CN111284470A - Brake pipe row mounting structure - Google Patents
Brake pipe row mounting structure Download PDFInfo
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- CN111284470A CN111284470A CN202010273272.4A CN202010273272A CN111284470A CN 111284470 A CN111284470 A CN 111284470A CN 202010273272 A CN202010273272 A CN 202010273272A CN 111284470 A CN111284470 A CN 111284470A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60T—VEHICLE BRAKE CONTROL SYSTEMS OR PARTS THEREOF; BRAKE CONTROL SYSTEMS OR PARTS THEREOF, IN GENERAL; ARRANGEMENT OF BRAKING ELEMENTS ON VEHICLES IN GENERAL; PORTABLE DEVICES FOR PREVENTING UNWANTED MOVEMENT OF VEHICLES; VEHICLE MODIFICATIONS TO FACILITATE COOLING OF BRAKES
- B60T17/00—Component parts, details, or accessories of power brake systems not covered by groups B60T8/00, B60T13/00 or B60T15/00, or presenting other characteristic features
- B60T17/04—Arrangements of piping, valves in the piping, e.g. cut-off valves, couplings or air hoses
- B60T17/046—Devices for pipe guiding and fixing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L3/00—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets
- F16L3/22—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals
- F16L3/222—Supports for pipes, cables or protective tubing, e.g. hangers, holders, clamps, cleats, clips, brackets specially adapted for supporting a number of parallel pipes at intervals having single supports directly connected together
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Transportation (AREA)
- Supports For Pipes And Cables (AREA)
- Valves And Accessory Devices For Braking Systems (AREA)
Abstract
Description
技术领域technical field
本发明涉及制动管排安装技术领域,特别是涉及一种制动管排安装结构。The invention relates to the technical field of brake pipe row installation, in particular to a brake pipe row installation structure.
背景技术Background technique
管排中管路横向间距定位不准,进而带来的制动管路连接部位安装误差,连接处存在一定的应力,长时间车辆运行产生的震动容易造成连接部位紧固件松动的问题,同时管排上每根管路设置单管卡排管作业时的极大工作量。The lateral spacing of the pipes in the pipe row is not positioned correctly, which leads to the installation error of the connection part of the brake pipe, and there is a certain stress at the connection. It is a huge workload when setting a single pipe card for each pipe on the pipe row.
车下管排吊装时,由于安装过程中螺栓带入螺母后在紧固螺母过程中,滑块易随着螺栓的晃动而从车辆底架下部C型槽中滑出,安装时操作不便,作业繁琐。When the lower pipe row is hoisted, because the bolts are brought into the nuts during the installation process and the nuts are tightened, the sliders are easy to slide out of the C-shaped grooves at the lower part of the vehicle chassis with the shaking of the bolts, which is inconvenient to operate during installation. cumbersome.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种制动管排安装结构,以解决上述现有技术存在的问题,有利于提高施工效率、安装质量和节约制造成本。The purpose of the present invention is to provide a brake pipe row installation structure to solve the problems existing in the above-mentioned prior art, which is beneficial to improve construction efficiency, installation quality and save manufacturing costs.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
本发明提供了一种制动管排安装结构,包括组合管夹体、安装架和止动滑块,所述组合管夹体包括两个半夹体,每个所述半夹体上均设置有多个管路固定槽,两个所述半夹体上设置的多个所述管路固定槽位置一一对应,且两个所述半夹体可拆卸连接于所述安装架上,用于夹持制动管路,所述止动滑块下部设置有滑块止动槽,用于与车体底架C型槽下边沿相配合,所述安装架可拆卸连接于所述止动滑块上。The invention provides an installation structure for a brake pipe row, comprising a combined pipe clamp body, a mounting frame and a stop slider. The combined pipe clamp body includes two half clamp bodies, and each of the half clamp bodies is provided with There are a plurality of pipeline fixing grooves, and the positions of the plurality of pipeline fixing grooves set on the two half-clamp bodies are in one-to-one correspondence, and the two half-clamp bodies are detachably connected to the mounting frame, using In order to clamp the brake pipeline, the lower part of the stop slider is provided with a slider stop groove, which is used for matching with the lower edge of the C-shaped groove of the vehicle body underframe, and the mounting frame is detachably connected to the stopper on the slider.
优选的,所述制动管排安装结构还包括盖板,所述盖板与所述组合管夹体可拆卸连接。Preferably, the brake pipe row installation structure further includes a cover plate, and the cover plate is detachably connected to the combined pipe clamp body.
优选的,所述止动滑块上部设置有螺栓止动槽,所述螺栓止动槽下方设置有螺栓通孔,所述安装架上设置有吊装孔,第一螺栓依次穿过所述螺栓止动槽、所述螺栓通孔、所述吊装孔和垫片与螺母螺纹连接。Preferably, the upper part of the stopper slide is provided with a bolt stopper groove, the lower part of the bolt stopper groove is provided with a bolt through hole, the mounting frame is provided with a hoisting hole, and the first bolt passes through the bolt stopper in sequence. The moving groove, the bolt through hole, the hoisting hole and the washer are threadedly connected with the nut.
优选的,所述吊装孔的数量为两个,分别设置在所述安装架两端。Preferably, the number of the hoisting holes is two, which are respectively provided at both ends of the mounting frame.
优选的,所述安装架中部设置有管卡安装孔,为长圆孔。Preferably, a pipe clip mounting hole is provided in the middle of the mounting frame, which is an oblong hole.
优选的,所述吊装孔为长圆孔。Preferably, the hoisting hole is an oblong hole.
优选的,所述盖板中部及两侧均设置有一个盖板安装孔,任意两个所述盖板安装孔之间均设置有一个工艺槽孔,所述盖板安装孔为圆孔,所述工艺槽孔为长圆孔。Preferably, a cover plate mounting hole is provided in the middle and on both sides of the cover plate, a process slot hole is provided between any two cover plate mounting holes, and the cover plate mounting hole is a circular hole, so The process slot hole is an oblong hole.
优选的,所述组合管夹体上与所述盖板安装孔位置对应处设置有管夹安装孔,所述安装架上与所述管夹安装孔位置对应处设置有管卡安装孔,第二螺栓依次穿过所述管卡安装孔、所述管夹安装孔、所述盖板安装孔和垫圈与螺母螺纹连接。Preferably, a pipe clamp mounting hole is provided on the combined pipe clamp body at a position corresponding to the position of the cover plate mounting hole, and a pipe clamp mounting hole is provided on the mounting frame at a position corresponding to the position of the pipe clamp mounting hole. The two bolts pass through the pipe clip mounting hole, the pipe clamp mounting hole, the cover plate mounting hole and the washer in sequence and are connected with the nut by screw thread.
优选的,所述止动滑块、安装架和盖板均采用不锈钢材质,所述组合管夹体采用尼龙材质。Preferably, the stopper slider, the mounting frame and the cover plate are all made of stainless steel, and the combined pipe clamp body is made of nylon.
优选的,所述止动滑块上部横截面为平行四边形。Preferably, the cross-section of the upper portion of the stop slider is a parallelogram.
本发明相对于现有技术取得了以下技术效果:The present invention has achieved the following technical effects with respect to the prior art:
本发明提供了一种制动管排安装结构,包括两个半夹体,每个半夹体上均设置有多个管路固定槽,两个半夹体上设置的多个管路固定槽位置一一对应,且两个半夹体可拆卸连接于安装架上,用于夹持制动管路,这样设置,有利于减少管路固定紧固件的使用数量,有效节约了制造成本,实现管排中管路横向间距准确定位,保证安装质量;止动滑块下部设置有滑块止动槽,用于与车体底架C型槽下边沿相配合,以紧固止动滑块,避免止动滑块滑出车下C型槽,保证了安装质量,同时能够避免反复施工,提高作业效率。The invention provides a brake pipe row installation structure, comprising two half-clamp bodies, each half-clamp body is provided with a plurality of pipeline fixing grooves, and the two half-clamp bodies are provided with a plurality of pipeline fixing grooves The positions are in one-to-one correspondence, and the two half-clamp bodies are detachably connected to the mounting frame for clamping the brake pipeline. This arrangement is conducive to reducing the number of pipeline fixing fasteners used and effectively saving manufacturing costs. Accurate positioning of the horizontal spacing of the pipelines in the pipe row to ensure the installation quality; the lower part of the stop slider is provided with a slider stop groove, which is used to cooperate with the lower edge of the C-shaped groove of the vehicle body chassis to fasten the stop slider , to prevent the stop slider from sliding out of the C-shaped groove under the car, ensuring the installation quality, and at the same time avoiding repeated construction and improving work efficiency.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without any creative effort.
图1为本发明提供的制动管排安装结构示意图;1 is a schematic diagram of the installation structure of a brake pipe row provided by the present invention;
图2为图1爆炸图;Fig. 2 is the exploded view of Fig. 1;
图3为本发明提供的制动管排安装结构的止动滑块轴测图;Fig. 3 is the axonometric view of the stop slider of the brake pipe row installation structure provided by the present invention;
图4为图3俯视图;Fig. 4 is the top view of Fig. 3;
图5为图3剖视图;Fig. 5 is the sectional view of Fig. 3;
图6为本发明提供的制动管排安装结构的安装架轴测图;Fig. 6 is the axonometric view of the mounting frame of the brake pipe row mounting structure provided by the present invention;
图7为本发明提供的制动管排安装结构的组合管夹体轴测图;Fig. 7 is the axonometric view of the combined pipe clamp body of the brake pipe row installation structure provided by the present invention;
图8为本发明提供的制动管排安装结构的盖板轴测图。FIG. 8 is an axonometric view of a cover plate of the brake pipe row installation structure provided by the present invention.
其中:1-止动滑块;11-滑块止动槽;12-螺栓止动槽;13-螺栓通孔;2-安装架;21-吊装孔;22-管卡安装孔;3-组合管夹体;31-管夹安装孔;32-管路固定槽;4-盖板;41-盖板安装孔;42-工艺槽孔;5-第一螺栓;6-第二螺栓;7-垫圈;8-螺母。Among them: 1-stop slider; 11-slider stop groove; 12-bolt stop groove; 13-bolt through hole; 2-installation frame; 21-hoisting hole; 22-pipe clip installation hole; Pipe clamp body; 31-pipe clamp installation hole; 32-pipeline fixing groove; 4-cover plate; 41-cover plate installation hole; 42-process slot hole; 5-first bolt; 6-second bolt; 7- Washer; 8- Nut.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动的前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种制动管排安装结构,以解决现有技术存在的问题,有利于提高施工效率、安装质量和节约制造成本。The purpose of the present invention is to provide a brake pipe row installation structure to solve the problems existing in the prior art, which is beneficial to improve construction efficiency, installation quality and save manufacturing costs.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
如图1~8所示:本实施例提供了一种制动管排安装结构,包括组合管夹体3、安装架2和止动滑块1,组合管夹体3包括两个半夹体,每个半夹体上均设置有多个管路固定槽32,管路固定槽32为凹型圆槽结构,两个半夹体上设置的多个管路固定槽32位置一一对应,且两个半夹体可拆卸连接于安装架2上,用于夹持制动管路,将多根制动管路以模块化形式固定,通过组合管卡良好的将制动管路固定于安装支架上,较单根管路逐一固定安装管排的方式,有效减少了固定管路紧固件的使用数量,大大降低成本的同时提高了作业人员生产效率,有效降低作业人员劳动强度,且能够实现管排中管路横向间距准确定位,保证安装质量;止动滑块1下部设置有滑块止动槽11,用于与车体底架C型槽下边沿相配合,安装架2可拆卸连接于止动滑块1上,安装架2与止动滑块1可于车体C型槽任意位置滑入及取出,便于止动滑块1的紧固件安装及更换,有效提高制动管排的安装效率,减少安装作业时间。As shown in Figures 1 to 8: this embodiment provides a brake pipe row installation structure, including a combined pipe clamp body 3, a mounting frame 2 and a stop slider 1, and the combined pipe clamp body 3 includes two half clamp bodies Each half-clamp body is provided with a plurality of
制动管排安装结构还包括盖板4,盖板4与组合管夹体3可拆卸连接。The brake pipe row installation structure also includes a cover plate 4 , which is detachably connected to the combined pipe clamp body 3 .
止动滑块1上部设置有螺栓止动槽12,螺栓止动槽12下方设置有螺栓通孔13,安装架2上设置有吊装孔21,第一螺栓5依次穿过螺栓止动槽12、螺栓通孔13、吊装孔21和垫片与螺母8螺纹连接,完成制动管排的安装,安装时,首先将第一螺栓5沿着螺栓通孔13穿入止动滑块1中,螺栓头嵌入螺栓止动槽12中,安装有第一螺栓5的止动滑块1以止动滑块1长度方向与底架C型槽长度方向平行,将安装有第一螺栓5的止动滑块1于底架C型槽安装位置下方右下而上将止动滑块1放入底架C型槽中,止动滑块1在上升过程中,当滑块止动槽11上边沿平面超过C型槽下边沿上平面时,将滑块旋转90°,使得C型槽下边沿完全嵌入滑块止动槽11中,完成装有螺栓5的止动滑块1的安装。The upper part of the stop slider 1 is provided with a bolt stop groove 12, a bolt through
吊装孔21的数量为两个,分别设置在安装架2两端。The number of the hoisting holes 21 is two, which are respectively provided at both ends of the mounting frame 2 .
安装架2中部设置有管卡安装孔22,为长圆孔。A pipe
吊装孔21为长圆孔。The hoisting hole 21 is an oblong hole.
盖板4中部及两侧均设置有一个盖板安装孔41,任意两个盖板安装孔41之间均设置有一个工艺槽孔42,用于减小盖板4重量对整车重量的影响,盖板安装孔41为圆孔,工艺槽孔42为长圆孔。A cover
组合管夹体3上与盖板安装孔41位置对应处设置有管夹安装孔31,安装架2上与管夹安装孔31位置对应处设置有管卡安装孔22,第二螺栓6依次穿过管卡安装孔22、管夹安装孔31、盖板安装孔41和垫圈7与螺母8螺纹连接。The combined pipe clamp body 3 is provided with a pipe
止动滑块1、安装架2和盖板4均优选采用不锈钢材质,组合管夹体3优选采用尼龙材质。The stopper slider 1 , the mounting frame 2 and the cover plate 4 are all preferably made of stainless steel, and the combined pipe clamp body 3 is preferably made of nylon.
止动滑块1上部横截面为平行四边形。The cross section of the upper part of the stop slider 1 is a parallelogram.
车下管排结构通常采用预组装形式,将管排上所有制动管路通过紧固装置固定后于车下整体举升吊装,本发明实施过程中,亦采用管排预组形式组装制动管路,首先将安装架2按照车下安装距离要求,每隔固定要求距离布置一个安装架2,可采用管排固定工装,将安装架2位置固定,将组合管夹体3一半置于安装架2上面,组合管夹体3上的管夹安装孔31与管卡安装孔22对正,将制动管路按图纸要求分别铺设于组合管夹体3上的管路固定槽32中,依次用管路接头体将管路连接成长排,将组合管夹体3另一半置于铺设好的制动管路上方,且管夹安装孔31与另一半上的管夹安装孔31相对正,调整组合管夹体3横向位置,使每个组合管夹体3位于安装架2上的纵向位置保持一致,用垫圈7、第二螺栓6及螺母8将装有制动管路的组合管夹体3固定于安装架2上,将预组好的管排翻转后于车下举升,安装架2上的吊装孔21分别穿入通过止动滑块1固定于C型槽中的第一螺栓5上,最后用垫圈7、螺母8将安装架2固定于车体底架C型槽上,完成制动管排的安装。The structure of the tube row under the car usually adopts the pre-assembly form. All the brake pipelines on the tube row are fixed by the fastening device and then lifted and hoisted as a whole under the car. During the implementation of the present invention, the pre-assembled form of the tube row is also used to assemble the brake. For the pipeline, first install the mounting frame 2 according to the installation distance under the vehicle, and arrange a mounting frame 2 at every fixed required distance. The pipe row fixing tool can be used to fix the position of the mounting frame 2, and half of the combined pipe clamp body 3 is placed in the installation. On the top of the frame 2, the pipe
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this specification, specific examples are used to illustrate the principles and implementations of the present invention, and the descriptions of the above embodiments are only used to help understand the method and the core idea of the present invention; There will be changes in the specific implementation manner and application scope of the idea of the invention. In conclusion, the contents of this specification should not be construed as limiting the present invention.
Claims (10)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111806415A (en) * | 2020-07-17 | 2020-10-23 | 中植一客成都汽车有限公司 | Passenger car brake pipe installation structure and installation method |
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| CN109578700A (en) * | 2018-12-16 | 2019-04-05 | 中国航发沈阳发动机研究所 | Have the function of that pipeline integrated form is loaded and is loaded the adjustable bracket in position |
| US20190120408A1 (en) * | 2017-10-20 | 2019-04-25 | Travis MILNER | Modular tubing clamp system |
| CN211844407U (en) * | 2020-04-09 | 2020-11-03 | 河北京车轨道交通车辆装备有限公司 | Brake pipe row mounting structure |
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2020
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| KR100710835B1 (en) * | 2005-11-23 | 2007-04-23 | 주식회사 경도공업 | Clamping Device for Pipe Fastening |
| CN201338604Y (en) * | 2008-12-29 | 2009-11-04 | 南车南京浦镇车辆有限公司 | Brake pipe fixing device |
| CN205118456U (en) * | 2015-11-19 | 2016-03-30 | 南京瑞发机械设备有限责任公司 | Bank of tubes structure under train car |
| CN205716036U (en) * | 2016-04-22 | 2016-11-23 | 盐城卡斯特管夹制造有限公司 | Multifunctional combination type pipe clamp of pipeline |
| US20190120408A1 (en) * | 2017-10-20 | 2019-04-25 | Travis MILNER | Modular tubing clamp system |
| CN208376675U (en) * | 2018-04-04 | 2019-01-15 | 上海航天设备制造总厂有限公司 | A kind of pipeline clamping adaptive positioning device |
| CN109578700A (en) * | 2018-12-16 | 2019-04-05 | 中国航发沈阳发动机研究所 | Have the function of that pipeline integrated form is loaded and is loaded the adjustable bracket in position |
| CN211844407U (en) * | 2020-04-09 | 2020-11-03 | 河北京车轨道交通车辆装备有限公司 | Brake pipe row mounting structure |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111806415A (en) * | 2020-07-17 | 2020-10-23 | 中植一客成都汽车有限公司 | Passenger car brake pipe installation structure and installation method |
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Application publication date: 20200616 |