CN111271164B - Deicing device utilizing exhaust waste heat of diesel engine - Google Patents

Deicing device utilizing exhaust waste heat of diesel engine Download PDF

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Publication number
CN111271164B
CN111271164B CN202010102279.XA CN202010102279A CN111271164B CN 111271164 B CN111271164 B CN 111271164B CN 202010102279 A CN202010102279 A CN 202010102279A CN 111271164 B CN111271164 B CN 111271164B
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heat exchange
tube
section
outlet
pipe
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CN111271164A (en
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刘晓良
孟垂举
肖英龙
夏梦
章征遥
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711th Research Institute of CSIC
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711th Research Institute of CSIC
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01NGAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL COMBUSTION ENGINES
    • F01N5/00Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy
    • F01N5/02Exhaust or silencing apparatus combined or associated with devices profiting by exhaust energy the devices using heat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Exhaust Silencers (AREA)

Abstract

The invention provides a deicing device utilizing exhaust waste heat of a diesel engine, which comprises: a hot end heat exchange tube (1), a mixing tube (2), a cold end heat dissipation tube row (3) and a blower (4); the mixing tube (2) comprises: an inlet section, a jet section, and an outlet section; one end of the hot-end heat exchange tube (1) is inserted into the jet flow section of the mixing tube (2), and one end of the cold-end heat dissipation tube row (3) is connected with the outlet section of the mixing tube (2); the inlet section of the mixing pipe (2) is connected with a blower (4). The system is simple in configuration and convenient to operate. The exhaust heat of the diesel engine is effectively recovered through the heat exchange tube and the heat dissipation tube row component, and the technical effects of heating and deicing, energy conservation and emission reduction of the radiator of the diesel engine are realized. The control effect on deicing temperature is realized by using an air jet control technology through the high-pressure fan and the mixing pipe component.

Description

Deicing device utilizing exhaust waste heat of diesel engine
Technical Field
The invention relates to the technical field of diesel engine radiator defrosting and deicing control application, in particular to a deicing device utilizing exhaust waste heat of a diesel engine.
Background
At present, the deicing technology mainly comprises electromagnetic deicing, laser deicing, electric heating deicing, gas heating deicing, mechanical deicing and the like. Deicing technologies such as electromagnetism and laser are mainly applied to the fields of electric power, aerospace and the like. The mechanical deicing is mainly applied to the road and power transmission fields. In the field of fuel oil and gas power generation equipment, a large amount of combustion air and heat dissipation air are required to be inhaled when an engine works, in severe cold areas, when the temperature is low in winter and the ice and snow are more, the risks of freezing exist in an air inlet and a heat dissipation port frequently, and the operation safety of the engine is affected, so that the deicing equipment is often required to be added in a generator set used in the severe cold areas. For deicing of engines, electric and air heating are mainly used.
The gas turbine can generate a large amount of high-temperature gas due to the large air inflow, and the air can be led to the air inlet which is easy to freeze for deicing through intermediate air suction. Although the output of the unit is affected to a certain extent, the structure is simple, and excessive auxiliary equipment is not required to be additionally added. For diesel generating sets, because the power is lower, electric heating is generally adopted to heat the water tank part which is easy to freeze. However, the electric heating requires additional electric heating pipes and control equipment, and the electric power consumption is high.
The diesel engine has the advantages that the combustion air quantity is relatively small, the freezing risk of the air inlet is relatively small, a large amount of cooling air is required to be inhaled into the radiator, the air inlet of the radiator is often frosted and frozen in winter, normal starting cannot be achieved, and even electric equipment is damaged. In order to solve the problem, in the market, for the engine used in severe cold areas, electric heating deicing equipment such as electric tracing rainproof shutters, electric heating tube windows and the like has to be additionally arranged, so that a large amount of electric energy is consumed, energy is not saved, and equipment investment cost is relatively large.
The heat in the exhaust of diesel engine accounts for more than one third of the total combustion heat of fuel, and the temperature is up to 350-550 ℃. For a high-power marine diesel engine, a waste heat boiler is often added in an exhaust pipeline, energy in the waste heat boiler is recovered, and the energy in the exhaust is converted into living hot water. The Denmark European Bao company has developed and designed integrated equipment combining waste heat boiler and exhaust muffler to make the product possess both heating and exhaust muffler functions, and this can save the installation space in ship greatly and is also one mature case for exhaust heat energy recovery. Therefore, the heat which is directly wasted after passing through the muffler is transferred to the inlet part of the radiator through proper heat exchange and mixing equipment to be deiced, so that the energy is saved and the safety is realized, and the method is an effective way for solving the problem of freezing of the diesel engine in severe cold areas.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a deicing device utilizing exhaust waste heat of a diesel engine.
According to the invention, a deicing device utilizing exhaust waste heat of a diesel engine comprises:
a hot end heat exchange tube, a mixing tube, a cold end heat dissipation tube row and a blower;
the mixing tube includes: an inlet section, a jet section, and an outlet section;
one end of the hot-end heat exchange tube is inserted into the jet flow section of the mixing tube, and one end of the cold-end heat dissipation tube row is connected with the outlet section of the mixing tube;
the inlet section of the mixing tube is connected to a blower.
Preferably, the hot end heat exchange tube is arranged in the diesel engine exhaust muffler, and the inlet end of the hot end heat exchange tube is arranged outside the diesel engine exhaust muffler shell.
Preferably, the hot side heat exchange tube comprises: light pipes, finned pipes, spiral pipes and corrugated pipes;
the hot end heat exchange tube is welded or screwed with the exhaust muffler of the diesel engine;
the heat in the high-temperature exhaust in the exhaust muffler of the diesel engine continuously heats the air in the pipe through the wall surface of the hot end heat exchange pipe with good heat conduction.
Preferably, the mixing tube comprises: an inlet section, a jet section, and an outlet section;
the outlet end of the hot-end heat exchange tube is inserted into the jet section of the mixing tube, and an annular nozzle is formed between the outer wall of the hot-end heat exchange tube and the inner wall of the mixing tube;
the inlet section of the mixing pipe is connected with the blower, the middle is a jet section, the front part of the jet section is reduced, the rear part of the jet section is gradually expanded, the diameter of the throat part and the curved surface molded line are designed according to the mixing ratio, and the jet section and the outlet of the inserted hot end heat exchange pipe are kept coaxial;
the outlet section of the mixing tube is connected with the inlet of the cold end heat dissipation tube row.
Preferably, the cold end heat dissipation tube row comprises: an inlet pipe box, a pipe row, an outlet pipe box and side plates;
the inlet of the inlet pipe box is connected with the mixing pipe, the outlet of the inlet pipe box is connected with the pipe row, and the hot air entering the inlet pipe box is split into the heat exchange pipes of the pipe row;
the tube row is a main part for heat exchange and consists of one or more rows of stainless steel heat exchange tubes, and the tubes are arranged at fixed or variable distances;
the outlet pipe box is a collecting area of the outlet airflow of the heat exchange pipe, and the low-temperature air is discharged into the atmosphere from an outlet of the outlet pipe box after being collected;
the side plate, the inlet pipe box and the outlet pipe box form a shell with the periphery closed, and the support pipe row is connected with a radiator of the diesel engine.
Preferably, the blower is a direct current or alternating current high voltage blower.
Compared with the prior art, the invention has the following beneficial effects:
1. the system is simple in configuration and convenient to operate. The exhaust heat of the diesel engine is effectively recovered through the heat exchange tube and the heat dissipation tube row component, and the technical effects of heating and deicing, energy conservation and emission reduction of the radiator of the diesel engine are realized. The control effect on deicing temperature is realized by using an air jet control technology through the high-pressure fan and the mixing pipe component.
2. The diesel generator set is suitable for outdoor use in severe cold areas, solves the problems of frosting and icing of the inlet of the radiator by utilizing the heat of discharged smoke, and improves the reliability and economy during winter operation.
Drawings
Other features, objects and advantages of the present invention will become more apparent upon reading of the detailed description of non-limiting embodiments, given with reference to the accompanying drawings in which:
FIG. 1 is a schematic illustration of the placement of a de-icing assembly within a shelter of a typical diesel-electric unit.
FIG. 2 is a schematic diagram of the arrangement of a de-icing apparatus within a 1000kW diesel generator set shelter.
Fig. 3 is a schematic diagram of simulated computational verification cloud for a deicing device.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the present invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications could be made by those skilled in the art without departing from the inventive concept. These are all within the scope of the present invention.
According to the invention, a deicing device utilizing exhaust waste heat of a diesel engine comprises:
a hot end heat exchange tube 1, a mixing tube 2, a cold end heat dissipation tube row 3 and a blower 4;
the mixing tube 2 includes: an inlet section, a jet section, and an outlet section;
one end of the hot-end heat exchange tube 1 is inserted into the jet section of the mixing tube 2, and one end of the cold-end heat dissipation tube row 3 is connected with the outlet section of the mixing tube 2;
the inlet section of the mixing tube 2 is connected to a blower 4.
Specifically, the hot-end heat exchange tube 1 is arranged in the exhaust muffler of the diesel engine, and the inlet end of the hot-end heat exchange tube 1 is arranged outside the shell of the exhaust muffler of the diesel engine.
Specifically, the hot side heat exchange tube 1 includes: light pipes, finned pipes, spiral pipes and corrugated pipes;
the hot end heat exchange tube 1 is welded or screwed with the exhaust muffler of the diesel engine;
the heat in the high-temperature exhaust in the exhaust muffler of the diesel engine continuously heats the air in the pipe through the wall surface of the hot-end heat exchange pipe 1 with good heat conduction.
Specifically, the mixing tube 2 includes: an inlet section, a jet section, and an outlet section;
the outlet end of the hot-end heat exchange tube 1 is inserted into the jet section of the mixing tube 2, and an annular nozzle is formed between the outer wall of the hot-end heat exchange tube 1 and the inner wall of the mixing tube 2;
the inlet section of the mixing pipe 2 is connected with the blower 4, the middle is a jet section, the front part of the jet section is reduced, the rear part of the jet section is gradually expanded, the throat diameter and the curved surface molded line are designed according to the mixing ratio, and the jet section and the outlet of the inserted hot-end heat exchange pipe 1 are kept coaxial;
the outlet section of the mixing tube 2 is connected with the inlet of the cold end heat dissipation tube row.
Specifically, the cold-end heat dissipation tube row 3 includes: an inlet pipe box, a pipe row, an outlet pipe box and side plates;
the inlet of the inlet pipe box is connected with the mixing pipe 2, the outlet of the inlet pipe box is connected with the pipe row, and the hot air entering the inlet pipe box is split into the heat exchange pipes of the pipe row;
the tube row is a main part for heat exchange and consists of one or more rows of stainless steel heat exchange tubes, and the tubes are arranged at fixed or variable distances;
the outlet pipe box is a collecting area of the outlet airflow of the heat exchange pipe, and the low-temperature air is discharged into the atmosphere from an outlet of the outlet pipe box after being collected;
the side plate, the inlet pipe box and the outlet pipe box form a shell with the periphery closed, and the support pipe row is connected with a radiator of the diesel engine.
Specifically, the blower 4 is a direct-current or alternating-current high-voltage blower.
The present invention will be described more specifically by way of preferred examples.
Preferred example 1:
the intelligent achievement adopts a stainless steel heat exchange tube to be implanted into an exhaust muffler, and utilizes the heat of the exhaust to heat the air in the pipe, thereby recovering the heat in the exhaust; the number and the length of the flow processes of the heat exchange tubes in the muffler are adjusted to enable the temperature of the air at the outlet of the heat exchange tubes to reach a design value, and the temperature of the air at the outlet of the heat exchange tubes is about 100-300 ℃. And injecting a certain amount of normal-temperature air into the ejector by using an electric high-speed high-pressure blower, sucking 0.3-2 times of high-temperature air into the mixing pipe from the outlet of the heat exchange pipe under the jet effect, mixing the high-temperature air and the low-temperature air in the pipe to form hot air with the temperature of 60-200 ℃, entering the cold end heat exchange pipe row, and enabling the stainless steel heat exchange pipe to quickly transfer heat into the air at the inlet of the diesel radiator and the electric louver, so that the temperature of the air can be quickly increased to 60-80 ℃ in a short time, and melting ice and frost near the diesel radiator and the electric louver. The electric power consumption is small, the common electric heating effect can be achieved by using a low-power high-pressure blower through the exhaust heat recovery technology and the air multiplication jet technology, and the electric power consumption is only 1/4-1/10 of that of the common electric heating, so that the economical efficiency is good; secondly, the high-temperature elements are few, only the heat exchange tube part in the silencer bears high temperature, and the rest part has lower temperature and high reliability; in addition, the safety is good because no high-current equipment exists. Taking a 1000kW diesel generator set of a certain brand as an example, a simplified model based on the principle of an ice melting device is established and simulation calculation is carried out. It is verified that the heat exchange tube is heated by the smoke in the muffler, the cold air with the temperature of minus 40 ℃ can be raised to 160 ℃, and the temperature of the air flow at the outlet of the ice discharging device can reach 60 ℃ after the cold air is mixed, so that the expected ice melting temperature is achieved, as shown in figures 2-3. According to the simulation result, the power consumption is about 250W according to the scheme, the heat absorbed by the hot-end heat exchange tube is 2.4kW, the heat dissipation capacity of the cold-end heat dissipation tube row is 1.9kW, and the power consumption is about 1/8 of that of the same electric heating.
Preferred example 2:
the invention is further described with reference to fig. 1. The utility model provides a diesel engine exhaust waste heat ice-melt device which characterized in that: the heat exchange tube comprises a hot end heat exchange tube 1, wherein the hot end heat exchange tube 1 is embedded in an exhaust muffler of a diesel engine, and the hot end heat exchange tube 1 can adopt stainless steel tubes with various structures, including but not limited to light tubes, finned tubes, spiral tubes and corrugated tubes. The hot-end heat exchange tube 1 and the muffler are connected by welding or threads, and enough strength and sealing are required to be ensured. The heat in the high-temperature exhaust in the muffler continuously heats the air in the pipe through the wall surface of the hot-end heat exchange pipe 1 with good heat conduction. The inlet end of the hot-end heat exchange tube 1 is arranged outside the silencer shell, the outlet end of the hot-end heat exchange tube is inserted into the jet section of the mixing tube 2, and an annular nozzle is formed between the outer wall of the hot-end heat exchange tube 1 and the inner wall of the mixing tube 2;
the mixing pipe 2 consists of an inlet section, a jet flow section and an outlet section, wherein the inlet section is connected with the end of the blower 4, the jet flow section is arranged in the middle, the front part of the jet flow section is reduced, the rear part of the jet flow section is gradually expanded, the diameter of the throat part and the curved surface molded line are designed according to the mixing ratio, and the inlet section and the outlet of the inserted hot-end heat exchange pipe 1 are coaxial. The outlet end section is connected with an inlet of the cold end heat dissipation tube row.
The cold end heat dissipation tube row 3 consists of an inlet tube box, a tube row, an outlet tube box and a side plate. The inlet of the inlet pipe box is connected with the mixing pipe 2, the outlet is connected with the pipe row, and the hot air entering the inlet pipe box is split into the heat exchange pipes of the pipe row. The tube row is a main part for heat exchange and consists of one or more rows of stainless steel heat exchange tubes, and the tubes can be arranged at fixed or variable distances. The outlet pipe box is a collecting area of the outlet airflow of the heat exchange pipe, and the low-temperature air is discharged to the atmosphere from an outlet of the outlet pipe box after being collected. The side plate, the inlet pipe box and the outlet pipe box form a shell with the periphery closed, and the shell is used for supporting the pipe row and connecting with a radiator of the diesel engine.
The blower 4 is a direct current or alternating current high-voltage blower, preferably a direct current brushless high-speed blower, so as to facilitate the compact installation requirement of the generator set and the operation under the condition of no commercial power supply.
Those skilled in the art will appreciate that the invention provides a system and its individual devices, modules, units, etc. that can be implemented entirely by logic programming of method steps, in addition to being implemented as pure computer readable program code, in the form of logic gates, switches, application specific integrated circuits, programmable logic controllers, embedded microcontrollers, etc. Therefore, the system and various devices, modules and units thereof provided by the invention can be regarded as a hardware component, and the devices, modules and units for realizing various functions included in the system can also be regarded as structures in the hardware component; means, modules, and units for implementing the various functions may also be considered as either software modules for implementing the methods or structures within hardware components.
In the description of the present application, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, merely to facilitate description of the present application and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and are not to be construed as limiting the present application.
The foregoing describes specific embodiments of the present invention. It is to be understood that the invention is not limited to the particular embodiments described above, and that various changes or modifications may be made by those skilled in the art within the scope of the appended claims without affecting the spirit of the invention. The embodiments of the present application and features in the embodiments may be combined with each other arbitrarily without conflict.

Claims (4)

1. A deicing device using exhaust waste heat of a diesel engine, comprising:
a hot end heat exchange tube (1), a mixing tube (2), a cold end heat dissipation tube row (3) and a blower (4);
the mixing tube (2) comprises: an inlet section, a jet section, and an outlet section;
one end of the hot-end heat exchange tube (1) is inserted into the jet flow section of the mixing tube (2), and one end of the cold-end heat dissipation tube row (3) is connected with the outlet section of the mixing tube (2);
the inlet section of the mixing pipe (2) is connected with a blower (4);
the hot end heat exchange tube (1) is arranged in the exhaust muffler of the diesel engine, and the inlet end of the hot end heat exchange tube (1) is arranged outside the shell of the exhaust muffler of the diesel engine;
the mixing tube (2) comprises: an inlet section, a jet section, and an outlet section;
the outlet end of the hot-end heat exchange tube (1) is inserted into the jet section of the mixing tube (2), and an annular nozzle is formed between the outer wall of the hot-end heat exchange tube (1) and the inner wall of the mixing tube (2);
the inlet section of the mixing pipe (2) is connected with the blower (4), the middle is a jet section, the front part of the jet section is reduced, the rear part of the jet section is gradually expanded, the throat diameter and the curved surface molded line are designed according to the mixing ratio, and the jet section and the outlet of the inserted hot end heat exchange pipe (1) are kept coaxial;
the outlet section of the mixing pipe (2) is connected with the inlet of the cold end radiating pipe row;
the blower (4) injects a certain amount of normal temperature air into the ejector, sucks 0.3-2 times of high temperature air into the mixing tube from the outlet of the heat exchange tube, the high temperature air and the low temperature air are mixed in the tube to form hot air with the temperature of 60-200 ℃, the hot air enters the cold end heat exchange tube bank, the stainless steel heat exchange tube transfers heat to the air at the inlet of the diesel engine radiator and the electric louver, the temperature of the air is increased to 60-80 ℃, and ice and frost near the diesel engine radiator and the electric louver are melted.
2. Deicing device utilizing exhaust heat of diesel engine according to claim 1, characterized in that said hot-end heat exchange tube (1) comprises: light pipes, finned pipes, spiral pipes and corrugated pipes;
the hot end heat exchange tube (1) is welded or screwed with the exhaust muffler of the diesel engine;
the heat in the high-temperature exhaust in the exhaust muffler of the diesel engine continuously heats the air in the pipe through the wall surface of the hot-end heat exchange pipe (1) with good heat conduction.
3. Deicing device according to claim 1, characterized in that said cold-end heat-dissipating tube bank (3) comprises: an inlet pipe box, a pipe row, an outlet pipe box and side plates;
the inlet of the inlet pipe box is connected with the mixing pipe (2), the outlet of the inlet pipe box is connected with the pipe row, and the hot air entering the inlet pipe box is split into the heat exchange pipes of the pipe row;
the tube row is a main part for heat exchange and consists of one or more rows of stainless steel heat exchange tubes, and the tubes are arranged at fixed or variable distances;
the outlet pipe box is a collecting area of the outlet airflow of the heat exchange pipe, and the low-temperature air is discharged into the atmosphere from an outlet of the outlet pipe box after being collected;
the side plate, the inlet pipe box and the outlet pipe box form a shell with the periphery closed, and the support pipe row is connected with a radiator of the diesel engine.
4. A de-icing arrangement with exhaust-gas waste heat of a diesel engine according to claim 3, characterized in that the blower (4) is a direct-current or alternating-current high-pressure blower.
CN202010102279.XA 2020-02-19 2020-02-19 Deicing device utilizing exhaust waste heat of diesel engine Active CN111271164B (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201771577U (en) * 2010-07-09 2011-03-23 胜利油田胜利动力机械集团有限公司 Heat exchange type muffler
CN203796381U (en) * 2014-04-17 2014-08-27 王清 Waste heat recovery and utilization device for automobile exhaust pipe
CN106246304A (en) * 2016-08-11 2016-12-21 山推工程机械股份有限公司 A kind of waste heat recovery reutilization system
CN212003319U (en) * 2020-02-19 2020-11-24 中国船舶重工集团公司第七一一研究所 Deicing device using exhaust waste heat of diesel engine

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA2381497A1 (en) * 2002-01-02 2003-08-01 Peter F. Crombeen Exhaust gas muffler

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201771577U (en) * 2010-07-09 2011-03-23 胜利油田胜利动力机械集团有限公司 Heat exchange type muffler
CN203796381U (en) * 2014-04-17 2014-08-27 王清 Waste heat recovery and utilization device for automobile exhaust pipe
CN106246304A (en) * 2016-08-11 2016-12-21 山推工程机械股份有限公司 A kind of waste heat recovery reutilization system
CN212003319U (en) * 2020-02-19 2020-11-24 中国船舶重工集团公司第七一一研究所 Deicing device using exhaust waste heat of diesel engine

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