CN111285279A - Automatic cable winding device - Google Patents
Automatic cable winding device Download PDFInfo
- Publication number
- CN111285279A CN111285279A CN202010220389.6A CN202010220389A CN111285279A CN 111285279 A CN111285279 A CN 111285279A CN 202010220389 A CN202010220389 A CN 202010220389A CN 111285279 A CN111285279 A CN 111285279A
- Authority
- CN
- China
- Prior art keywords
- cable
- roller
- drum
- motor
- hall sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/36—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains
- B66D1/38—Guiding, or otherwise ensuring winding in an orderly manner, of ropes, cables, or chains by means of guides movable relative to drum or barrel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/14—Power transmissions between power sources and drums or barrels
- B66D1/24—Power transmissions between power sources and drums or barrels for varying speed or reversing direction of rotation of drums or barrels, i.e. variable ratio or reversing gearing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/48—Control devices automatic
- B66D1/485—Control devices automatic electrical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D2700/00—Capstans, winches or hoists
- B66D2700/01—Winches, capstans or pivots
- B66D2700/0183—Details, e.g. winch drums, cooling, bearings, mounting, base structures, cable guiding or attachment of the cable to the drum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
Description
技术领域technical field
本发明涉及卷扬装置技术领域,特指一种自动化线缆卷扬装置。The invention relates to the technical field of hoisting devices, in particular to an automatic cable hoisting device.
背景技术Background technique
卷扬机为一种用卷筒盘绕钢丝绳或链条提升或牵引重物的轻小型起重设备,卷扬机广泛地运用于建筑、水利工程、林业、矿山、码头等的物料升降或平拖,还可作为现代化电控自动作业线的配套设备。The winch is a kind of light and small lifting equipment that uses a reel to coil a wire rope or chain to lift or pull heavy objects. Ancillary equipment for electronically controlled automatic operation lines.
现有的卷扬机能够将线缆盘绕于卷筒上,但是无法对其进行有序的排线,使得线缆经常凌乱地盘绕于卷筒上,容易造成线缆的缠结,导致线缆无法顺利地从卷筒上卷出,甚至会引起卷筒无法运转进而造成电机设备的损坏。The existing hoist can coil the cable on the reel, but it cannot arrange the cable in an orderly manner, so that the cable is often coiled on the reel in a messy manner, which is easy to cause the tangle of the cable, so that the cable cannot be smoothly Unrolled from the reel, it may even cause the reel to fail to run and cause damage to the electrical equipment.
因此,亟待需要提供一种能够实现自动有序地收线或者放线于卷筒上的自动化线缆卷扬装置以解决上述技术问题。Therefore, there is an urgent need to provide an automated cable hoisting device that can automatically and orderly take up or pay off the wire on the reel, so as to solve the above-mentioned technical problems.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于克服现有技术的缺陷,提供一种自动化线缆卷扬装置,以解决现有卷扬机容易造成线缆的缠结而导致线缆无法顺利地从卷筒上卷出的问题。The purpose of the present invention is to overcome the defects of the prior art, and to provide an automatic cable hoisting device to solve the problem that the existing hoist easily causes the entanglement of the cable and causes the cable to be unable to be rolled out from the reel smoothly.
为实现上述目的,本发明提供了一种自动化线缆卷扬装置,用于收放线缆,其特征在于,所述线缆卷扬装置包括:In order to achieve the above purpose, the present invention provides an automatic cable hoisting device for retracting and unwinding cables, characterized in that the cable hoisting device includes:
基座;pedestal;
可转动地安装于所述基座上的滚筒;a roller rotatably mounted on the base;
设于所述滚筒上的第一驱动组件,所述第一驱动组件驱动所述滚筒转动;以及a first drive assembly disposed on the drum, the first drive assembly drives the drum to rotate; and
可移动的设于所述基座上的线缆排线机构,所述线缆排线机构上形成有供所述线缆穿过的穿孔,所述线缆排线机构可沿着所述滚筒的长度方向进行移动,并带着所述线缆沿所述滚筒的长度方向移动,进而配合所述滚筒的转动实现了所述线缆有序地盘绕于所述滚筒上或从所述滚筒上卷出。A movable cable arranging mechanism provided on the base, the cable arranging mechanism is formed with a perforation for the cable to pass through, and the cable arranging mechanism can move along the roller The cable moves in the length direction of the drum, and moves the cable along the length direction of the drum, and then cooperates with the rotation of the drum to realize the orderly coiling of the cable on the drum or from the drum. roll out.
本发明通过第一驱动组件驱动滚筒转动,线缆排线机构可沿着滚筒的长度方向进行移动,并带着线缆沿滚筒的长度方向移动,进而配合滚筒的转动实现了线缆有序地盘绕于滚筒上或从滚筒上卷出,从而能够通过线缆排线机构带动线缆沿着滚筒的长度方向自动化有序地进行收放和排线,避免了线缆凌乱地盘绕于滚筒上而造成的线缆无法顺利收放的问题。In the present invention, the drum is driven to rotate by the first driving component, and the cable arranging mechanism can move along the length direction of the drum, and move along the length direction of the drum with the cable, and then cooperate with the rotation of the drum to realize the orderly arrangement of the cables. It is coiled on the drum or rolled out from the drum, so that the cable can be automatically and orderly retracted and arranged along the length of the drum through the cable arranging mechanism, so as to avoid the messy coiling of the cable on the drum. The problem that the cable cannot be retracted and placed smoothly.
本发明自动化线缆卷扬装置的进一步改进在于,所述基座上安装有一可转动的丝杆,所述丝杆的设置方向与所述滚筒的长度方向相一致;A further improvement of the automatic cable hoisting device of the present invention is that a rotatable screw rod is installed on the base, and the setting direction of the screw rod is consistent with the length direction of the drum;
所述线缆排线机构螺合于所述丝杆上,通过转动所述丝杆可使得所述线缆排线机构沿所述丝杆进行移动。The cable arranging mechanism is screwed on the screw rod, and the cable arranging mechanism can be moved along the screw rod by rotating the screw rod.
本发明自动化线缆卷扬装置的进一步改进在于,还包括安装于所述基座上并与所述丝杆驱动连接的第二驱动组件,所述第二驱动组件驱动所述丝杆旋转;A further improvement of the automatic cable hoisting device of the present invention is that it further comprises a second driving component mounted on the base and drivingly connected with the screw rod, and the second driving component drives the screw rod to rotate;
所述基座上对应所述丝杆设有两个限位传感器,所述限位传感器用于检测所述线缆排线机构,且两个限位传感器的设置位置与所述滚筒的两端相对应,所述限位传感器与所述第二驱动组件控制连接,在检测到所述线缆排线机构时,所述限位传感器控制所述第二驱动组件驱动所述丝杆反向转动。The base is provided with two limit sensors corresponding to the screw rods, the limit sensors are used to detect the cable arranging mechanism, and the setting positions of the two limit sensors are the same as the two ends of the drum. Correspondingly, the limit sensor is controlled and connected to the second drive assembly, and when the cable arranging mechanism is detected, the limit sensor controls the second drive assembly to drive the lead screw to rotate in the opposite direction .
本发明自动化线缆卷扬装置的进一步改进在于,所述线缆排线机构上支设有可转动的一横向导向轮,所述横向导向轮与所述线缆排线机构之间围合形成所述穿孔。A further improvement of the automatic cable hoisting device of the present invention is that a rotatable lateral guide wheel is supported on the cable arranging mechanism, and the lateral guide wheel and the cable arranging mechanism are enclosed to form a the perforation.
本发明自动化线缆卷扬装置的进一步改进在于,所述线缆排线机构上还设有可转动的两个纵向导向轮,位于所述横向导向轮远离所述滚筒一侧,所述线缆穿过两个所述纵向导向轮之间。A further improvement of the automatic cable hoisting device of the present invention is that the cable arranging mechanism is further provided with two rotatable longitudinal guide wheels, located on the side of the lateral guide wheels away from the drum, the cable Pass between the two longitudinal guide wheels.
本发明自动化线缆卷扬装置的进一步改进在于,所述基座上立设有相对设置的第一支撑板和第二支撑板;A further improvement of the automatic cable hoisting device of the present invention is that the base is vertically provided with a first support plate and a second support plate opposite to each other;
所述滚筒可转动地安装于所述第一支撑板和所述第二支撑板上,所述滚筒与所述第二支撑板通过一转轴连接,所述转轴上固设有一码盘,所述码盘上均匀布设有若干镂空孔;The drum is rotatably mounted on the first support plate and the second support plate, the drum and the second support plate are connected by a rotating shaft, and a code disc is fixed on the rotating shaft, and the A number of hollow holes are evenly distributed on the code disc;
所述第二支撑板上对应所述码盘设有水平霍尔传感器和垂直霍尔传感器,所述垂直霍尔传感器或所述水平霍尔传感器与一镂空孔相重合,所述水平霍尔传感器或所述垂直霍尔传感器与所述码盘上除镂空孔的部分相重合,所述水平霍尔传感器和所述垂直霍尔传感器用于检测所述码盘的旋转方向进而获得所述滚筒的转动方向。The second support plate is provided with a horizontal Hall sensor and a vertical Hall sensor corresponding to the code disc. The vertical Hall sensor or the horizontal Hall sensor coincides with a hollow hole, and the horizontal Hall sensor Or the vertical Hall sensor coincides with the part of the code disc except for the hollow hole, and the horizontal Hall sensor and the vertical Hall sensor are used to detect the rotation direction of the code disc to obtain the rotation direction of the drum. direction of rotation.
本发明自动化线缆卷扬装置的进一步改进在于,还包括为所述第一驱动组件供电的电池组以及为所述电池组充电的充电组件;A further improvement of the automatic cable hoisting device of the present invention is that it further comprises a battery pack for supplying power to the first drive assembly and a charging assembly for charging the battery pack;
所述电池组以及充电组件设于所述滚筒上靠近所述第二支撑板的侧面上。The battery pack and the charging assembly are arranged on the side of the drum close to the second support plate.
本发明自动化线缆卷扬装置的进一步改进在于,所述充电组件包括:设于所述第二支撑板远离所述滚筒一侧的壳体、位于所述壳体内且设于所述旋转轴凸伸于所述第二支撑板的端部的第一联轴器、位于所述壳体内且设于所述第一联轴器远离所述旋转轴的一端的磁棒、位于所述壳体内且绕设于所述磁棒上的发电线圈、对应所述发电线圈绕设于所述壳体上的励磁线圈;A further improvement of the automatic cable hoisting device of the present invention is that the charging assembly comprises: a casing disposed on the side of the second support plate away from the drum; a first coupling protruding from the end of the second support plate, a magnetic bar located in the casing and disposed at one end of the first coupling away from the rotating shaft, located in the casing and a generator coil wound on the magnet bar, and an excitation coil wound on the casing corresponding to the generator coil;
所述发电线圈电连接于所述电池组。The power generating coil is electrically connected to the battery pack.
本发明自动化线缆卷扬装置的进一步改进在于,所述第一驱动组件包括减速电机以及供驱动所述减速电机转动的第一电机驱动器;A further improvement of the automatic cable hoisting device of the present invention is that the first drive assembly includes a deceleration motor and a first motor driver for driving the deceleration motor to rotate;
所述减速电机与电池组电连接,所述减速电机与电池组之间的线路沿着所述滚筒的内壁贴设固定;The deceleration motor is electrically connected to the battery pack, and the line between the deceleration motor and the battery pack is attached and fixed along the inner wall of the drum;
所述减速电机的电机机壳固设于靠近所述第一支撑板一侧的所述滚筒内壁上;The motor casing of the deceleration motor is fixed on the inner wall of the drum on the side close to the first support plate;
所述减速电机的电机输出轴凸伸于所述滚筒并安装固定于所述第一支撑板上;The motor output shaft of the deceleration motor protrudes from the drum and is installed and fixed on the first support plate;
所述电机机壳转动进而带动所述滚筒转动。The motor casing rotates to drive the drum to rotate.
本发明自动化线缆卷扬装置的进一步改进在于,所述滚筒包括一筒体以及位于所述筒体两侧的第一侧板和第二侧板;A further improvement of the automatic cable hoisting device of the present invention is that the drum comprises a cylindrical body and a first side plate and a second side plate located on both sides of the cylindrical body;
所述第一侧板和第二侧板的截面尺寸大于所述筒体的截面尺寸。The cross-sectional dimension of the first side plate and the second side plate is larger than the cross-sectional dimension of the cylinder.
附图说明Description of drawings
图1为本发明自动化线缆卷扬装置的结构示意图。FIG. 1 is a schematic structural diagram of the automatic cable hoisting device of the present invention.
图2为本发明自动化线缆卷扬装置的水平霍尔传感器、垂直霍尔传感器、码盘以及旋转轴的结构示意图。2 is a schematic structural diagram of a horizontal Hall sensor, a vertical Hall sensor, a code disc and a rotating shaft of the automatic cable hoisting device of the present invention.
图3为本发明自动化线缆卷扬装置的充电组件的结构示意图。FIG. 3 is a schematic structural diagram of the charging assembly of the automatic cable hoisting device of the present invention.
图4为本发明自动化线缆卷扬装置的线缆排线机构的结构示意图。FIG. 4 is a schematic structural diagram of the cable arranging mechanism of the automatic cable hoisting device of the present invention.
图5为本发明自动化线缆卷扬装置盘绕有线盘的结构示意图。FIG. 5 is a schematic structural diagram of the coiled cable reel of the automatic cable hoisting device of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅用以解释本发明,并不用于限定本发明。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the objectives, technical solutions and advantages of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明提供了一种自动化线缆卷扬装置,用于收放线缆。本发明包括基座、滚筒、第一驱动组件、线缆排线机构,通过第一驱动组件驱动滚筒转动,线缆排线机构可沿着滚筒的长度方向进行移动,并带着线缆沿滚筒的长度方向移动,进而配合滚筒的转动实现了线缆有序地盘绕于滚筒上或从滚筒上卷出,从而能够通过线缆排线机构带动线缆沿着滚筒的长度方向自动化有序地进行收放和排线,避免了线缆凌乱地盘绕于滚筒上而造成的线缆无法顺利收放的问题。The invention provides an automatic cable hoisting device for retracting and unwinding cables. The invention includes a base, a drum, a first driving component, and a cable arranging mechanism. The first driving component drives the drum to rotate, and the cable arranging mechanism can move along the length direction of the drum and carry the cables along the drum. The cable moves in the longitudinal direction of the drum, and then cooperates with the rotation of the drum to realize the orderly coiling of the cable on the drum or unwinding from the drum, so that the cable can be driven by the cable arranging mechanism along the length of the drum in an automated and orderly manner. Retracting and arranging the cables avoids the problem that the cables cannot be retracted smoothly due to the messy winding of the cables on the drum.
下面结合附图对本发明自动化线缆卷扬装置进行说明。The automatic cable hoisting device of the present invention will be described below with reference to the accompanying drawings.
参阅图1,显示了本发明自动化线缆卷扬装置的结构示意图。在本实施例中,一种自动化线缆卷扬装置包括:用于收放线缆,线缆卷扬装置包括:基座1、可转动地安装于基座1上的滚筒21、设于滚筒21上的第一驱动组件以及可移动的设于基座1上的线缆排线机构31,第一驱动组件驱动滚筒21转动,线缆排线机构31上形成有供线缆穿过的穿孔,线缆排线机构31可沿着滚筒21的长度方向进行移动,并带着线缆沿滚筒21的长度方向移动,进而配合滚筒21的转动实现了线缆有序地盘绕于滚筒21上或从滚筒21上卷出。Referring to FIG. 1 , there is shown a schematic structural diagram of the automatic cable hoisting device of the present invention. In this embodiment, an automatic cable hoisting device includes: for retracting and unwinding cables, the cable hoisting device includes: a
参阅图1,进一步的,滚筒21包括一筒体213以及位于筒体213两侧的第一侧板211和第二侧板212,第一侧板211和第二侧板212的截面尺寸大于筒体213的截面尺寸,第一侧板211和第二侧板212于两侧将线缆围挡,避免线缆从筒体213上脱落。Referring to FIG. 1 , further, the
本实施例中,线缆卷扬装置还包括一控制台,该控制台包括主控板、子控板、控制线缆收线的第一控制开关、控制线缆放线的第二控制开关、控制线缆向左排线的第三控制开关以及控制线缆向右排线的第四控制开关。第一控制开关和第二控制开关电连接于子控板,第三控制开关和第四控制开关电连接于主控板,主控板与子控板电连接。通过在控制台上选择对应的控制开关可实现线缆的自动收放和排线,控制方便。In this embodiment, the cable hoisting device further includes a console, the console includes a main control board, a sub-control board, a first control switch for controlling cable take-up, a second control switch for controlling cable pay-out, The third control switch for controlling the cable to be routed to the left and the fourth control switch for the control cable to be routed to the right. The first control switch and the second control switch are electrically connected to the sub-control board, the third control switch and the fourth control switch are electrically connected to the main control board, and the main control board is electrically connected to the sub-control board. By selecting the corresponding control switch on the console, the cable can be automatically retracted and arranged, and the control is convenient.
参见图1和图4,在本实施例中,基座1上安装有一可转动的丝杆33,丝杆33的设置方向与滚筒21的长度方向相一致,线缆排线机构31螺合于丝杆33上,通过转动丝杆33可使得线缆排线机构31沿丝杆33进行移动。Referring to FIGS. 1 and 4 , in this embodiment, a
较佳地,基座1上设有的滑道32,滑道32的设置方向与滚筒21的长度方向一致,线缆排线机构31够沿着滑道32进行滑动,丝杆33位于滑道32上方且与滑道32平行。Preferably, the
进一步的,线缆卷扬装置还包括安装于基座1上并与丝杆33驱动连接的第二驱动组件,第二驱动组件驱动丝杆33旋转,进而使得线缆排线机构31沿丝杆33进行移动。Further, the cable hoisting device further includes a second driving component mounted on the
参见图1和图4,更进一步的,第二驱动组件包括安装于丝杆33一端的步进电机34以及驱动步进电机34转动的第二电机驱动器,步进电机34和第二电机驱动器电连接于主控板,主控板控制第二驱动组件的运作,主控板向第二电机驱动器发送第二驱动信号,第二电机驱动器接收该第二驱动信号并向步进电机34发送第二运转信号,步进电机34接收该第二运转信号后进行转动,步进电机34转动带动丝杆33转动,进而实现线缆排线机构31能够沿丝杆33进行左右移动。较佳地,步进电机34与丝杆33之间固定连接有第二联轴器37。Referring to FIG. 1 and FIG. 4 , further, the second drive assembly includes a
参见图4,具体的,滑道32的一侧上设有电机安装板323,步进电机34安装在电机安装板323上远离滑道32的一侧,步进电机34的电机轴凸伸于电机安装板323与第二联轴器37的一端固定连接,滑道32上靠近电机安装板323设有第一丝杆固定板321,丝杆33的一端安装于第一丝杆固定板321上并与第二联轴器37的另一端固定连接,滑道32的另一侧设有第二丝杆固定板322,丝杆33的另一端安装于第二丝杆固定板322上。4, specifically, a
参见图1和图4,进一步的,基座1上对应丝杆33设有两个限位传感器36,限位传感器36用于检测线缆排线机构31,且两个限位传感器36的设置位置与滚筒21的两端相对应,限位传感器36与第二驱动组件控制连接,在检测到线缆排线机构31时,限位传感器36控制第二驱动组件驱动丝杆33反向转动。较佳地,线缆排线机构31上对应该限位传感器36设有位置检测板35,限位传感器36检测到该位置检测板35时,限位传感器36控制第二驱动组件驱动丝杆33反向转动。限位传感器36电连接于主控板,当限位传感器36检测到位置检测板35时,线缆盘绕或者卷出至第一侧板211或第二侧板212的位置处,该限位传感器36向主控板发送感应信号,主控板接收该感应信号并向第二电机驱动器发送调控信号,第二电机驱动器接收该调控信号并向步进电机34发送变向信号,步进电机34接收该变向信号后将改变转动方向进行反向转动,步进电机34反向转动带动丝杆33反向转动,使得线缆排线机构31反向移动,使得线缆排线机构31能够带动线缆进行反向移动,进而使得线缆排线机构31能够不断在两个限位传感器36之间来回移动,从而实现线缆沿着滚筒21的长度方向在滚筒21上进行来回地收线或者放线。Referring to FIGS. 1 and 4 , further, two
参见图1和图5,在本实施例中,线缆排线机构31上支设有可转动的一横向导向轮311,横向导向轮311与线缆排线机构31之间围合形成穿孔。进一步的,线缆排线机构31上还设有可转动的两个纵向导向轮312,两个纵向导向轮312位于横向导向轮312远离滚筒21一侧,线缆穿过两个纵向导向轮312之间。线缆一端固定连接于滚筒21上,然后穿过横向导向轮311与线缆排线机构31之间,再穿过两个纵向导向轮312之间,另一端固定连接待提升或牵引的重物。两个纵向导向轮312的作用是为了避免提升或牵引重物时线缆左右移动,对线缆进行纵向导向限位,避免了线缆收放时对线缆产生的磨损,延长了线缆的使用寿命。横向导向轮311设于滚筒21与两个纵向导向轮312之间对线缆进行横向导向限位,从而使得线缆能够盘绕于滚筒21上,避免了线缆收放时对线缆产生的磨损,延长了线缆的使用寿命。Referring to FIGS. 1 and 5 , in this embodiment, a rotatable
参见图1和图2,在本实施中,基座1上立设有相对设置的第一支撑板221和第二支撑板222,滚筒21可转动地安装于第一支撑板221和第二支撑板222,滚筒21与第二支撑板222通过一转轴214连接,转轴214上固设有一码盘253,码盘253上均匀布设有若干镂空孔2531,第二支撑板222上对应码盘253设有水平霍尔传感器251和垂直霍尔传感器252,垂直霍尔传感器252或水平霍尔传感器251与一镂空孔2531相重合,水平霍尔传感器251或垂直霍尔传感器252与码盘253上除镂空孔2531的部分相重合,水平霍尔传感器251和垂直霍尔传感器252用于检测码盘253的旋转方向进而获得滚筒21的转动方向。水平霍尔传感器251和垂直霍尔传感器252电连接于主控板。Referring to FIGS. 1 and 2 , in this embodiment, a
码盘253随转轴214转动,由于水平霍尔传感器251和垂直霍尔传感器252同一时刻只能一个与镂空孔2531处相重合,另一个与非镂空孔2531处相重合,使得水平霍尔传感器251和垂直霍尔传感器252产生不同的电压,水平霍尔传感器251和垂直霍尔传感器252电连接于主控板,主控板接收水平霍尔传感器251和垂直霍尔传感器252传送的电压值,并计算出水平霍尔传感器251和垂直霍尔传感器252的相位差,根据该相位差的正负值判断码盘253的转动方向,即为滚筒21的转动方向,进而判断出线缆当前处于收线阶段还是放线阶段。若是使用者启动的第一控制开关或者第二控制开关触发的收线或者放线的指令与当前子控板判断的线缆的收线或者放线阶段不一致时,子控板将向第一电机驱动器24发送调转信号,第一电机驱动器24接收该调转信号并向减速电机23发送转向信号,减速电机23接收该转向信号后将改变转动方向进行反向转动,从而实现对线缆收线或者放线的控制。The
具体的,转轴214一端固定于第二侧板212远离滚筒21的一侧,另一端可转动地安装于第二支撑板222上,第二支撑板222对应转轴214的安装位置设有轴承,转轴214可转动的安装于轴承上。Specifically, one end of the
参见图1,进一步的,第一驱动组件包括减速电机23以及供驱动减速电机23转动的第一电机驱动器24,减速电机23的电机机壳固设于靠近第一支撑板221一侧的滚筒21内壁上,减速电机23的电机输出轴凸伸于滚筒21并安装固定于第一支撑板221上,电机机壳转动进而带动滚筒21转动。减速电机23和第一电机驱动器24电连接于子控板,子控板控制第一驱动组件的运作,子控板向第一电机驱动器24发送第一驱动信号,第一电机驱动器24接收该第一驱动信号并向减速电机23发送第一运转信号,减速电机23接收该第一运转信号后进行转动,进而带动滚筒21的转动,实现线缆的收线或者放线。1 , further, the first drive assembly includes a
较佳地,电池组26减速电机23电连接,电池组26减速电机23之间的线路沿着筒体213的内壁贴设固定,相较于现有的技术中电机设于滚筒外部,为电机供电的线路布设于外部,容易引起滚筒21转动时线路缠绕的问题,本申请的线路沿着筒体213的内壁贴设固定,与筒体213同步转动,避免了线路缠绕的问题,对线路起到保护作用。Preferably, the
传统的电机安装通常是电机机壳固定于滚筒外部,电机输出轴与滚筒连接,利用电机输出轴转动带动滚筒转动,但是这样的设置使得连接电机的线路也必须在外部设置,且随着滚筒的转动而同步转动,容易导致线路的盘绕,甚至绞断,进而造成设备的损坏。而本申请改进了电机的安装方式以及线路的布设位置,将减速电机23的电机机壳安装于第一侧板211远离第一支撑板221的一侧上,使得电机机壳位于滚筒21内,并将电机输出轴穿过第一侧板211固定于第一支撑板221上,在电机输出轴不转的情况下,通过方向驱动力矩来实现电机机壳的转动,电机机壳转动进而带动其上的滚筒21转动。本申请充分利用了滚筒内部的中空空间,使线缆卷扬装置外部线路更加整洁,也避免了外界对线路的干扰,对线路起到保护作用。The traditional motor installation is usually that the motor casing is fixed outside the drum, the motor output shaft is connected to the drum, and the rotation of the motor output shaft is used to drive the drum to rotate. Rotating and rotating synchronously can easily lead to coiling or even twisting of the line, thereby causing damage to the equipment. In the present application, the installation method of the motor and the layout position of the circuit are improved, and the motor casing of the geared
参见图3,线缆卷扬装置还包括为第一驱动组件供电的电池组26以及为电池组26充电的充电组件27,电池组26以及充电组件27设于滚筒21上靠近第二支撑板222的侧面上,较佳地,电池组26以及充电组件27设于第二侧板212上,电池组26电连接于子控板、减速电机23以及第一电机驱动器24,子控板控制电池组26,并为减速电机23以及第一电机驱动器24、子控板供电。Referring to FIG. 3 , the cable hoisting device further includes a
参见图3,该充电组件27包括:设于第二支撑板222远离滚筒21一侧的壳体271、位于壳体271内且设于转轴214凸伸于第二支撑板222的端部的第一联轴器272、位于壳体271内且设于第一联轴器272远离转轴214的一端的磁棒273、位于壳体271内且绕设于磁棒273上的发电线圈274、对应发电线圈274绕设于壳体271上的励磁线圈275。进一步的,励磁线圈275电连接于主控板,主控板电连接于外接电源,发电线圈274电连接于电池组26,较佳地,发电线圈274与电池组26之间依次连接有整流电路、滤波电路以及变压电路。Referring to FIG. 3 , the charging
由于减速电机23和第一电机驱动器24需要直流电源为其供电,而外接电源只能提供交流电,因此无法使用外接电源为减速电机23和第一电机驱动器24供电。故此,本实施例中通过充电组件27将外接电源的交流电转化为所需的直流电,并储存于电池组26中,再通过电池组26再给减速电机23和第一电机驱动器24供电。主控板向励磁线圈275提供高频交变电流,并在磁棒273的聚拢作用下产生高频交变磁场,在高频交变磁场作用下发电线圈274上产生交流电,使得交流电压经过整流、滤波、变压后调整为稳定的直流电压,从而能够为电池组26充电,避免电池组26频繁更换的成本浪费,保证了电池组26具有充足的电量,便于长时间的自动化作业。Since the
具体的,转轴214的内部中空形成供布设线路的空间,发电线圈274与电池组26之间的线路依次布设固定于第一联轴器272的槽口处、转轴214内壁以及第二侧板212上,使线缆卷扬装置外部线路更加整洁,也避免了外界对线路的干扰,对线路起到保护作用。Specifically, the interior of the
下面对本发明的自动化线缆卷扬装置的工作流程进行说明。The working flow of the automatic cable hoisting device of the present invention will be described below.
将线缆盘绕于滚筒上的过程为:线缆的一端穿过线缆排线机构并固定在滚筒的第一端,此时该线缆排线机构也对应的位于该滚筒的第一端,控制滚筒旋转并盘绕线缆,同时线缆排线机构向该滚筒的第二端移动,使得线缆呈螺旋状有序地的盘绕在滚筒上。当线缆排线机构移动到滚筒的第二端时,线缆也盘绕至滚筒的第二端,此时限位传感器检测到该线缆排线机构并控制该线缆排线机构反向移动,使得线缆从该滚筒的第二端向第一端呈螺旋状有序地盘绕,如此反复,直至线缆完全收回并盘绕至该滚筒上。The process of coiling the cable on the drum is as follows: one end of the cable passes through the cable arranging mechanism and is fixed on the first end of the drum. At this time, the cable arranging mechanism is also correspondingly located at the first end of the drum. The drum is controlled to rotate and coil the cable, and at the same time the cable arranging mechanism moves to the second end of the drum, so that the cables are coiled on the drum in a spiral shape and orderly. When the cable arranging mechanism moves to the second end of the drum, the cable is also coiled to the second end of the drum. At this time, the limit sensor detects the cable arranging mechanism and controls the cable arranging mechanism to move in the reverse direction. The cables are coiled in an orderly manner from the second end of the drum to the first end, and the process is repeated until the cables are fully retracted and coiled onto the drum.
将线缆从滚筒上放出的过程为:控制滚筒旋转并向外放出线缆,线缆排线机构同步地进行移动以使得线缆能够按照盘绕的顺序有序地放出,在线缆排线机构移动到滚筒的端部(第一端或第二端)时,限位传感器会检测到该线缆排线机构并控制其反向移动,如此反复,直至该线缆放出到位。The process of releasing the cable from the drum is as follows: control the drum to rotate and release the cable outwards, and the cable arranging mechanism moves synchronously so that the cable can be released in an orderly manner according to the coiling sequence. When moving to the end of the drum (the first end or the second end), the limit sensor will detect the cable arranging mechanism and control it to move in the opposite direction, and so on, until the cable is put out in place.
在线缆的盘绕和放出过程中,通过线缆排线机构带动线缆沿着滚筒的长度方向进行移动,实现线缆有序地收放以避免线缆发生盘绕。During the coiling and unwinding of the cable, the cable is driven by the cable arranging mechanism to move along the length of the drum, so as to realize the orderly retraction and release of the cable to avoid coiling of the cable.
通过采用上述技术方案,本发明具有如下有益效果:By adopting the above-mentioned technical scheme, the present invention has the following beneficial effects:
本发明通过第一驱动组件驱动滚筒转动,水平霍尔传感器、垂直霍尔传感器以及码盘用于检测滚筒的转动方向,线缆排线机构可沿着滚筒的长度方向进行移动,并带着线缆沿滚筒的长度方向移动,进而配合滚筒的转动实现了线缆有序地盘绕于滚筒上或从滚筒上卷出,限位传感器用于检测到线缆排线机构并控制第二驱动组件驱动丝杆反向转动,从而能够通过线缆排线机构带动线缆沿着滚筒的长度方向来回往返的进行自动化有序地收放和排线,避免了线缆凌乱地盘绕于滚筒上而造成的线缆无法顺利收放的问题。The invention drives the drum to rotate through the first driving component, the horizontal Hall sensor, the vertical Hall sensor and the code disc are used to detect the rotation direction of the drum, and the cable arranging mechanism can move along the length direction of the drum, and carry the wire The cable moves along the length of the drum, and then cooperates with the rotation of the drum to realize the orderly winding of the cable on the drum or unwinding from the drum. The limit sensor is used to detect the cable arranging mechanism and control the driving of the second drive assembly. The screw rotates in the opposite direction, so that the cable can be automatically and orderly retracted and arranged by the cable arranging mechanism to and fro along the length of the drum, avoiding the mess caused by the cable being coiled on the drum. The problem that the cable cannot be retracted smoothly.
需要说明的是,本说明书所附图式所绘示的结构、比例、大小等,均仅用以配合说明书所揭示的内容,以供熟悉此技术的人士了解与阅读,并非用以限定本发明可实施的限定条件,故不具技术上的实质意义,任何结构的修饰、比例关系的改变或大小的调整,在不影响本发明所能产生的功效及所能达成的目的下,均应仍落在本发明所揭示的技术内容得能涵盖的范围内。同时,本说明书中所引用的如“上”、“下”、“左”、“右”、“中间”及“一”等的用语,亦仅为便于叙述的明了,而非用以限定本发明可实施的范围,其相对关系的改变或调整,在无实质变更技术内容下,当亦视为本发明可实施的范畴。It should be noted that the structures, proportions, sizes, etc. shown in the drawings attached in this specification are only used to cooperate with the contents disclosed in the specification, so as to be understood and read by those who are familiar with the technology, and are not intended to limit the present invention. The limited conditions that can be implemented have no technical significance. Any modification of the structure, change of the proportional relationship or adjustment of the size should still fall within the scope of the present invention without affecting the effect and the purpose that the present invention can achieve. It is within the scope that the technical content disclosed in the present invention can cover. At the same time, the terms such as "up", "down", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description and clarity, and are not used to limit this specification. The implementable scope of the invention, and the change or adjustment of the relative relationship thereof, shall also be regarded as the implementable scope of the present invention without substantially changing the technical content.
以上结合附图实施例对本发明进行了详细说明,本领域中普通技术人员可根据上述说明对本发明做出种种变化例。因而,实施例中的某些细节不应构成对本发明的限定,本发明将以所附权利要求书界定的范围作为本发明的保护范围。The present invention has been described in detail above with reference to the embodiments of the accompanying drawings, and those skilled in the art can make various modifications to the present invention according to the above description. Therefore, some details in the embodiments should not be construed to limit the present invention, and the present invention will take the scope defined by the appended claims as the protection scope of the present invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010220389.6A CN111285279B (en) | 2020-03-25 | 2020-03-25 | Automatic cable winding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010220389.6A CN111285279B (en) | 2020-03-25 | 2020-03-25 | Automatic cable winding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111285279A true CN111285279A (en) | 2020-06-16 |
| CN111285279B CN111285279B (en) | 2025-06-10 |
Family
ID=71030355
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010220389.6A Active CN111285279B (en) | 2020-03-25 | 2020-03-25 | Automatic cable winding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111285279B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112408226A (en) * | 2020-12-04 | 2021-02-26 | 福建省伟志兴体育用品有限公司 | Hoisting device and parachute system using device |
| CN113501382A (en) * | 2021-06-17 | 2021-10-15 | 国网河北省电力有限公司邯郸市新区供电分公司 | Automatic redundant cable collecting and storing device |
| EP3981730A1 (en) * | 2020-10-09 | 2022-04-13 | Warn Industries, Inc. | Fairlead with integrated positioning device |
| CN114906761A (en) * | 2022-06-22 | 2022-08-16 | 浙江大学 | Multi-degree-of-freedom distribution and recovery device and method for non-uniform cable towing array |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002087763A (en) * | 2000-09-14 | 2002-03-27 | Miyazaki Kensetsu Kogyo Kk | Winch facility and barge handling winch facility |
| KR101672334B1 (en) * | 2016-04-19 | 2016-11-04 | 대광기업 주식회사 | A wire rope spool device provided to the tension adjusting |
| CN106946097A (en) * | 2017-03-21 | 2017-07-14 | 南京航空航天大学 | Cable pull self-regulation capstan winch and its control method |
| CN110203774A (en) * | 2019-05-07 | 2019-09-06 | 湖南天剑海洋工程设备有限公司 | A kind of cable winding device |
| CN212174312U (en) * | 2020-03-25 | 2020-12-18 | 上海隧道工程股份有限公司 | Automatic cable winding device |
-
2020
- 2020-03-25 CN CN202010220389.6A patent/CN111285279B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002087763A (en) * | 2000-09-14 | 2002-03-27 | Miyazaki Kensetsu Kogyo Kk | Winch facility and barge handling winch facility |
| KR101672334B1 (en) * | 2016-04-19 | 2016-11-04 | 대광기업 주식회사 | A wire rope spool device provided to the tension adjusting |
| CN106946097A (en) * | 2017-03-21 | 2017-07-14 | 南京航空航天大学 | Cable pull self-regulation capstan winch and its control method |
| CN110203774A (en) * | 2019-05-07 | 2019-09-06 | 湖南天剑海洋工程设备有限公司 | A kind of cable winding device |
| CN212174312U (en) * | 2020-03-25 | 2020-12-18 | 上海隧道工程股份有限公司 | Automatic cable winding device |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP3981730A1 (en) * | 2020-10-09 | 2022-04-13 | Warn Industries, Inc. | Fairlead with integrated positioning device |
| US20220112055A1 (en) * | 2020-10-09 | 2022-04-14 | Warn Industries, Inc. | Fairlead with integrated positioning device |
| US12234130B2 (en) * | 2020-10-09 | 2025-02-25 | Warn Industries, Inc. | Fairlead with integrated positioning device |
| CN112408226A (en) * | 2020-12-04 | 2021-02-26 | 福建省伟志兴体育用品有限公司 | Hoisting device and parachute system using device |
| CN113501382A (en) * | 2021-06-17 | 2021-10-15 | 国网河北省电力有限公司邯郸市新区供电分公司 | Automatic redundant cable collecting and storing device |
| CN114906761A (en) * | 2022-06-22 | 2022-08-16 | 浙江大学 | Multi-degree-of-freedom distribution and recovery device and method for non-uniform cable towing array |
| CN114906761B (en) * | 2022-06-22 | 2023-02-28 | 浙江大学 | Multi-degree-of-freedom distribution and recovery device and method for non-uniform cable towing array |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111285279B (en) | 2025-06-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111285279A (en) | Automatic cable winding device | |
| TW562776B (en) | Hoisting apparatus, wire rope towed type crane, machinery trolley type crane and jib crane, using a counterweight | |
| CN212174312U (en) | Automatic cable winding device | |
| CN2271516Y (en) | Electrical cable winding appts | |
| CN108116996B (en) | Ocean power parameter towing type profile measurement system | |
| CN210854820U (en) | Power transmission line pay-off | |
| CN109230908B (en) | Vertical lifting type cable winch | |
| CN107324160A (en) | The automatic receiving/releasing control device of engineering cable based on constant force principle | |
| CN218809691U (en) | Semi-automatic winding and unwinding mechanism | |
| CN110893783B (en) | Fill electric pile convenient to receive line | |
| CN114132807B (en) | A power box retracting and releasing line control system | |
| CN108071256B (en) | Charging garage and take-up and pay-off device for same | |
| CN107161796B (en) | A wire-laying mechanism for electric power construction | |
| CN110040583A (en) | A kind of planer-type great diameter and long rope pulls take-up and pay-off device | |
| CN212531848U (en) | Wire take-up and pay-off device | |
| CN113307096A (en) | Power line storage device based on ship electrical equipment | |
| CN110745650A (en) | Automatic coiling and uncoiling device of electric traction rope | |
| CN216686986U (en) | Cable telescoping device | |
| CN115417231A (en) | Cable pay-off rack convenient to fast assembly | |
| CN214399375U (en) | A steel slag car automatic winding device | |
| CN217676039U (en) | Wire and cable coiling machine | |
| CN116513896A (en) | Hoisting mechanism and lifting device | |
| CN211998153U (en) | Portable pay-off is used in elevator construction | |
| CN113896060A (en) | Cable reel winding and unwinding device | |
| CN209411509U (en) | Auxiliary equipment for cable payout |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |