CN111267341A - A high-precision speed-increasing 3D printer and printing method thereof - Google Patents
A high-precision speed-increasing 3D printer and printing method thereof Download PDFInfo
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- 238000007639 printing Methods 0.000 title claims abstract description 95
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/10—Processes of additive manufacturing
- B29C64/106—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
- B29C64/118—Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/205—Means for applying layers
- B29C64/209—Heads; Nozzles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/227—Driving means
- B29C64/232—Driving means for motion along the axis orthogonal to the plane of a layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/227—Driving means
- B29C64/236—Driving means for motion in a direction within the plane of a layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/227—Driving means
- B29C64/241—Driving means for rotary motion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C64/00—Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
- B29C64/20—Apparatus for additive manufacturing; Details thereof or accessories therefor
- B29C64/245—Platforms or substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y10/00—Processes of additive manufacturing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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Abstract
Description
技术领域technical field
本发明涉及3D打印机技术领域,特别是涉及一种高精度增速3D打印机及其打印方法。The invention relates to the technical field of 3D printers, in particular to a high-precision speed-increasing 3D printer and a printing method thereof.
背景技术Background technique
3D打印技术作为快速成型技术的一种,亦被称为累积制造技术,是一种先进制造技术。该技术以数字化模型文件为基础,运用特殊蜡材、粉末状金属或塑料等可粘合材料,采用逐层打印的方式来构造物体。它被看成是第三次工业革命的标志,拥有广阔的应用前景。As a kind of rapid prototyping technology, 3D printing technology is also known as cumulative manufacturing technology, which is an advanced manufacturing technology. The technology is based on digitized model files, using bondable materials such as special waxes, powdered metals or plastics to construct objects layer by layer. It is regarded as the symbol of the third industrial revolution and has broad application prospects.
目前,3D打印技术中光固化打印技术的打印速度是最快的。熔融沉积技术虽属于3D打印技术中发展最快的技术种类之一,但传统的熔融沉积型3D打印机局限性较大,其打印速度慢、打印耗费时间长一直是FDM(Fused Deposition Modeling,熔融沉积成型)技术的攻克难点。当前,随着社会的发展,制造业极度需要能够实现高精度快速打印的熔融沉积型3D打印机。因此,高精度增速3D打印机势必被广泛需求。At present, the printing speed of light curing printing technology is the fastest in 3D printing technology. Although fused deposition technology is one of the fastest growing technologies in 3D printing technology, traditional fused deposition 3D printers have great limitations, slow printing speed and long printing time. FDM (Fused Deposition Modeling, Fused Deposition Modeling) Forming) technology to overcome difficulties. At present, with the development of society, the manufacturing industry desperately needs fused deposition 3D printers that can achieve high-precision and fast printing. Therefore, high-precision speed-up 3D printers are bound to be widely demanded.
发明内容SUMMARY OF THE INVENTION
本发明的目的是提供一种高精度增速3D打印机及其打印方法,以解决传统的熔融沉积型3D打印机打印速度慢、打印耗费时间长的问题。The purpose of the present invention is to provide a high-precision speed-increasing 3D printer and a printing method thereof, so as to solve the problems of slow printing speed and long printing time of traditional fused deposition type 3D printers.
为实现上述目的,本发明提供了如下方案:For achieving the above object, the present invention provides the following scheme:
一种高精度增速3D打印机,所述高精度增速3D打印机包括:底座、龙门架、工作平台和打印装置;A high-precision speed-increasing 3D printer comprising: a base, a gantry, a working platform and a printing device;
所述底座包括:第一Y轴支撑杆、第二Y轴支撑杆、第一X轴支撑杆、第二X轴支撑杆;所述第一Y轴支撑杆与所述第二Y轴支撑杆之间互相平行,并与互相平行的所述第一X轴支撑杆和所述第二X轴支撑杆垂直连接;The base includes: a first Y-axis support rod, a second Y-axis support rod, a first X-axis support rod, and a second X-axis support rod; the first Y-axis support rod and the second Y-axis support rod are parallel to each other, and are vertically connected to the first X-axis support rod and the second X-axis support rod that are parallel to each other;
所述龙门架包括:第一Z轴导杆、第二Z轴导杆、X轴连接杆;所述第一Z轴导杆和所述第二Z轴导杆下端分别固定在所述底座上;所述第一Z轴导杆和所述第二Z轴导杆上端通过所述X轴连接杆连接;The gantry includes: a first Z-axis guide rod, a second Z-axis guide rod, and an X-axis connecting rod; the lower ends of the first Z-axis guide rod and the second Z-axis guide rod are respectively fixed on the base ; The first Z-axis guide rod and the upper end of the second Z-axis guide rod are connected by the X-axis connecting rod;
所述工作平台包括:X轴运动平台、Y轴运动平台和Z轴运动平台;所述Y轴运动平台滑动安装在所述底座上;所述X轴运动平台包括:X轴导杆;所述X轴导杆滑动连接在所述第一Z轴导杆与所述第二Z轴导杆之间;所述X轴导杆上设置有用于制造实体的所述打印装置;所述打印装置包括:用于输送耗材的第一挤出机电机、第二挤出机电机、第一挤出机、第二挤出机以及用于制造实体的打印机第一喷头和打印机第二喷头;所述打印机第一喷头采用小口径喷头;所述打印机第二喷头采用大口径喷头。The working platform includes: an X-axis motion platform, a Y-axis motion platform and a Z-axis motion platform; the Y-axis motion platform is slidably mounted on the base; the X-axis motion platform includes: an X-axis guide rod; the The X-axis guide rod is slidably connected between the first Z-axis guide rod and the second Z-axis guide rod; the X-axis guide rod is provided with the printing device for manufacturing the entity; the printing device includes : The first extruder motor, the second extruder motor, the first extruder, the second extruder, and the first extruder and the second extruder of the printer used to manufacture the entity; the printer The first nozzle adopts a small-diameter nozzle; the second nozzle of the printer adopts a large-diameter nozzle.
可选的,所述打印机第二喷头的喷嘴直径是所述打印机第一喷头喷嘴直径的2倍。Optionally, the diameter of the nozzle of the second nozzle of the printer is twice the diameter of the nozzle of the first nozzle of the printer.
可选的,所述Z轴运动平台包括:第一Z轴滑轮、第二Z轴滑轮、第一Z轴丝杆、第二Z轴丝杆、第一Z轴电机和第二Z轴电机;第一Z轴滑轮和所述第二Z轴滑轮分别套设在所述第一Z轴导杆和所述第二Z轴导杆上;所述X轴导杆一端通过所述第一Z轴滑轮与所述第一Z轴导杆滑动连接,所述X轴导杆另一端通过所述第二Z轴滑轮与所述第二Z轴导杆滑动连接;所述第一Z轴丝杆和所述第二Z轴丝杆分别设置在所述第一Z轴电机和所述第二Z轴电机上,并且分别平行于所述第一Z轴导杆和所述第二Z轴导杆;所述第一Z轴滑轮上贯穿设置所述第一Z轴丝杆,第一Z轴电机通过所述第一Z轴丝杆驱动所述第一Z轴滑轮;所述第二Z轴滑轮贯穿设置所述第二Z轴丝杆,所述第二Z轴电机通过所述第二Z轴丝杆驱动所述第二Z轴滑轮;所述第一Z轴电机和所述第二Z轴电机分别通过所述第一Z轴滑轮、所述第二Z轴滑轮带动所述X轴导杆沿所述第一Z轴导杆和所述第二Z轴导杆在Z轴方向上下滑动。Optionally, the Z-axis motion platform includes: a first Z-axis pulley, a second Z-axis pulley, a first Z-axis screw, a second Z-axis screw, a first Z-axis motor, and a second Z-axis motor; The first Z-axis pulley and the second Z-axis pulley are respectively sleeved on the first Z-axis guide rod and the second Z-axis guide rod; one end of the X-axis guide rod passes through the first Z-axis The pulley is slidably connected with the first Z-axis guide rod, and the other end of the X-axis guide rod is slidably connected with the second Z-axis guide rod through the second Z-axis pulley; the first Z-axis screw rod and The second Z-axis screw rods are respectively arranged on the first Z-axis motor and the second Z-axis motor, and are respectively parallel to the first Z-axis guide rod and the second Z-axis guide rod; The first Z-axis pulley is arranged through the first Z-axis screw rod, and the first Z-axis motor drives the first Z-axis pulley through the first Z-axis screw rod; the second Z-axis pulley passes through The second Z-axis screw is provided, and the second Z-axis motor drives the second Z-axis pulley through the second Z-axis screw; the first Z-axis motor and the second Z-axis motor The X-axis guide rod is driven to slide up and down in the Z-axis direction along the first Z-axis guide rod and the second Z-axis guide rod by the first Z-axis pulley and the second Z-axis pulley respectively.
可选的,所述X轴运动平台还包括:第一喷头滑轮模块、第二喷头滑轮模块、第一X轴电机、第二X轴电机;所述第一喷头滑轮模块和所述第二喷头滑轮模块均套设在所述X轴导杆上;所述第一喷头滑轮模块上连接有所述打印机第一喷头,所述第二喷头滑轮模块上连接有所述打印机第二喷头;所述第一X轴电机设置在所述第一Z轴滑轮上,所述第一X轴电机通过同步带带动所述第一喷头滑轮模块牵动所述打印机第一喷头沿所述X轴导杆在X轴方向左右滑动;所述第二X轴电机设置在所述第二Z轴滑轮上,所述第二X轴电机通过同步带带动所述第二喷头滑轮模块牵动所述打印机第二喷头沿所述X轴导杆在X轴方向上左右滑动。Optionally, the X-axis motion platform further includes: a first spray head pulley module, a second spray head pulley module, a first X-axis motor, and a second X-axis motor; the first spray head pulley module and the second spray head The pulley modules are all sleeved on the X-axis guide rod; the first nozzle pulley module is connected with the first nozzle of the printer, and the second nozzle pulley module is connected with the second nozzle of the printer; the The first X-axis motor is arranged on the first Z-axis pulley, and the first X-axis motor drives the first nozzle pulley module through the synchronous belt to pull the first nozzle of the printer along the X-axis guide rod in the X axis. The axial direction slides left and right; the second X-axis motor is arranged on the second Z-axis pulley, and the second X-axis motor drives the second nozzle pulley module through the synchronous belt to pull the second nozzle of the printer along the The X-axis guide rod slides left and right in the X-axis direction.
可选的,所述第一X轴电机和所述第二X轴电机在Y轴、Z轴方向上互错一定距离Optionally, the first X-axis motor and the second X-axis motor are staggered by a certain distance in the Y-axis and Z-axis directions
可选的,所述第一Z轴滑轮上设置有所述第一挤出机电机;所述第一挤出机设置在所述第一挤出机电机上方,通过进料管与所述打印机第一喷头连接;所述第一挤出机电机驱动所述第一挤出机,带动线材通过进料管输送到所述打印机第一喷头处进行打印工作;Optionally, the first Z-axis pulley is provided with the first extruder motor; the first extruder is arranged above the first extruder motor, and communicates with the printer through a feeding pipe The first nozzle is connected; the first extruder motor drives the first extruder, and drives the wire to be transported to the first nozzle of the printer through the feeding pipe for printing;
所述第二Z轴滑轮上设置有所述第二挤出机电机;所述第二挤出机设置在所述第二挤出机电机上方,通过进料管与所述打印机第二喷头连接;所述第二挤出机电机驱动所述第二挤出机,带动线材通过进料管输送到所述打印机第二喷头处进行打印工作。The second Z-axis pulley is provided with the second extruder motor; the second extruder is arranged above the second extruder motor, and is connected to the second nozzle of the printer through a feeding pipe ; The second extruder motor drives the second extruder, and drives the wire material to be transported to the second nozzle of the printer through the feeding pipe for printing.
可选的,所述Y轴运动平台包括:Y轴导杆、Y轴电机、热床固定板和热床;所述Y轴导杆固定在所述底座中部,分别与所述第一X轴支撑杆和所述第二X轴支撑杆垂直;所述Y轴导杆上滑动连接有所述热床固定板;所述热床固定板的底部设置有多个导轮;所述多个导轮套设在所述Y轴导杆上;所述Y轴电机设置在所述Y轴导杆上;所述Y轴电机通过同步带带动所述热床固定板牵动所述热床沿所述Y轴导杆在Y轴方向上前后滑动。Optionally, the Y-axis motion platform includes: a Y-axis guide rod, a Y-axis motor, a heat bed fixing plate and a heat bed; the Y-axis guide rod is fixed in the middle of the base, and is respectively connected with the first X-axis. The support rod is perpendicular to the second X-axis support rod; the Y-axis guide rod is slidably connected with the hot bed fixing plate; the bottom of the hot bed fixing plate is provided with a plurality of guide wheels; The wheel is sleeved on the Y-axis guide rod; the Y-axis motor is set on the Y-axis guide rod; The shaft guide rod slides back and forth in the Y-axis direction.
一种高精度增速3D打印机的打印方法,所述打印方法基于所述高精度增速3D打印机;所述打印方法包括:A printing method for a high-precision speed-increasing 3D printer, the printing method is based on the high-precision speed-increasing 3D printer; the printing method comprises:
逢大的表面特征,采用打印机第一喷头经2次表面特征打印行程连续打印2层三维模型的表面特征,切换打印机第二喷头经1次打印行程打印2层三维模型的内部填充和外部支撑;When the surface features are large, the first nozzle of the printer is used to continuously print the surface features of the 2-layer 3D model through 2 surface feature printing strokes, and the second nozzle of the printer is switched to print the internal filling and external support of the 2-layer 3D model through one printing stroke;
逢小的表面特征,采用所述打印机第一喷头经2次表面特征打印行程连续打印2层三维模型的表面特征和内部填充,切换所述打印机第二喷头经1次打印行程打印2层三维模型的外部支撑。When the surface features are small, the first nozzle of the printer is used to continuously print the surface features and internal filling of the 2-layer 3D model through 2 surface feature printing strokes, and the second nozzle of the printer is switched to print the 2-layer 3D model through 1 printing stroke. of external support.
可选的,所述打印机第二喷头的喷嘴直径是所述打印机第一喷头喷嘴直径的2倍。Optionally, the diameter of the nozzle of the second nozzle of the printer is twice the diameter of the nozzle of the first nozzle of the printer.
根据本发明提供的具体实施例,本发明公开了以下技术效果:According to the specific embodiments provided by the present invention, the present invention discloses the following technical effects:
本发明提供一种高精度增速3D打印机及其打印方法,通过工作平台和底座、龙门架的设置实现了3D打印作业的提速,并且整体结构简单、体积小。本发明高精度增速3D打印机在单喷头基础上增加了1个大口径喷头,逢大的表面特征,小口径喷头经2次表面特征打印行程连续打印2层模型的表面特征,切换大口径喷头经1次打印行程打印2层三维模型的内部填充和外部支撑;逢小的表面特征,模型的表面特征、内部填充皆采用小口径喷头经2次打印行程连续打印2层,切换大口径喷头经1次打印行程打印2层外部支撑,两个喷头交替切换工作,改善了3D打印制造速度慢的问题,缩短了三维模型打印时间,模型表面特征越大,时间缩短的效果越明显,特别适用于打印表面特征大的模型。The invention provides a high-precision speed-increasing 3D printer and a printing method thereof. The speed-up of the 3D printing operation is realized through the setting of the working platform, the base and the gantry, and the overall structure is simple and the volume is small. The high-precision speed-increasing 3D printer of the present invention adds a large-diameter nozzle on the basis of a single nozzle. When the surface features are large, the small-diameter nozzle continuously prints the surface features of the two-layer model through two surface feature printing strokes, and the large-diameter nozzle is switched. The internal filling and external support of the 2-layer 3D model are printed in one printing stroke; when the surface features are small, the surface features and internal filling of the model are all printed with small-diameter nozzles in two printing strokes. One printing stroke prints 2 layers of external support, and the two nozzles switch alternately, which improves the problem of slow 3D printing manufacturing speed and shortens the printing time of 3D models. Print models with large surface features.
此外,本发明高精度增速3D打印机的第一Z轴电机和第二Z轴电机通过第一Z轴滑轮、第二Z轴滑轮带动X轴导杆沿第一Z轴导杆和第二Z轴导杆上下滑动,采用2个丝杆用于传动,定位精确,有效提高了打印精度。In addition, the first Z-axis motor and the second Z-axis motor of the high-precision speed-increasing 3D printer of the present invention drive the X-axis guide rod along the first Z-axis guide rod and the second Z-axis pulley through the first Z-axis pulley and the second Z-axis pulley. The shaft guide rod slides up and down, and 2 screw rods are used for transmission, and the positioning is accurate, which effectively improves the printing accuracy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the accompanying drawings required in the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some of the present invention. In the embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without creative labor.
图1为本发明提供的高精度增速3D打印机的正视图;1 is a front view of a high-precision speed-increasing 3D printer provided by the present invention;
图2为本发明提供的高精度增速3D打印机的第一角度示意图;2 is a schematic diagram of a first angle of the high-precision speed-increasing 3D printer provided by the present invention;
图3为本发明提供的高精度增速3D打印机的第二角度示意图;3 is a schematic diagram of a second angle of the high-precision speed-increasing 3D printer provided by the present invention;
图4为本发明提供的高精度增速3D打印机的俯视图;4 is a top view of the high-precision speed-increasing 3D printer provided by the present invention;
图中标号分别为:1.第一Z轴导杆,2.第二Z轴导杆,3.第一Z轴滑轮,4.第二Z轴滑轮,5.打印机第一喷头,6.打印机第二喷头,7.第一喷头滑轮模块,8.第二喷头滑轮模块,9.X轴导杆,10.X轴连接杆,11.第一Z轴丝杆,12.第二Z轴丝杆,13.第一X轴电机,14.第二X轴电机,15.第一Z轴电机,16.第二Z轴电机,17.第一Y轴支撑杆,18.第二Y轴支撑杆,19.热床固定板,20.Y轴导杆,21.第一X轴支撑杆,22.第二X轴支撑杆,23.热床,24.第二挤出机电机,25.第一挤出机电机,26.第二挤出机,27.第一挤出机,28.Y轴电机。The numbers in the figure are: 1. The first Z-axis guide rod, 2. The second Z-axis guide rod, 3. The first Z-axis pulley, 4. The second Z-axis pulley, 5. The first nozzle of the printer, 6. The printer The second nozzle, 7. The first nozzle pulley module, 8. The second nozzle pulley module, 9. The X-axis guide rod, 10. The X-axis connecting rod, 11. The first Z-axis screw, 12. The second Z-axis wire Rod, 13. First X-axis motor, 14. Second X-axis motor, 15. First Z-axis motor, 16. Second Z-axis motor, 17. First Y-axis support rod, 18. Second Y-axis support Rod, 19. Hot bed fixing plate, 20. Y-axis guide rod, 21. First X-axis support rod, 22. Second X-axis support rod, 23. Hot bed, 24. Second extruder motor, 25. 1st extruder motor, 26. 2nd extruder, 27. 1st extruder, 28. Y-axis motor.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
本发明的目的是提供一种高精度增速3D打印机及其打印方法,以解决传统的熔融沉积型3D打印机打印速度慢、打印耗费时间长的问题。The purpose of the present invention is to provide a high-precision speed-increasing 3D printer and a printing method thereof, so as to solve the problems of slow printing speed and long printing time of traditional fused deposition type 3D printers.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more clearly understood, the present invention will be described in further detail below with reference to the accompanying drawings and specific embodiments.
图1为本发明提供的高精度增速3D打印机的正视图;图2为本发明提供的高精度增速3D打印机的第一角度示意图;图3为本发明提供的高精度增速3D打印机的第二角度示意图;图4为本发明提供的高精度增速3D打印机的俯视图。如图1-4所示,本发明提供了一种高精度增速3D打印机,特别适用于打印表面特征大的模型,所述高精度增速3D打印机包括:底座、龙门架、工作平台和打印装置。Fig. 1 is the front view of the high-precision speed-increasing 3D printer provided by the present invention; Fig. 2 is the first angle schematic diagram of the high-precision speed-increasing 3D printer provided by the present invention; Fig. 3 is the high-precision speed-increasing 3D printer provided by the present invention A schematic diagram of a second angle; FIG. 4 is a top view of the high-precision speed-increasing 3D printer provided by the present invention. As shown in Figures 1-4, the present invention provides a high-precision speed-increasing 3D printer, which is especially suitable for printing models with large surface features. The high-precision speed-increasing 3D printer includes: a base, a gantry, a working platform and a printing device.
其中,所述底座包括:第一Y轴支撑杆17、第二Y轴支撑杆18、第一X轴支撑杆21、第二X轴支撑杆22。所述第一Y轴支撑杆17与所述第二Y轴支撑杆18之间互相平行,并与互相平行的第一X轴支撑杆21、第二X轴支撑杆22垂直连接,形成稳固底座。The base includes: a first Y-axis support rod 17 , a second Y-
具体的,第一Y轴支撑杆17、第一X轴支撑杆21、第二Y轴支撑杆18以及第二X轴支撑杆22依次首尾相接围成长方形的所述底座。Specifically, the first Y-axis support rod 17 , the first
所述龙门架包括:第一Z轴导杆1、第二Z轴导杆2、X轴连接杆10。所述第一Z轴导杆1和第二Z轴导杆2下端分别固定在所述底座上,所述第一Z轴导杆1和第二Z轴导杆2上端通过所述X轴连接杆10连接。The gantry includes: a first Z-axis guide rod 1 , a second Z-axis guide rod 2 , and an
具体的,所述X轴连接杆10与所述底座所在平面平行。所述第一Z轴导杆1的上端连接所述X轴连接杆10的一端,所述第一Z轴导杆1的下端固定在所述第一Y轴支撑杆17中部;所述第二Z轴导杆2的上端连接所述X轴连接杆10的另一端,所述第二Z轴导杆2的下端固定在所述第二Y轴支撑杆18中部。Specifically, the
所述工作平台包括:X轴运动平台、Y轴运动平台和Z轴运动平台。其中,所述X轴运动平台包括:X轴导杆9、第一喷头滑轮模块7、第二喷头滑轮模块8、第一X轴电机13、第二X轴电机14。所述Y轴运动平台滑动安装在所述底座上;所述Y轴运动平台包括:Y轴导杆20、Y轴电机28、热床固定板19和热床23。所述Z轴运动平台包括:第一Z轴滑轮3、第二Z轴滑轮4、第一Z轴丝杆11、第二Z轴丝杆12、第一Z轴电机15和第二Z轴电机16。The working platform includes: an X-axis motion platform, a Y-axis motion platform and a Z-axis motion platform. The X-axis motion platform includes: an X-axis guide rod 9 , a first nozzle pulley module 7 , a second nozzle pulley module 8 , a first
本发明中,将所述X轴导杆9的延伸方向定义为X轴方向,将所述Y轴导杆20的延伸方向定义为Y轴方向,将所述第一Z轴导杆1的延伸方向定义为Z轴方向。In the present invention, the extension direction of the X-axis guide rod 9 is defined as the X-axis direction, the extension direction of the Y-
所述打印装置包括:用于输送耗材的第一挤出机电机25、第二挤出机电机24、第一挤出机27、第二挤出机26以及用于制造实体的打印机第一喷头5和打印机第二喷头6。所述打印机第一喷头5采用小口径喷头;所述打印机第二喷头6采用大口径喷头。The printing device includes: a
如图1-4所示,本发明中,所述X轴导杆9滑动连接在所述第一Z轴导杆1、第二Z轴导杆2之间,所述X轴导杆9与所述X轴连接杆10保持平行。所述Y轴导杆20固定在所述底座中部,分别与所述第一X轴支撑杆21、第二X轴支撑杆22垂直。具体的,所述Y轴导杆20的一端连接在所述第一X轴支撑杆21的中间位置,所述Y轴导杆20的另一端连接在所述第二X轴支撑杆22的中间位置。并且所述Y轴导杆20与所述第一Y轴支撑杆17平行。所述Y轴导杆20上滑动连接有热床固定板19,所述热床固定板19的底部设置有多个导轮;所述多个导轮套设在所述Y轴导杆20上,所述热床固定板19牵动热床23在所述Y轴导杆20上前后运动。As shown in Figures 1-4, in the present invention, the X-axis guide rod 9 is slidably connected between the first Z-axis guide rod 1 and the second Z-axis guide rod 2, and the X-axis guide rod 9 is connected to the The
所述X轴导杆9上设置有用于制造实体的所述打印装置;所述打印装置包括用于输送耗材的第一挤出机电机25、第二挤出机电机24、第一挤出机27、第二挤出机26及用于制造实体的打印机第一喷头5和打印机第二喷头6。The X-axis guide rod 9 is provided with the printing device for manufacturing the entity; the printing device includes a
所述X轴导杆9一端通过第一Z轴滑轮3与所述第一Z轴导杆1滑动连接,所述X轴导杆9另一端通过第二Z轴滑轮4与所述第二Z轴导杆2滑动连接。所述第一Z轴滑轮3贯穿设置第一Z轴丝杆11,第一Z轴电机15通过所述第一Z轴丝杆11驱动第一Z轴滑轮3。所述第二Z轴滑轮4贯穿设置第二Z轴丝杆12,第二Z轴电机16通过所述第二Z轴丝杆12驱动第二Z轴滑轮4。所述第一Z轴电机15和第二Z轴电机16分别通过第一Z轴滑轮3、第二Z轴滑轮4带动所述X轴导杆9沿第一Z轴导杆1和第二Z轴导杆2上下滑动。One end of the X-axis guide rod 9 is slidably connected to the first Z-axis guide rod 1 through the first Z-axis pulley 3 , and the other end of the X-axis guide rod 9 is connected to the second Z-axis guide rod through the second Z-
第一Z轴丝杆11和第二Z轴丝杆12分别设置在第一Z轴电机15和第二Z轴电机16上,分别平行于第一Z轴导杆1和第二Z轴导杆2。第一Z轴滑轮3、第二Z轴滑轮4分别套设在第一Z轴导杆1和第二Z轴导杆2上。具体的,所述第一Z轴电机15设置在所述第一Z轴丝杆11底部,所述第二Z轴电机16设置在所述第二Z轴丝杆12底部。The first Z-axis screw 11 and the second Z-
本发明采用2个丝杆(第一Z轴丝杆11和第二Z轴丝杆12)用于传动,定位精确,打印精度高。The present invention adopts two screw rods (the first Z-axis screw rod 11 and the second Z-axis screw rod 12 ) for transmission, with accurate positioning and high printing precision.
所述X轴导杆9上套设有第一喷头滑轮模块7和第二喷头滑轮模块8,所述第一喷头滑轮模块7上连接有打印机第一喷头5,所述第二喷头滑轮模块8上连接有打印机第二喷头6。The X-axis guide rod 9 is sleeved with a first nozzle pulley module 7 and a second nozzle pulley module 8, the first nozzle pulley module 7 is connected with the printer's
所述第一X轴电机13设置在第一Z轴滑轮3上,所述第一X轴电机13通过同步带带动所述第一喷头滑轮模块7牵动所述打印机第一喷头5沿所述X轴导杆9左右滑动。The first
所述第一Z轴滑轮3上设置有第一挤出机电机25,第一挤出机27设置在所述第一挤出机电机25上方,通过进料管与打印机第一喷头5连接,所述第一挤出机电机25驱动所述第一挤出机27,带动线材通过进料管输送到所述打印机第一喷头5处。逢大的表面特征,打印机第一喷头5经2次表面特征打印行程连续打印2层模型的表面特征;逢小的表面特征,打印机第一喷头5经2次打印行程连续打印2层模型的表面特征、内部填充。为保证高精度,所述打印机第一喷头5属于小口径喷头,三维模型表面特征采用打印机第一喷头5打印,保证三维模型表面打印的高精度。The first Z-axis pulley 3 is provided with a
所述第二X轴电机14设置在第二Z轴滑轮4上,所述第二X轴电机14通过同步带带动所述第二喷头滑轮模块8牵动所述打印机第二喷头6沿所述X轴导杆9左右滑动。The second X-axis motor 14 is arranged on the second Z-
所述第二Z轴滑轮4上设置有第二挤出机电机24,第二挤出机26设置在所述第二挤出机电机24上方,通过进料管与打印机第二喷头6连接,所述第二挤出机电机24驱动所述第二挤出机26,带动线材通过进料管输送到所述打印机第二喷头6处。逢大的表面特征,打印机第二喷头6经1次打印行程打印2层三维模型的内部填充和外部支撑;逢小的表面特征,打印机第二喷头6经1次打印行程打印2层三维模型的外部支撑。为提高打印速度,缩短打印时间,所述打印机第二喷头6属于大口径喷头,其喷嘴直径设置为小口径喷头5直径的整数倍,此处设置为2倍,用于打印三维模型的内部填充材料和外部支撑材料,提高三维模型打印速度,缩短模型打印时间,模型越大,时间缩短效果越明显。The second Z-
本发明在单喷头基础上增加1个大口径喷头,再多增加1个送料装置(包括挤出机电机、挤出机、喷头滑轮模块、X轴电机),使得所述高精度增速3D打印机一次性应用两个送料装置,两个送料装置分别对应一个小口径喷头和一个大口径喷头,两个送料装置交替切换工作,解决了3D打印制造速度慢的问题,缩短了三维模型打印时间,模型越大,时间缩短效果越明显。In the present invention, one large-diameter nozzle is added on the basis of a single nozzle, and one more feeding device (including extruder motor, extruder, nozzle pulley module, and X-axis motor) is added to make the high-precision speed-up 3D printer. Two feeding devices are applied at one time, and the two feeding devices correspond to a small-diameter nozzle and a large-diameter nozzle respectively. The two feeding devices alternately switch to work, which solves the problem of slow 3D printing manufacturing speed and shortens the 3D model printing time. The larger the value, the more obvious the time shortening effect.
在实际应用中,所述第一X轴电机13和第二X轴电机14在水平(Y轴)方向、垂直(Z轴)方向上互错一定距离,便于同步带的设置及传动。所述Y轴电机28设置在所述Y轴导杆20上,所述Y轴电机28通过同步带带动所述热床固定板19牵动所述热床23沿所述Y轴导杆20前后滑动。In practical applications, the first
综上所述,本发明提供了一种高精度增速3D打印机,特别适用于打印表面特征大的模型,通过工作平台和底座、龙门架的设置实现了高精度增速的3D打印作业,结构简单、体积小;所述第一Z轴电机和第二Z轴电机通过第一Z轴滑轮、第二Z轴滑轮带动所述X轴导杆沿第一Z轴导杆和第二Z轴导杆上下滑动,采用2个丝杆用于传动,定位精确,打印精度高;单喷头基础上增加1个大口径喷头,再多增加1个送料装置,高精度增速3D打印机一次性应用两个送料装置,两个送料装置分别对应一个小口径喷头和一个大口径喷头;逢大的表面特征,小口径喷头经2次表面特征打印行程连续打印2层模型的表面特征,切换大口径喷头(大口径喷头直径设置为小口径喷头直径的整数倍,此处设置为2倍)经1次打印行程打印2层三维模型的内部填充和外部支撑;逢小的表面特征,模型的表面特征、内部填充皆采用小口径喷头经2次打印行程连续打印2层,切换大口径喷头经1次打印行程打印2层外部支撑,两个送料装置交替切换工作,改善3D打印制造速度慢的问题,缩短三维模型打印时间,模型表面特征越大,时间缩短的效果越明显,特别适用于打印表面特征大的模型。To sum up, the present invention provides a high-precision speed-up 3D printer, which is especially suitable for printing models with large surface features. The 3D printing operation with high-precision speed-up is realized through the setting of the working platform, the base and the gantry. Simple and small in size; the first Z-axis motor and the second Z-axis motor drive the X-axis guide rod along the first Z-axis guide rod and the second Z-axis guide rod through the first Z-axis pulley and the second Z-axis pulley. The rod slides up and down, and 2 screw rods are used for transmission, with precise positioning and high printing accuracy; one large-diameter nozzle is added on the basis of a single nozzle, and one more feeding device is added. Feeding device, the two feeding devices correspond to a small-diameter nozzle and a large-diameter nozzle respectively; when the surface features are large, the small-diameter nozzle continuously prints the surface features of the 2-layer model through two surface feature printing strokes, and switches the large-diameter nozzle (larger nozzle). The diameter of the caliber nozzle is set to an integer multiple of the diameter of the small caliber nozzle, which is set to 2 times here.) The internal filling and external support of the 2-layer 3D model are printed in one printing stroke; every small surface feature, the surface features and internal filling of the model The small-diameter nozzles are used to print 2 layers continuously through 2 printing strokes, and the large-diameter nozzles are switched to print 2 layers of external support through 1 printing stroke. Printing time, the larger the surface features of the model, the more obvious the effect of shortening the time, especially suitable for printing models with large surface features.
本发明还提供一种高精度增速3D打印机的打印方法,所述高精度增速3D打印机包括:底座、龙门架、工作平台和打印装置;所述底座包括:第一Y轴支撑杆、第二Y轴支撑杆、第一X轴支撑杆、第二X轴支撑杆;所述第一Y轴支撑杆与所述第二Y轴支撑杆之间互相平行,并与互相平行的所述第一X轴支撑杆和所述第二X轴支撑杆垂直连接;所述龙门架包括:第一Z轴导杆、第二Z轴导杆、X轴连接杆;所述第一Z轴导杆和所述第二Z轴导杆下端分别固定在所述底座上;所述第一Z轴导杆和所述第二Z轴导杆上端通过所述X轴连接杆连接;所述工作平台包括:X轴运动平台、Y轴运动平台和Z轴运动平台;所述Y轴运动平台滑动安装在所述底座上;所述X轴运动平台包括:X轴导杆;所述X轴导杆滑动连接在所述第一Z轴导杆与所述第二Z轴导杆之间;所述X轴导杆上设置有用于制造实体的所述打印装置;所述打印装置包括:用于输送耗材的第一挤出机电机、第二挤出机电机、第一挤出机、第二挤出机以及用于制造实体的打印机第一喷头和打印机第二喷头;所述打印机第一喷头采用小口径喷头;所述打印机第二喷头采用大口径喷头。The present invention also provides a printing method for a high-precision speed-increasing 3D printer. The high-precision speed-increasing 3D printer includes: a base, a gantry, a working platform and a printing device; the base includes: a first Y-axis support rod, a second Two Y-axis support rods, a first X-axis support rod, and a second X-axis support rod; the first Y-axis support rod and the second Y-axis support rod are parallel to each other, and are parallel to the first Y-axis support rod and the second Y-axis support rod. An X-axis support rod is vertically connected to the second X-axis support rod; the gantry includes: a first Z-axis guide rod, a second Z-axis guide rod, and an X-axis connecting rod; the first Z-axis guide rod and the lower end of the second Z-axis guide rod are respectively fixed on the base; the first Z-axis guide rod and the upper end of the second Z-axis guide rod are connected by the X-axis connecting rod; the working platform includes : X-axis motion platform, Y-axis motion platform and Z-axis motion platform; the Y-axis motion platform is slidably mounted on the base; the X-axis motion platform includes: an X-axis guide rod; the X-axis guide rod slides is connected between the first Z-axis guide rod and the second Z-axis guide rod; the X-axis guide rod is provided with the printing device for manufacturing the entity; the printing device includes: for conveying consumables The first extruder motor, the second extruder motor, the first extruder, the second extruder, and the first nozzle of the printer and the second nozzle of the printer for manufacturing the entity; the first nozzle of the printer adopts a small A diameter nozzle; the second nozzle of the printer adopts a large-diameter nozzle.
其中,所述打印机第二喷头的喷嘴直径是所述打印机第一喷头喷嘴直径的2倍。Wherein, the diameter of the nozzle of the second nozzle of the printer is twice the diameter of the nozzle of the first nozzle of the printer.
其中,所述Z轴运动平台包括:第一Z轴滑轮、第二Z轴滑轮、第一Z轴丝杆、第二Z轴丝杆、第一Z轴电机和第二Z轴电机;第一Z轴滑轮和所述第二Z轴滑轮分别套设在所述第一Z轴导杆和所述第二Z轴导杆上;所述X轴导杆一端通过所述第一Z轴滑轮与所述第一Z轴导杆滑动连接,所述X轴导杆另一端通过所述第二Z轴滑轮与所述第二Z轴导杆滑动连接;所述第一Z轴丝杆和所述第二Z轴丝杆分别设置在所述第一Z轴电机和所述第二Z轴电机上,并且分别平行于所述第一Z轴导杆和所述第二Z轴导杆;所述第一Z轴滑轮上贯穿设置所述第一Z轴丝杆,第一Z轴电机通过所述第一Z轴丝杆驱动所述第一Z轴滑轮;所述第二Z轴滑轮贯穿设置所述第二Z轴丝杆,所述第二Z轴电机通过所述第二Z轴丝杆驱动所述第二Z轴滑轮;所述第一Z轴电机和所述第二Z轴电机分别通过所述第一Z轴滑轮、所述第二Z轴滑轮带动所述X轴导杆沿所述第一Z轴导杆和所述第二Z轴导杆在Z轴方向上下滑动。The Z-axis motion platform includes: a first Z-axis pulley, a second Z-axis pulley, a first Z-axis screw, a second Z-axis screw, a first Z-axis motor, and a second Z-axis motor; the first The Z-axis pulley and the second Z-axis pulley are respectively sleeved on the first Z-axis guide rod and the second Z-axis guide rod; one end of the X-axis guide rod is connected to the first Z-axis pulley through the first Z-axis pulley. The first Z-axis guide rod is slidably connected, and the other end of the X-axis guide rod is slidably connected to the second Z-axis guide rod through the second Z-axis pulley; the first Z-axis screw rod and the The second Z-axis screw rods are respectively arranged on the first Z-axis motor and the second Z-axis motor, and are respectively parallel to the first Z-axis guide rod and the second Z-axis guide rod; the The first Z-axis pulley is arranged through the first Z-axis screw rod, and the first Z-axis motor drives the first Z-axis pulley through the first Z-axis screw rod; the second Z-axis pulley is arranged through the first Z-axis pulley. the second Z-axis screw, the second Z-axis motor drives the second Z-axis pulley through the second Z-axis screw; the first Z-axis motor and the second Z-axis motor pass through the The first Z-axis pulley and the second Z-axis pulley drive the X-axis guide rod to slide up and down in the Z-axis direction along the first Z-axis guide rod and the second Z-axis guide rod.
其中,所述X轴运动平台还包括:第一喷头滑轮模块、第二喷头滑轮模块、第一X轴电机、第二X轴电机;所述第一喷头滑轮模块和所述第二喷头滑轮模块均套设在所述X轴导杆上;所述第一喷头滑轮模块上连接有所述打印机第一喷头,所述第二喷头滑轮模块上连接有所述打印机第二喷头;所述第一X轴电机设置在所述第一Z轴滑轮上,所述第一X轴电机通过同步带带动所述第一喷头滑轮模块牵动所述打印机第一喷头沿所述X轴导杆在X轴方向左右滑动;所述第二X轴电机设置在所述第二Z轴滑轮上,所述第二X轴电机通过同步带带动所述第二喷头滑轮模块牵动所述打印机第二喷头沿所述X轴导杆在X轴方向上左右滑动。The X-axis motion platform further includes: a first nozzle pulley module, a second nozzle pulley module, a first X-axis motor, and a second X-axis motor; the first nozzle pulley module and the second nozzle pulley module are sleeved on the X-axis guide rod; the first nozzle pulley module is connected with the first nozzle of the printer, and the second nozzle pulley module is connected with the second nozzle of the printer; the first nozzle The X-axis motor is arranged on the first Z-axis pulley, and the first X-axis motor drives the first nozzle pulley module through a synchronous belt to pull the first nozzle of the printer along the X-axis guide rod in the X-axis direction Slide left and right; the second X-axis motor is arranged on the second Z-axis pulley, and the second X-axis motor drives the second nozzle pulley module through the synchronous belt to pull the second nozzle of the printer along the X axis The shaft guide slides left and right in the X-axis direction.
其中,所述第一X轴电机和所述第二X轴电机在Y轴、Z轴方向上互错一定距离Wherein, the first X-axis motor and the second X-axis motor are staggered by a certain distance in the Y-axis and Z-axis directions
其中,所述第一Z轴滑轮上设置有所述第一挤出机电机;所述第一挤出机设置在所述第一挤出机电机上方,通过进料管与所述打印机第一喷头连接;所述第一挤出机电机驱动所述第一挤出机,带动线材通过进料管输送到所述打印机第一喷头处进行打印工作;Wherein, the first extruder motor is arranged on the first Z-axis pulley; the first extruder is arranged above the first extruder motor, and the first extruder is connected to the printer through a feeding pipe. The nozzles are connected; the first extruder motor drives the first extruder, and drives the wire to be transported to the first nozzle of the printer through the feeding pipe for printing;
所述第二Z轴滑轮上设置有所述第二挤出机电机;所述第二挤出机设置在所述第二挤出机电机上方,通过进料管与所述打印机第二喷头连接;所述第二挤出机电机驱动所述第二挤出机,带动线材通过进料管输送到所述打印机第二喷头处进行打印工作。The second Z-axis pulley is provided with the second extruder motor; the second extruder is arranged above the second extruder motor, and is connected to the second nozzle of the printer through a feeding pipe ; The second extruder motor drives the second extruder, and drives the wire material to be transported to the second nozzle of the printer through the feeding pipe for printing.
其中,所述Y轴运动平台包括:Y轴导杆、Y轴电机、热床固定板和热床;所述Y轴导杆固定在所述底座中部,分别与所述第一X轴支撑杆和所述第二X轴支撑杆垂直;所述Y轴导杆上滑动连接有所述热床固定板;所述热床固定板的底部设置有多个导轮;所述多个导轮套设在所述Y轴导杆上;所述Y轴电机设置在所述Y轴导杆上;所述Y轴电机通过同步带带动所述热床固定板牵动所述热床沿所述Y轴导杆在Y轴方向上前后滑动。Wherein, the Y-axis motion platform includes: a Y-axis guide rod, a Y-axis motor, a heat bed fixing plate and a heat bed; the Y-axis guide rod is fixed in the middle of the base, and is respectively connected with the first X-axis support rod vertical to the second X-axis support rod; the hot-bed fixing plate is slidably connected to the Y-axis guide rod; the bottom of the hot-bed fixing plate is provided with a plurality of guide wheels; the plurality of guide wheel sleeves The Y-axis motor is arranged on the Y-axis guide rod; the Y-axis motor is arranged on the Y-axis guide rod; The rod slides back and forth in the Y-axis direction.
所述高精度增速3D打印机的打印方法包括:The printing method of the high-precision speed-increasing 3D printer includes:
逢大的表面特征,采用打印机第一喷头经2次表面特征打印行程连续打印2层三维模型的表面特征,切换打印机第二喷头经1次打印行程打印2层三维模型的内部填充和外部支撑;When the surface features are large, the first nozzle of the printer is used to continuously print the surface features of the 2-layer 3D model through 2 surface feature printing strokes, and the second nozzle of the printer is switched to print the internal filling and external support of the 2-layer 3D model through one printing stroke;
逢小的表面特征,采用所述打印机第一喷头经2次表面特征打印行程连续打印2层三维模型的表面特征和内部填充,切换所述打印机第二喷头经1次打印行程打印2层三维模型的外部支撑。When the surface features are small, the first nozzle of the printer is used to continuously print the surface features and internal filling of the 2-layer 3D model through 2 surface feature printing strokes, and the second nozzle of the printer is switched to print the 2-layer 3D model through 1 printing stroke. of external support.
由此可见,本发明提供的一种高精度增速3D打印机及其打印方法,通过工作平台和底座、龙门架的设置实现了高精度增速的3D打印作业,结构简单、体积小;所述第一Z轴电机和第二Z轴电机通过第一Z轴滑轮、第二Z轴滑轮带动所述X轴导杆沿第一Z轴导杆和第二Z轴导杆上下滑动,采用2个丝杆用于传动,定位精确,打印精度高;本发明在单喷头基础上增加1个大口径喷头,再多增加1个送料装置,高精度增速3D打印机一次性应用两个送料装置,两个送料装置分别对应一个小口径喷头和一个大口径喷头;逢大的表面特征,小口径喷头经2次表面特征打印行程连续打印2层模型的表面特征,切换大口径喷头(大口径喷头直径设置为小口径喷头直径的整数倍,此处设置为2倍)经1次打印行程打印2层三维模型的内部填充和外部支撑;逢小的表面特征,模型的表面特征、内部填充皆采用小口径喷头经2次打印行程连续打印2层,切换大口径喷头经1次打印行程打印2层外部支撑,两个送料装置交替切换工作,解决了3D打印制造速度慢的问题,缩短了三维模型打印时间,模型表面特征越大,时间缩短的效果越明显,特别适用于打印表面特征大的模型。It can be seen that the high-precision speed-up 3D printer and the printing method thereof provided by the present invention realize the high-precision speed-up 3D printing operation through the setting of the working platform, the base, and the gantry, and the structure is simple and the volume is small; the The first Z-axis motor and the second Z-axis motor drive the X-axis guide rod to slide up and down along the first Z-axis guide rod and the second Z-axis guide rod through the first Z-axis pulley and the second Z-axis pulley. Two The screw is used for transmission, with accurate positioning and high printing accuracy; the present invention adds one large-diameter nozzle and one more feeding device on the basis of a single nozzle, and the high-precision speed-up 3D printer uses two feeding devices at one time, two Each feeding device corresponds to a small-diameter nozzle and a large-diameter nozzle; for large surface features, the small-diameter nozzle continuously prints the surface features of the two-layer model through two surface feature printing strokes, and switches the large-diameter nozzle (large-diameter nozzle diameter setting It is an integer multiple of the diameter of the small-diameter nozzle, which is set to 2 times here.) The internal filling and external support of the 2-layer 3D model are printed in one printing stroke; when the surface features are small, the surface features and internal filling of the model are all small-diameter. The nozzle prints 2 layers continuously through 2 printing strokes, and the large-diameter nozzle is switched to print 2 layers of external support through 1 printing stroke. The two feeding devices alternately switch to work, which solves the problem of slow 3D printing manufacturing speed and shortens 3D model printing time. , the larger the surface features of the model, the more obvious the effect of time shortening, which is especially suitable for printing models with large surface features.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other.
本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In this paper, specific examples are used to illustrate the principles and implementations of the present invention. The descriptions of the above embodiments are only used to help understand the methods and core ideas of the present invention; meanwhile, for those skilled in the art, according to the present invention There will be changes in the specific implementation and application scope. In conclusion, the contents of this specification should not be construed as limiting the present invention.
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