CN111285152A - Mesh cleaning and winding machine for production of Mushroom bisporus and method of using the same - Google Patents

Abstract

The invention relates to edible mushroom production equipment, in particular to a mesh cleaning and winding all-in-one machine for agaricus bisporus production and a use method thereof, and the mesh cleaning and winding all-in-one machine comprises a support and a winding mechanism, wherein the support is provided with four upright posts which are fixedly connected through a cross beam, the upright posts on the left side and the right side of the support form an inverted V-shaped structure, the winding mechanism comprises a left bearing seat, a right bearing seat and a winding roller, the left bearing seat and the right bearing seat are connected at the upper end of the support, the winding roller is rotatably connected between the left bearing seat and the right bearing seat, most manual work is replaced by a mechanical mode, the production efficiency is effectively improved, the mesh is automatically extended and unfolded, each position of the mesh can be cleaned, the reuse rate of the mesh is improved, the cleaned mesh is automatically wound into a roll, the collection and arrangement of the, convenient operation, low manufacturing cost and economic cost saving.

Description

Mesh cleaning and winding machine for production of Mushroom bisporus and method of using the same

technical field

The invention relates to edible fungus production equipment, in particular to a mesh cleaning and winding integrated machine for the production of Agaricus bisporus and a use method thereof.

Background technique

Mesh cloth plays an indispensable role in the industrial production of Agaricus bisporus. With the growing scope and technology of industrial production of Agaricus bisporus in my country, the production of Agaricus bisporus has become one of the largest edible mushroom varieties in the world, and it is also the source of foreign exchange in my country. With the sharp increase in market demand and planting quantity of Agaricus bisporus, the demand for mesh cloth has also increased sharply. In order to save the mesh cloth and reduce the cost in the factory production of Agaricus bisporus, the mesh cloth is reused after cleaning. The cleaning work of the mesh has the following problems: first, the work intensity is high, it consumes a lot of time and labor, and the production efficiency is low; second, due to the long mesh, it cannot ensure that the mesh is fully unfolded, so it cannot guarantee thorough cleaning. Not conducive to repeated use.

SUMMARY OF THE INVENTION

In order to overcome the problems existing in the above-mentioned prior art, the purpose of the present invention is to provide a mesh cleaning and winding machine for the production of Agaricus bisporus, which utilizes a mechanized method to replace most of the human labor, improves production efficiency, and ensures that the mesh can be fully unfolded. In addition, the utility model can be cleaned thoroughly, has a simple structure, is easy to operate and has a low cost, and solves the problems existing in the prior art.

The technical scheme adopted in the present invention is as follows: the integrated machine for cleaning and rolling up the mesh cloth for the production of Agaricus bisporus comprises a bracket and a winding mechanism, the bracket is provided with four uprights, the uprights are fixedly connected by a beam, and the uprights on the left and right sides of the bracket are formed Inverted V-shaped structure, the winding mechanism includes a left bearing seat, a right bearing seat and a web roller, the left bearing seat and the right bearing seat are connected to the upper end of the bracket, and the web roller is rotatably connected to the left bearing seat and the right bearing seat between.

Further, the left bearing seat is rotatably connected with a left shaft sleeve, one end of the web rolling roller is inserted into the left shaft sleeve, the web rolling roller and the left shaft sleeve are connected by a key, and a right shaft is rotatably connected in the right bearing seat. Sleeve, the bolt shaft is slidably connected in the right shaft sleeve through splines, the bolt shaft penetrates the right shaft sleeve, the bolt shaft is connected with a retaining ring through a thread, the retaining ring is arranged on the left part of the bolt shaft, and a retaining ring is arranged between the retaining ring and the right shaft sleeve. There is a spring, the spring is sleeved outside the pin shaft, the other end of the web rolling roller is inserted into the left end of the right bushing, and the web rolling roller and the right bushing are connected by a key.

The rewinding mechanism is further provided with two limit disks, the limit disks are sleeved on both ends of the net roll, the limit disk and the net roll are connected by keys, and the left limit disk is clamped on the left shaft sleeve and the net roll. Between the rollers, the right end limit disc is clamped between the bolt shaft and the net roll.

Further, the front end of the bracket is provided with a grid mesh, the grid mesh is made, and the right two sides are fixedly connected to the two uprights at the front end, and the lower part of the bracket is provided with an arc grid mesh, and the four corners of the arc grid mesh are fixedly connected to the four columns. In the lower part, the arc top of the arc grid is downward, the axis of the arc grid is consistent with the direction of the rolling roller, the grid is set above the arc grid, and the grid is set between the grid and the arc grid. There is a cloth inlet.

Further, an extension roller is arranged above the arc-shaped grid net. The extension roller is in the same direction as the web rolling roller. Both ends of the extension roller are rotatably connected to the lower end of the support plate, and the upper end of the support plate is fixedly connected to the beam. There are gaps between the arc grids.

Further, there is at least one set of extension rollers and support plates.

Further, the lower end of the column is connected with a universal wheel, the upper part of the bracket is also provided with a support table, the support table is fixedly connected to the left end of the bracket, the upper end of the support table is provided with a distribution box, and a motor and a reducer are arranged in the distribution box. , The motor is connected to the reducer, the output end of the reducer runs through the distribution box, the output end of the reducer is inserted into the left sleeve, and the output end of the reducer is connected with the left sleeve through a key.

Further, a start button, a stop button and an emergency stop button are installed on the outer surface of the distribution box, and the start button, the stop button and the emergency stop button are electrically connected to the motor.

Further, the right end of the bolt shaft is provided with a handle plate, and the diameter of the outer edge of the closing plate is larger than the diameter of the bolt shaft.

Further, the use method of the mesh cleaning and winding machine for the production of Agaricus bisporus comprises the following steps:

A. Assembly

Install the two limit discs on both ends of the net roll, then pull out the pin shaft to the right, and insert the left end of the net roll into the left sleeve at the same time, loosen the pin shaft and insert the right end of the net roll into inside the pin shaft;

B. Preprocessing

Place one end of the mesh to be cleaned in the arc-shaped grid, use a high-pressure water gun to clean a section of the mesh, and then pass the end of the mesh through the cloth gap and the cloth inlet in turn, and put this end of the mesh. One end is manually wound on the mesh roll to ensure that the mesh roll can roll the mesh and the mesh will not slip off;

c. work

Use the start button to make the motor work, thereby driving the mesh roll to rotate, and use the high-pressure water gun to clean the mesh cloth being wound. After the mesh cloth is cleaned, use the stop button to turn off the motor;

D. Disassemble, pull out the pin shaft, at the same time pull out the mesh roll wrapped with mesh cloth, remove the limit plate, and then take off the wound mesh cloth from the mesh roll.

The beneficial effects of the present invention are:

1. Use mechanization to replace most of the manual work to effectively improve production efficiency;

2. Automatically expand the mesh cloth, and ensure that every position of the mesh cloth can be cleaned, improving the reuse rate of the mesh cloth;

3. Automatically wind the cleaned mesh into rolls to facilitate the collection and arrangement of mesh;

4. The structure is simple, the mesh roll can be quickly connected and disassembled, and the operation is convenient. At the same time, the production cost is low and economical cost is saved.

Description of drawings

Fig. 1 is the front view structure schematic diagram of the present invention;

Fig. 2 is the left side view structure schematic diagram of the present invention;

Fig. 3 is a partial enlarged half-section structural schematic diagram of the left bearing seat of the present invention in Fig. 1;

Fig. 4 is the partial enlarged half-section structural schematic diagram of the right bearing seat of Fig. 1 of the present invention;

Fig. 5 is a partial enlarged structural schematic diagram of the extension roller of the present invention in Fig. 2;

FIG. 6 is a partial enlarged structural schematic diagram of the distribution box of the present invention in FIG. 2 .

In the picture: 1. Bracket, 101. Column, 102. Beam, 103. Grid, 104. Arc grid, 105. Cloth inlet, 106. Spreading roller, 107. Support plate, 108. Cloth clearance , 2. Rewinding mechanism, 201. Left bearing seat, 202. Right bearing seat, 203. Roller, 204. Left bushing, 205. Right bushing, 206. Bolt shaft, 207. Retaining ring, 208. Spring , 209. Limit plate, 210. Handle plate, 3. Support table, 4. Distribution box, 401. Start button, 402. Stop button, 403. Emergency stop button.

Detailed ways

The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments:

The integrated machine for cleaning and winding the mesh cloth for the production of Agaricus bisporus includes a bracket 1 and a winding mechanism 2. The bracket 1 is provided with four uprights 101. The uprights 101 are fixedly connected by the beams 102, and the left and right sides of the bracket 1 are formed by the uprights 101. Inverted V-shaped structure, the winding mechanism 2 includes a left bearing seat 201, a right bearing seat 202 and a web rolling roller 203, the left bearing seat 201 and the right bearing seat 202 are connected to the upper end of the bracket 1, and the web rolling roller 203 is rotatably connected Between the left bearing seat 201 and the right bearing seat 202, the mesh roll 203 is used to realize the effect of winding and collecting the mesh while cleaning, and at the same time, the part of the mesh to be cleaned always hangs vertically, which is convenient for the operator to intuitively and intuitively during the operation. Observe whether the mesh is clean.

Further, the left bearing seat 201 is rotatably connected with a left shaft sleeve 204, one end of the web roller 203 is inserted into the left shaft sleeve 204, the web roller 203 and the left shaft sleeve 204 are connected by a key, and the right bearing seat is connected. A right bushing 205 is rotatably connected in the 202, and a latch shaft 206 is slidably connected in the right bushing 205 through splines. The latch shaft 206 penetrates the right bushing 205, and the latch shaft 206 is threadedly connected with a blocking ring 207, and the blocking ring 207 is set On the left part of the bolt shaft 206, a spring 208 is arranged between the retaining ring 207 and the right sleeve 205. The spring 208 is sleeved outside the bolt shaft 206, and the other end of the net roll 203 is inserted into the left end of the right shaft sleeve 205. The net roll 203 It is connected with the right sleeve 205 by a key, and uses the bolt shaft 206 to form the quick connection and disassembly function of the web roller 203. When connecting, pull out the bolt shaft 206 to the right, and then insert the left end of the web roller 203 into the left hub 204. , then loosen the latch shaft 206, and insert the right end of the mesh roll 203 into the latch shaft 206. The disassembly process is the same. The quick connection and disassembly functions are used to facilitate the connection and installation of the equipment, and at the same time, it is convenient to clean the mesh cloth after cleaning. Roll out.

The further described take-up mechanism 2 is also provided with two limit disks 209, the limit disks 209 are sleeved on both ends of the net roll 203, the limit disk 209 is connected with the net roll 203 by a key, and the limit disk 209 at the left end is clamped. Between the left bushing 204 and the mesh roll 203, the right end limit disc 209 is sandwiched between the latch shaft 206 and the mesh roll 203, and a limit disc 209 is added to limit the winding position of the mesh to prevent the mesh from being drawn in. Other rotating parts cause damage to the mesh or equipment, and at the same time make the mesh more tidy during the winding process, which facilitates the collection and placement of the mesh.

Further, the front end of the bracket 1 is provided with a grid mesh 103, the grid mesh 103 is made, and the right two sides are fixedly connected to the two uprights 101 at the front end, and the lower part of the bracket 1 is provided with an arc grid grid 104, and the arc grid grid 104 The four corners are fixedly connected to the lower part of the four uprights 101 , the arc top of the arc grid 104 is downward, the central axis of the arc grid 104 is consistent with the direction of the screen winding roller 203 , and the grid 103 is arranged above the arc grid 104 , there is a cloth inlet 105 between the grid 103 and the arc grid 104, and the grid 103 is used to form the support of the grid. Due to the inverted V-shaped structure of the bracket 1, the grid 103 forms a slope. When in use, the mesh cloth is attached to the grid mesh 103 under the action of gravity to form a support for the mesh cloth, which is more conducive to the cleaning operation of the high-pressure water gun. Ensure that the mesh is carried out smoothly during the winding process, and prevent the mesh from being entangled and knotted.

Further, an extension roller 106 is provided above the arc-shaped grid 104. The extension roller 106 is in the same direction as the web rolling roller 203. Both ends of the extension roller 106 are rotated and connected to the lower end of the support plate 107, and the upper end of the support plate 107 is fixedly connected to the beam 102. In the above, there is a cloth passing gap 108 between the expansion roller 106 and the arc grid 104, and the expansion roller 106 is added. The mesh to be cleaned is flattened and spread in advance, which can effectively prevent the mesh from entanglement. Tie knots to improve the effectiveness of the cleaning process. When using, first place one end of the mesh to be cleaned in the arc grid 104, use a high-pressure water gun to clean a section of the mesh, and then pass this end of the mesh in turn. Pass through the cloth gap 108 and the cloth inlet 105, and manually wind the end of the mesh on the mesh roll 203 to ensure that the mesh roll 203 can roll the mesh and the mesh will not slip, so as to ensure that the present invention can be used. There is normal use, and the use effect of the present invention can be guaranteed.

Further, at least one set of the stretching rollers 106 and the support plates 107 is provided, and multiple sets of the stretching rollers 106 and the support plates 107 can be used to better smooth and spread the mesh.

Further, the lower end of the column 101 is connected with a universal wheel, the upper part of the bracket 1 is also provided with a support table 3, the support table 3 is fixedly connected to the left end of the bracket 1, and the upper end of the support table 3 is provided with a power distribution box 4 for power distribution. The box 4 is provided with a motor and a reducer, the motor is connected to the reducer, the output end of the reducer runs through the distribution box 4, the output end of the reducer is inserted into the left shaft sleeve 204, and the output end of the reducer is connected with the left shaft sleeve 204 by a key , use the motor to drive the mesh roll 203 to automatically rotate, form an automatic mode, further improve the work efficiency, and the reducer reduces the speed of the mesh roll 203 to avoid the problem of unclean mesh cleaning caused by too fast rotation. 4. A start button 401, a stop button 402 and an emergency stop button 403 are installed on the outer surface. The start button 401, the stop button 402 and the emergency stop button 403 are electrically connected to the motor, and the electrical components are set in the power distribution cabinet to prevent the operation of the high-pressure water gun When the water splashes on the electrical components to cause an accident, the button is used to start and stop the motor at the same time, and a universal wheel is connected to the lower end of the column 101 to facilitate the movement of the present invention.

Further, the right end of the latch shaft 206 is provided with a handle plate 210, and the outer diameter of the closing plate 210 is larger than the diameter of the latch shaft 206. On the one hand, the handle plate is convenient for manual operation when the latch shaft 206 is pulled to the right, and on the other hand, it can prevent the latch The shaft 206 is ejected from the left under the action of the spring 208 .

Further, the use method of the mesh cleaning and winding machine for the production of Agaricus bisporus comprises the following steps:

A. Assembly

Install the two limit disks 209 on both ends of the web roll 203, then pull out the latch shaft 206 to the right, and insert the left end of the web roll 203 into the left sleeve 204, release the latch shaft 206 and roll The right end of the anilox roller 203 is inserted into the latch shaft 206;

B. Preprocessing

Place one end of the mesh to be cleaned in the arc grid 104, use a high-pressure water gun to clean a section of the mesh, and then pass this end of the mesh through the cloth gap 108 and the cloth inlet 105 in turn, and put the mesh. This end of the cloth is manually wound on the mesh roll 203 to ensure that the mesh roll 203 can roll the mesh and the mesh will not slip;

c. work

Use the start button 401 to make the motor work, thereby driving the mesh roll 203 to rotate, and use the high-pressure water gun to clean the mesh cloth in the winding, after the mesh cloth is cleaned, use the stop button 402 to turn off the motor;

D. Disassembly, pull out the pin shaft 206, simultaneously pull out the mesh roll 203 wound with the mesh cloth, remove the limit plate 209, and then take off the wound mesh cloth from the mesh roll 203.

Claims (10)

1. A mesh cleaning and rolling machine for the production of Agaricus bisporus, characterized in that it comprises a support (1) and a rolling mechanism (2), the support (1) is provided with four uprights (101), and the uprights (101) The vertical columns (101) on the left and right sides of the bracket (1) form an inverted V-shaped structure through the fixed connection of the beam (102). The retracting mechanism (2) includes a left bearing seat (201) and a right bearing seat (202). ) and the net roll (203), the left bearing seat (201) and the right bearing seat (202) are connected to the upper end of the bracket (1), and the net roll (203) is rotatably connected to the left bearing seat (201) and the right bearing seat ( 202) between. 2. The integrated machine for cleaning, rolling and rewinding mesh cloth for the production of Mushroom bisporus according to claim 1, characterized in that: the left bearing seat (201) is rotatably connected with a left bushing (204), and the mesh rolling roller (203) One end is inserted into the left shaft sleeve (204), the web rolling roller (203) is connected with the left shaft sleeve (204) by a key, the right bearing seat (202) is rotatably connected with a right shaft sleeve (205), and the right A bolt shaft (206) is slidably connected in the shaft sleeve (205) through a spline, the bolt shaft (206) penetrates the right shaft sleeve (205), and a retaining ring (207) is threaded on the bolt shaft (206), and the retaining ring ( 207) is arranged on the left part of the bolt shaft (206), a spring (208) is arranged between the retaining ring (207) and the right sleeve (205), and the spring (208) is sleeved outside the bolt shaft (206), and the mesh roller ( 203) The other end is inserted into the left end of the right bushing (205), and the web rolling roller (203) is connected with the right bushing (205) by a key. 3. The integrated machine for cleaning and rolling the mesh cloth for the production of Agaricus bisporus according to claim 2, characterized in that: the rolling mechanism (2) is further provided with two limit disks (209), the limit disks (209) It is sleeved on both ends of the net roll (203), the limit plate (209) is connected with the net roll (203) by keys, and the left limit plate (209) is clamped on the left sleeve (204) and the net roll (203) ), the right end limit plate (209) is sandwiched between the latch shaft (206) and the web rolling roller (203). 4. The integrated machine for cleaning, rolling and rewinding mesh cloth for the production of Mushroom bisporus according to claim 1, characterized in that: the front end of the bracket (1) is provided with a grid (103), and the grid (103) is made Both sides are fixedly connected to the two front columns (101), the lower part of the bracket (1) is provided with an arc grid (104), and the four corners of the arc grid (104) are fixedly connected to the lower parts of the four columns (101). The arc top of the arc-shaped grid (104) is downward, the central axis of the arc-shaped grid (104) is consistent with the direction of the screen rolling roller (203), and the grid (103) is arranged above the arc-shaped grid (104), A cloth inlet (105) is arranged between the grid (103) and the arc grid (104). 5. The integrated machine for cleaning, rolling and rewinding mesh cloth for the production of Mushroom bisporus according to claim 4, characterized in that: an extension roller (106) is arranged above the arc-shaped grid (104), and the extension roller (106) is connected with the extension roller (106). The direction of the web rolling roller (203) is the same, the two ends of the stretching roller (106) are rotatably connected to the lower end of the support plate (107), and the upper end of the support plate (107) is fixedly connected to the beam (102). The stretching roller (106) and the A cloth-passing gap (108) is provided between the arc-shaped grids (104). 6 . The integrated machine for cleaning, rolling, and rewinding mesh cloth for the production of Mushroom bisporus according to claim 5 , characterized in that: at least one set of the extension roller ( 106 ) and the support plate ( 107 ) is provided. 7 . 7. The integrated machine for cleaning, rolling and rewinding mesh cloth for the production of Mushroom bisporus according to claim 2, characterized in that: the lower end of the column (101) is connected with a universal wheel, and the upper part of the bracket (1) is also provided with a support The table (3), the support table (3) is fixedly connected to the left end of the bracket (1), the upper end of the support table (3) is provided with a power distribution box (4), and the power distribution box (4) is provided with a motor and a reducer, and the motor is connected The reducer, the output end of the reducer runs through the power distribution box (4), the output end of the reducer is inserted into the left sleeve (204), and the output end of the reducer is connected with the left sleeve (204) by a key. 8 . The integrated machine for cleaning and winding mesh cloth for the production of Agaricus bisporus according to claim 7 , wherein a start button ( 401 ), a stop button ( 402 ) and an emergency button are installed on the outer surface of the power distribution box ( 4 ). 9 . A stop button (403), a start button (401), a stop button (402) and an emergency stop button (403) are electrically connected to the motor. 9. The integrated machine for cleaning, rolling and rewinding mesh cloth for the production of Agaricus bisporus according to claim 2, characterized in that: a handle plate (210) is provided at the right end of the latch shaft (206), and the diameter of the outer edge of the closing plate (210) is larger than Pin Shaft (206) Diameter. 10. The using method of the mesh cleaning and winding machine for the production of Agaricus bisporus is characterized in that comprising the following steps: A. Assembly Install the two limit discs (209) on the two ends of the net roll (203) respectively, then pull out the latch shaft (206) to the right, and at the same time insert the left end of the net roll (203) into the left sleeve (204) Inside, loosen the latch shaft (206) and insert the right end of the screen roll (203) into the latch shaft (206); B. Preprocessing Place one end of the mesh to be cleaned in the arc grid (104), use a high-pressure water gun to clean a section of the mesh, and then pass this end of the mesh through the cloth clearance (108) and the cloth inlet ( 105), and manually wrap this end of the mesh on the mesh roll (203) to ensure that the mesh roll (203) can roll the mesh and the mesh will not slip; c. work Use the start button (401) to make the motor work, thereby driving the mesh roll (203) to rotate, and use a high-pressure water gun to clean the mesh cloth being wound. After the mesh cloth is cleaned, use the stop button (402) to turn off the motor; D. Dismantle, pull out the pin shaft (206), at the same time pull out the mesh roll (203) wrapped with the mesh, remove the limit plate (209), and then take off the wound mesh from the mesh roll (203). .

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