CN111243855A - Flat wire automatic coil winding machine - Google Patents
Flat wire automatic coil winding machine Download PDFInfo
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- CN111243855A CN111243855A CN201910442458.5A CN201910442458A CN111243855A CN 111243855 A CN111243855 A CN 111243855A CN 201910442458 A CN201910442458 A CN 201910442458A CN 111243855 A CN111243855 A CN 111243855A
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- 238000004804 winding Methods 0.000 title claims abstract description 51
- 238000005491 wire drawing Methods 0.000 claims abstract description 27
- 238000010438 heat treatment Methods 0.000 claims abstract description 20
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000003860 storage Methods 0.000 claims description 25
- 238000009434 installation Methods 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000010008 shearing Methods 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 description 9
- 230000000694 effects Effects 0.000 description 4
- 238000010009 beating Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 2
- 238000009966 trimming Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/061—Winding flat conductive wires or sheets
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Abstract
An automatic flat wire winding machine comprises a mounting platform, a main shaft device, a flying fork driving device, a wire drawing device, a tension device, a heating device and a wire cutting device, wherein the main shaft device is connected to the mounting platform, the main shaft device comprises a driving shaft and a driven shaft, the wire drawing device is positioned above the main shaft device, the flying fork driving device is positioned on one side of the driven shaft, the tension device is mounted on the mounting platform on one side of the main shaft device, the heating device is positioned above the tension device, the wire cutting device is connected to the main shaft device, the wire drawing device clamps and draws out a wire from the tension device, the wire drawing device is clamped after passing through the main shaft device, the wire drawing device is reset, the flywheel driving device drives the winding wire, the flying fork driving device is reset, the main shaft device is matched, the driving shaft and the driven shaft rotate in the, heating the wire to a set temperature, cooling, cutting the wire by the wire cutting device, resetting the main shaft device, and releasing the coil.
Description
Technical Field
The invention belongs to the technical field of winding machines, and particularly relates to an automatic winding machine for flat wires.
Background
Most of traditional alpha winding coils are wound by round wires, and in order to meet the requirement of coils with higher power, more and more coils of the type begin to be wound by flat wires. In production, because the flat wire cannot rotate in the winding process, the winding of the flat wire coil is difficult to complete by using the winding equipment of the traditional alpha winding method.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic flat wire winding machine.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
an automatic flat wire winding machine comprises a mounting platform, a main shaft device, a flying fork driving device, a wire drawing device, a tension device, a heating device and a wire cutting device, wherein the main shaft device is connected to the mounting platform and comprises a driving shaft and a driven shaft, the wire drawing device is connected to the mounting platform and is positioned above the main shaft device, the flying fork driving device is connected to the mounting platform and is positioned on one side of the driven shaft, the tension device is mounted on the mounting platform on one side of the main shaft device and is positioned in the middle of the main shaft device, the heating device is positioned above the tension device, the wire cutting device is connected to the main shaft device, the wire drawing device clamps and draws out a wire from the tension device, the wire drawing device is clamped after passing through the main shaft device, the wire drawing device is reset, a flywheel driving device drives winding, then the flying fork driving device is reset, the wire rod is wound on the die by rotating at different rotating speeds, the heating device is started to heat the wire rod to a set temperature, then the wire rod is cooled, the wire rod is cut by the wire cutting device, the spindle device is reset, and the coil is removed.
Furthermore, the mounting platform is of a rectangular frame structure welded by square steel, a rectangular large bottom plate is arranged above the mounting platform, and an electric control element is arranged in a space below the large bottom plate.
Further, spindle unit includes driving shaft, driven shaft and backing plate, and driving shaft and driven shaft are installed respectively in the backing plate both sides, and the driven shaft bottom is equipped with driven shaft seat, is equipped with first driven rotation axis on the driven shaft seat, and first driven rotation axis middle part is equipped with flies fork storage mechanism, flies fork storage mechanism and first driven rotation axis synchronous revolution, and first driven rotation axis front end is equipped with the driven rotation axis of second, and the driven rotation axis front end of second is equipped with the lower mould, is equipped with driven actuating mechanism between first driven rotation axis and the driven rotation axis of second, and is connected with first driven rotation axis synchronous pulley.
Further, the driving shaft is provided with a driving shaft seat, a shaft sleeve is arranged right above the driving shaft, a symmetrical guide sleeve is arranged below the driving shaft, a moving shaft is arranged in the shaft sleeve, a rotating shaft is arranged in the moving shaft, a mandrel is arranged in the rotating shaft and synchronously rotates with the rotating shaft, the front end of the rotating shaft is connected with a die mounting plate, an upper die is arranged on the die mounting plate, a middle die is arranged at the front end of the mandrel, a rotating sleeve is arranged at the rear end of the mandrel, an air cylinder mechanism is arranged at the tail end of the rotating sleeve, a first moving plate is arranged at the tail end of the moving shaft, the rotating shaft penetrates through the first moving plate and is connected with.
Further, fly fork storage mechanism is equipped with the fly fork connecting plate, fly fork connecting plate one end is connected on first driven rotation axis, the other end is connected with the attenuator, be equipped with the follower shaft on the attenuator, the epaxial one end that is close to the attenuator of follower is equipped with the follower gear, the one end of keeping away from the attenuator is equipped with left support plate and right branch fagging, the both sides at the follower shaft are connected respectively to left support plate and right branch fagging, and both ends are equipped with the cotter hole from top to bottom, be equipped with upwarp pole and lower upwarp pole in left support plate and the right branch fagging, and through cotter jogged joint, upwarp pole front end is equipped with the storage circle, be equipped with the spring between upwarp pole and the follower shaft, be equipped with the response piece in the right branch fagging.
Further, fly fork drive arrangement is equipped with the fly fork mount table, the left and right sides of fly fork mount table symmetry respectively is equipped with first cylinder, first cylinder projecting shaft axle head is equipped with the connector, the first cylinder inboard is equipped with the first guide rail of symmetry installation, be equipped with the second movable plate on the first guide rail, second movable plate front end is equipped with the connecting plate, be equipped with the limiting plate in the middle of the second movable plate, second movable plate rear end is equipped with vertical board, be equipped with the motor mounting panel on the vertical board of one side, install driving motor on the motor mounting panel, be equipped with drive gear on the driving motor, be equipped with L type panel beating on the vertical board of opposite side, be equipped with position sensor on the L type panel beating, the movable plate rear end of L type panel beating side is equipped with the cylinder mounting panel, be equipped.
Further, the wire drawing device comprises a support frame, a second guide rail and a driving mechanism, the support frame is vertically and fixedly arranged on the large bottom plate, the second guide rail is positioned on the front side of the support frame, the driving mechanism is arranged on the support frame, a third moving plate is arranged on the second guide rail, a clamping plate is arranged on the rear side of the third moving plate and connected with the driving mechanism, a third guide rail is arranged on the front side of the third moving plate, a limiting mechanism is arranged on the right side of the third guide rail, a fourth moving plate is arranged on the third guide rail, a guide rail plate is arranged below the fourth moving plate, a second air cylinder for driving the fourth moving plate to move up and down is arranged between the third moving plate and the fourth moving plate, a fourth guide rail is arranged below the guide rail, a fifth moving plate is arranged on the fourth guide rail, a third air cylinder for driving the fifth moving plate to move back, be equipped with the fixation clamp on the clip mounting panel, the mount top is equipped with the activity and presss from both sides, is equipped with the fourth cylinder that is used for driving the activity to press from both sides and reciprocates between activity clamp and the clip mounting panel.
Furthermore, the tension device is provided with a mobile station, a fifth guide rail and a fifth cylinder are arranged between the mobile station and the mounting platform, the fifth cylinder drives the mobile station to move back and forth, the two sides of the mobile station are provided with limit blocks, the mobile station is provided with at least one group of idler wheels and a damper, the right side of the mobile station is provided with a sixth cylinder, and the sixth cylinder is provided with an upper wire clamping clamp and a lower wire clamping clamp.
Furthermore, the heating device is provided with a heater and a connecting mechanism, and the heater is connected with the mounting platform through the connecting mechanism.
Furthermore, the thread trimming device comprises a scissors mounting plate and scissors, a seventh cylinder is arranged on the scissors mounting plate and connected with the scissors, and the seventh cylinder is fixedly connected to the driving shaft seat.
Compared with the prior art, the invention has the following implementation effects:
according to the automatic flat wire winding machine, the wire drawing device clamps and draws out the wire from the tension device, the wire is placed into the upper material storage ring and the lower material storage ring through the spindle device, the driving gear drives the follow-up shaft to rotate to wind the wire on the material storage ring, the spindle device is matched with the mold, the driving shaft and the driven shaft rotate at different rotating speeds in the same country to wind the wire on the mold, the heating device is used for heating the wire, the wire cutting device cuts off the wire after cooling, the coil is separated, the alpha winding method winding of the flat wire is achieved, the automation degree is high, the winding is reliable, the winding efficiency is high, and the cost of manpower and material resources is saved.
Drawings
FIG. 1 is a schematic view of the whole structure of an automatic flat wire winding machine according to the present invention;
FIG. 2 is a schematic structural view of a mounting platform of an automatic flat wire winding machine according to the present invention;
FIG. 3 is a schematic structural view of a main shaft device of an automatic flat wire winding machine according to the present invention;
FIG. 4 is a schematic view of a driving shaft structure of an automatic flat wire winding machine according to the present invention;
FIG. 5 is a schematic view of a flying fork material storing mechanism of the automatic flat wire winding machine according to the present invention;
FIG. 6 is a schematic structural view of a flying fork driving device of an automatic flat wire winding machine according to the present invention;
FIG. 7 is a schematic structural view of a wire drawing device of an automatic flat wire winding machine according to the present invention;
FIG. 8 is an enlarged schematic structural view of a wire drawing device of an automatic flat wire winding machine according to the present invention;
FIG. 9 is a schematic structural view of a tension device of an automatic flat wire winding machine according to the present invention;
FIG. 10 is a schematic structural view of a heating device of an automatic flat wire winding machine according to the present invention;
fig. 11 is a schematic structural view of a wire cutting device of an automatic flat wire winding machine according to the present invention.
Detailed Description
The present invention will be described with reference to specific examples.
As shown in fig. 1, the automatic flat wire winding machine includes a mounting platform 100, a spindle device 200, a flying fork driving device 300, a wire drawing device 400, a tension device 500, a heating device 600 and a wire cutting device 700, wherein the spindle device 200 is connected to the mounting platform 100, the spindle device 200 includes a driving shaft 201 and a driven shaft 201, the wire drawing device 400 is connected to the mounting platform 100 and located above the spindle device 200, the flying fork driving device 300 is connected to the mounting platform 100 and located at one side of the driven shaft 201, the tension device 500 is mounted on the mounting platform 100 at one side of the spindle device 200 and located at the middle part of the spindle device 200, the heating device 600 is located above the tension device 500, the wire cutting device 700 is connected to the spindle device 200, the wire drawing device 400 clamps and draws out a wire from the tension device 500, clamps the wire after passing through the spindle device 200, the wire drawing device 400 resets, the flywheel driving device drives to, then the flying fork driving device 300 is reset, the main shaft device 200 is closed, the driving shaft 201 and the driven shaft 201 rotate in the same direction and at different rotating speeds, the wire is wound on the die, the heating device 600 is started to heat the wire to a set temperature, then the wire is cooled, the wire shearing device 700 shears the wire, the main shaft device 200 is reset, and the coil is released.
As shown in fig. 2, the mounting platform 100 is a rectangular frame structure welded by square steel, a rectangular large bottom plate 101 is arranged above the mounting platform, and an electric control element is arranged in a space below the large bottom plate 101.
As shown in fig. 3, the spindle device 200 includes a driving shaft 201, a driven shaft 201 and a backing plate 203, the driving shaft 201 and the driven shaft 201 are respectively installed on two sides of the backing plate 203, a driven shaft seat 204 is installed at the bottom of the driven shaft 201, a first driven rotating shaft 205 is installed on the driven shaft seat 204, a flying fork storage mechanism 206 is installed in the middle of the first driven rotating shaft 205, the flying fork storage mechanism 206 rotates synchronously with the first driven rotating shaft 205, a second driven rotating shaft 218 is installed at the front end of the first driven rotating shaft 205, a lower die 208 is installed at the front end of the second driven rotating shaft 218, a driven driving mechanism 209 is installed between the first driven rotating shaft 205 and the second driven rotating shaft 218 and is connected with the first driven rotating shaft 205 by a synchronous pulley, the driven driving mechanism 209 is independently controlled, the rotating speed and the rotating direction are not influenced by the driving shaft 201 during winding, a rolling bearing is installed, thus, the lower die 208 may remain stationary while the flyer rotates.
As shown in fig. 4, the driving shaft 201 is provided with a driving shaft seat 210, a shaft sleeve 211 is arranged right above the driving shaft 201, symmetrical guide sleeves are arranged below the driving shaft, a moving shaft 212 is arranged in the shaft sleeve 211, a rotating shaft 213 is arranged in the moving shaft 212, a mandrel 214 is arranged in the rotating shaft 213, the mandrel 214 and the rotating shaft 213 rotate synchronously, the front end of the rotating shaft 213 is connected with a die mounting plate 215, an upper die 216 is arranged on the die mounting plate 215, a middle die 217 is arranged at the front end of the mandrel 214, a rotating sleeve 218 is arranged at the rear end of the mandrel 214, an air cylinder mechanism 219 is arranged at the tail end of the rotating sleeve 218 and used for driving the mandrel 214 to move back and forth and extend out during winding, a product retracts during demolding, a moving plate is arranged at the tail end of the moving shaft 212, the rotating shaft 213 passes, the mold closing precision can be accurately controlled.
As shown in fig. 5, the flying fork storing mechanism 206 is provided with a flying fork connecting plate 223, one end of the flying fork connecting plate 223 is connected to the first driven rotating shaft 205, the other end is connected to a damper 224, a follower shaft 225 is provided on the damper 224, the follower shaft 225 can obtain a suitable back tension by adjusting the resistance of the damper 224, one end of the follower shaft 225 close to the damper 224 is provided with a follower gear 226, one end of the follower shaft remote from the damper 224 is provided with a left support plate 227 and a right support plate 228, the left support plate 227 and the right support plate 228 are respectively connected to both sides of the follower shaft 225, the upper end and the lower end are provided with pin holes 229, the left support plate 227 and the right support plate 228 are provided with an upturned rod 230 and a downturned rod 231, and are connected through the pin holes 229, the front end of the upturned rod 230 is provided with an upper storing ring 232, a spring 233 is provided between the upturned rod 230 and the shaft 225, the front end of the downturne, the right supporting plate 228 is provided with an induction sheet 235, when the inductor judges that the flying fork storage mechanism 206 is located at a zero position, a wire is placed between the upper storage ring 232 and the lower storage ring 234, under the action of a spring 233, the wire is clamped, the driving gear 311 is meshed with the follow-up gear 226, and the follow-up shaft 225 is driven to rotate to wind the wire on the storage ring.
As shown in fig. 6, the flying fork driving device 300 is provided with a flying fork mounting table 301, the left side and the right side of the flying fork mounting table 301 are respectively provided with a first cylinder 302 symmetrically, the end of the extending shaft of the first cylinder 302 is provided with a connector 303, the inner side of the first cylinder 302 is provided with a first guide rail 304 symmetrically mounted, the first guide rail 304 is provided with a second moving plate 305, the front end of the second moving plate 305 is provided with a connecting plate 306, the middle of the second moving plate 305 is provided with a limit plate 307, the rear end of the second moving plate 305 is provided with a vertical plate 308, one side of the vertical plate 308 is provided with a motor mounting plate 309, the motor mounting plate 309 is provided with a driving motor 310, the driving motor 310 is provided with a driving gear 311, the other side of the vertical plate 308 is provided with an L-shaped metal plate 312, the L-shaped metal plate 312 is provided with a position sensor corresponding to, an upper pressing plate 315 and a lower pressing plate 316 are arranged on the clamping jaw air cylinder 314, and when the clamping jaw air cylinder 314 is closed, the upper storage ring 232 can be separated from the lower storage ring 234.
As shown in fig. 7 and 8, the wire drawing device 400 includes a support frame 401, a second guide rail 402 and a driving mechanism 403, the support frame 401 is vertically and fixedly installed on the large bottom plate 101, the second guide rail 402 is located at the front side of the support frame 401, the driving mechanism 403 is installed on the support frame 401, a third moving plate 404 is arranged on the second guide rail 402, a clamping plate 405 is arranged at the rear side of the third moving plate 404, the clamping plate 405 is connected with the driving mechanism 403, a third guide rail 406 is arranged at the front side of the third moving plate 404, a limiting mechanism 407 is arranged at the right side of the third guide rail 406, a fourth moving plate 408 is arranged on the third guide rail 406, a guide rail plate 409 is arranged below the fourth moving plate 408, a second cylinder 410 for driving the fourth moving plate 408 to move up and down is arranged between the third moving plate 404 and the fourth moving plate 408, a fourth guide rail 411 is arranged below the guide rail 409, a fifth moving plate 412 is arranged on the fourth guide rail 411 A clamp mounting plate 414 is arranged below the third air cylinder 413 and the fifth moving plate 412, a fixed clamp 415 is arranged on the clamp mounting plate 414, a movable clamp 416 is arranged above the fixed clamp 415, a fourth air cylinder 417 used for driving the movable clamp 416 to move up and down is arranged between the movable clamp 416 and the clamp mounting plate 414, and the wire drawing device 400 is used for clamping a wire from the tension device 500, pulling the wire out, and placing the wire into the middle of the upper material storage ring 232 and the lower material storage ring 234 for clamping so as to facilitate flying fork material storage.
As shown in fig. 9, the tension device 500 is provided with a moving platform 501, a fifth guide rail 502 and a fifth cylinder 503 are arranged between the moving platform 501 and the mounting platform 100, the fifth cylinder 503 drives the moving platform 501 to move back and forth, two sides of the moving platform 501 are provided with limit blocks 504, the moving platform 501 is provided with at least one set of rollers 505 and a damper 224, the right side of the moving platform is provided with a sixth cylinder 506, the sixth cylinder 506 is provided with an upper wire clamping clamp 507 and a lower wire clamping clamp 508, and the wire is clamped before the wire is broken.
As shown in fig. 10, the heating device 600 is provided with a heater 601 and a connection mechanism 602, and the heater 601 is connected to the mounting platform 100 through the connection mechanism 602.
As shown in fig. 11, the thread trimming device 700 includes a scissors mounting plate 701 and scissors 702, a seventh air cylinder 703 is disposed on the scissors mounting plate 701, the seventh air cylinder 703 is connected to the scissors 702, and the seventh air cylinder 703 is fixedly connected to the driving shaft seat 210.
In summary, the automatic winding machine for flat wires has the following beneficial effects:
according to the automatic flat wire winding machine, the wire drawing device 400 clamps and draws out wires from the tension device 500, the wires are placed into the upper storage ring 232 and the lower storage ring 234 through the spindle device 200, the driving gear 311 drives the follow-up shaft 225 to rotate to wind the wires on the storage rings, the spindle device 200 is matched with the mold, the driving shaft 201 and the driven shaft 201 rotate at different rotation speeds in the same country to wind the wires on the mold, the wires are heated through the heating device 600, the wires are cut off through the wire cutting device 700 after cooling, the coils are separated, alpha winding of the flat wires is achieved, the automation degree is high, the winding efficiency is high while the winding is reliable, and the manpower and material cost is saved.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a flat line automatic coil winding machine which characterized by: the flying fork type wire winding machine comprises an installation platform, a main shaft device, a flying fork driving device, a wire drawing device, a tension device, a heating device and a wire shearing device, wherein the main shaft device is connected to the installation platform, the main shaft device comprises a driving shaft and a driven shaft, the wire drawing device is connected to the installation platform and is positioned above the main shaft device, the flying fork driving device is connected to the installation platform and is positioned on one side of the driven shaft, the tension device is installed on the installation platform on one side of the main shaft device and is positioned in the middle of the main shaft device, the heating device is positioned above the tension device, the wire shearing device is connected to the main shaft device, the wire drawing device clamps and draws out a wire from the tension device, the wire drawing device is clamped after passing through the main shaft device, the wire drawing device is reset, the flywheel driving device drives a winding wire, winding the wire rod on the die, starting the heating device, heating the wire rod to a set temperature, then cooling, cutting the wire rod by the wire cutting device, resetting the main shaft device, and releasing the coil.
2. The automatic flat wire winding machine according to claim 1, wherein the mounting platform is a rectangular frame structure welded by square steel, a rectangular large bottom plate is arranged above the mounting platform, and an electric control element is arranged in a space below the large bottom plate.
3. The automatic flat wire winding machine according to claim 1, wherein the spindle device includes a driving shaft, a driven shaft, and a base plate, the driving shaft and the driven shaft are respectively mounted on two sides of the base plate, a driven shaft seat is provided at the bottom of the driven shaft, a first driven rotating shaft is provided on the driven shaft seat, a flying fork storage mechanism is provided in the middle of the first driven rotating shaft, the flying fork storage mechanism rotates synchronously with the first driven rotating shaft, a second driven rotating shaft is provided at the front end of the first driven rotating shaft, a lower die is provided at the front end of the second driven rotating shaft, and a driven driving mechanism is provided between the first driven rotating shaft and the second driven rotating shaft and is connected with a synchronous pulley of the.
4. The automatic flat wire winding machine according to claim 3, wherein the driving shaft is provided with a driving shaft seat, a shaft sleeve is provided directly above the driving shaft, symmetrical guide sleeves are provided below the driving shaft, a moving shaft is provided in the shaft sleeve, a rotating shaft is provided in the moving shaft, a mandrel is provided in the rotating shaft, the mandrel rotates synchronously with the rotating shaft, a die mounting plate is connected to a front end of the rotating shaft, an upper die is provided on the die mounting plate, a middle die is provided at a front end of the mandrel, a rotating sleeve is provided at a rear end of the mandrel, a cylinder mechanism is provided at a rear end of the rotating sleeve, a first moving plate is provided at a rear end of the moving shaft, the rotating shaft penetrates through the first moving plate and is connected with a.
5. The automatic flat wire winding machine according to claim 3, wherein the flying fork storage mechanism is provided with a flying fork connecting plate, one end of the flying fork connecting plate is connected to the first driven rotating shaft, the other end of the flying fork connecting plate is connected with the damper, the damper is provided with a follower shaft, one end, close to the damper, of the follower shaft is provided with a follower gear, one end, far away from the damper, of the flying fork connecting plate is provided with a left supporting plate and a right supporting plate, the left supporting plate and the right supporting plate are respectively connected to two sides of the follower shaft, the upper end and the lower end of the left supporting plate are provided with pin holes, the left supporting plate and the right supporting plate are provided with an upturned rod and a down-tilted rod which are connected through the pin holes, the front end of the upturned rod is provided with an upper storage ring, a spring is arranged between the upturned rod.
6. The automatic flat wire winding machine according to claim 1, wherein the flying fork driving device is provided with a flying fork mounting table, the left side and the right side of the flying fork mounting table are respectively and symmetrically provided with a first air cylinder, the end of an extension shaft of the first air cylinder is provided with a connector, the inner side of the first air cylinder is provided with a first guide rail which is symmetrically mounted, the first guide rail is provided with a second moving plate, the front end of the second moving plate is provided with a connecting plate, the middle of the second moving plate is provided with a limiting plate, the rear end of the second moving plate is provided with a vertical plate, the vertical plate on one side is provided with a motor mounting plate, the motor mounting plate is provided with a driving motor, the driving motor is provided with a driving gear, the vertical plate on the other side is provided with an L-shaped metal plate, the L-shaped metal plate is provided with.
7. The automatic flat wire winding machine according to claim 1, wherein the wire drawing device comprises a support frame, a second guide rail and a driving mechanism, the support frame is vertically and fixedly installed on the large bottom plate, the second guide rail is located on the front side of the support frame, the driving mechanism is installed on the support frame, a third moving plate is arranged on the second guide rail, a clamping plate is arranged on the rear side of the third moving plate and connected with the driving mechanism, a third guide rail is arranged on the front side of the third moving plate, a limiting mechanism is arranged on the right side of the third guide rail, a fourth moving plate is arranged on the third guide rail, a guide rail plate is arranged below the fourth moving plate, a second air cylinder for driving the fourth moving plate to move up and down is arranged between the third moving plate and the fourth moving plate, a fourth guide rail is arranged below the guide rail, a fifth moving plate is arranged on the fourth guide rail, and a third air cylinder for driving, a clamp mounting plate is arranged below the fifth moving plate, a fixing clamp is arranged on the clamp mounting plate, a movable clamp is arranged above the fixing frame, and a fourth cylinder used for driving the movable clamp to move up and down is arranged between the movable clamp and the clamp mounting plate.
8. The automatic flat wire winding machine according to claim 1, wherein the tension device is provided with a moving table, a fifth guide rail and a fifth cylinder are arranged between the moving table and the mounting platform, the fifth cylinder drives the moving table to move back and forth, the moving table is provided with limiting blocks on both sides, the moving table is provided with at least one set of rollers and a damper, a sixth cylinder is arranged on the right side of the moving table, and the sixth cylinder is provided with an upper wire clamping clamp and a lower wire clamping clamp.
9. The automatic flat wire winding machine according to claim 1, wherein the heating device is provided with a heater and a connecting mechanism, and the heater is connected with the mounting platform through the connecting mechanism.
10. The automatic flat wire winding machine of claim 1, wherein the wire cutting device comprises a scissors mounting plate and scissors, a sixth cylinder is arranged on the scissors mounting plate and connected with the scissors, and the sixth cylinder is fixedly connected with the driving shaft seat.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910442458.5A CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910442458.5A CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111243855A true CN111243855A (en) | 2020-06-05 |
| CN111243855B CN111243855B (en) | 2024-04-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910442458.5A Active CN111243855B (en) | 2019-05-25 | 2019-05-25 | Automatic winding machine for flat wire |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
| CN118737695A (en) * | 2024-08-05 | 2024-10-01 | 株洲宏达磁电科技有限公司 | A flat wire double wire cross winding process and coupled inductor prepared by the process |
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| JP2004200545A (en) * | 2002-12-20 | 2004-07-15 | Toko Inc | Air core coil winding device |
| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
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- 2019-05-25 CN CN201910442458.5A patent/CN111243855B/en active Active
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| JP2004200545A (en) * | 2002-12-20 | 2004-07-15 | Toko Inc | Air core coil winding device |
| CN102655051A (en) * | 2012-05-21 | 2012-09-05 | 深圳博美柯自动化设备有限公司 | Full-automatic multi-cascading coiling machine |
| CN204194666U (en) * | 2014-09-27 | 2015-03-11 | 钟祥三富机电有限公司 | Electromagnetic stove coil is produced with automatically sending cutting facility |
| CN209658006U (en) * | 2019-05-25 | 2019-11-19 | 东莞市鑫华翼自动化科技有限公司 | A kind of flat wire automatic coil winding machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116153657A (en) * | 2023-04-23 | 2023-05-23 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
| CN116153657B (en) * | 2023-04-23 | 2023-07-07 | 四川省机械研究设计院(集团)有限公司 | Single-shaft magnetic core coil winding equipment |
| CN118737695A (en) * | 2024-08-05 | 2024-10-01 | 株洲宏达磁电科技有限公司 | A flat wire double wire cross winding process and coupled inductor prepared by the process |
| CN118737695B (en) * | 2024-08-05 | 2025-04-22 | 株洲宏达磁电科技有限公司 | Flat wire double-wire cross lap winding process and coupling inductor prepared by same |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111243855B (en) | 2024-04-30 |
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Address after: 523000 No.1, Dongsan street, Wusha Xingfa South Road, Chang'an Town, Dongguan City, Guangdong Province Patentee after: DONGGUAN XINHUAYI AUTOMATION TECHNOLOGY CO.,LTD. Country or region after: China Address before: 523000 Room 301, floor 3, building 3, No. 1, East Third Street, Xingfa South Road, Wusha community, Chang'an Town, Dongguan City, Guangdong Province Patentee before: DONGGUAN XINHUAYI AUTOMATION TECHNOLOGY CO.,LTD. Country or region before: China |