CN111243855B - Automatic winding machine for flat wire - Google Patents
Automatic winding machine for flat wire Download PDFInfo
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- CN111243855B CN111243855B CN201910442458.5A CN201910442458A CN111243855B CN 111243855 B CN111243855 B CN 111243855B CN 201910442458 A CN201910442458 A CN 201910442458A CN 111243855 B CN111243855 B CN 111243855B
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- 238000004804 winding Methods 0.000 title claims abstract description 39
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 20
- 238000005520 cutting process Methods 0.000 claims description 9
- 239000002184 metal Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 230000005540 biological transmission Effects 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000010008 shearing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The utility model provides an automatic coiling machine of flat line, including mounting platform, spindle unit, fly fork drive arrangement, guy wire device, tension device, heating device and cut the line device, spindle unit connects on mounting platform, spindle unit includes driving shaft and driven shaft, guy wire device is located the spindle unit top, fly fork drive arrangement is located driven shaft one side, tension device installs on the mounting platform of spindle unit one side, heating device is located the tension device top, cut the line device and connect on spindle unit, guy wire device is from the tension device with the wire rod clamp pull-out, press from both sides after spindle unit, guy wire device resets, fly fork drive arrangement drive wire winding then, spindle unit compound die, driving shaft and driven shaft are in the same direction, different rotation speed is rotatory, twine the wire rod on the mould, heating device starts, heat the wire rod to the temperature of settlement, then cool down, it cuts the wire rod, spindle unit resets, take off the coil.
Description
Technical Field
The invention belongs to the technical field of winding machines, and particularly relates to an automatic winding machine for flat wires.
Background
Conventional alpha-wound coils are mostly wound with round wires, and more of these coils are wound with flat wires to meet the requirements of coils with higher power. In production, the winding equipment using the traditional alpha winding method is difficult to complete winding of the flat wire coil because the flat wire cannot rotate in the winding process.
Disclosure of Invention
The invention provides an automatic flat wire winding machine which aims at overcoming the defects of the prior art.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
The utility model provides an automatic coiling machine of flat line, including mounting platform, spindle unit, flying fork drive arrangement, guy wire device, tension device, heating device and cut the line device, spindle unit connects on mounting platform, spindle unit includes driving shaft and driven shaft, guy wire device connects on mounting platform, and be located spindle unit top, flying fork drive arrangement connects on mounting platform, and be located driven shaft one side, tension device installs on mounting platform of spindle unit one side, and be located spindle unit middle part, heating device is located tension device top, guy wire device connects on spindle unit, guy wire device is from tension device with the wire rod clamp pull-out, press from both sides the back through spindle unit, guy wire device resets, flywheel drive arrangement drive wire winding, then flying fork drive arrangement resets, spindle unit compound die, driving shaft and driven shaft are in the same direction, different rotation speeds are rotatory, twine the wire rod on the mould, heating device starts, heat the wire rod to the temperature that sets for, then cool down, guy wire device cuts the wire rod, spindle unit resets, take off the coil.
Furthermore, the mounting platform is of a rectangular frame structure welded by square steel, a rectangular large bottom plate is arranged above the mounting platform, and an electric control element is arranged in a space below the large bottom plate.
Further, the main shaft device comprises a driving shaft, a driven shaft and a base plate, wherein the driving shaft and the driven shaft are respectively arranged on two sides of the base plate, a driven shaft seat is arranged at the bottom of the driven shaft, a first driven rotating shaft is arranged on the driven shaft seat, a fly fork storage mechanism is arranged in the middle of the first driven rotating shaft and synchronously rotates with the first driven rotating shaft, a second driven rotating shaft is arranged at the front end of the first driven rotating shaft, a lower die is arranged at the front end of the second driven rotating shaft, a driven driving mechanism is arranged between the first driven rotating shaft and the second driven rotating shaft, and the driven driving mechanism is connected with a synchronous belt pulley of the first driven rotating shaft.
Further, the driving shaft is provided with a driving shaft seat, a shaft sleeve is arranged right above the driving shaft, a symmetrical guide sleeve is arranged below the driving shaft, a movable shaft is arranged in the shaft sleeve, a rotary shaft is arranged in the movable shaft, a mandrel is arranged in the rotary shaft and synchronously rotates with the rotary shaft, the front end of the rotary shaft is connected with a die mounting plate, an upper die is arranged on the die mounting plate, the front end of the mandrel is provided with a middle die, the rear end of the mandrel is provided with a rotary sleeve, the tail end of the rotary sleeve is provided with a cylinder mechanism, the tail end of the movable shaft is provided with a first movable plate, the rotary shaft penetrates through the first movable plate and is connected with a rotary driving mechanism belt wheel arranged on the first movable plate, and a ball screw transmission mechanism is arranged between the driving shaft seat and the first movable plate.
Further, the fly fork storage mechanism is provided with a fly fork connecting plate, one end of the fly fork connecting plate is connected to the first driven rotating shaft, the other end of the fly fork connecting plate is connected with a damper, a follow-up shaft is arranged on the damper, one end, close to the damper, of the follow-up shaft is provided with a follow-up gear, one end, far away from the damper, of the fly fork connecting plate is provided with a left support plate and a right support plate, the left support plate and the right support plate are respectively connected to two sides of the follow-up shaft, the upper end and the lower end of the fly fork connecting plate are provided with pin holes, the left support plate and the right support plate are provided with an upturned rod and a downturned rod, the front end of the upturned rod is provided with an upper storage ring, a spring is arranged between the upturned rod and the follow-up shaft, the front end of the downturned rod is provided with a lower storage ring, a spring is arranged between the downturned rod and the follow-up shaft, and the right support plate is provided with a sensing piece.
Further, the fly-fork driving device is provided with a fly-fork mounting table, the left side and the right side of the fly-fork mounting table are symmetrically provided with first air cylinders respectively, the end of an extending shaft of each first air cylinder is provided with a connector, the inner side of each first air cylinder is provided with a first guide rail which is symmetrically mounted, each first guide rail is provided with a second movable plate, the front end of each second movable plate is provided with a connecting plate, a limiting plate is arranged in the middle of each second movable plate, the rear end of each second movable plate is provided with a vertical plate, a motor mounting plate is arranged on one side of each vertical plate, a driving motor is mounted on each motor mounting plate, a driving gear is arranged on each driving motor, L-shaped metal plates are arranged on the other side of each vertical plate, position sensors are arranged on the L-shaped metal plates, the rear ends of the movable plates on the L-shaped metal plates are provided with clamping jaw air cylinders, and upper pressing plates and lower pressing plates are arranged on the clamping jaw air cylinders.
Further, the stay wire device comprises a supporting frame, a second guide rail and a driving mechanism, wherein the supporting frame is vertically and fixedly arranged on a large bottom plate, the second guide rail is positioned at the front side of the supporting frame, the driving mechanism is arranged on the supporting frame, a third moving plate is arranged on the second guide rail, a clamping plate is arranged at the rear side of the third moving plate and is connected with the driving mechanism, the front side of the third moving plate is provided with the third guide rail, a limiting mechanism is arranged on the right side of the third guide rail, a fourth moving plate is arranged on the third guide rail, a guide rail plate is arranged below the fourth moving plate, a second air cylinder for driving the fourth moving plate to move up and down is arranged between the third moving plate and the fourth moving plate, a fourth air cylinder for driving the fifth moving plate to move back and forth is arranged on the fourth guide rail, a clip mounting plate is arranged below the fifth moving plate, a fixing clip is arranged on the clip mounting plate, and a fourth air cylinder for driving the movable clip to move up and down is arranged between the fixing clip and the clip mounting plate.
Further, the tension device is provided with a movable table, a fifth guide rail and a fifth air cylinder are arranged between the movable table and the mounting platform, the movable table is driven to move back and forth by the fifth air cylinder, limiting blocks are arranged on two sides of the movable table, at least one group of rollers and a damper are arranged on the movable table, a sixth air cylinder is arranged on the right side of the movable table, and an upper wire clamping clamp and a lower wire clamping clamp are arranged on the sixth air cylinder.
Further, the heating device is provided with a heater and a connecting mechanism, and the heater is connected with the connecting mechanism between the mounting platform.
Further, the wire cutting device comprises a scissors mounting plate and scissors, a seventh air cylinder is arranged on the scissors mounting plate and connected with the scissors, and the seventh air cylinder is fixedly connected to the driving shaft seat.
Compared with the prior art, the invention has the following implementation effects:
According to the automatic flat wire winding machine, the wire pulling device clamps and pulls out the wire from the tension device, the wire is placed into the upper storage ring and the lower storage ring through the main shaft device, the driving gear drives the follow-up shaft to rotate to wind the wire on the storage ring, the main shaft device is assembled, the driving shaft and the driven shaft a fellow villager, townsman or provincial rotate at different rotation speeds to wind the wire on the die, the heating device is used for heating the wire, the wire cutting device is used for cutting the wire after cooling, and the wire is pulled out of the coil, so that alpha winding of the flat wire is realized.
Drawings
FIG. 1 is a schematic diagram of the whole structure of an automatic flat wire winding machine according to the present invention;
FIG. 2 is a schematic view of a mounting platform of an automatic flat wire winding machine according to the present invention;
FIG. 3 is a schematic view of a spindle device of an automatic flat wire winding machine according to the present invention;
fig. 4 is a schematic structural view of a driving shaft of an automatic flat wire winding machine according to the present invention;
FIG. 5 is a schematic view of a flyer stock mechanism of an automatic flat wire winding machine according to the present invention;
FIG. 6 is a schematic view of a fly fork driving device for an automatic flat wire winding machine according to the present invention;
FIG. 7 is a schematic diagram of a wire pulling device of an automatic flat wire winding machine according to the present invention;
FIG. 8 is an enlarged schematic view of a wire pulling device of an automatic flat wire winding machine according to the present invention;
FIG. 9 is a schematic view of a tension device of an automatic flat wire winding machine according to the present invention;
FIG. 10 is a schematic view of a heating device of an automatic flat wire winding machine according to the present invention;
fig. 11 is a schematic structural view of a wire cutting device of an automatic flat wire winding machine according to the present invention.
Detailed Description
The present invention will be described below with reference to specific examples.
As shown in fig. 1, the automatic flat wire winding machine comprises a mounting platform 100, a spindle device 200, a flyer driving device 300, a wire pulling device 400, a tension device 500, a heating device 600 and a wire shearing device 700, wherein the spindle device 200 is connected to the mounting platform 100, the spindle device 200 comprises a driving shaft 201 and a driven shaft 201, the wire pulling device 400 is connected to the mounting platform 100 and is positioned above the spindle device 200, the flyer driving device 300 is connected to the mounting platform 100 and is positioned on one side of the driven shaft 201, the tension device 500 is arranged on the mounting platform 100 on one side of the spindle device 200 and is positioned in the middle of the spindle device 200, the heating device 600 is positioned above the tension device 500, the wire shearing device 700 is connected to the spindle device 200, the wire pulling device 400 clamps and pulls out a wire, the wire is clamped after passing through the spindle device 200, the wire pulling device 400 resets, the flyer driving device drives the wire to be wound, then the flyer driving device 300 resets, the spindle device 200 clamps, the driving shaft 201 and the driven shaft 201 rotate in the same direction, the wire is wound on a die at different rotation speeds, the heating device 600 is started, the heating device 600 is heated to a set temperature, then the wire is cooled, and the wire is sheared off, and the coil is reset by the coil 200.
As shown in fig. 2, the mounting platform 100 is a rectangular frame structure welded by square steel, a rectangular large bottom plate 101 is arranged above the rectangular frame structure, and an electric control element is arranged in a space below the large bottom plate 101.
As shown in fig. 3, the spindle device 200 includes a driving shaft 201, a driven shaft 201, and a backing plate 203, where the driving shaft 201 and the driven shaft 201 are respectively mounted on two sides of the backing plate 203, a driven shaft seat 204 is disposed at the bottom of the driven shaft 201, a first driven rotation shaft 205 is disposed on the driven shaft seat 204, a fly-fork storage mechanism 206 is disposed in the middle of the first driven rotation shaft 205, the fly-fork storage mechanism 206 rotates synchronously with the first driven rotation shaft 205, a second driven rotation shaft 218 is disposed at the front end of the first driven rotation shaft 205, a lower die 208 is disposed at the front end of the second driven rotation shaft 218, a driven driving mechanism 209 is disposed between the first driven rotation shaft 205 and the second driven rotation shaft 218 and is connected with a synchronous pulley of the first driven rotation shaft 205, the driven driving mechanism 209 is independently controlled, and a rolling bearing is disposed between the first driven rotation shaft 205 and the second driven rotation shaft 218 during winding, so that the lower die 208 can remain stationary during the fly-fork rotation.
As shown in fig. 4, the driving shaft 201 is provided with a driving shaft seat 210, a shaft sleeve 211 is arranged right above the driving shaft 201, a symmetrical guide sleeve is arranged below the driving shaft 201, a moving shaft 212 is arranged in the shaft sleeve 211, a rotating shaft 213 is arranged in the moving shaft 212, a mandrel 214 is arranged in the rotating shaft 213, the mandrel 214 rotates synchronously with the rotating shaft 213, the front end of the rotating shaft 213 is connected with a die mounting plate 215, an upper die 216 is arranged on the die mounting plate 215, a middle die 217 is arranged at the front end of the mandrel 214, a rotating sleeve 218 is arranged at the rear end of the mandrel 214, a cylinder mechanism 219 is arranged at the tail end of the rotating sleeve 218 and is used for driving the mandrel 214 to move forwards and backwards, the winding stretches out, a moving plate is arranged at the tail end of the moving shaft 212, the rotating shaft 213 passes through a first moving plate 220 and is connected with a rotating driving mechanism 221 belt pulley arranged on the first moving plate 220, and a ball screw transmission mechanism 222 is arranged between the driving shaft seat 210 and the first moving plate 220, so that the die clamping precision can be accurately controlled.
As shown in fig. 5, the flyfork material storage mechanism 206 is provided with a flyfork connection plate 223, one end of the flyfork connection plate 223 is connected to the first driven rotation shaft 205, the other end is connected with a damper 224, the damper 224 is provided with a follow-up shaft 225, a suitable back tension force can be obtained by adjusting the resistance of the damper 224, one end, close to the damper 224, of the follow-up shaft 225 is provided with a follow-up gear 226, one end, far away from the damper 224, is provided with a left support plate 227 and a right support plate 228, the left support plate 227 and the right support plate 228 are respectively connected to two sides of the follow-up shaft 225, the upper end and the lower end are provided with pin holes 229, the left support plate 227 and the right support plate 228 are provided with an upturned rod 230 and a downturned rod 231, the front end of the upturned rod 230 is provided with an upturned ring 232, a spring 233 is arranged between the upturned rod 230 and the follow-up shaft 225, the front end of the downturned rod 231 is provided with a downturned material storage ring 234, a spring 233 is arranged between the downturned material rod 231 and the follow-up shaft 225, the right support plate 228 is provided with a sensing piece 235, when the sensing piece 206 judges that the flyfork material storage mechanism 206 is located between the upturned loop 232 and the upper end and the downturned material storage ring and the downturned by the spring 234, the driving gear is engaged with the wire drive gear, the wire rod is wound around the driving gear.
As shown in fig. 6, the fly fork driving device 300 is provided with a fly fork mounting table 301, the left side and the right side of the fly fork mounting table 301 are symmetrically provided with a first air cylinder 302, the shaft end of the extending shaft of the first air cylinder 302 is provided with a connector 303, the inner side of the first air cylinder 302 is provided with a first guide rail 304 which is symmetrically installed, the first guide rail 304 is provided with a second moving plate 305, the front end of the second moving plate 305 is provided with a connecting plate 306, the middle of the second moving plate 305 is provided with a limiting plate 307, the rear end of the second moving plate 305 is provided with a vertical plate 308, one side of the vertical plate 308 is provided with a motor mounting plate 309, the motor mounting plate 309 is provided with a driving motor 310, the driving motor 310 is provided with a driving gear 311, the other side of the vertical plate 308 is provided with an L-shaped metal plate 312, the L-shaped metal plate 312 is provided with a position sensor, the position sensor corresponds to the sensing piece 235, the rear end of the moving plate on the side of the L-shaped metal plate 312 is provided with an air cylinder mounting plate 313, the air cylinder mounting plate 313 is provided with an air cylinder 314, the clamping jaw 315 and a lower clamping jaw air cylinder 316 are provided with an upper clamping jaw 315, and the upper storage ring 232 can be separated from the lower storage ring 234 when the clamping jaw air cylinder 314 is closed.
As shown in fig. 7 and 8, the wire pulling device 400 includes a supporting frame 401, a second guide rail 402 and a driving mechanism 403, the supporting frame 401 is vertically and fixedly installed on the large bottom plate 101, the second guide rail 402 is located at the front side of the supporting frame 401, the driving mechanism 403 is installed on the supporting frame 401, a third moving plate 404 is disposed on the second guide rail 402, a clamping plate 405 is disposed at the rear side of the third moving plate 404, the clamping plate 405 is connected with the driving mechanism 403, a third guide rail 406 is disposed at the front side of the third moving plate 404, a limiting mechanism 407 is disposed at the right side of the third guide rail 406, a fourth moving plate 408 is disposed on the third guide rail 406, a guide rail plate 409 is disposed below the fourth moving plate 408, a second cylinder 410 for driving the fourth moving plate 408 to move up and down is disposed below the guide rail plate 409, a fifth moving plate 412 is disposed on the fourth guide rail 411, a third cylinder 413 for driving the fifth moving plate 412 to move back and forth is disposed between the fourth moving plate 412, a clip 414 is disposed below the fifth moving plate 414, a clip 416 is disposed below the fourth moving clip 416 is disposed on the fourth moving clip, a clip 416 is disposed below the fourth moving clip 416, and a clip 416 is disposed below the fourth clip 416 is disposed on the fourth moving clip device is disposed between the fourth moving clip and the fourth clip device is disposed between the fourth clip and the fourth clip device and the clip device is disposed so as to be convenient to take out of a material from the clip storage device.
As shown in fig. 9, the tension device 500 is provided with a moving platform 501, a fifth guide rail 502 and a fifth air cylinder 503 are arranged between the moving platform 501 and the mounting platform 100, the fifth air cylinder 503 drives the moving platform 501 to move back and forth, two sides of the moving platform 501 are provided with limiting blocks 504, at least one group of rollers 505 and one damper 224 are arranged on the moving platform 501, the right side of the moving platform 501 is provided with a sixth air cylinder 506, an upper clamping clamp 507 and a lower clamping clamp 508 are arranged on the sixth air cylinder 506, and the wire is clamped before wire breakage.
As shown in fig. 10, the heating device 600 is provided with a heater 601 and a connection mechanism 602, and the heater 601 is connected to the connection mechanism 602 of the mounting platform 100.
As shown in fig. 11, the wire cutting device 700 includes a scissor mounting plate 701 and a scissor 702, the scissor mounting plate 701 is provided with a seventh air cylinder 703, the seventh air cylinder 703 is connected with the scissor 702, and the seventh air cylinder 703 is fixedly connected to the driving axle seat 210.
In summary, the automatic flat wire winder has the following beneficial effects:
According to the automatic flat wire winding machine, the wire pulling device 400 clamps and pulls out wires from the tension device 500, the wires are placed into the upper storage ring 232 and the lower storage ring 234 through the main shaft device 200, the driving gear 311 drives the follow-up shaft 225 to rotate to wind the wires on the storage ring, the main shaft device 200 is assembled, the driving shaft 201 and the driven shaft 201 a fellow villager, townsman or provincial rotate at different rotation speeds to wind the wires on the die, the heating device 600 heats the wires, the wire cutting device 700 cuts the wires after cooling, the coils are pulled out, alpha winding of the flat wires is realized, the degree of automation is high, the winding efficiency is high while the winding is reliable, and the cost of manpower and material resources is saved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (7)
1. An automatic winding machine for flat wires is characterized in that: the wire cutting device is connected to the main shaft device, the wire is clamped and pulled out from the tension device, the wire is clamped after passing through the main shaft device, the wire pulling device is reset, the flywheel driving device drives the winding, then the wire is reset, the main shaft device is assembled, the driving shaft and the driven shaft rotate in the same direction and at different rotation speeds, the wire is wound on a die, the heating device is started, the wire is heated to a set temperature, then cooled, the wire cutting device cuts the wire, the main shaft device is reset, and the coil is separated; the main shaft device comprises a driving shaft, a driven shaft and a base plate, wherein the driving shaft and the driven shaft are respectively arranged on two sides of the base plate, a driven shaft seat is arranged at the bottom of the driven shaft, a first driven rotating shaft is arranged on the driven shaft seat, a flying fork storage mechanism is arranged in the middle of the first driven rotating shaft and synchronously rotates with the first driven rotating shaft, a second driven rotating shaft is arranged at the front end of the first driven rotating shaft, a lower die is arranged at the front end of the second driven rotating shaft, a driven driving mechanism is arranged between the first driven rotating shaft and the second driven rotating shaft, and the driven driving mechanism is connected with a synchronous belt pulley of the first driven rotating shaft; the driving shaft is provided with a driving shaft seat, a shaft sleeve is arranged right above the driving shaft, a symmetrical guide sleeve is arranged below the driving shaft, a movable shaft is arranged in the shaft sleeve, a rotating shaft is arranged in the movable shaft, a mandrel is arranged in the rotating shaft, the mandrel and the rotating shaft synchronously rotate, the front end of the rotating shaft is connected with a die mounting plate, an upper die is arranged on the die mounting plate, the front end of the mandrel is provided with a middle die, the rear end of the mandrel is provided with a rotating sleeve, the tail end of the rotating sleeve is provided with a cylinder mechanism, the tail end of the movable shaft is provided with a first movable plate, the rotating shaft passes through the first movable plate and is connected with a belt wheel of a rotary driving mechanism arranged on the first movable plate, and a ball screw transmission mechanism is arranged between the driving shaft seat and the first movable plate; the heating device is provided with a heater and a connecting mechanism, and the heater is connected with the connecting mechanism between the mounting platform.
2. The automatic flat wire winding machine according to claim 1, wherein the mounting platform is a rectangular frame structure welded by square steel, a rectangular large bottom plate is arranged above the mounting platform, and an electric control element is arranged in a space below the large bottom plate.
3. The automatic flat wire winding machine according to claim 1, wherein the flyer material storing mechanism is provided with a flyer connecting plate, one end of the flyer connecting plate is connected to the first driven rotating shaft, the other end of the flyer connecting plate is connected with a damper, a follow-up shaft is arranged on the damper, a follow-up gear is arranged at one end, close to the damper, of the follow-up shaft, a left support plate and a right support plate are arranged at one end, far away from the damper, of the follow-up shaft, the left support plate and the right support plate are respectively connected to two sides of the follow-up shaft, pin holes are formed in the upper end and the lower end of the fly-up shaft, an upward-tilting rod and a downward-tilting rod are arranged on the left support plate and the right support plate and are connected through the pin holes, a spring is arranged between the upward-tilting rod and the follow-up shaft, a downward-tilting rod front end is provided with a downward-storing ring, a spring is arranged between the downward-tilting rod and the follow-up shaft, and a sensing piece is arranged on the right support plate.
4. The automatic flat wire winding machine according to claim 1, wherein the flying fork driving device is provided with a flying fork mounting table, first air cylinders are symmetrically arranged on the left side and the right side of the flying fork mounting table respectively, connectors are arranged at the shaft ends of the extending shafts of the first air cylinders, first guide rails which are symmetrically arranged are arranged on the inner sides of the first air cylinders, second movable plates are arranged on the first guide rails, connecting plates are arranged at the front ends of the second movable plates, limiting plates are arranged in the middle of the second movable plates, vertical plates are arranged at the rear ends of the second movable plates, motor mounting plates are arranged on one side of the vertical plates, driving motors are arranged on the motor mounting plates, driving gears are arranged on the driving plates, L-shaped metal plates are arranged on the other side of the vertical plates, position sensors are arranged on the L-shaped metal plates, cylinder mounting plates are arranged at the rear ends of the movable plates on the L-shaped metal plates, clamping jaw cylinders are provided with upper pressing plates and lower pressing plates.
5. The automatic flat wire winding machine according to claim 1, wherein the wire pulling device comprises a supporting frame, a second guide rail and a driving mechanism, the supporting frame is vertically and fixedly installed on the large bottom plate, the second guide rail is located on the front side of the supporting frame, the driving mechanism is installed on the supporting frame, a third moving plate is arranged on the second guide rail, a clamping plate is arranged on the rear side of the third moving plate, the clamping plate is connected with the driving mechanism, a third guide rail is arranged on the front side of the third moving plate, a limiting mechanism is arranged on the right side of the third guide rail, a fourth moving plate is arranged on the third guide rail, a guide rail plate is arranged below the fourth moving plate, a second air cylinder for driving the fourth moving plate to move up and down is arranged between the third moving plate and the fourth moving plate, a fifth air cylinder for driving the fifth moving plate to move back and forth is arranged on the fourth guide rail, a clamp is arranged below the fifth moving plate, a fixed clamp is arranged on the mounting plate, a movable clamp is arranged above the fixed clamp is arranged on the mounting plate, and a fourth air cylinder for driving the movable clamp to move up and down is arranged between the movable clamp and the movable clamp.
6. The automatic flat wire winding machine according to claim 1, wherein the tension device is provided with a movable table, a fifth guide rail and a fifth air cylinder are arranged between the movable table and the mounting platform, the fifth air cylinder drives the movable table to move back and forth, limiting blocks are arranged on two sides of the movable table, at least one group of rollers and a damper are arranged on the movable table, a sixth air cylinder is arranged on the right side of the movable table, and an upper wire clamping clip and a lower wire clamping clip are arranged on the sixth air cylinder.
7. The automatic flat wire winding machine according to claim 1, wherein the wire cutting device comprises a scissors mounting plate and scissors, a sixth air cylinder is arranged on the scissors mounting plate and connected with the scissors, and the sixth air cylinder is fixedly connected to the driving shaft seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910442458.5A CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910442458.5A CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111243855A CN111243855A (en) | 2020-06-05 |
| CN111243855B true CN111243855B (en) | 2024-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910442458.5A Active CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
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| CN (1) | CN111243855B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116153657B (en) * | 2023-04-23 | 2023-07-07 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
| CN118737695B (en) * | 2024-08-05 | 2025-04-22 | 株洲宏达磁电科技有限公司 | Flat wire double-wire cross lap winding process and coupling inductor prepared by same |
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| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
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| JP2004200545A (en) * | 2002-12-20 | 2004-07-15 | Toko Inc | Air core coil winding device |
| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
| CN204194666U (en) * | 2014-09-27 | 2015-03-11 | 钟祥三富机电有限公司 | Electromagnetic stove coil is produced with automatically sending cutting facility |
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