CN111270823B - A ceramic thin plate thermal insulation composite plate system and construction method thereof - Google Patents

A ceramic thin plate thermal insulation composite plate system and construction method thereof Download PDF

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Publication number
CN111270823B
CN111270823B CN202010209814.1A CN202010209814A CN111270823B CN 111270823 B CN111270823 B CN 111270823B CN 202010209814 A CN202010209814 A CN 202010209814A CN 111270823 B CN111270823 B CN 111270823B
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China
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plate
board
composite
composite board
ceramic thin
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CN202010209814.1A
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Chinese (zh)
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CN111270823A (en
Inventor
蒙政强
杨仟厦
邓魏
林池冲
潘绍祥
李嘉恩
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Monalisa Group Co Ltd
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Guangdong Green Building Technology Engineering Co ltd
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Priority to CN202010209814.1A priority Critical patent/CN111270823B/en
Publication of CN111270823A publication Critical patent/CN111270823A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/14Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
    • E04F13/142Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of ceramics or clays
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0801Separate fastening elements
    • E04F13/0832Separate fastening elements without load-supporting elongated furring elements between wall and covering elements
    • E04F13/0833Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable
    • E04F13/0846Separate fastening elements without load-supporting elongated furring elements between wall and covering elements not adjustable the fastening elements engaging holes or grooves in the side faces of the covering elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0885Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements specially adapted for being adhesively fixed to the wall; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0889Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
    • E04F13/0891Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections with joint fillings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2290/00Specially adapted covering, lining or flooring elements not otherwise provided for
    • E04F2290/04Specially adapted covering, lining or flooring elements not otherwise provided for for insulation or surface protection, e.g. against noise, impact or fire

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Dispersion Chemistry (AREA)
  • Building Environments (AREA)

Abstract

The invention relates to a ceramic thin plate heat-insulating composite plate system and a construction method thereof, wherein the system comprises a composite plate, an anchoring assembly and an adhesive layer, the composite plate comprises a ceramic thin plate, a heat-insulating layer and a backing layer, the right side surface of the ceramic thin plate is adhered to the left side surface of the heat-insulating layer, the right side surface of the heat-insulating layer is adhered to the left side surface of the backing layer, the anchoring assembly is arranged on the composite plate, the adhesive layer comprises an outer frame and an inner ring, the number of the inner rings is at least six, the plate edge of the composite plate is provided with a water vapor outlet, the adhesive layer is arranged on the right side surface of the backing layer, and the method comprises the steps of checking and checking a base layer, placing a datum line, pasting the composite plate, installing the anchoring assembly, filling caulking materials, sealing glue and plate cleaning.

Description

Ceramic thin plate heat-insulating composite board system and construction method thereof
Technical Field
The invention relates to the technical field of external wall heat-insulating decorative plates, in particular to a ceramic thin plate heat-insulating composite plate system and a construction method thereof.
Background
The common external wall heat-insulating decorative plate comprises the following defects that 1, the traditional metal surface heat-insulating integrated composite plate has poor surface coating weather resistance, scratch resistance, difficult cleaning of pollutants such as electrostatic adsorption dust, 2, natural stone is used as a natural mineral resource, has large dead weight, is easy to weather, has certain water permeability and is easy to damage and influence the durability of heat-insulating materials, 3, the plastering surface heat-insulating plate has poor water resistance, the surface is easy to scratch or damage and influence the durability of the heat-insulating materials, and the fading and color-changing water absorption rate is high.
The conventional external wall heat-insulating decorative board has problems in terms of decorative effect, use safety, later maintenance and the like, most of the conventional external wall heat-insulating decorative boards are stuck to an external wall, more adhesive materials are used when stuck to the external wall, material waste is caused, the curing speed of the adhesive materials is slower, the capability of bearing dead weight is generally poorer, the single-point anchoring force in the actual use process is weaker, and the possibility of falling off after long-time use is higher, so that a high-quality heat-insulating decorative board structure capable of solving the defects is urgently needed in the market.
Disclosure of Invention
The invention aims to provide a ceramic thin plate heat-insulating composite board system and a construction method thereof, which adopt a bonding and anchoring mode to effectively mount the composite board on an outer wall, save adhesive materials, and have the advantages of high surface strength, low water absorption, good heat-insulating effect, strong single-point anchoring force, better self-weight bearing capability and effectively avoiding the potential safety hazard of falling off of the composite board from high altitude.
To achieve the purpose, the invention adopts the following technical scheme:
a ceramic sheet heat-insulating composite board system comprises a composite board, an anchoring assembly and an adhesive layer;
The composite board comprises a ceramic thin plate, a heat preservation layer and a back lining layer;
the right side of the ceramic sheet is bonded to the left side of the heat preservation layer, and the right side of the heat preservation layer is bonded to the left side of the backing layer;
the anchoring assembly is arranged on the composite board;
The adhesive layer comprises an outer frame and an inner ring, the number of the inner rings is at least six, the plate edge of the composite plate is provided with a water vapor outlet, and the adhesive layer is arranged on the right side face of the back lining layer.
Further, the anchoring assembly comprises a transverse fixing piece, a connecting piece, a gasket, a hanging piece, a T-shaped plug-in piece and a vertical fixing piece;
The connecting piece comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjusting hole, and the first vertical plate is provided with a mounting hole;
The T-shaped plug-in unit comprises a second transverse plate and a second vertical plate, and the second transverse plate is provided with a transverse plate mounting hole;
The second transverse plate is positioned above the first transverse plate, and the gasket is arranged between the second transverse plate and the first transverse plate;
The vertical fixing piece passes through the transverse plate mounting hole, the gasket and the adjusting hole and fixes the second transverse plate, the gasket and the first transverse plate together;
the transverse fixing piece is fixed to the mounting hole;
the hanging piece comprises an adhesive part and an L-shaped plate;
the bonding part comprises a bonding plate arranged vertically, an alignment plate arranged transversely and a bonding plate arranged transversely, the alignment plate is arranged at one end of the bonding plate, and the bonding plate is arranged at the other end of the bonding plate;
The left side of the adhesive plate is provided with a C-shaped groove;
The L-shaped plate is arranged on the right side surface of the bonding plate;
The alignment plate includes an alignment right angle;
a socket is formed between the L-shaped plate and the right side surface of the bonding plate in a surrounding manner;
the second riser is inserted into the socket;
The hanging piece is arranged on the heat insulation layer, the alignment right angle is attached to the plate edge of the ceramic thin plate, and the alignment plate is attached to the right side face of the ceramic thin plate;
and a dry hanging glue layer is filled between the C-shaped groove and the right side surface of the ceramic thin plate.
Further, the thickness X of the ceramic sheet is 3-8mm.
Further, the heat preservation is one of reinforced vertical wire rock wool composite board, non-glazed foaming ceramic heat preservation board, foam glass heat preservation board, XPS heat preservation board, EPS heat preservation board and PU heat preservation board.
Further, the backing layer is one of a cement fiber board, a cement fiber cloth or a glass magnesium board.
Further, the transverse fixing piece is an expansion bolt.
Further, the hanging piece and the T-shaped plug-in are both made of aluminum alloy.
Further, the adjusting holes are bar-shaped holes.
Further, the thickness of the gasket is 0.9-1.1mm.
The construction method of the ceramic sheet heat-insulating composite board system comprises the following steps:
1. And (5) checking and acceptance of the base layer:
The outer side of the base wall body is leveled by adopting cement mortar, and the thickness of the base wall body can be determined according to the flatness of the wall surface;
the tensile bonding strength of the leveling layer and the base layer wall body is not lower than 0.3MPa;
2. And (5) playing a datum line:
ejecting an outer door and window horizontal control line, an outer door and window vertical control line, an expansion suture line and a decoration suture line on a wall surface, placing a construction longitudinal datum line at the top end of a building, wherein the construction transverse datum line is a male and female angle line or a contour line, and the datum lines occupy the line for construction;
ejecting a composite board installation line, hanging a vertical datum line at external corners, internal corners and other necessary positions of the building external wall, and hanging a horizontal line at a set position of each floor;
3. and (3) sticking a composite board:
the composite board is stuck from bottom to top;
Pasting a composite board in a frame point method, coating an adhesive on the frame of the composite board with the width of 100mm, scraping a notch with the width of 50mm on the side of the composite board by a spatula, and uniformly coating at least six bonding points in the middle of the composite board, wherein the diameter of each bonding point is not less than 150mm;
Pressing the glued composite board onto the wall surface by using a sucker, and adjusting the position of the composite board to enable the whole board surface to be kept flat, aligned with the grid joints, horizontally flat and vertical and orderly arranged;
4. installing an anchor assembly:
after each composite board is pasted, an anchoring assembly is timely installed;
the screw-in anchor bolt is screwed by an electric screwdriver, and the anchor bolt cannot be knocked into the wall;
5. filling caulking material:
filling caulking materials after the composite board is stuck for 24 hours, wherein the depth of the caulking materials from the board surface is not less than 5mm, the diameter of a foam rod is 1.2-1.5 times of the gap between the composite board, and the thickness of an inorganic board is 1-2 mm smaller than the gap between the composite board and the gap between the inorganic board;
When the calcium silicate cement board, the gypsum board or the fireproof fiber rope is used as the fireproof caulking material, the fireproof caulking material fills the transverse board seams, the transverse board seams are continuous when meeting the cross seams, the vertical board seams are not interrupted, and the fireproof caulking material is synchronously carried out with the pasting of the composite board;
6. And (3) sealing glue:
After caulking the caulking material, the weather-proof sealant can be made, the sealant is made from top to bottom, the panel surface of the joint of the composite board is cleaned, and then masking paper adhesive tapes are stuck along the two sides of the joint;
the depth of the sealant is 50% of the seam width and is not less than 5mm, the paper tape is pulled off after the sizing is finished, and the masking paper tape is stuck on the board surface for not more than 2 hours;
7. cleaning the plate surface:
After the sealant is dried and fixed, the plate surface of the composite plate is treated, the ash and dirt coated on the edge of the composite plate are removed, and when adhesive residues exist, a clean towel is used for cleaning.
According to the ceramic thin plate heat-insulating composite plate system and the construction method thereof, the composite plate is effectively installed on the outer wall in a bonding and anchoring mode, so that adhesive materials are saved, the surface strength is high, the water absorption rate is low, the heat-insulating effect is good, the single-point anchoring force is strong, the capability of bearing dead weight is good, and the potential safety hazard of falling off of the composite plate from high altitude is effectively avoided.
Drawings
FIG. 1 is a schematic view of a portion of the structure of a system according to one embodiment of the present invention;
FIG. 2 is a schematic view of the structure of an anchor assembly according to one embodiment of the present invention;
FIG. 3 is a schematic view of a partial construction of an anchor assembly according to one embodiment of the present invention;
FIG. 4 is a schematic view showing a structure of a pendant according to one embodiment of the present invention;
FIG. 5 is a schematic diagram of the T-insert of one embodiment of the present invention;
Fig. 6 is a schematic structural view of a composite board according to one embodiment of the present invention, and mainly illustrates an adhesive layer, wherein a ceramic sheet 81, a heat insulation layer 82, a backing layer 83, a thickness X, a lateral fixing member 1, a dry adhesive layer 101, a sealant 103, a connecting member 2, a first cross plate 21, an adjusting hole 211, a first riser 22, a mounting hole 221, a gasket 3, a hanger 4, an adhesive part 41, an adhesive plate 411, a C-shaped groove 4111, an alignment plate 412, an alignment right angle 4121, an adhesive plate 413, an L-shaped plate 42, a T-shaped insert 5, a second cross plate 51, a cross plate mounting hole 511, a second riser 52, a socket 53, a vertical fixing member 6, an outer wall 7, a composite board 91, a water vapor outlet 911, an anchor assembly 92, an adhesive layer 93, an outer frame 931, and an inner ring 932.
Detailed Description
The technical scheme of the invention is further described below by the specific embodiments with reference to the accompanying drawings.
As shown in fig. 1-6, the ceramic sheet heat-insulating composite board system of the embodiment is mainly used for building, rebuilding and expanding civil buildings with elevation not exceeding 100m and energy-saving reconstruction of the outer walls of the existing buildings.
A ceramic sheet thermal insulation composite board system, which comprises a composite board 91, an anchoring component 92 and an adhesive layer 93;
the composite board comprises a ceramic thin plate 81, a heat preservation layer 82 and a backing layer 83;
The right side of the ceramic sheet 81 is bonded to the left side of the heat insulating layer 82, and the right side of the heat insulating layer 82 is bonded to the left side of the backing layer 83;
the anchor assembly 92 is disposed on the composite plate 91;
The adhesive layer 93 comprises an outer frame 931 and an inner ring 932, wherein the number of the inner rings 932 is at least six, and the plate edge of the composite plate 91 is provided with a water vapor outlet 911;
The anchoring assembly 92 comprises a transverse fixing piece 1, a connecting piece 2, a gasket 3, a hanging piece 4, a T-shaped insert 5 and a vertical fixing piece 6;
The connecting piece 2 comprises a first transverse plate 21 and a first vertical plate 22, wherein the first vertical plate 22 is vertically arranged at one end of the first transverse plate 21, the first transverse plate 21 is provided with an adjusting hole 211, and the first vertical plate 22 is provided with a mounting hole 221;
the T-shaped insert 5 includes a second cross plate 51 and a second riser 52, the second cross plate 51 being provided with a cross plate mounting hole 511;
The second transverse plate 51 is positioned above the first transverse plate 21, and the gasket 3 is arranged between the second transverse plate 51 and the first transverse plate 21;
The vertical fixing member 6 passes through the diaphragm mounting hole 511, the spacer 3 and the adjustment hole 211 and fixes the second diaphragm 51, the spacer 3 and the first diaphragm 21 together;
the transverse fixing member 1 is fixed to the mounting hole 221;
The hanger 4 includes an adhesive portion 41 and an L-shaped plate 42;
The bonding part 41 comprises a bonding plate 411 arranged vertically, an alignment plate 412 arranged horizontally and a bonding plate 413 arranged horizontally, wherein the alignment plate 412 is arranged at one end of the bonding plate 411, and the bonding plate 413 is arranged at the other end of the bonding plate 411;
a C-shaped groove 4111 is formed on the left side of the adhesive plate 411;
The L-shaped plate 42 is arranged on the right side surface of the bonding plate 411;
the alignment plate 412 includes an alignment right angle 4121;
A socket 53 is enclosed between the L-shaped plate 42 and the right side surface of the bonding plate 411;
The second riser 52 is inserted into the socket 53;
the hanging member 4 is disposed on the heat insulation layer 82, the alignment right angle 4121 is attached to a board edge of the ceramic thin board 81, and the alignment board 412 is attached to a right side surface of the ceramic thin board 81;
a dry adhesive layer 101 is filled between the C-shaped groove 4111 and the right side surface of the ceramic sheet 81.
In this embodiment, the ceramic sheet 81, the heat-insulating layer 82 and the backing layer 83 are bonded by epoxy resin, the ceramic sheet 81 has high surface strength, excellent physical and chemical properties (wear resistance, scratch resistance, acid and alkali resistance, freeze thawing resistance), low water absorption, and effective water and moisture resistance, the heat-insulating layer 82 has a heat-insulating effect, so that the whole composite board 91 also has a heat-insulating effect, and the right side surface of the backing layer 83 of the composite board 913 is bonded to the base wall by the adhesive layer 93 in the actual use process, so that the compatibility problem of the base wall, the adhesive layer 93 and the composite board 91 is solved by arranging the backing layer 83.
The adhesive layer 93 of this embodiment is adhesive mortar.
And the adhesive layer 93 comprises an outer frame 931 and an inner ring 932, the number of the inner ring 932 is at least six, on one hand, the material consumption of the adhesive mortar is saved, thereby saving the cost, and on the other hand, the curing speed of the adhesive mortar is improved because the board edge of the composite board 91 is provided with the water vapor outlet 911.
The vertical fixing member 6 passes through the diaphragm mounting hole 511, the spacer 3 and the adjusting hole 211 and fixes the second diaphragm 51, the spacer 3 and the first diaphragm 21 together, the diaphragm mounting hole 511, the spacer 3 and the first diaphragm 21 are fixed and then positioned inside the composite plate 91, and the first riser 22 is positioned outside the composite plate 91, specifically positioned on the right side of the backing layer 83 of the composite plate 91.
When the anchoring assembly 92 is used, the hanging member 4 is arranged at the end part of the composite board 91, so that the single-point anchoring capability of the composite board 91 is stronger, and the C-shaped groove 4111 is filled with the dry hanging adhesive layer 101 between the right side surface of the ceramic thin plate 81, so that the hanging member 4 is directly bonded with the right side surface of the ceramic thin plate 81, the single-point anchoring force of the composite board 91 is improved, and the falling of the ceramic thin plate 81 caused by insufficient anchoring strength of the composite board 91 is avoided.
The hanging piece 4 is attached to the ceramic thin plate 81 by dry hanging glue, the glue quantity directly influences single-point anchoring force, a cavity is formed in the gluing position of the hanging piece 4, and the upper and lower parallel and level is used for guaranteeing the dry hanging glue quantity for pasting and smearing.
The alignment right angle 4121 is attached to the board edge of the ceramic thin board 81, so that the displacement of the hanging piece 4 is avoided under the condition that the dry hanging glue layer 101 is completely solidified, and the accuracy of the anchoring position of the hanging piece 4 is ensured.
In the actual use process, the composite boards 91 need to be attached to the outside of the wall, so that in order to improve the supporting effect between the adjacent composite boards 91, as the adjacent composite boards 91 are provided with hanging pieces 4, namely the adjacent composite boards 91 are provided with inserting holes 53, the supporting effect between the adjacent composite boards 91 can be improved by inserting the second vertical plates 52 into the inserting holes 53 of the adjacent composite boards 91, potential safety hazards such as falling off of the composite boards 91 from the high altitude can be effectively avoided, and the safe use of the composite boards is ensured.
Since the first riser 22 is located outside the composite board 91, specifically, on the right side of the backing layer 83 of the composite board 91, and the mounting hole 221 is provided on the first riser 22, the first riser 22 can be fixed to the outer wall 7 by the transverse fixing member 1, and the composite board 91 can be further anchored to the outer wall 7 by the transverse fixing member 1.
In addition, since the gasket 3 is provided between the second cross plate 51 and the first cross plate 21, the gasket 3 serves to block a cold/hot bridge and prevent metal corrosion.
Therefore, the ceramic thin plate heat-insulating composite board system of the embodiment adopts a bonding and anchoring mode to effectively install the composite board 91 on the outer wall 7, and has the advantages of high surface strength, low water absorption, good heat-insulating effect, strong single-point anchoring force, better self-weight bearing capacity and effectively avoiding the potential safety hazard of falling off of the composite board 91 from high altitude.
Further, the thickness X of the ceramic sheet 81 is 3-8mm.
The ceramic sheet 81 cannot be made too thick and is too costly, and the fitting is custom made and too thin, the structural strength and impact resistance are reduced, and it is tested that the ceramic sheet made according to the above size range is most suitably used.
Further, the heat-insulating layer 82 is one of a reinforced vertical wire rock wool composite board, a non-glazed foamed ceramic heat-insulating board, a foam glass heat-insulating board, an XPS heat-insulating board, an EPS heat-insulating board and a PU heat-insulating board.
The insulation layer 82 may be the above insulation board according to practical situations, wherein the XPS insulation board refers to an extruded polystyrene insulation board, the EPS insulation board refers to a fireproof honeycomb insulation board, and the PU insulation board refers to a polyurethane energy-saving insulation board.
Further, the backing layer 83 is one of a cement fiber board, a cement fiber cloth or a glass magnesium board.
The backing layer 83 is made of one of cement fiber board, cement fiber cloth or glass magnesium board, so that the compatibility problem of the base wall, the bonding mortar and the composite board can be effectively solved.
Further, the lateral fixing member 1 is an expansion bolt.
Effectively anchoring the composite panel to the outer wall 7.
Further, both the hanging piece 4 and the T-shaped insert 5 are made of aluminum alloy.
The whole structure of the hanging piece 4 and the T-shaped plug-in piece 5 is light and durable, and the corrosion resistance and the rust resistance are good.
Further, the adjusting hole 211 is a bar-shaped hole.
The vertical fixing member 6 passes through the diaphragm mounting hole 511, the spacer 3 and the adjustment hole 211 and fixes the second diaphragm 51, the spacer 3 and the first diaphragm 21 together, and the adjustment hole 211 is formed as a bar-shaped hole, thereby facilitating adjustment of the lateral position between the diaphragm mounting hole 511 and the first diaphragm 21.
Further, the thickness of the spacer 3 is 0.9-1.1mm.
The thickness of the gasket 3 of this embodiment is 1mm, can play the effect of separating cold and hot bridge, preventing to produce the metallic corrosion, can not make the gasket too thick again for anchor assembly 92 is neat frivolous.
Further, a galvanized layer is arranged on the surface of the connecting piece 2.
The rust-proof effect is improved.
Further, the vertical fixing piece 6 is a bolt.
By using bolts, the assembly between the second cross plate 51, the spacer 3 and the first cross plate 21 is facilitated.
A construction method of a grooved ceramic sheet heat-insulating composite board system comprises the following steps:
1. And (5) checking and acceptance of the base layer:
The construction should be carried out after the main structural engineering is accepted, and the construction should be carried out after the quality of the base wall is accepted. The base wall body which does not meet the regulation should be leveled, and the following regulations should be met:
1.1 The outer side of the base layer wall body is leveled by adopting cement mortar, and the thickness of the base layer wall body can be determined according to the flatness of the wall surface;
1.2 The tensile bonding strength of the leveling layer and the base layer wall body is not lower than 0.3MPa;
2. And (5) playing a datum line:
2.1 On the basic wall body meeting the requirements, according to the design of the building elevation and the related technical requirements of external heat preservation of the external wall, horizontal and vertical control lines, expansion lines, decoration lines and the like of the external door and window are popped up on the wall surface. The standard line of the construction longitudinal should be placed at the top of the building, the standard line of the construction transverse should be the male and female angle line or the characteristic outline line, and the standard line should be the line construction.
2.2 Popping up the mounting line of the composite board 91 on the wall surface according to the requirements of the design drawing, hanging vertical datum lines at external corners, internal corners and other necessary positions of the outer wall of the building, and hanging horizontal lines at proper positions of each floor so as to control the verticality and flatness in the construction process of the composite board 91.
3. Sticking the composite board 91:
3.1 The adhesive is prepared according to the sequence of adding water or glue solution and then adding powder, the prepared adhesive should be used for sun protection and wind prevention, and should be prepared according to the dosage within the operable time, and the adhesive should be used up according to the time specified in the product specification after the preparation is finished (the construction in summer should be used up within 2 hours).
3.2 The composite plate 91 should be stuck from bottom to top.
3.3 Preferably, the composite board 91 is stuck in a frame point bonding mode, the width of the adhesive is smeared on the frame of the composite board 91 with the conventional size, a notch with the width of 50mm is scraped on the upper part of the edge of the composite board 91 by a spatula, then at least six bonding points (namely an inner ring 932) are smeared on the middle part of the composite board 91 uniformly, and the diameter of each smeared point is not less than 150mm. The width of the adhesive and the number of bonding points are determined according to the bonding area ratio.
3.4 Immediately press the glued composite board 91 to the wall surface by using the sucking disc, and adjust the position of the composite board 91, so that the whole board surface is kept flat, aligned with the grid joint, horizontally flat and vertical, and orderly arranged.
3.5 The fireproof isolation belt and the small-size heat-insulating decorative body are fully adhered by adopting a strip adhesion method, and the adhesion area ratio of the external corner of the building, the periphery of the door and window opening and the wall surface within a high range of 2.0m from the outdoor terrace is properly improved.
3.6 Composite plate 91 is not suitable for in situ cutting.
4. Mounting an anchor assembly 92:
4.1 After each composite board 91 is pasted, an anchor piece is installed in time;
4.2 When the fastener is composed of 2 parts, the assembly is basically completed before the installation, a certain adjustment allowance can be reserved for the fastening bolt before the installation, and the fastening bolt is screwed after the installation and the adjustment are in place.
4.3 A drill bit of a suitable diameter is used to drill the hole, and the depth of the hole is greater than the length of the anchor bolt.
4.4 Screw-in anchors should be tightened with an electric screwdriver and the anchors must not be knocked into the wall.
5. Filling caulking material:
5.1 After the composite board 91 is stuck for 24 hours, caulking materials are stuffed, and the depth of the caulking materials from the board surface is not suitable to be less than 5mm. The diameter of the foam rod is preferably 1.2-1.5 times of the gap between the plate seams, and the thickness of the inorganic plate is preferably 1-2 mm smaller than the gap between the plate seams.
5.2 When fireproof caulking materials such as calcium silicate cement plates, gypsum plates or fireproof fiber ropes are adopted, the fireproof caulking materials should fill the transverse plate seams, should be continuous when meeting cross seams, should not be interrupted at the vertical plate seams, and the fireproof caulking materials should be filled in synchronization with the pasting of the composite plate 91.
6. Sealing glue 103:
6.1 After filling the caulking material, the weather-proof sealant 103 can be made, and a special glue gun is used for making the sealant 103. The sealing glue 103 should be applied from top to bottom, and after the plate surface at the seam of the composite plate 91 is cleaned, masking tapes are attached along two sides of the seam.
6.2 The depth of the sealant 103 is 50% of the seam width and is not less than 5mm, the paper tape is pulled off after the sizing is finished, and the masking paper tape is stuck on the board for not more than 2 hours so as to avoid dirty on the board caused by incomplete tearing.
7. Cleaning the plate surface:
In order to treat the board surface after the sealant 103 is dried and fixed, the edges of the composite board 91 should be cleaned of dust and dirt, and when adhesive remains, a clean towel should be used for cleaning.
The technical principle of the present invention is described above in connection with the specific embodiments. The description is made for the purpose of illustrating the general principles of the invention and should not be taken in any way as limiting the scope of the invention. Other embodiments of the invention will be apparent to those skilled in the art from consideration of this specification without undue burden.

Claims (8)

1.一种陶瓷薄板保温复合板系统,其特征在于:包括复合板、锚固组件和胶粘层;1. A ceramic thin plate thermal insulation composite plate system, characterized by comprising a composite plate, an anchoring assembly and an adhesive layer; 所述复合板包括陶瓷薄板、保温层和背衬层;The composite plate comprises a ceramic thin plate, a thermal insulation layer and a backing layer; 所述陶瓷薄板的右侧面粘合至所述保温层的左侧面,所述保温层的右侧面粘合至所述背衬层的左侧面;The right side of the ceramic thin plate is bonded to the left side of the thermal insulation layer, and the right side of the thermal insulation layer is bonded to the left side of the backing layer; 所述锚固组件设置于所述复合板;The anchor assembly is arranged on the composite plate; 所述胶粘层包括外框和内圈,所述内圈的数量至少为六;所述复合板的板边设有水汽导出口;所述胶粘层设置在所述背衬层的右侧面;The adhesive layer comprises an outer frame and an inner ring, and the number of the inner rings is at least six; a water vapor outlet is provided at the edge of the composite board; the adhesive layer is arranged on the right side of the backing layer; 所述锚固组件包括横向固定件、连接件、垫片、挂件、T型插件和竖向固定件;The anchor assembly includes a transverse fixing member, a connecting member, a gasket, a hanging member, a T-shaped plug-in member and a vertical fixing member; 所述连接件包括第一横板和第一竖板,所述第一竖板垂直设置于所述第一横板的一端,所述第一横板设有调节孔,所述第一竖板设有安装孔;The connecting member comprises a first transverse plate and a first vertical plate, wherein the first vertical plate is vertically arranged at one end of the first transverse plate, the first transverse plate is provided with an adjustment hole, and the first vertical plate is provided with a mounting hole; 所述T型插件包括第二横板和第二竖板,所述第二横板设有横板安装孔;The T-shaped plug-in comprises a second transverse plate and a second vertical plate, and the second transverse plate is provided with a transverse plate mounting hole; 所述第二横板位于所述第一横板的上方,所述第二横板和所述第一横板之间设有所述垫片;The second transverse plate is located above the first transverse plate, and the gasket is provided between the second transverse plate and the first transverse plate; 所述竖向固定件穿过所述横板安装孔、垫片和调节孔并将所述第二横板、垫片和第一横板固定在一起;The vertical fixing member passes through the mounting hole of the transverse plate, the gasket and the adjustment hole and fixes the second transverse plate, the gasket and the first transverse plate together; 所述横向固定件固定于所述安装孔;The transverse fixing member is fixed to the mounting hole; 所述挂件包括粘合部和L型板;The hanging piece includes an adhesive portion and an L-shaped plate; 所述粘合部包括竖向设置的粘合板、横向设置的对齐板和横向设置的贴合板,所述对齐板设置于所述粘合板的一端,所述贴合板设置于所述粘合板的另一端;The bonding part includes a vertically arranged bonding plate, a horizontally arranged alignment plate and a horizontally arranged laminating plate, wherein the alignment plate is arranged at one end of the bonding plate and the laminating plate is arranged at the other end of the bonding plate; 所述粘合板的左侧设有C型槽;A C-shaped groove is provided on the left side of the adhesive plate; 所述L型板设于所述粘合板的右侧面;The L-shaped plate is arranged on the right side of the adhesive plate; 所述对齐板包括对齐直角;The alignment plate includes an alignment right angle; 所述L型板与所述粘合板的右侧面之间围成插口;An insertion opening is formed between the L-shaped plate and the right side surface of the adhesive plate; 所述第二竖板插入至所述插口;The second vertical plate is inserted into the socket; 所述挂件设置于所述保温层,所述对齐直角贴合于所述陶瓷薄板的板边,所述对齐板贴合于所述陶瓷薄板的右侧面;The hanging piece is arranged on the heat-insulating layer, the alignment plate is attached to the edge of the ceramic plate at a right angle, and the alignment plate is attached to the right side of the ceramic plate; 所述C型槽与所述陶瓷薄板的右侧面的右侧面之间填充有干挂胶层;A dry hanging adhesive layer is filled between the C-shaped groove and the right side surface of the right side surface of the ceramic thin plate; 一种陶瓷薄板保温复合板系统的施工方法,包括如下步骤:A construction method of a ceramic thin plate thermal insulation composite plate system comprises the following steps: 一、基层检查与验收:1. Grassroots inspection and acceptance: 基层墙体的外侧采用水泥砂浆进行找平,其厚度可根据墙面平整度确定;The outer side of the base wall is leveled with cement mortar, and its thickness can be determined according to the flatness of the wall surface; 找平层与基层墙体的拉伸粘结强度不应低于0.3MPa;The tensile bonding strength between the leveling layer and the base wall should not be less than 0.3MPa; 二、弹放基准线:2. Release baseline: 在墙面上弹出外门窗水平、垂直控制线、膨胀缝线和装饰缝线,施工纵向的基准线放在建筑物的顶端,施工横向的基准线为阴阳角线或轮廓线,基准线均占线施工;Pop up the horizontal and vertical control lines of external doors and windows, expansion joints and decorative joints on the wall. The vertical reference line of the construction is placed at the top of the building, and the horizontal reference line of the construction is the yin and yang corner line or contour line. The reference lines are all occupied during the construction; 弹出复合板安装线,在建筑外墙阳角、阴角及其他必要处挂垂直基准线,每个楼层设定位置挂水平线;Pop up the composite panel installation line, hang vertical reference lines at the positive and negative corners of the building's exterior wall and other necessary places, and hang horizontal lines at set positions on each floor; 三、粘贴复合板:3. Paste composite board: 粘贴复合板从下往上进行;Paste the composite board from bottom to top; 采用框点法方式粘贴复合板,复合板边框上涂抹胶粘剂宽度100mm,并在复合板的边用抹刀刮出50mm宽的缺口,然后在复合板中部均匀涂抹若至少六个粘结点,每个粘结点的直径不小于150mm;The composite board is pasted by the frame point method. The adhesive is applied on the composite board frame with a width of 100mm, and a 50mm wide gap is scraped on the edge of the composite board with a spatula. Then, at least six bonding points are evenly applied in the middle of the composite board. The diameter of each bonding point is not less than 150mm. 用吸盘将涂胶后的复合板按压至墙面上,并调整复合板的位置,使整个板面保持平整,对齐分格缝,横平竖直,排列整齐;Use a suction cup to press the glued composite board onto the wall, and adjust the position of the composite board to keep the entire board surface flat, align the grid seams, and arrange them horizontally and vertically in an orderly manner; 四、安装锚固组件:4. Install anchor components: 每块复合板粘贴后及时安装锚固组件;Install anchoring components promptly after each composite board is pasted; 旋入式锚栓使用电动螺丝刀拧紧,锚栓不得敲入墙内;Use an electric screwdriver to tighten the screw-in anchor bolts, and do not knock the anchor bolts into the wall; 五、填塞嵌缝材料:5. Filling materials: 复合板粘贴24小时后填塞嵌缝材料,嵌缝材料距离板面深度不小于5mm;泡沫棒直径为复合板的缝间隙的1.2倍~1.5倍,无机板材厚度比复合板缝间隙小1mm~2mm;After the composite board is pasted for 24 hours, the caulking material is filled in, and the depth of the caulking material from the board surface is not less than 5mm; the diameter of the foam rod is 1.2 to 1.5 times the gap of the composite board, and the thickness of the inorganic board is 1mm to 2mm smaller than the gap of the composite board; 当采用硅酸钙水泥板、石膏板或耐火纤维绳作为防火嵌缝材料时,防火嵌缝材料填塞横向板缝,遇十字缝应连续,不在竖向板缝处中断,填塞防火嵌缝材料与粘贴复合板同步进行;When calcium silicate cement board, gypsum board or fire-resistant fiber rope is used as fireproof caulking material, the fireproof caulking material shall be used to fill the horizontal board joints. When the cross joints are encountered, they shall be continuous and not interrupted at the vertical board joints. The filling of the fireproof caulking material and the pasting of the composite board shall be carried out simultaneously. 六、打密封胶:6. Apply sealant: 填塞嵌缝材料后即可打耐候密封胶,打密封胶从上往下进行,将复合板板缝处板面清理干净后,沿缝两边贴上美纹纸胶带;After filling the caulking material, you can apply weather-resistant sealant. Apply the sealant from top to bottom. After cleaning the board surface at the joint of the composite board, stick masking tape along both sides of the seam; 密封胶深度为缝宽的50%且不小于5mm,施胶完毕后将纸胶带拉掉,美纹纸胶带粘贴在板面上不超过2小时;The depth of the sealant is 50% of the seam width and not less than 5mm. After the sealant is applied, the paper tape should be pulled off. The masking tape should not be pasted on the board for more than 2 hours. 七、清理板面:7. Clean the board: 在密封胶干固后再处理复合板的板面,先清除复合板边缘上的涂灰和污垢,当有粘胶遗留物时,使用干净毛巾清除干净。After the sealant has dried, process the surface of the composite board. First, remove the dust and dirt on the edge of the composite board. If there is any adhesive residue, use a clean towel to clean it. 2.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述陶瓷薄板的厚度X为3-8mm。2. A ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that the thickness X of the ceramic thin plate is 3-8 mm. 3.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述保温层为增强竖丝岩棉复合板、无釉面发泡陶瓷保温板、泡沫玻璃保温板、XPS保温板、EPS保温板和PU保温板中的一种。3. A ceramic thin plate insulation composite panel system according to claim 1, characterized in that: the insulation layer is one of a reinforced vertical wire rock wool composite panel, an unglazed foamed ceramic insulation panel, a foam glass insulation panel, an XPS insulation panel, an EPS insulation panel and a PU insulation panel. 4.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述背衬层为水泥纤维板、水泥纤维布或者玻镁板中的一种。4. A ceramic thin plate thermal insulation composite board system according to claim 1, characterized in that the backing layer is one of cement fiber board, cement fiber cloth or glass magnesium board. 5.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述横向固定件为膨胀螺栓。5. The ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that the transverse fixing member is an expansion bolt. 6.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述挂件和T型插件均为铝合金制成的。6. A ceramic thin plate thermal insulation composite panel system according to claim 1, characterized in that the hanger and the T-shaped plug-in are both made of aluminum alloy. 7.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述调节孔为条形孔。7 . The ceramic thin plate thermal insulation composite plate system according to claim 1 , wherein the adjustment hole is a strip hole. 8.根据权利要求1所述的一种陶瓷薄板保温复合板系统,其特征在于:所述垫片的厚度为0.9-1.1mm。8. The ceramic thin plate thermal insulation composite plate system according to claim 1, characterized in that the thickness of the gasket is 0.9-1.1 mm.
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