CN111270408B - Pull-exchange type shifting fork system of national suit decoration ribbon braiding machine - Google Patents

Pull-exchange type shifting fork system of national suit decoration ribbon braiding machine Download PDF

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Publication number
CN111270408B
CN111270408B CN202010273128.0A CN202010273128A CN111270408B CN 111270408 B CN111270408 B CN 111270408B CN 202010273128 A CN202010273128 A CN 202010273128A CN 111270408 B CN111270408 B CN 111270408B
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China
Prior art keywords
guide rail
driving plate
shifting fork
gear
gear driving
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CN202010273128.0A
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CN111270408A (en
Inventor
韩百峰
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Xuzhou Henghui Braiding Machine Co ltd
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Xuzhou Henghui Braiding Machine Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00Braiding or lacing machines
    • D04C3/02Braiding or lacing machines with spool carriers guided by track plates or by bobbin heads exclusively
    • D04C3/38Driving-gear; Starting or stopping mechanisms
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C3/00Braiding or lacing machines
    • D04C3/48Auxiliary devices

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

A pull-crossing type shifting fork system of a national clothing decoration belt braiding machine belongs to a national clothing decoration belt braiding machine. The front transition gear driving plate and the rear transition gear driving plate of the pull-up shifting fork system are two; the front rotary gear driving plate and the rear rotary gear driving plate are respectively meshed with the two front transition gear driving plates and the two rear transition gear driving plates to form a front transmission system and a rear transmission system, the front transmission system and the rear transmission system are mutually meshed through a common gear driving plate to form a cross-type knitting system, and adjacent shifting fork grooves are synchronously aligned during operation; the rear part of the front guide rail and the front part of the rear guide rail are overlapped with each other to form a common guide rail; the junction of the front guide rail and the rear guide rail is positioned at one side of the rear guide rail; the diameter of the front rail at the common rail is greater than the diameter of the rear rail. The advantages are that: the guide rail of the braiding machine has no spindle interference phenomenon, the appearance of the braiding machine is reduced, and the space is saved; shift fork gear tooth number reduction the rotating speed of the machine is increased, the throughput increases accordingly; the spindle is evenly woven and is flat, and the weaving quality is improved.

Description

Pull-exchange type shifting fork system of national suit decoration ribbon braiding machine
Technical Field
The invention relates to a knitting machine for a decoration belt of national clothing, in particular to a pull-over type shifting fork system of the knitting machine for the decoration belt of national clothing.
Background
The decoration decorative bands of many nationalities in China, foreign africa, europe and the like are woven by a conventional multi-rail low-speed braiding machine, and the conventional multi-rail braiding machine mainly has two forms:
One is cross knitting, and fig. 3 and 4 are prior art cross knitting machine guide rail and gear engagement diagrams. The cross knitting product has a convex part, the surface of the knitted product is uneven, and the cross knitting machine is rarely adopted in the current market.
One is a harness braiding, and fig. 1 and 2 are prior art harness braiding machine guide rail and gear mesh diagrams. Is the most commonly used harness type multi-color belt braiding machine in the market at present. The multi-colour belt braiding machine has two sets of front and back intermeshed gear drive plate systems, the two sets of gear drive plates are engaged and matched by common gear drive plate, the gear drive plates and the shifting fork grooves of adjacent gear drive plates must be synchronously aligned, and the two sets of intermeshed gear drive plates and common gear drive plates run on corresponding guide rails.
The guide rail is provided with a front guide rail, a rear guide rail and a common guide rail, wherein one ends of the front guide rail and the rear guide rail are overlapped and crossed to form the common guide rail, and the overlapped and crossed position is at the average equivalent position of the common guide rail.
The front and rear sets of gear driving plates have the same structure, and are provided with a three-shifting-fork gear driving plate and two four-shifting-fork gear driving plates; one group of three shifting fork gear driving plates are meshed with the public four shifting fork gear driving plates through two four shifting fork gear driving plates, the public four shifting fork gear driving plates are meshed with the three shifting fork gear driving plates through the other group of two four shifting fork gear driving plates, so that corresponding two guide rails form a pull-crossed loop at the public guide rail, and then spindles passing through the public guide rail in a machine form pull-crossed connection, and a pull-crossed weaving mode is realized.
The defects are that: the diameters of the front guide rail and the rear guide rail of the multicolor belt braiding machine are the same; in order to reduce the distance between the three-shift fork gear driving plate and the public four-shift fork gear to the greatest extent, the three-shift fork gear driving plate and the two four-shift fork gear driving plates are meshed with the public four-shift fork gear driving plate at the overlapping cross connection position, adjacent shift fork grooves are mutually aligned, and the common guide rail rotation diameter corresponding to the three-shift fork gear driving plate cannot be increased due to the limitation of various conditions. The structure can not realize the minimum distance between the three-shifting fork gear driving plate and the public four-shifting fork gear, and in order to realize that the spindle smoothly passes through the guide rail on the diameter of the existing guide rail, the diameter of the public guide rail must be reduced; therefore, the diameter of the common guide rail can be minimized only by adopting the cooperation between the three-shift-fork gear driving plate and the common four-shift-fork gear. The diameter of the common guide rail is minimum, but the three shifting fork gear driving plates and the common four shifting fork gear driving plates still can only realize meshing operation at a long distance, and can not realize meshing within a very short distance, so that the gear meshing distance of the knitting machine is increased, the appearance of the knitting machine is correspondingly larger, and the whole occupied area of the knitting machine is larger.
The radius of the loop curve formed by the front guide rail and the rear guide rail at the common guide rail is small, the spindle resistance is large, so that the past spindle generates larger centrifugal force at the curve bending position of the loop with smaller diameter of the common guide rail, the spindle is worn early by the larger centrifugal force, and the spindle strings guide rail is caused, thereby damaging the braiding machine. The rotation speed of the fork gear must be reduced to eliminate damage to the knitting machine. The rotating speed of the shifting fork gear is reduced, and the production efficiency of the braiding machine is greatly influenced.
The diameter of a common guide rail of the three shifting fork gear driving plate and the common four shifting fork gear driving plate which are operated correspondingly is smaller, spindles operated on the guide rail are easy to interfere and collide with each other, the spindles are difficult to pass through, and the weaving is uneven; therefore, the clothing decorating belt knitted by the knitting machine is uneven, and the knitting quality is affected. In order to overcome the defect of small diameter, the number of teeth of the gear driving plate can be increased, the meshing pitch between gears can be increased, the knitting cross knitting can be completed only through the treatment, and a double-spindle or single-spindle knitting mode can be realized only.
Disclosure of Invention
The invention aims to provide a pull-cross type shifting fork system of a national suit decoration ribbon braiding machine, which solves the problems of uneven clothing decoration ribbon braided by the existing braiding machine, large appearance, large occupied area and low rotation speed of shifting fork gears.
The purpose of the invention is realized in the following way: the pull-up fork system comprises: a front rotary gear drive plate, a front transition gear drive plate, a public gear drive plate, a rear transition gear drive plate, a rear rotary gear drive plate and a pull-up guide rail;
The front rotary gear driving plate, the front transition gear driving plate, the public gear driving plate, the rear transition gear driving plate and the rear rotary gear driving plate are arranged around the cross guide rail; the front transition gear driving plate and the rear transition gear driving plate are two; the front rotary gear driving plate and the rear rotary gear driving plate are respectively meshed with the two front transition gear driving plates and the two rear transition gear driving plates to form a front transmission system and a rear transmission system, the front transmission system and the rear transmission system are mutually meshed through a common gear driving plate to form a pull-crossed knitting system, the shortest distance between the front rotary gear driving plate and the rear rotary gear driving plate forms closed-loop meshing, and adjacent shifting fork grooves are synchronously aligned during operation.
The pull-crossing guide rail comprises: front, common and rear rails; the sections of the front guide rail, the common guide rail and the rear guide rail are rectangular grooves, the front guide rail and the rear guide rail are 8-shaped guide rails, the rear part of the front guide rail and the front part of the rear guide rail are mutually overlapped, and the overlapped parts form the common guide rail to form a guide rail circulation path for the spindle to circularly weave along the track; the junction of the front guide rail and the rear guide rail is positioned at one side of the rear guide rail; the diameter of the front guide rail at the common guide rail is larger than that of the rear guide rail, and the front guide rail is wrapped outside the rear guide rail.
The front rotary gear driving plate and the rear rotary gear driving plate are four shifting fork driving plate gears.
The front rotary gear driving plate is a six-shifting fork driving plate gear, and the rear rotary gear driving plate is a four-shifting fork driving plate gear.
The four shift fork drive plate gears include: the driving plate shaft, the driving plate gear and the four shifting fork driving plates; four shifting fork grooves are formed in the circumference of the four shifting fork driving plates; the driving plate gear and the four shifting fork driving plates are connected to the driving plate shaft, and synchronously run around the driving plate shaft; the number of teeth of the driving plate gear is matched with the number of the shifting fork grooves of the four shifting fork driving plates in proportion and in position.
The six shift fork drive plate gears include: a dial shaft, a dial gear and a six-shift-fork dial; six shifting fork grooves are formed in the circumference of the six shifting fork driving plates; the driving plate gear and the four shifting fork driving plates are connected to the driving plate shaft, and synchronously run around the driving plate shaft; the number of teeth of the driving plate gear is matched with the number of the shifting fork grooves of the six shifting fork driving plates in proportion and in position.
The front rotary gear driving plate and the rear rotary gear driving plate are respectively meshed with the two front transition gear driving plates and the two rear transition gear driving plates to form a front transmission system and a rear transmission system, the front transmission system and the rear transmission system are mutually meshed through the common gear driving plates to form a pull-cross type knitting system, and the gear driving plates forming the pull-cross type shifting fork system are matched with the pull-cross guide rail to drive the spindle to carry out pull-cross type knitting.
The rotary gear driving plate of the front transmission system adopts four shifting fork gears or six shifting fork gears, the number of the gear driving plate gears and the number of shifting fork driving plate shifting fork grooves of the rotary gear driving plate are increased compared with the number of the three shifting fork gears and the number of shifting fork grooves of the rotary gear driving plate in the prior art, so that the diameter of the rotary gear driving plate is increased, the size of a front guide rail corresponding to the front transmission system is also increased, the rotation diameter of a common guide rail overlapped by the front guide rail and a rear guide rail is also increased, the meshing pitch of the whole machine extending gears is reduced, and the number of spindles can be changed by increasing or reducing the number of the extending gears. The common rail diameter is not limited in size by changing the common rail diameter according to the knitting requirements. Therefore, the number of teeth of the dial gear can be reduced, the operation speed of the knitting machine can be increased, and the production quantity can be increased.
The common guide rail is positioned at one side of the rear guide rail at the junction of the front guide rail and the rear guide rail; the diameter of the front guide rail at the common guide rail is larger than that of the rear guide rail, and the front guide rail is wrapped outside the rear guide rail; therefore, the front rotary gear driving plate and the rear rotary gear driving plate can form closed-loop engagement with the shortest distance, so that the volume of the braiding machine is greatly reduced. Realizing double-spindle knitting or single-spindle knitting under the condition of smaller braiding machine volume; the gear driving plate is meshed with the driving spindles to drive the spindles to run, so that the spindles smoothly pass through the crossing position of the common guide rail, and interference phenomenon among the spindles can not occur; in the running of the circular travel loop of the spindle after the spindle rotates out of the track of the common guide rail, the common guide rail has large diameter and no bending phenomenon, so that the centrifugal force is greatly reduced, the friction generated by the spindle running on the guide rail is small, the early abrasion of the spindle is avoided, and the spindle string guide rail is also avoided; so that the service life of the machine is prolonged and the product quality is improved.
When the machine works, the rotary four-shifting fork group is matched with the rotary six-shifting fork group or the rotary four-shifting fork group is matched with the rotary four-shifting fork group, the spindle in the machine moves along the track of the guide rail under the drive of the gear driving plate, the track combined by the 8-shaped guide rail and the common guide rail is rotated through the common gear driving plate to form a cross connection, and the cyclic knitting is realized, namely, double-spindle knitting or single-spindle knitting is realized, and the cross knitting is completed at the common guide rail of the front guide rail and the rear guide rail.
Solves the problems of uneven clothing decoration belt woven by the prior braiding machine, large appearance, large occupied area and low rotation speed of a shifting fork gear of the braiding machine, and achieves the aim of the invention.
The advantages are that: the guide rail of the braiding machine has no spindle interference phenomenon, the gear meshing pitch is reduced, the appearance of the braiding machine is reduced, and the space is saved; shift fork gear tooth number reduction the rotating speed of the machine is increased, the throughput increases accordingly; because the four shifting fork components and the six shifting fork components are meshed with the public four shifting fork components at the nearest distance through the transition four shifting fork components, the spindle is uniformly and smoothly woven, and the weaving quality is improved.
Drawings
Fig. 1 is a diagram of a shift fork gear engagement of a prior art harness weave.
Fig. 2 is a diagram of a track woven in a pull-over manner according to the background art.
Fig. 3 is a gear mesh diagram of a background art cross weave.
Fig. 4 is a rail diagram of a background art cross weave.
Fig. 5 is a diagram of the structure of the pull-type single ingot unit of the present invention.
Fig. 8 is a view of the cross-over guide rail structure of fig. 5.
Fig. 6 is a diagram of the structure of the pull-type double ingot unit of the present invention.
Fig. 9 is a view of the cross-over guide rail structure of fig. 6.
Fig. 7 is a diagram of a four-shift gear dial of the present invention.
Fig. 10 is a diagram of a six-shift fork gear dial of the present invention.
Fig. 11 is a view showing a state of the double-spindle braiding machine according to the present invention.
Fig. 12 is a block diagram of the running rail of fig. 11.
Fig. 13 is a view showing a state of the harness type single-ingot knitting in the knitting machine according to the present invention.
Fig. 14 is a structural view of the running rail of fig. 13.
In the figure, 1, a front rotary gear driving plate; 2. a front transition gear dial; 3. a common gear dial; 4. a rear transition gear dial; 5. a rear rotary gear dial; 6. a front rail; 7. a common rail; 8. a rear rail; 9. a dial shaft; 10. a dial gear; 11. a fourth shift fork driving plate; 12. a six-shift fork driving plate; 13. an extension gear dial; 14. and (5) extending the guide rail.
Detailed Description
Example 1: the pull-up fork system comprises: a front rotary gear drive plate 1, a front transition gear drive plate 2, a public gear drive plate 3, a rear transition gear drive plate 4, a rear rotary gear drive plate 5 and a cross rail;
the front rotary gear driving plate 1, the front transition gear driving plate 2, the public gear driving plate 3, the rear transition gear driving plate 4 and the rear rotary gear driving plate 5 are arranged around the crossing guide rail; the number of the front transition gear driving plate 2 and the rear transition gear driving plate 4 is two; the front rotary gear driving plate 1 and the rear rotary gear driving plate 5 are respectively meshed with the two front transition gear driving plates 2 and the two rear transition gear driving plates 4 to form a front transmission system and a rear transmission system, the front transmission system and the rear transmission system are meshed with each other through the common gear driving plate 3 to form a pull-crossed knitting system, the shortest distance between the front rotary gear driving plate 1 and the rear rotary gear driving plate 5 forms closed-loop meshing, and adjacent shifting fork grooves are synchronously aligned during operation.
The pull-crossing guide rail comprises: a front rail 6, a common rail 7 and a rear rail 8; the sections of the front guide rail 6, the common guide rail 7 and the rear guide rail 8 are rectangular grooves, the front guide rail 6 and the rear guide rail 8 are 8-shaped guide rails, the rear part of the front guide rail 6 and the front part of the rear guide rail 8 are mutually overlapped, the overlapped parts form the common guide rail 7, and a guide rail circulation path is formed for the spindle to circularly weave along the track; the junction of the front guide rail 6 and the rear guide rail 8 is positioned at one side of the rear guide rail 8; the diameter of the front guide rail 6 at the common guide rail 7 is larger than that of the rear guide rail 8, and the front guide rail 6 is wrapped outside the rear guide rail 8.
The front rotary gear driving plate 1 and the rear rotary gear driving plate 5 are four shifting fork driving plate gears.
Or the front rotary gear driving plate 1 is a six-shift fork driving plate gear, and the rear rotary gear driving plate 5 is a four-shift fork driving plate gear.
The four shift fork drive plate gears include: a dial shaft 9, a dial gear 10, and four-shift dials 11; four shifting fork grooves are formed in the circumference of the four shifting fork driving plates 11; the dial gear 10 and the four-shift-fork dial 11 are connected to the dial shaft 9, and the dial gear 10 and the four-shift-fork dial 11 synchronously run around the dial shaft 9; the number of teeth of the driving plate gear 10 is matched with the number of shifting fork grooves of the four shifting fork driving plates 11 in proportion and position.
The six shift fork drive plate gears include: a dial shaft 9, a dial gear 10, and a six-shift dial 12; six shifting fork grooves are formed in the circumference of the six shifting fork driving plate 12; the dial gear 10 and the four-shift-fork dial 11 are connected to the dial shaft 9, and the dial gear 10 and the four-shift-fork dial 11 synchronously run around the dial shaft 9; the number of teeth of the dial gear 10 is matched with the number of shifting fork grooves of the six shifting fork dial 12 in proportion and position.
Changing the number of extension gears can change the number of spindles running.
Example 2: fig. 11 is a view showing a state of the double-spindle braiding machine according to the present invention. Fig. 12 is a view of the cross-over guide rail structure of fig. 11.
The application of the cross-type double-spindle braiding in a braiding machine comprises two groups of cross-type braiding systems, an extension gear driving plate 13 and an extension guide rail 14; meshing between the two sets of harness knitting systems by extending the gear dials 13; an extension guide rail 14 is arranged between the head ends of the two groups of the cross-type knitting guide rails, and the extension guide rail 14 smoothly transits and connects the two groups of the cross-type knitting guide rails.
Wherein, a group of front rotary gear driving plates 1 are six shifting fork driving plate gears, and the rear rotary gear driving plates 5 are four shifting fork driving plate gears; the other group of front rotary gear driving plate 1 and rear rotary gear driving plate 5 are four shifting fork driving plate gears.
Otherwise, the same as in example 1 was conducted.
Example 3: fig. 13 is a view showing a state of the harness type single-ingot knitting in the knitting machine according to the present invention. Fig. 14 is a view of the cross-over guide rail structure of fig. 13.
The application of the cross-type single-spindle braiding in a braiding machine comprises two groups of cross-type braiding systems, an extension gear driving plate 13 and an extension guide rail 14; meshing between the two sets of harness knitting systems by extending the gear dials 13; an extension guide rail 14 is arranged between the head ends of the two groups of the cross-type knitting guide rails, and the extension guide rail 14 smoothly transits and connects the two groups of the cross-type knitting guide rails.
Wherein, the front rotary gear driving plate 1 and the rear rotary gear driving plate 5 of the two groups are four shifting fork driving plate gears.
Otherwise, the same as in example 1 was conducted.

Claims (3)

1. A pull-crossing type shifting fork system of a national suit decoration ribbon braiding machine is characterized in that: the pull-up fork system comprises: a front rotary gear drive plate, a front transition gear drive plate, a public gear drive plate, a rear transition gear drive plate, a rear rotary gear drive plate and a pull-up guide rail;
The front rotary gear driving plate, the front transition gear driving plate, the public gear driving plate, the rear transition gear driving plate and the rear rotary gear driving plate are arranged around the cross guide rail; the front transition gear driving plate and the rear transition gear driving plate are two; the front rotary gear driving plate and the rear rotary gear driving plate are respectively meshed with the two front transition gear driving plates and the two rear transition gear driving plates to form a front transmission system and a rear transmission system, the front transmission system and the rear transmission system are mutually meshed through a common gear driving plate to form a pull-crossed knitting system, the shortest distance between the front rotary gear driving plate and the rear rotary gear driving plate forms closed-loop meshing, and adjacent shifting fork grooves are synchronously aligned in operation;
The pull-crossing guide rail comprises: front, common and rear rails; the sections of the front guide rail, the common guide rail and the rear guide rail are rectangular grooves, the front guide rail and the rear guide rail are 8-shaped guide rails, the rear part of the front guide rail and the front part of the rear guide rail are mutually overlapped, and the overlapped parts form the common guide rail to form a guide rail circulation path for the spindle to circularly weave along the track; the junction of the front guide rail and the rear guide rail is positioned at one side of the rear guide rail; the diameter of the front guide rail at the common guide rail is larger than that of the rear guide rail, and the front guide rail is wrapped outside the rear guide rail;
the front rotary gear driving plate and the rear rotary gear driving plate are four shifting fork driving plate gears;
or, the front rotary gear driving plate is a six-shifting fork driving plate gear, and the rear rotary gear driving plate is a four-shifting fork driving plate gear.
2. The pull-over shift fork system of a national decoration belt knitting machine as claimed in claim 1, characterized in that: the four shift fork drive plate gears include: the driving plate shaft, the driving plate gear and the four shifting fork driving plates; four shifting fork grooves are formed in the circumference of the four shifting fork driving plates; the driving plate gear and the four shifting fork driving plates are connected to the driving plate shaft, and synchronously run around the driving plate shaft; the number of teeth of the driving plate gear is matched with the number of the shifting fork grooves of the four shifting fork driving plates in proportion and in position.
3. The pull-over shift fork system of a national decoration belt knitting machine as claimed in claim 1, characterized in that: the six shift fork drive plate gears include: a dial shaft, a dial gear and a six-shift-fork dial; six shifting fork grooves are formed in the circumference of the six shifting fork driving plates; the driving plate gear and the four shifting fork driving plates are connected to the driving plate shaft, and synchronously run around the driving plate shaft; the number of teeth of the driving plate gear is matched with the number of the shifting fork grooves of the six shifting fork driving plates in proportion and in position.
CN202010273128.0A 2020-04-09 2020-04-09 Pull-exchange type shifting fork system of national suit decoration ribbon braiding machine Active CN111270408B (en)

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CN114990779B (en) * 2022-06-08 2023-03-10 东华大学 Rotary 3D braiding machine based on four-slit dial design
CN115287819B (en) * 2022-06-08 2023-08-01 东华大学 Rotary 3D braiding machine based on three-slit dial design

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GB427547A (en) * 1933-10-26 1935-04-26 William Harold Price Improvements in braiding or lace braiding machines and in fabrics produced thereon
KR100814007B1 (en) * 2007-11-22 2008-03-14 유한회사 알파 Braid and braid device braided to form decorative lines
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