CN111237788B - A mobile biomass power generation integrated device and use method thereof - Google Patents

A mobile biomass power generation integrated device and use method thereof Download PDF

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Publication number
CN111237788B
CN111237788B CN202010176013.XA CN202010176013A CN111237788B CN 111237788 B CN111237788 B CN 111237788B CN 202010176013 A CN202010176013 A CN 202010176013A CN 111237788 B CN111237788 B CN 111237788B
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CN
China
Prior art keywords
ash
conveying
power generation
fuel
cylinder
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Application number
CN202010176013.XA
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Chinese (zh)
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CN111237788A (en
Inventor
郝进伟
曲毅
丁宇
杨宏旺
刘雪
徐慧荟
张华巍
王兆选
张培杨
谢辉
李守伟
曹贻社
于海深
常安
金田宗
康琦
李鹏
梁春花
柳晓明
马吉飞
牟玉明
裴俊玲
任国杰
杨建成
宋晓琳
孙国剑
王翠辉
吴晓峰
夏鸿飞
刘丽
肖洪钢
武伟
臧岐山
张广为
张来君
赵伟龙
李楠
郑勇
王昌启
冯平
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Econ Technology Co Ltd
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Econ Technology Co Ltd
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Priority to CN202010176013.XA priority Critical patent/CN111237788B/en
Publication of CN111237788A publication Critical patent/CN111237788A/en
Application granted granted Critical
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/10Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of field or garden waste or biomasses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • B02C18/182Disc-shaped knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/2241Feed means of conveyor belt type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/30Presses specially adapted for particular purposes for baling; Compression boxes therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01BMACHINES OR ENGINES, IN GENERAL OR OF POSITIVE-DISPLACEMENT TYPE, e.g. STEAM ENGINES
    • F01B23/00Adaptations of machines or engines for special use; Combinations of engines with devices driven thereby
    • F01B23/10Adaptations for driving, or combinations with, electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/033Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/02Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
    • F23G5/04Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment drying
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/30Incineration of waste; Incinerator constructions; Details, accessories or control therefor having a fluidised bed
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G5/00Incineration of waste; Incinerator constructions; Details, accessories or control therefor
    • F23G5/44Details; Accessories
    • F23G5/442Waste feed arrangements
    • F23G5/444Waste feed arrangements for solid waste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J1/00Removing ash, clinker, or slag from combustion chambers
    • F23J1/06Mechanically-operated devices, e.g. clinker pushers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/10Drying by heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2201/00Pretreatment
    • F23G2201/80Shredding
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2203/00Furnace arrangements
    • F23G2203/50Fluidised bed furnace
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2205/00Waste feed arrangements
    • F23G2205/12Waste feed arrangements using conveyors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2206/00Waste heat recuperation
    • F23G2206/20Waste heat recuperation using the heat in association with another installation
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G2209/00Specific waste
    • F23G2209/26Biowaste
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23JREMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES 
    • F23J2700/00Ash removal, handling and treatment means; Ash and slag handling in pulverulent fuel furnaces; Ash removal means for incinerators
    • F23J2700/003Ash removal means for incinerators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E20/00Combustion technologies with mitigation potential
    • Y02E20/12Heat utilisation in combustion or incineration of waste

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

本发明公开了一种移动式生物质发电一体化装置及其使用方法,包括一体化发电设备、PCL控制器及鼓风装置,其中,一体化发电设备主要包括生物质干燥粉碎装置、上料装置、燃烧、发电、储电装置,以及灰渣收集处理装置,其中一体化发电设备底端焊接在固定底座上,固定底座下设有可固定车轮,实现移动。该移动式生物质发电一体化装置及方法,能定时定量的进行原料的供应,克服了生物质燃料密度低带来的燃烧不连贯问题,同时燃烧室设置超声震动圆盘,使燃料呈半悬浮状态,提高其燃烧热值,其中各个装置紧凑联系,有利于提高生产效率,便于对废气、废渣的处理,减少污染排放。

The present invention discloses a mobile biomass power generation integrated device and a method of using the same, including an integrated power generation device, a PCL controller and a blast device, wherein the integrated power generation device mainly includes a biomass drying and crushing device, a feeding device, a combustion, power generation, and power storage device, and an ash collection and processing device, wherein the bottom end of the integrated power generation device is welded to a fixed base, and a fixed wheel is provided under the fixed base to achieve mobility. The mobile biomass power generation integrated device and method can supply raw materials regularly and quantitatively, overcome the problem of discontinuous combustion caused by the low density of biomass fuel, and at the same time, an ultrasonic vibration disc is provided in the combustion chamber to make the fuel semi-suspended, thereby increasing its combustion calorific value. The various devices are compactly connected, which is conducive to improving production efficiency, facilitating the treatment of waste gas and waste residue, and reducing pollution emissions.

Description

Mobile biomass power generation integrated device and application method thereof
Technical Field
The invention relates to the field of power generation, in particular to a movable biomass power generation integrated device and a use method thereof.
Background
The current energy condition in China is optimistic, the non-renewable resources are increasingly reduced, and the energy application is relatively tense, so the novel renewable energy development work is a highly focused project in the field of energy application. The biomass power generation technology is a technical concept of skill environmental protection power generation which is in line with the requirements of the era, biomass materials are utilized for power generation, so that the economic benefit of power growth enterprises can be improved, the production cost is reduced, rural industrial structures can be deepened, more income ways are brought to farmers, new employment posts are provided, meanwhile, the recycling of wastes is realized, the environmental pollution is effectively avoided, the fire hazard frequency of unmanned management of the wastes is reduced, and the biomass power generation technology has important practical significance for relieving the current situation of environmental pollution in China and improving the social economic strength in China.
Patent CN107699474a describes a biomass power plant characterized in that biomass is fermented to biogas by means of gasification, and power is generated by means of biogas. The patent describes a biomass gasification power generation device, which is characterized in that a series of devices such as a spiral feeding machine, a biomass gasification furnace, a cyclone dust collector, a filter and the like which are sequentially connected are connected, biomass is gasified first and then combusted, steam generated by combustion enters a gas generator, and the patent CN109973241A describes a biomass power generation device and a method, wherein a drying and extruding device is arranged on a conveying device, stable combustion of raw materials after extrusion molding is ensured, and a Stirling generator is arranged. However, the problems of high water content, low heat value, easy combustion interruption, high combustion speed, need of supplementing a large amount of air and the like of biomass fuel are one of the problems faced by biomass combustion.
Disclosure of Invention
Based on the shortcomings in the prior art mentioned in the background art, the invention provides a mobile biomass power generation integrated device and a use method thereof.
The invention adopts the following technical scheme to overcome the technical problems, and specifically comprises the following steps:
The movable biomass power generation integrated device comprises integrated power generation equipment, a PLC (programmable logic controller) and a blowing device, wherein the blowing device, the PLC and the integrated power generation equipment are all installed on a fixed chassis, the lower part of the fixed chassis is provided with fixable wheels, the integrated power generation equipment comprises a feeding device, a biomass drying and crushing device, a combustion device, a power generation device, a power storage device and a ash collection and treatment device, the feeding device, the biomass drying and crushing device, the combustion device, the power generation device, the power storage device and the ash collection and treatment device are arranged in the integrated power generation equipment, the drying and crushing device comprises a drying cylinder arranged on one side of the upper part of the integrated power generation equipment, a crushing cylinder fixed in the integrated power generation equipment and staggered with the drying cylinder, and a conveying cylinder fixed in the integrated power generation equipment and staggered with the crushing cylinder, and the feeding device comprises a conveying belt penetrating through the side of the drying cylinder.
According to the invention, a horizontal first fuel conveying belt is arranged in the drying cylinder, a first mechanical gripper is movably connected above the first fuel conveying belt, and the first mechanical gripper is in linear connection with the upper inner wall of the drying cylinder through a first fixed chain.
As a still further proposal of the invention, the upper outer wall of the drying cylinder is fixedly provided with a hot air component, the hot air component comprises a small motor arranged on the outer wall of the drying cylinder, a heating rod movably arranged on the outer wall of the drying cylinder and connected with the output end of the small motor, and a hot air device covered outside the heating rod and connected with the outer wall of the drying cylinder, wherein a needle-shaped hot air hole penetrating through is arranged between the hot air device and the side wall of the drying cylinder.
The crushing cylinder is provided with a first conveying port in penetrating communication with one end, close to the conveying belt, of the drying cylinder, and one end, close to the conveying belt, of the drying cylinder, hobbing cutters are rotatably arranged in the crushing cylinder, two hobbing cutters are in one group, three groups of hobbing cutters are arranged in the crushing cylinder, a bearing plate which is fixedly inclined downwards with the crushing cylinder is arranged between two adjacent groups of hobbing cutters, and a second conveying port in penetrating communication is arranged between one end, close to the conveying belt, of the crushing cylinder and one end, close to the conveying belt, of the conveying cylinder.
The invention further provides a fuel collecting box which is fixed in the conveying cylinder and is arranged below the second conveying opening, a second mechanical gripper is movably arranged above the inner wall of the conveying cylinder, the second mechanical gripper is in linear connection with the second mechanical gripper and the upper inner wall of the conveying cylinder through a second fixed chain, a second fuel conveying belt which is arranged horizontally in the conveying cylinder is arranged below the second mechanical gripper, a plurality of movable baffles are equidistantly arranged on the second fuel conveying belt, and a third conveying opening is arranged below one end, far away from the conveying belt, of the conveying cylinder.
The feeding machine comprises two feeding machine fixing columns fixed in the integrated power generation equipment, a mechanical compass rotatably installed at the tops of the two feeding machine fixing columns and a mechanical compass fixing string fixed on the circumference of the mechanical compass, wherein the feeding machine is arranged below the third conveying port, a plurality of material conveying boxes are arranged on the circumference of the feeding machine at equal intervals, and the mechanical compass is in signal connection with a first mechanical gripper and a second mechanical gripper through a PLC controller.
The integrated power generation device comprises a combustion chamber arranged in the integrated power generation device and an ultrasonic vibration disc arranged at the bottom of the combustion chamber, wherein a feeding hole corresponding to the feeding machine is formed in the upper portion of the combustion chamber, the air blowing device comprises a plurality of air blowers, a plurality of air supply holes communicated with an air inlet at the bottom of the combustion chamber are formed in the side wall of the combustion chamber, the air inlet is communicated with an output port of the air blowers through an air supply pipe, the power generation device comprises a power generation box which is arranged in the upper portion of the combustion chamber and is fixed with the upper wall of the integrated power generation device, the power storage device is a power storage box which is fixed on the outer wall of the integrated power generation device and is electrically connected with the power generation box, a through hole communicated with the power generation box is formed in the upper portion of the combustion chamber, and a steam collecting filter bucket is arranged at the through hole.
The ash collecting and processing device comprises an ash conveying component and a compacting component, wherein the ash conveying component comprises an ash conveying pipe arranged at the bottom of the integrated power generation device, a spiral ash conveying disc rotatably arranged in the ash conveying pipe and an ash collecting chamber communicated with the ash conveying pipe, the bottom of the combustion chamber is inclined at one end of the ash conveying pipe, and an ash conveying port communicated with the output end of the ash conveying pipe is arranged at the bottom of the ash collecting chamber.
The compacting assembly comprises a plurality of ash collecting boxes arranged in the ash collecting chamber, wherein an oval fixing chain movably connected to the upper wall of the ash collecting chamber is arranged at the upper part of each ash collecting box, ash pressing discs are arranged right above each ash collecting box, each ash pressing disc is arranged below a telescopic rod, the upper part of the telescopic rod is arranged on the oval fixing chain through a pulley, a mechanical gear fixing seat is arranged at the top of the ash collecting chamber and is connected with the oval fixing chain through a mechanical gear, the telescopic rod is in signal connection with the PLC, and an ash conveying belt is arranged at the bottom of one side of the ash collecting chamber opposite to the ash conveying port in a penetrating manner.
The application method of the mobile biomass power generation integrated device comprises the following steps:
Firstly, feeding, namely discharging original biomass fuel onto a conveyor belt, opening a control motor of the conveyor belt, and conveying the original biomass fuel into a drying cylinder in integrated power generation equipment through the conveyor belt;
Step two, drying, namely starting a linear first fixed chain and a first conveyor belt motor, driving a mechanical gripper to work, uniformly paving biomass fuel falling on the first conveyor belt by the linear first mechanical gripper linked with the first fixed chain, simultaneously starting a small motor and a heating rod for heating, and enabling a hot air heater to work, injecting heated hot air into the inner cavity of the double-layer drying cylinder through a needle-shaped hot air hole, and conveying the fuel into the crushing cylinder under the action of the first conveyor belt;
step three, crushing, namely starting a rolling motor, crushing the fuel entering the first hob, enabling the primarily crushed fuel to enter a second group of hob under the action of a bearing plate, and enabling the fuel crushed by the three groups of hob to enter a fuel collecting box;
Quantitatively distributing, starting a second mechanical gripper, grabbing and transporting biomass fuel into the interval between the movable baffles of the second conveyor belt, enabling the fuel to enter a material transporting box of the feeding machine under the action of the second conveyor belt through the action of the third conveying port, and enabling the fuel in the material transporting box to be quantitatively quantified by controlling the fuel quantity between the movable baffles, wherein the quantitative material transporting box is controlled by a PLC controller, and the feeding machine is operated under the action of a mechanical compass;
Step five, combustion treatment, namely opening an ultrasonic vibration disc and an air blower, pouring crushed biomass fuel into a combustion chamber through a feed inlet, enabling the biomass fuel to be in a semi-suspension state after entering the combustion chamber under the action of the ultrasonic vibration disc, starting the air blower in a time-sharing and sectional manner, entering an inlet through an air supply pipe, providing air into the combustion chamber through an air supply hole, and intercepting part of fly ash through a steam collecting filter bucket;
step six, generating and storing electricity, starting power generation equipment in a power generation box, enabling steam generated in a combustion chamber to enter the power generation box for generating electricity, and storing electric energy after the electricity is generated in the power storage box;
Step seven, ash is collected, a motor of a spiral ash conveying disc is turned on, the burnt ash is concentrated to an ash conveying pipe under the action of the bottom end of the inclined combustion chamber, the ash is conveyed to an ash collecting chamber through an ash conveying port in a spiral manner under the action of the spiral ash conveying disc, and the spiral ash conveying disc directly conveys the ash to the ash collecting box;
and step eight, compacting and draining ash, namely controlling a telescopic rod to drive an ash pressing disc to press ash in an ash collecting box through a motor of a PLC controller and a mechanical gear fixing seat, opening a bottom disc below the full ash collecting box under the driving of a mechanical gear, conveying the ash onto an ash conveying belt, and conveying the ash out of an ash collecting chamber.
Compared with the prior art, the invention has the advantages that the invention can supply raw materials in a timed and quantitative way, overcomes the problem of discontinuous combustion caused by low density of biomass fuel, and simultaneously, the combustion chamber is provided with the ultrasonic vibration disc to enable the fuel to be in a semi-suspension state, thereby improving the combustion heat value of the fuel, wherein each device is compactly connected, being beneficial to improving the production efficiency, being convenient for treating waste gas and waste residue and reducing the pollution emission.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a mobile biomass power generation integrated device;
FIG. 2 is a schematic cross-sectional view of an integrated power plant in a mobile biomass power generation integrated device;
FIG. 3 is a schematic cross-sectional view of a drying and pulverizing device in a mobile biomass power generation integrated device;
FIG. 4 is a schematic cross-sectional view of a mobile biomass power generation integrated device and method feeding device;
fig. 5 is a detailed schematic diagram of a mobile biomass power generation integrated device and method ash collection chamber.
The electric power generation system comprises a fixed base, a fixed wheel, a 3-PLC controller, a 4-integrated power generation device, a 5-blower, a 6-air supply pipe, a 7-conveyor belt, a 8-ash conveying belt, a 9-drying cylinder, a 10-crushing cylinder, a 11-conveying cylinder, a 12-fixing column, a 13-material loading machine, a 14-material conveying box, a 15-storage box, a 16-power generation box, a 17-steam collecting filter bucket, a 18-material inlet, a 19-combustion chamber, a 20-air supply hole, a 21-ultrasonic vibration disc, a 22-air inlet, a 23-ash conveying pipe, a 24-spiral ash conveying disc, a 25-ash collecting chamber, a 26-hot air pipe, a 27-heating rod, a 28-small motor, a 29-number fixing chain, a 30-number mechanical gripper, a 31-size conveying belt, a 32, a first conveying port, a 33-hob 34, a plate 35, a second conveying port, a 36-fuel collecting box, a 37-number fixing chain, a 38, a second-number mechanical gripper, a 39-size conveying belt, a 40-moving chain, a 40-material fixing disc, a 42, a gear, a 48-fixing disc, a 48-number fixing disc, a gear, a 48-driving gear, a 4-type ash conveying chain, a 48, a small-moving carrier, a 9-ash conveying chain, a gear, a fixed gear, a 48-moving carrier, a gear, a fixed-and a gear, a fixed-type carrier, a 18, a fixed-and a gear, a fixed-and a fixed-type carrier, a.
Detailed Description
In order that the invention may be readily understood, a more complete description of the invention will be rendered by reference to the appended drawings. The drawings illustrate preferred embodiments of the invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
In addition, an element in the present disclosure may be referred to as being "fixed" or "disposed" on another element or being directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like are used herein for illustrative purposes only and are not meant to be the only embodiment.
Referring to fig. 1, in an embodiment of the present invention, a mobile biomass power generation integrated device includes an integrated power generation device 4, a PLC controller 3 and a blower device, where the blower device, the PLC controller 3 and the integrated power generation device 4 are all installed on a fixed chassis 1 with fixable wheels 2 at the lower part, and the integrated power generation device 4 includes a loading device, a biomass drying and pulverizing device, a combustion device, a power generation device, a power storage device and an ash collecting and processing device which are disposed in the integrated power generation device 4.
Further, referring to fig. 2, the drying and pulverizing device includes a drying cylinder 9 disposed at one side of the upper portion of the integrated power generation device 4, a pulverizing cylinder 10 fixed in the integrated power generation device 4 and offset from the drying cylinder 9, and a conveying cylinder 11 fixed in the integrated power generation device 4 and offset from the pulverizing cylinder 10, the feeding device includes a conveyor belt 7 penetrating through the side of the drying cylinder 9, and raw biomass fuel is conveyed into the drying cylinder 9 in the integrated power generation device 4 via the conveyor belt 7, where the drying cylinder 9 has a double-layer cavity, and the drying cylinder 9, the pulverizing cylinder 10, and the conveying cylinder 11 are all fixed on the integrated power generation device 4 via fixing columns 12.
Referring to fig. 3, a horizontal first fuel conveyer belt 31 is disposed in the drying cylinder 9, a first mechanical gripper 30 is movably connected above the first fuel conveyer belt 31, the first mechanical gripper 30 is linearly linked with the first mechanical gripper 30 and the upper inner wall of the drying cylinder 9 through a first fixing chain 29, the biomass fuel conveyed into the drying cylinder 9 directly falls on the first fuel conveyer belt 31, and the first mechanical gripper 30 linked with the linear first fixing chain 29 can uniformly spread the biomass fuel;
A hot air assembly is fixed on the upper outer wall of the drying cylinder 9 and comprises a small motor 28, a heating rod 27 and a hot air device 26, wherein the small motor 28 is installed on the outer wall of the drying cylinder 9, the heating rod 27 is movably arranged on the outer wall of the drying cylinder 9 and is connected with the output end of the small motor 28, the hot air device 26 is covered outside the heating rod 27 and is connected with the outer wall of the drying cylinder 9, and a penetrating needle-shaped hot air hole 53 is formed between the hot air device 26 and the side wall of the drying cylinder 9;
Under the action of the small motor 28, the heating rod 27 heats, the hot air device 26 works, heated hot air is injected into the inner cavity of the drying cylinder 9 through the needle-shaped hot air holes 53, and the fuel biomass is dried.
The crushing cylinder 10 is close to one end of the conveyor belt 7 and one end of the drying cylinder 9, which is far away from the conveyor belt 7, are provided with a first conveying opening 32 in a penetrating and communicating manner, the crushing cylinder 10 is internally provided with a set of hob 33 in a rotating manner, three sets of hob 33 are arranged in the crushing cylinder 10, and a bearing plate 34 which is fixedly inclined downwards with the crushing cylinder 10 is arranged between two adjacent sets of hob 33.
The crushing cylinder 10 is provided with a second conveying port 35 which is communicated in a penetrating way between one end, far away from the conveying belt 7, of the crushing cylinder 10 and one end, close to the conveying belt 7, of the conveying cylinder 11, under the action of the fuel conveying belt 31, fuel is conveyed into the crushing cylinder 10 through the first conveying port 32 and directly enters the first group of hob 33 to be crushed, the primarily crushed fuel enters the second group of hob 33 under the action of the bearing plate 34, after being crushed through the second group of hob 33, the fuel enters the third group of hob 33 through the other bearing plate 34, and the fuel crushed through the third group of hob 33 enters the conveying cylinder 11 through the second conveying port 35.
A fuel concentration box 36 fixed in the conveying cylinder 11 is arranged below the second conveying opening 35, a second mechanical gripper 38 is movably arranged above the inner wall of the conveying cylinder 11, the second mechanical gripper 38 is in linear connection with the second mechanical gripper 38 and the upper inner wall of the conveying cylinder 11 through a second fixed chain 37, a second fuel conveying belt 39 which is arranged horizontally in the conveying cylinder 11 is arranged below the second mechanical gripper 38, a plurality of movable baffles 40 are equidistantly arranged on the second fuel conveying belt 39, and a third conveying opening 41 is arranged below one end of the conveying cylinder 11 far away from the conveying belt 7;
Under the action of the mechanical gripper 38, biomass fuel is gripped to the interval between the movable baffles 40 of the fuel conveyor 39, and under the action of the fuel conveyor 39, the fuel is discharged through the third conveying port 41.
A feeding machine 13 is arranged below the third conveying opening 41, and a plurality of material conveying boxes 14 are arranged on the circumference of the feeding machine 13 at equal intervals;
In detail, referring to fig. 4, the loader 13 includes two loader fixing posts 43 fixed in the integrated power generation device 4, a mechanical compass 42 rotatably mounted on top of the two loader fixing posts 43, and a mechanical compass fixing string 44 fixed on the circumference of the mechanical compass 42, wherein the material transporting box 14 is mounted on the mechanical compass fixing string 44;
the mechanical compass 42 is in signal connection with the first mechanical gripper 30 and the second mechanical gripper 38, and is connected with the PLC controller 3.
Fuel enters the material conveying box 14 on the feeding machine 13 through the third conveying port 41, the fuel quantity between the movable baffles 40 is controlled by controlling the movement of the second mechanical gripper 38, the quantification of the fuel in the material conveying box 14 is realized, the fuel is controlled by the PLC controller 3, and the feeding machine 13 runs under the action of the mechanical compass 42.
The combustion device comprises a combustion chamber 19 arranged in the integrated power generation equipment 4 and an ultrasonic vibration disc 21 arranged at the bottom of the combustion chamber 19, wherein a feed inlet 18 corresponding to the feeding machine 13 is formed in the upper part of the combustion chamber 19, the fuel on the material conveying box 14 is used for pouring the crushed biomass fuel into the combustion chamber 19 through the feed inlet 18, and under the action of the ultrasonic vibration disc 21, the biomass fuel is in a semi-suspension state after entering the combustion chamber;
Still further, the blower device includes a plurality of blowers 5, be provided with a plurality of air supply holes 20 that communicate with the air inlet 22 of combustion chamber 19 bottom on the lateral wall of combustion chamber 19, communicate through air supply pipe 6 between air inlet 22 and the delivery outlet of blower 5, after the fuel gets into combustion chamber 19, open ultrasonic vibration disc 21, the segmentation starts blower 5 of timesharing simultaneously, low temperature steam gets into air inlet 22 through air supply pipe 6, air supply hole 20 provides the air into combustion chamber 19, the biomass fuel after the burning produces high temperature steam.
The power generation device comprises a power generation box 16 which is arranged at the upper part of the combustion chamber 19 and is fixed with the upper wall of the integrated power generation equipment 4, and the power storage device is a power storage box 15 which is fixed on the outer wall of the integrated power generation equipment 4 and is electrically connected with the power generation box 16;
The upper portion of the combustion chamber 19 is provided with a through hole communicated with the power generation box 16, a steam collecting filter bucket 17 is installed at the through hole, part of fly ash generated by combustion of biomass fuel is intercepted by the steam collecting filter bucket 17, steam enters the power generation box 16 for power generation, and electric energy after power generation is stored in the power storage box 15.
Referring to FIG. 5, the ash collection and treatment device includes an ash transfer assembly and a compacting assembly;
the ash conveying assembly comprises an ash conveying pipe 23 arranged at the bottom of the integrated power generation equipment 4, a spiral ash conveying disc 24 rotatably arranged in the ash conveying pipe 23 and an ash collecting chamber 25 communicated with the ash conveying pipe 23, wherein the bottom of the combustion chamber 19 is inclined at one end of the ash conveying pipe 23, and an ash conveying port 45 communicated with the output end of the ash conveying pipe 23 is arranged at the bottom of the ash collecting chamber 25;
the burnt ash is concentrated into the ash conveying pipe 23 under the action of the bottom end of the inclined combustion chamber 19, and is conveyed to the ash collecting chamber 25 through the ash conveying port 45 under the action of the spiral ash conveying disc 24;
the compaction assembly comprises a plurality of ash collecting boxes 46 arranged in the ash collecting chamber 25, an oval fixing chain 50 movably connected to the upper wall of the ash collecting chamber 25 is arranged at the upper part of the ash collecting boxes 46, ash pressing discs 47 are arranged right above each ash collecting box 46, the ash pressing discs 47 are arranged below telescopic rods 48, and the upper parts of the telescopic rods 48 are arranged on the oval fixing chain 50 through pulleys 49;
Further, a mechanical gear fixing seat 51 is installed at the top of the ash collecting chamber 25, the mechanical gear fixing seat 51 is connected with an oval fixing chain 50 through a mechanical gear 52, a telescopic rod 48 is connected with the PLC controller 3 in a signal manner, and an ash conveyor belt 8 is installed at the bottom of one side of the ash collecting chamber 25 opposite to the ash conveying port 45 in a penetrating manner;
The ash is directly conveyed to the ash collecting box 46 through the spiral ash conveying disc 24, the PLC controller 3 is used for controlling the telescopic rod 48 to drive the ash pressing disc 47 to press ash in the ash collecting box 46 at regular time, so that the ash is firm and stable, the bottom disc below the full ash collecting box 46 is opened under the driving of the mechanical gear 52, the stably formed ash is conveyed to the ash conveying belt 8, the ash collecting chamber 25 is conveyed, and the concentrated recycling treatment is achieved.
The application method of the mobile biomass power generation integrated device comprises the following steps:
Firstly, feeding, namely discharging original biomass fuel onto a conveyor belt, opening a control motor of the conveyor belt, and conveying the original biomass fuel into a drying cylinder in integrated power generation equipment through the conveyor belt;
Step two, drying, namely starting a linear first fixed chain and a first conveyor belt motor, driving a mechanical gripper to work, uniformly paving biomass fuel falling on the first conveyor belt by the linear first mechanical gripper linked with the first fixed chain, simultaneously starting a small motor and a heating rod to heat, and enabling a hot air heater to work, injecting heated hot air into the inner cavity of the double-layer drying cylinder through a needle-shaped hot air hole, drying the biomass fuel, and conveying the biomass fuel into the crushing cylinder under the action of the first conveyor belt;
step three, crushing, namely starting a rolling motor, crushing the fuel entering the first hob, enabling the primarily crushed fuel to enter a second group of hob under the action of a bearing plate, and enabling the fuel crushed by the three groups of hob to enter a fuel collecting box;
Quantitatively distributing, starting a second mechanical gripper, grabbing and transporting biomass fuel into the interval between the movable baffles of the second conveyor belt, enabling the fuel to enter a material transporting box of the feeding machine under the action of the second conveyor belt through the third conveying port, and controlling the fuel quantity between the movable baffles to achieve the quantification of the fuel in the material transporting box, wherein the quantitative distribution is controlled by a PLC controller, and the feeding machine runs under the action of a mechanical compass;
Step five, combustion treatment, namely opening an ultrasonic vibration disc and an air blower, pouring crushed biomass fuel into a combustion chamber through a feed inlet, enabling the biomass fuel to be in a semi-suspension state after entering the combustion chamber under the action of the ultrasonic vibration disc, starting the air blower in a time-sharing and sectional mode, entering an inlet through an air supply pipe, providing air into the combustion chamber through an air supply hole, generating high-temperature hot steam by the biomass fuel after combustion, and intercepting part of fly ash through a steam collecting filter bucket;
step six, generating and storing electricity, starting power generation equipment in a power generation box, enabling steam generated in a combustion chamber to enter the power generation box for generating electricity, and storing electric energy after the electricity is generated in the power storage box;
Step seven, ash is collected, a motor of a spiral ash conveying disc is turned on, the burnt ash is concentrated to an ash conveying pipe under the action of the bottom end of the inclined combustion chamber, the ash is conveyed to an ash collecting chamber through an ash conveying port in a spiral manner under the action of the spiral ash conveying disc, and the spiral ash conveying disc directly conveys the ash to the ash collecting box;
Step eight, ash compaction is excreted, and through the motor of PLC controller and mechanical gear fixing base, the scalable pole of control drives the ash and presses the disc and press down the ash in the ash collection box, makes the ash firm stable, under mechanical gear's drive, and the ash collection box below chassis that fills up is opened, and on transporting the ash of stable shaping to the ash conveyer belt, carries out the ash and collects the room.
The foregoing is illustrative of the preferred embodiments of the present invention and is not to be construed as limiting the claims. The present invention is not limited to the above embodiments, and the specific structure thereof is allowed to vary. It is intended that all such variations as fall within the scope of the appended claims.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. The term "and/or" as used herein includes any and all combinations of one or more of the associated listed items.

Claims (6)

1. The movable biomass power generation integrated device is characterized by comprising integrated power generation equipment (4), a PLC (programmable logic controller) (3) and a blowing device, wherein the blowing device, the PLC (3) and the integrated power generation equipment (4) are all arranged on a fixed chassis (1) with fixable wheels (2) arranged at the lower part, the integrated power generation equipment (4) comprises a feeding device, a biomass drying and crushing device, a combustion device, a power generation device, a power storage device and an ash collection and treatment device which are arranged in the integrated power generation equipment (4), and the drying and crushing device comprises a drying cylinder (9) arranged at one side of the upper part of the integrated power generation equipment (4), A crushing cylinder (10) fixed in the integrated power generation equipment (4) and arranged in a staggered manner with the drying cylinder (9) and a conveying cylinder (11) fixed in the integrated power generation equipment (4) and arranged in a staggered manner with the crushing cylinder (10), wherein the feeding device comprises a conveying belt (7) penetrating through the side edge of the drying cylinder (9), a horizontal first fuel conveying belt (31) is arranged in the drying cylinder (9), a first mechanical gripper (30) is movably connected above the first fuel conveying belt (31), the first mechanical gripper (30) is linearly connected with the upper inner wall of the drying cylinder (9) through a first fixing chain (29), one end of the crushing cylinder (10) close to the conveying belt (7) is communicated with one end of the drying cylinder (9) far away from the conveying belt (7) in a penetrating manner, a first conveying opening (32) is arranged in the crushing cylinder (10) in a rotating manner, two rolling cutters (33) are arranged in a group of three rolling cutters (33), a bearing plate (34) which is fixedly inclined downwards with the crushing cylinder (10) is arranged between two adjacent groups of rolling cutters (33), a second conveying opening (35) which is communicated in a penetrating manner is arranged between one end of the crushing cylinder (10) away from the conveying belt (7) and one end of the conveying cylinder (11) close to the conveying belt (7), a fuel collecting box (36) which is fixedly arranged in the conveying cylinder (11) is arranged below the second conveying opening (35), a second mechanical gripper (38) is movably arranged above the inner wall of the conveying cylinder (11), the second mechanical gripper (38) is linearly connected with the second mechanical gripper (38) and the upper inner wall of the conveying cylinder (11) through a second fixing chain (37), a second fuel conveying belt (39) which is arranged horizontally in the conveying cylinder (11) is arranged below the second mechanical gripper (38), a plurality of movable baffles (40) are arranged on the second fuel conveying belt (39) at equal intervals, a third conveying opening (38) is arranged below one end of the conveying cylinder (11) away from the conveying belt (7), and a plurality of power generation devices (13) are arranged on the third conveying opening (41) at equal intervals, and the second mechanical gripper (13) is arranged on the first conveying cylinder (13) and the second mechanical gripper (13) is provided with a plurality of conveying rollers (13) The automatic feeding device comprises a mechanical compass (42) rotatably arranged at the tops of two feeding machine fixing columns (43) and a mechanical compass fixing string (44) fixed on the circumference of the mechanical compass (42), wherein the material conveying box (14) is arranged on the mechanical compass fixing string (44), and the mechanical compass (42), a first mechanical gripper (30) and a second mechanical gripper (38) are in signal connection with a PLC (programmable logic controller) 3.
2. The mobile biomass power generation integrated device according to claim 1, wherein a hot air component is fixed on the upper outer wall of the drying cylinder (9), the hot air component comprises a small motor (28) installed on the outer wall of the drying cylinder (9), a heating rod (27) movably arranged on the outer wall of the drying cylinder (9) and connected with the output end of the small motor (28), and a hot air device (26) covered outside the heating rod (27) and connected with the outer wall of the drying cylinder (9), wherein a needle-shaped hot air hole (53) penetrating through is arranged between the hot air device (26) and the side wall of the drying cylinder (9).
3. The integrated mobile biomass power generation device according to claim 1, wherein the combustion device comprises a combustion chamber (19) arranged in the integrated power generation equipment (4) and an ultrasonic vibration disc (21) arranged at the bottom of the combustion chamber (19), wherein a feed inlet (18) corresponding to the feeding machine (13) is formed in the upper part of the combustion chamber (19), the air blowing device comprises a plurality of air blowers (5), a plurality of air supply holes (20) communicated with an air inlet (22) at the bottom of the combustion chamber (19) are formed in the side wall of the combustion chamber (19), the air inlet (22) is communicated with an output port of the air blowers (5) through an air supply pipe (6), the power generation device comprises a power generation box (16) arranged at the upper part of the combustion chamber (19) and fixed with the upper wall of the integrated power generation equipment (4), the power storage device is a power storage box (15) fixed on the outer wall of the integrated power generation equipment (4) and electrically connected with the power generation box (16), and the upper part of the combustion chamber (19) is provided with a plurality of air supply holes (20) communicated with the air inlet (22) at the through holes (17).
4. The integrated mobile biomass power generation device according to claim 3, wherein the ash collecting and processing device comprises an ash conveying component and a compacting component, the ash conveying component comprises an ash conveying pipe (23) arranged at the bottom of the integrated power generation device (4), a spiral ash conveying disc (24) rotatably arranged in the ash conveying pipe (23) and an ash collecting chamber (25) communicated with the ash conveying pipe (23), the bottom of the combustion chamber (19) is inclined at one end of the ash conveying pipe (23), and an ash conveying port (45) communicated with the output end of the ash conveying pipe (23) is arranged at the bottom of the ash collecting chamber (25).
5. The integrated mobile biomass power generation device according to claim 4, wherein the compaction assembly comprises a plurality of ash collecting boxes (46) arranged in the ash collecting chamber (25), the upper parts of the ash collecting boxes (46) are provided with oval fixing chains (50) movably connected to the upper wall of the ash collecting chamber (25), ash pressing discs (47) are arranged right above each ash collecting box (46), the ash pressing discs (47) are arranged below telescopic rods (48), the upper parts of the telescopic rods (48) are arranged on the oval fixing chains (50) through pulleys (49), mechanical gear fixing seats (51) are arranged at the tops of the ash collecting chambers (25), the mechanical gear fixing seats (51) are connected with the oval fixing chains (50) through mechanical gears (52), the telescopic rods (48) are in signal connection with the PLC controller (3), and ash conveying belts (8) are arranged at the bottoms of one sides of the ash collecting chambers (25) opposite to the ash conveying ports (45) in a penetrating mode.
6. A method of using the mobile biomass power generation integrated device of any one of claims 1-5, comprising the steps of:
Firstly, feeding, namely discharging original biomass fuel onto a conveyor belt, opening a control motor of the conveyor belt, and conveying the original biomass fuel into a drying cylinder in integrated power generation equipment through the conveyor belt;
Step two, drying, namely starting a linear first fixed chain and a first conveyor belt motor, driving a mechanical gripper to work, uniformly paving biomass fuel falling on the first conveyor belt by the linear first mechanical gripper linked with the first fixed chain, simultaneously starting a small motor and a heating rod for heating, and enabling a hot air heater to work, injecting heated hot air into the inner cavity of the double-layer drying cylinder through a needle-shaped hot air hole, and conveying the fuel into the crushing cylinder under the action of the first conveyor belt;
step three, crushing, namely starting a rolling motor, crushing the fuel entering the first hob, enabling the primarily crushed fuel to enter a second group of hob under the action of a bearing plate, and enabling the fuel crushed by the three groups of hob to enter a fuel collecting box;
Quantitatively distributing, starting a second mechanical gripper, grabbing and transporting biomass fuel into the interval between the movable baffles of the second conveyor belt, enabling the fuel to enter a material transporting box of the feeding machine under the action of the second conveyor belt through the action of the third conveying port, and enabling the fuel in the material transporting box to be quantitatively quantified by controlling the fuel quantity between the movable baffles, wherein the quantitative material transporting box is controlled by a PLC controller, and the feeding machine is operated under the action of a mechanical compass;
Step five, combustion treatment, namely opening an ultrasonic vibration disc and an air blower, pouring crushed biomass fuel into a combustion chamber through a feed inlet, enabling the biomass fuel to be in a semi-suspension state after entering the combustion chamber under the action of the ultrasonic vibration disc, starting the air blower in a time-sharing and sectional manner, entering an inlet through an air supply pipe, providing air into the combustion chamber through an air supply hole, and intercepting part of fly ash through a steam collecting filter bucket;
step six, generating and storing electricity, starting power generation equipment in a power generation box, enabling steam generated in a combustion chamber to enter the power generation box for generating electricity, and storing electric energy after the electricity is generated in the power storage box;
Step seven, ash is collected, a motor of a spiral ash conveying disc is turned on, the burnt ash is concentrated to an ash conveying pipe under the action of the bottom end of the inclined combustion chamber, the ash is conveyed to an ash collecting chamber through an ash conveying port in a spiral manner under the action of the spiral ash conveying disc, and the spiral ash conveying disc directly conveys the ash to the ash collecting box;
and step eight, compacting and draining ash, namely controlling a telescopic rod to drive an ash pressing disc to press ash in an ash collecting box through a motor of a PLC controller and a mechanical gear fixing seat, opening a bottom disc below the full ash collecting box under the driving of a mechanical gear, conveying the ash onto an ash conveying belt, and conveying the ash out of an ash collecting chamber.
CN202010176013.XA 2020-03-13 2020-03-13 A mobile biomass power generation integrated device and use method thereof Active CN111237788B (en)

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