CN111267257A - A follow-up dust collector for stone processing machine - Google Patents
A follow-up dust collector for stone processing machine Download PDFInfo
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- CN111267257A CN111267257A CN202010257608.8A CN202010257608A CN111267257A CN 111267257 A CN111267257 A CN 111267257A CN 202010257608 A CN202010257608 A CN 202010257608A CN 111267257 A CN111267257 A CN 111267257A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/02—Accessories specially adapted for use with machines or devices of the preceding groups for removing or laying dust, e.g. by spraying liquids; for cooling work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
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Abstract
本发明涉及水杯技术领域,具体涉及一种石材加工机用随动式吸尘组件,它包括吸尘组件本体,该吸尘组件本体包括吸尘构件一和吸尘构件二;所述吸尘构件一包括安装在刀片罩壳底端面上左右两侧的水平凸板一和水平凸板二;所述水平凸板一、水平凸板二的形状为长方形,该水平凸板一和水平凸板二的前后面与刀片罩壳的前后面平齐,该水平凸板一和水平凸板二的前后面上分别铰接有前遮板和后遮板;它采用安装在切割刀片罩壳上的吸尘构件一和安装在切割平面底面的吸尘构件二,从而实现移动吸尘与固定吸尘相结合;它具有使用方便,吸尘效果,减少粉尘对车间环境的污染,也保证操作人员的身体健康。
The invention relates to the technical field of water cups, in particular to a follow-up dust collector for a stone processing machine, which comprises a dust collector body, the dust collector body comprising a dust suction member 1 and a dust suction member 2; the dust suction member The first one includes a horizontal convex plate 1 and a horizontal convex plate 2 installed on the left and right sides of the bottom end surface of the blade cover; The front and rear of the blade cover are flush with the front and rear of the blade housing, and the front and rear surfaces of the horizontal raised plate 1 and the horizontal raised plate 2 are hinged with front and rear panels respectively; it adopts the vacuum cleaner installed on the cutting blade housing Component 1 and vacuum component 2 installed on the bottom surface of the cutting plane, so as to realize the combination of mobile vacuuming and fixed vacuuming; it has the advantages of convenient use, vacuuming effect, reducing dust pollution to the workshop environment, and ensuring the health of operators. .
Description
【技术领域】【Technical field】
本发明涉及水杯技术领域,具体涉及一种石材加工机用随动式吸尘组件。The invention relates to the technical field of water cups, in particular to a follow-up dust collector for a stone processing machine.
【背景技术】【Background technique】
石材机械是在石材开采、加工、装修等工艺过程中所需的机械及工具。石材切割机械是一种由切割刀组、石料输送台、定位导板及机架组成的多刀多级石材切割机。切割刀组在石料输送台上部并置于机架上,切割刀组之间固定定位导板;切割刀组由电动机、皮带、刀轮轴、切割刀具组成,切割刀具固定在刀轮轴上。传统的石材切割机在使用时,存在如下问题:石材切割机在切割石材时,会产生大量的粉尘,大量的粉尘既会污染环境,又对操作者的身体健康带来危害。Stone machinery is the machinery and tools required in the process of stone mining, processing, decoration and other processes. The stone cutting machine is a multi-knife and multi-stage stone cutting machine composed of a cutting knife group, a stone conveying table, a positioning guide plate and a frame. The cutting knife group is placed on the upper part of the stone conveying table and placed on the frame, and the positioning guide plate is fixed between the cutting knife groups; the cutting knife group is composed of a motor, a belt, a cutter wheel shaft, and a cutting tool, and the cutting tool is fixed on the cutter wheel shaft. When the traditional stone cutting machine is used, there are the following problems: when the stone cutting machine cuts the stone, a large amount of dust will be generated, and a large amount of dust will not only pollute the environment, but also bring harm to the health of the operator.
【发明内容】[Content of the invention]
本发明的目的在于针对现有技术的缺陷和不足,提供一种石材加工机用随动式吸尘组件。The purpose of the present invention is to provide a follow-up dust collecting assembly for stone processing machines aiming at the defects and deficiencies of the prior art.
本发明所述的一种石材加工机用随动式吸尘组件,它包括吸尘组件本体,该吸尘组件本体包括吸尘构件一和吸尘构件二;A follow-up dust collector for a stone processing machine according to the present invention comprises a dust collector body, and the dust collector body comprises a
所述吸尘构件一包括安装在刀片罩壳底端面上左右两侧的水平凸板一和水平凸板二;所述水平凸板一、水平凸板二的形状为长方形,该水平凸板一和水平凸板二的前后面与刀片罩壳的前后面平齐,该水平凸板一和水平凸板二的前后面上分别铰接有前遮板和后遮板;所述前遮板、后遮板的形状为长方形,该前遮板内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧一;该后遮板内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧二;所述前遮板、后遮板的左右两侧之间设置有松紧布一和松紧布二;所述水平凸板一、水平凸板二上分别设置有圆形吸尘孔一和圆形吸尘孔二;所述圆形吸尘孔一和圆形吸尘孔二上分别安装有喇叭形吸尘罩一和喇叭形吸尘罩二;所述喇叭形吸尘罩一和喇叭形吸尘罩二通过吸尘软管一和吸尘软管二,与吸风机一和吸风机二相连,吸风机一和吸风机二安装左支架和右支架中部的竖柱上的存尘箱一和存尘箱二内侧面上部;所述左支架和右支架对应安装在切割台面的顶面左右两侧上;The
所述吸尘构件二包括安装在切割台面底面的倒棱台形粉尘收集桶;所述倒棱台形粉尘收集桶的顶面为开口状,该倒棱台形粉尘收集桶的底面设置有通孔三,通孔三上安装有吸风机三;所述倒棱台形粉尘收集桶左右两侧下部对应安装有排污管;所述切割台面上相对于倒棱台形粉尘收集桶顶面开口处,开设有若干按行列排列的吸尘孔,若干吸尘孔与倒棱台形粉尘收集桶相连通;所述倒棱台形粉尘收集桶左侧上部设置有喷淋嘴,喷淋嘴与水平水管相连,水平水管与水箱内的水泵相连;所述水箱安装在切割台面的底面左侧的支撑侧板一的外侧面上部;所述切割台面的底面右侧设置有与支撑侧板一相对应的支撑侧板二;所述支撑侧板一、支撑侧板二的内侧面底部之间设置有废水收集仓,废水收集仓的顶面为开口状,朝向倒棱台形粉尘收集桶左右两侧的排污管。The second dust suction member comprises a chamfered truncated dust collecting bucket installed on the bottom surface of the cutting table; the top surface of the chamfered truncated dust collecting bucket is open, and the bottom surface of the chamfered truncated dust collecting bucket is provided with three through holes, A
进一步地,所述前遮板、后遮板的材质为透明塑料材质。Further, the material of the front shutter and the rear shutter is a transparent plastic material.
进一步地,所述前遮板与刀片罩壳的前面之间形成的二面角为a,45º<a<75º。Further, the dihedral angle formed between the front shield and the front face of the blade housing is a, 45º<a<75º.
进一步地,所述后遮板与刀片罩壳的后面之间形成的二面角为a,45º<a<75º。Further, the dihedral angle formed between the rear shield and the back of the blade cover is a, 45º<a<75º.
进一步地,所述松紧布一和松紧布二的底端均设置有若干刷头。Further, the bottom ends of the first elastic cloth and the second elastic cloth are provided with several brush heads.
进一步地,所述排污管的底端管口上安装有球阀。Further, a ball valve is installed on the bottom end of the sewage pipe.
采用上述结构后,本发明有益效果为:本发明所述的一种石材加工机用随动式吸尘组件,它采用安装在切割刀片罩壳上的吸尘构件一和安装在切割平面底面的吸尘构件二,从而实现移动吸尘与固定吸尘相结合;它具有使用方便,吸尘效果,减少粉尘对车间环境的污染,也保证操作人员的身体健康。After the above structure is adopted, the beneficial effects of the present invention are as follows: a follow-up dust-collecting assembly for a stone processing machine according to the present invention adopts a dust-absorbing member installed on the cover of the cutting blade and a dust-collecting member installed on the bottom surface of the cutting plane. The second vacuuming component realizes the combination of mobile vacuuming and fixed vacuuming; it has the advantages of convenient use and vacuuming effect, reducing the pollution of dust to the workshop environment, and ensuring the health of operators.
【附图说明】【Description of drawings】
此处所说明的附图是用来提供对本发明的进一步理解,构成本申请的一部分,但并不构成对本发明的不当限定,在附图中:The accompanying drawings described here are used to provide a further understanding of the present invention and constitute a part of this application, but do not constitute an improper limitation of the present invention. In the accompanying drawings:
图1是本发明安装在切割机上的前视结构示意图;Fig. 1 is the front view structure schematic diagram that the present invention is installed on the cutting machine;
图2是本发明中的左支架的结构示意图Fig. 2 is the structural representation of the left bracket in the present invention
图3是本发明中的顶部支架的结构示意图;Fig. 3 is the structural representation of the top bracket in the present invention;
图4是本发明中的吸尘构件一的侧面结构局部示意图。Fig. 4 is a partial schematic view of the side structure of the
附图标记说明:Description of reference numbers:
1、支撑侧板一;2、倒棱台形粉尘收集桶;3、水箱;4、水泵;5、切割台面;6、伸缩气缸;7、喇叭形吸尘罩一;8、吸风机一;9、顶部支架;10、吸尘软管一;11、方形水平杆;12、方形套筒;13、竖向弹簧筒;14、刀片罩壳;15、吸尘软管二;16、吸风机二;17、存尘箱二;18、水平凸板二;19、前遮板;20、刷头;21、待切割石材;22、排污口;23、吸风机三;24、排污管;25、导轮;26、红外线灯头;27、吸尘孔;28、压板;29、斜向弹簧一;30、后遮板;31、斜向弹簧二;32、左支架;33、松紧布一。1.
【具体实施方式】【Detailed ways】
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make the purposes, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、 “上”、 “下”、 “左”、 “右”、 “竖直”、 “水平”、 “内”、 “外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limiting the invention.
如图1-图4所示,本具体实施方式所述的一种石材加工机用随动式吸尘组件,它包括吸尘组件本体,该吸尘组件本体包括吸尘构件一和吸尘构件二;As shown in FIGS. 1 to 4 , a follow-up dust collector for a stone processing machine according to this specific embodiment includes a dust collector body, and the dust collector body includes a dust collector and a dust collector two;
所述吸尘构件一包括安装在刀片罩壳底端面上左右两侧的水平凸板一和水平凸板二18;所述水平凸板一、水平凸板二18的形状为长方形,该水平凸板一和水平凸板二18的前后面与刀片罩壳14的前后面平齐,该水平凸板一和水平凸板二18的前后面上分别铰接有前遮板19和后遮板30;所述前遮板19、后遮板30的形状为长方形,该前遮板19内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧一29;该后遮板30内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧二31;所述前遮板19、后遮板30的左右两侧之间设置有松紧布一33和松紧布二;所述水平凸板一、水平凸板二18上分别设置有圆形吸尘孔一和圆形吸尘孔二;所述圆形吸尘孔一和圆形吸尘孔二上分别安装有喇叭形吸尘罩一7和喇叭形吸尘罩二;所述喇叭形吸尘罩一7和喇叭形吸尘罩二通过吸尘软管一10和吸尘软管二15,与吸风机一8和吸风机二16相连,吸风机一8和吸风机二16安装左支架32和右支架中部的竖柱上的存尘箱一和存尘箱二17内侧面上部;所述左支架32和右支架对应安装在切割台面5的顶面左右两侧上;The
所述吸尘构件二包括安装在切割台面5底面的倒棱台形粉尘收集桶2;所述倒棱台形粉尘收集桶2的顶面为开口状,该倒棱台形粉尘收集桶2的底面设置有通孔三,通孔三上安装有吸风机三23;所述倒棱台形粉尘收集桶2左右两侧下部对应安装有排污管24;所述切割台面5上相对于倒棱台形粉尘收集桶2顶面开口处,开设有若干按行列排列的吸尘孔27,若干吸尘孔27与倒棱台形粉尘收集桶2相连通;所述倒棱台形粉尘收集桶2左侧上部设置有喷淋嘴,喷淋嘴与水平水管相连,水平水管与水箱3内的水泵4相连;所述水箱3安装在切割台面5的底面左侧的支撑侧板一1的外侧面上部;所述切割台面5的底面右侧设置有与支撑侧板一1相对应的支撑侧板二;所述支撑侧板一1、支撑侧板二的内侧面底部之间设置有废水收集仓,废水收集仓的顶面为开口状,朝向倒棱台形粉尘收集桶2左右两侧的排污管24。The
进一步地,所述前遮板19、后遮板30的材质为透明塑料材质。Further, the material of the
进一步地,所述前遮板19与刀片罩壳14的前面之间形成的二面角为a,45º<a<75º。Further, the dihedral angle formed between the
进一步地,所述后遮板30与刀片罩壳14的后面之间形成的二面角为a,45º<a<75º。Further, the dihedral angle formed between the
进一步地,所述松紧布一33和松紧布二的底端均设置有若干刷头20。Further, a plurality of
进一步地,所述排污管24的底端管口上安装有球阀。Further, a ball valve is installed on the bottom end of the
本发明的工作原理如下:The working principle of the present invention is as follows:
本设计中,石材切割机包括切割台面5,切割台面5的底面左右两侧对应安装有支撑侧板一1、支撑侧板二,支撑侧板一1、支撑侧板二的底端前后两端分别安装有导轮25;支撑侧板一1、支撑侧板二之间下部安装有废水收集仓;切割台面5的顶面左右两侧对应安装有左支架32和右支架;左支架32和右支架的顶端设置有顶部支架9;顶部支架的中间设置有水平横梁,水平横梁的截面为方形,水平横梁上安装有方形套筒12,方形套筒12的底面上焊接有竖向弹簧筒13,竖向弹簧筒13的底端设置有方形竖杆,方形竖杆左右两侧设置有贯穿的方形孔,方形孔中穿插有方形水平杆11,方形水平杆11的左右两端设置有T形凸头;In this design, the stone cutting machine includes a cutting table 5. The left and right sides of the bottom surface of the cutting table 5 are correspondingly installed with supporting
方形竖杆的底端焊接有刀片罩壳14,刀片罩壳14为半圆形状;刀片罩壳14由半圆前壳片、半圆后壳片,半圆前壳片、半圆后壳片的顶部焊接有半圆弧形盖板,形成底端为开口装的半圆形状的刀片罩壳;半圆前壳片、半圆后壳片的底端中部设置向下凸出的中心半圆凸板,两个中心半圆凸板之间安装在轴承;The bottom end of the square vertical rod is welded with a
刀片罩壳14的内安装有切割刀片,切割刀片安装在转轴上,转轴安装在刀片罩壳14内壁底端中部的两个轴承之间,转轴的一侧轴头与电机输出端相连,电机安装在刀片罩壳14的一后面底面中部上,形成切割头;A cutting blade is installed in the
左支架32和右支架的中部分别设置有竖柱,两个竖柱的外侧面上部分别安装有存尘箱一和存尘箱二17,存尘箱一和存尘箱二17内侧上部分别安装有吸风机一8和吸风机二16。左支架32和右支架的中部的竖柱内侧面上安装有T形导轨,方形水平杆11的左右两端的T形凸头分别卡设在T形导轨上;The middle parts of the
本设计中的,刀片罩壳14的前面和后面上部对应安装有U形把手,方便操作者握住U形把手,可以方便将切割头朝下方拉下,此时切割头的方形竖杆带动方形水平杆11在T形导轨上同步向下移动,方形水平杆11保证切割头向下方移动的平衡性,从而形成向下方移动;不使用时由于竖向弹簧筒13的弹力,方便回缩向上方移动。In this design, U-shaped handles are correspondingly installed on the front and rear upper parts of the
本设计中,切割头的方形竖杆通过其方形孔,方便沿方形水平杆11形成左右移动,同时方形套筒12也同步在水平横梁上沿水平方向移动,从而实现水平移动。In this design, the square vertical rod of the cutting head can move left and right along the square
本设计中在使用时,切割台面5上放置有待切割石材21;然后控制安装在左支架32和右支架内侧面下部的四个伸缩气缸6工作,四个伸缩气缸6的活塞杆带动压板28分别压在待切割石材21的表面四周,形成对待切割石材21的固定;打开刀片罩壳14的底面左右两侧端安装有两个红外线灯头26,两个红外线灯头26形成的垂直面与切割头的切割刀片处于同一垂直面上,此时方便调整待切割石材21的切割位。When in use in this design, the
握住切割头前后面上的U形把手,往下方移动,此时切割万片与待切割石材21接触开始切割,同时安装在切割头上的吸尘构件一上的前遮板19、后遮板30同步往下方移动,当到达切割台面5上时,此时前遮板19、后遮板30以及两侧的松紧布一33和松紧布二,形成一个移动式同步联动吸尘仓;由于前遮板19、后遮板30的材质为透明塑料材质,因此可以方便观察切割刀具与待切割石材21的初始切割位;切割开始时产生大量的粉尘;此时控制吸风机一8和吸风机二16,吸风机一8和吸风机二16通过吸尘软管一10和吸尘软管二,利用喇叭形吸尘罩一7和喇叭形吸尘罩二将切割产生的大量粉尘实现吸收,吸收至存尘箱一和存尘箱二17。Hold the U-shaped handle on the front and back of the cutting head and move it downward. At this time, the cutting pieces are in contact with the
本设计中,切割头在切割待切割石材21上时,会随着切割加工的深入,向下方移动,此时由于前遮板19内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧一29;后遮板30内壁顶端的左右两侧与水平凸板一、水平凸板二的前面两端之间设置有斜向弹簧二31;所述前遮板19、后遮板30的左右两侧之间设置有松紧布一33和松紧布二;因此前遮板19、后遮板30会向外侧方向移动,松紧布一33和松紧布二由于弹性,向两侧方向拉开,此时移动式同步联动吸尘仓仍然罩设在切割待切割石材21的切割位处,因此能够保证吸尘效果。In this design, when the cutting head is cutting the
同时控制吸尘构件二同步工作,控制吸风机三23工作,利用切割台面5上若干吸尘孔27,同步吸收切割时产生的粉尘至倒棱台形粉尘收集桶2中,同进控制水泵4利用喷淋嘴喷出雾化水,混合粉尘形成污水置于倒棱台形粉尘收集桶2中,不会形成因吸风机一和吸风机二产生的吸力,从吸尘孔27反吸出粉尘。当倒棱台形粉尘收集桶2中的粉尘污水较多时,打开排污管24的底端管口上的球阀,方便将污水导到废水收集仓,废水收集仓的底面右侧设置有排污口22,方便后期处理。At the same time, control the second dust suction component to work synchronously, control the suction fan three 23 to work, and use a number of dust suction holes 27 on the cutting table 5 to simultaneously absorb the dust generated during cutting into the chamfered table-shaped
本设计中,松紧布一33和松紧布二的底端均设置有若干刷头20,在移动时,也方便清扫切割平面上的粉尘,将切割平面上的粉尘清扫至吸尘孔27中,再至倒棱台形粉尘收集桶2。In this design, the bottom ends of the
本发明所述的一种石材加工机用随动式吸尘组件,它采用安装在切割刀片罩壳上的吸尘构件一和安装在切割平面底面的吸尘构件二,从而实现移动吸尘与固定吸尘相结合;它具有使用方便,吸尘效果,减少粉尘对车间环境的污染,也保证操作人员的身体健康。A follow-up dust-collecting assembly for a stone processing machine according to the present invention adopts a dust-absorbing
以上实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: The recorded technical solutions are modified, or some technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
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