, and the mobile water distributor is used in conjunction with the pair of rails .
本发明的特征还在于,The present invention is also characterized in that,
循环水管上设置有循环水泵。A circulating water pump is arranged on the circulating water pipe.
循环水管上设置有水处理器。A water processor is arranged on the circulating water pipe.
移动式布水器包括有布水管及设置在布水管上的若干个喷嘴,布水管上设置有两个滚轮,一个滚轮与一个轨道相配合使用,布水管通过依次相连的循环水软管及循环水管与集水箱连接。The mobile water distributor includes a water distribution pipe and a number of nozzles arranged on the water distribution pipe. The water distribution pipe is provided with two rollers, one of which is used in conjunction with a track. The water pipe is connected to the collecting tank.
叉流式露点间接蒸发冷却换热芯体包括有多个交替间隔设置的干通道与湿通道,干通道和湿通道之间设置有分隔板,每一个干通道被划分为若干个相同大小的换热单元a,每一个湿通道被划分为若干个相同大小的换热单元b,每一个换热单元a及每一个换热单元b就是一个空气流道,换热单元a与移动式布水器相互平行,换热单元b与移动式布水器相互垂直;干通道下方的部分换热单元a与其所对应的湿通道的换热单元b之间的分隔板上设置有若干个通孔,所有通孔成倾斜排列。The cross-flow dew point indirect evaporative cooling heat exchange core includes a plurality of alternately spaced dry channels and wet channels, a partition plate is arranged between the dry channels and the wet channels, and each dry channel is divided into several equal-sized Heat exchange unit a, each wet channel is divided into several heat exchange units b of the same size, each heat exchange unit a and each heat exchange unit b is an air flow channel, heat exchange unit a and mobile water distribution The heat exchangers are parallel to each other, and the heat exchange unit b and the mobile water distributor are perpendicular to each other; a number of through holes are provided on the partition plate between the part of the heat exchange unit a below the dry channel and the heat exchange unit b of the corresponding wet channel , all through holes are arranged obliquely.
一个换热单元b的分隔板上设置有两个通孔。Two through holes are arranged on the partition plate of one heat exchange unit b.
湿通道的换热单元b在通孔处错开,每个换热单元b在通孔以下的部分均向一侧平移一段距离,形成含有两个90°直角的空气流道。The heat exchange units b of the wet channel are staggered at the through holes, and the part of each heat exchange unit b below the through holes is translated to one side by a distance to form two air flow channels with a right angle of 90°.
湿通道为亲水性材料,且换热单元b内设有吸水材料。The wet channel is made of hydrophilic material, and the heat exchange unit b is provided with a water-absorbing material.
吸水材料为海绵、吸水树脂或硅胶。The water-absorbing material is sponge, water-absorbing resin or silica gel.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)本发明一种具有移动布水功能的露点间接蒸发冷却器,采用移动布水的方式,可以有效地提高布水的均匀性,有利于在湿通道的壁面上形成均匀的水膜,避免局部形成“干点”,且左右往复喷淋的水,对湿通道的壁面进行冲刷,减少了水垢的堆积,增强换热效率。(1) A dew point indirect evaporative cooler with mobile water distribution function of the present invention adopts the method of moving water distribution, which can effectively improve the uniformity of water distribution, and is conducive to the formation of a uniform water film on the wall surface of the wet channel, Avoid the formation of "dry spots" locally, and the water sprayed back and forth from left to right washes the wall of the wet channel, reduces the accumulation of scale, and enhances the heat exchange efficiency.
(2)本发明一种具有移动布水功能的露点间接蒸发冷却器,将干通道和湿通道均分为相同大小的换热单元,有利于一次空气和二次空气在流道中分布均匀,并且增大换热表面积。(2) A dew point indirect evaporative cooler with a mobile water distribution function of the present invention divides the dry channel and the wet channel into heat exchange units of the same size, which is conducive to the uniform distribution of primary air and secondary air in the flow channel, and Increase the heat transfer surface area.
(3)本发明一种具有移动布水功能的露点间接蒸发冷却器,湿通道的换热单元b在通孔处前后错开,形成90°的直角,使得预冷段的二次空气流向前面紧挨的换热单元b,增加了一次空气和二次空气的换热温差,形成更大的温度梯度,提高了间接蒸发冷却效率。(3) A dew point indirect evaporative cooler with mobile water distribution function of the present invention, the heat exchange unit b of the wet channel is staggered at the front and rear of the through hole, forming a right angle of 90°, so that the secondary air in the pre-cooling section flows to the front tightly. The adjacent heat exchange unit b increases the heat exchange temperature difference between the primary air and the secondary air, forming a larger temperature gradient and improving the efficiency of indirect evaporative cooling.
(4)本发明一种具有移动布水功能的露点间接蒸发冷却器,湿通道为亲水性材料,且换热单元b内设有吸水材料,大大强化了叉流式露点间接蒸发冷却器的换热效率。(4) A dew point indirect evaporative cooler with mobile water distribution function of the present invention, the wet channel is made of hydrophilic material, and the heat exchange unit b is provided with a water absorbing material, which greatly strengthens the cross-flow dew point indirect evaporative cooler. heat transfer efficiency.
(5)本发明一种具有移动布水功能的露点间接蒸发冷却器,利用一部分的一次空气进入湿通道,不断降低二次空气的湿球温度,从而降低一次空气的温度,使产出的冷风趋近于入口空气的露点温度,达到亚湿球温度。(5) A dew point indirect evaporative cooler with a mobile water distribution function of the present invention utilizes a part of the primary air to enter the wet channel to continuously reduce the wet bulb temperature of the secondary air, thereby reducing the temperature of the primary air and making the output cold air Approaching the dew point temperature of the inlet air, reaching the sub-wet bulb temperature.
附图说明Description of drawings
图1是本发明一种具有移动布水功能的露点间接蒸发冷却器的结构示意图;1 is a schematic structural diagram of a dew point indirect evaporative cooler with a mobile water distribution function of the present invention;
图2是本发明一种具有移动布水功能的露点间接蒸发冷却器的移动式布水装置平面示意图;2 is a schematic plan view of a mobile water distribution device of a dew point indirect evaporative cooler with a mobile water distribution function of the present invention;
图3是本发明一种具有移动布水功能的露点间接蒸发冷却器的移动式布水装置结构示意图;3 is a schematic structural diagram of a mobile water distribution device of a dew point indirect evaporative cooler with a mobile water distribution function of the present invention;
图4是本发明一种具有移动布水功能的露点间接蒸发冷却器的干、湿通道平面示意图;4 is a schematic plan view of the dry and wet passages of a dew point indirect evaporative cooler with a mobile water distribution function of the present invention;
图5是本发明一种具有移动布水功能的露点间接蒸发冷却器的干、湿通道结构示意图。FIG. 5 is a schematic diagram of the dry and wet channel structure of a dew point indirect evaporative cooler with a mobile water distribution function according to the present invention.
图中,1.干通道,2.集水箱,3.湿通道,4.通孔,5.循环水管,6.循环水软管,7.移动式布水器,8.滚轮,9.轨道,10.循环水泵,11.水处理器,12.喷嘴,13.布水管,14.换热单元b,15.换热单元a。In the figure, 1. Dry channel, 2. Water collecting tank, 3. Wet channel, 4. Through hole, 5. Circulating water pipe, 6. Circulating water hose, 7. Mobile water distributor, 8. Roller, 9. Track , 10. Circulating water pump, 11. Water processor, 12. Nozzle, 13. Water distribution pipe, 14. Heat exchange unit b, 15. Heat exchange unit a.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
本发明一种具有移动布水功能的露点间接蒸发冷却器,如图1-5所示,包括有由上至下依次设置的移动式布水器7、叉流式露点间接蒸发冷却换热芯体及集水箱2,移动式布水器7通过依次相连的循环水软管6及循环水管5与集水箱2连接;还包括有固定在机组壳体上的一对轨道9,移动式布水器7与一对轨道9相配合使用。A dew point indirect evaporative cooler with mobile water distribution function of the present invention, as shown in Figures 1-5, includes a
叉流式露点间接蒸发冷却器中除叉流式露点间接蒸发冷却换热芯体外,其他部分构成间接蒸发冷却器的移动式布水装置,如图2-3所示。In the cross-flow dew point indirect evaporative cooler, except for the cross-flow dew point indirect evaporative cooling heat exchange core, other parts constitute the mobile water distribution device of the indirect evaporative cooler, as shown in Figure 2-3.
循环水软管6可以自由灵活的随移动式布水器7往复运动。The circulating
循环水管5上设置有循环水泵10。The circulating
循环水管5上设置有水处理器11,以防止喷嘴12发生堵塞现象。A
移动式布水器7包括有布水管13及设置在布水管上的若干个喷嘴12,布水管13上设置有两个滚轮8,一个滚轮8与一个轨道9相配合使用,布水管13通过依次相连的循环水软管6及循环水管5与集水箱2连接。The
如图4-5所示,叉流式露点间接蒸发冷却换热芯体包括有多个交替间隔设置的干通道1与湿通道3,干通道1和湿通道3之间设置有分隔板,As shown in Figure 4-5, the cross-flow dew point indirect evaporative cooling heat exchange core includes a plurality of alternately spaced
每一个干通道1被划分为若干个相同大小的换热单元a15,每一个湿通道3被划分为若干个相同大小的换热单元b14,每一个换热单元a15及每一个换热单元b14就是一个空气流道,换热单元a15与移动式布水器7相互平行,换热单元b14与移动式布水器7相互垂直;干通道1下方的部分换热单元a15与其所对应的湿通道3的换热单元b14之间的分隔板上设置有若干个通孔4,所有通孔4成倾斜排列。Each
分隔板上以一次空气进入方向、沿对角线从下到上平行设置有两行通孔,对应的每一个换热单元b14的分隔板上也有两个通孔4,且两个通孔4在一条对角线上。Two rows of through holes are arranged in parallel along the diagonal from bottom to top in the direction of primary air entry on the partition plate, and there are also two through
湿通道3的换热单元b14在通孔4处错开,每个换热单元b14在通孔4以下的部分均向一侧平移一段距离,形成含有两个90°直角的空气流道,此结构引起二次空气的紊流,使二次空气与水膜之间发生较好的热湿交换,再结合最佳的气流速度可获得露点间接冷却器的高效率。The heat exchange units b14 of the
湿通道3为亲水性材料,且换热单元b14内设有吸水材料,吸水材料为海绵、吸水树脂或硅胶。The
采用移动式布水器7,往复运动使得湿通道3中的每个换热单元b14覆盖一层均匀的水膜,而不是流动的水柱。一方面,如果喷淋水量过多,在湿通道3部分换热单元b14壁面会形成较大水柱,堵塞二次空气在湿通道3中的流动;另一方面,如果喷淋水量过少,造成有些换热单元b14壁面无法润湿形成“干点”,局部的温度差会导致不良的热流动而影响冷却器的效率。Using the
移动式布水器7通过往复运动形成一定的周期,相当于间歇布水,使得湿通道3中的每个换热单元b14表面形成的水膜,在间歇布水的周期内能够充分蒸发,有利于二次空气与水膜的热湿交换。The
本发明一种具有移动布水功能的露点间接蒸发冷却器,工作过程具体如下:The present invention is a dew point indirect evaporative cooler with a mobile water distribution function, and the working process is as follows:
按照布水系统工作过程:集水箱2中的水经水处理器11过滤,在循环水泵10的作用下,通过循环水管5和循环水软管6输送到移动式布水器7上,安装有滚轮8的布水器,在其轨道9上往复移动,使喷淋水均匀分布在叉流式露点间接蒸发冷却换热芯体的湿通道3中,淋水依靠重力下流润湿湿通道3表面形成均匀的水膜,与湿通道3的二次空气进行热湿交换,发生直接蒸发冷却,未蒸发的水在重力作用下滴落于下部集水箱2中,实现喷淋水的循环过程。According to the working process of the water distribution system: the water in the
按照风系统工作过程:一次空气进入露点间接蒸发冷却器的干通道1的换热单元a15,先与湿通道3的分隔板进行温差换热,对一次空气进行预冷,其中部分一次空气经过换热单元a15分隔板上的通孔4,进入到湿通道3的换热单元b14成为二次空气,再与湿通道3的换热单元b14表面形成的水膜进行热湿交换,使水膜温度降低,将冷量通过湿通道3的换热单元b14壁面传递给干通道1的换热单元a15中的一次空气,使其等湿冷却,如此循环,一次空气被预冷的程度越大,其穿过通孔4与二次空气混合作为二次空气时与水膜热湿交换的基准温度就越低,最终使湿通道3的换热单元b14中的一次空气被冷却至接近其露点温度。According to the working process of the air system: the primary air enters the heat exchange unit a15 of the
本发明一种具有移动布水功能的露点间接蒸发冷却器,采用移动布水的方式,有效地改善了布水的均匀性,避免了叉流式露点间接蒸发冷却器局部形成“干点”,减少了水垢的堆积,并且通过合理优化叉流式露点间接蒸发冷却器的干、湿通道结构,强化其传热,提高了换热效率。The present invention is a dew point indirect evaporative cooler with the function of moving water distribution. The method of moving water distribution effectively improves the uniformity of water distribution and avoids the partial formation of "dry spots" in the cross-flow dew point indirect evaporative cooler. The accumulation of scale is reduced, and the dry and wet channel structure of the cross-flow dew point indirect evaporative cooler is reasonably optimized to strengthen its heat transfer and improve the heat exchange efficiency.
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